CN109702996B - Automatic flanging device and using method - Google Patents
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Abstract
本发明公开了自动折边装置及使用方法,包括:龙门架及多个折边单元,所述龙门架内为一折边工位,包括主升降驱动装置、多个活动框架;所述主升降驱动装置的机体安装于龙门架的上端,多个活动框架被悬吊于龙门架内并且具有沿高度方向运动的自由度;主升降驱动装置的动力输出端连接于所述多个活动框架;多个折边单元安装于所述活动框架,每个折边单元包括活动的发热折边刀,所述折边单元与活动框架之间通过具有若干方向伸缩自由度的活动臂组件连接。本发明用以解决在一种自动吸塑封口机设备的工作平台上对塑料薄膜中间成品执行折边操作的问题。
The invention discloses an automatic folding device and a method of use, which includes: a gantry and a plurality of folding units. Inside the gantry is a folding station, including a main lifting drive device and a plurality of movable frames; the main lifting The body of the driving device is installed on the upper end of the gantry, and multiple movable frames are suspended in the gantry and have a degree of freedom to move in the height direction; the power output end of the main lifting drive device is connected to the multiple movable frames; A folding unit is installed on the movable frame, and each folding unit includes a movable heating folding knife. The folding unit and the movable frame are connected through a movable arm assembly with several degrees of freedom of expansion and contraction in several directions. The invention is used to solve the problem of performing a folding operation on an intermediate plastic film product on a working platform of an automatic blister sealing machine.
Description
技术领域Technical field
本发明涉及一种塑料薄膜材质包装壳体的加工模块,尤其涉及一种自动折边装置及使用方法。The invention relates to a processing module for plastic film packaging shells, and in particular to an automatic folding device and a method of use.
背景技术Background technique
目前,吸塑包装是采用吸塑工艺生产出塑料制品,并用相应的设备对产品进行封装的总称。吸塑产品主要采用各种塑胶材料,生产各种规格的电子类吸塑包装、文具类吸塑包装、玩具类吸塑包装、五金类吸塑包装、食品类吸塑包装、日化礼品工艺品类吸塑包装。吸塑包装质优、价廉、更能美化产品,在产品包装中得到广泛的应用。众所周知,吸塑包装是需要使用到专用的设备或生产线的。一般地,上述包装工艺的过程为用带状塑料薄膜耗材上料,再通过设备对其执行热塑成型工序,形成尚需要后续加工的泡壳中间成品,例如,需要对属于泡壳中间成品边缘处的一部分塑料薄膜耗材执行折边工序。At present, blister packaging is a general term that uses blister technology to produce plastic products and uses corresponding equipment to package the products. Blister products mainly use various plastic materials to produce various specifications of electronic blister packaging, stationery blister packaging, toy blister packaging, hardware blister packaging, food blister packaging, daily chemical gifts and crafts Blister packaging. Blister packaging is of high quality, low price, and can beautify products, and is widely used in product packaging. As we all know, blister packaging requires the use of special equipment or production lines. Generally, the process of the above-mentioned packaging process is to use strip-shaped plastic film consumables, and then perform a thermoplastic molding process on it through equipment to form an intermediate finished product of the blister that needs subsequent processing. For example, the edges of the intermediate finished product of the blister need to be processed. A portion of the plastic film consumables are folded.
但是,现有的自动吸塑包装专用设备或生产线都存在以下缺陷:However, existing special equipment or production lines for automatic blister packaging have the following shortcomings:
(1)现有的吸塑包装专用生产线大部分都选择涂胶的方式进行包装,没有设置专门的自动折边装置,即使考虑采用折边的方式包装,还需要在中间成品出料后再另觅折边设备完成折边工序,最后还得依赖人工独个操作进行折边,耗时耗力。(1) Most of the existing special production lines for blister packaging use glue coating for packaging, and there is no special automatic folding device. Even if folding is considered for packaging, it still needs to be done after the intermediate finished product is discharged. Looking for folding equipment to complete the folding process, in the end you have to rely on manual operations to perform the folding, which is time-consuming and labor-intensive.
(2)即使有专用的生产设备安装有折边装置,但此类折边装置的加工质量都比较粗糙。(2) Even if there are special production equipment equipped with folding devices, the processing quality of such folding devices is relatively rough.
发明内容Summary of the invention
为了克服现有技术的不足,本发明的目的之一在于解决如何在一种自动吸塑封口机设备的工作平台上对塑料薄膜中间成品执行中间成品折边工序的问题。In order to overcome the shortcomings of the prior art, one of the purposes of the present invention is to solve the problem of how to perform an intermediate product folding process on an intermediate product of a plastic film on a working platform of an automatic blister sealing machine equipment.
本发明的目的之二在于提供所述自动折边装置的使用方法。A second object of the present invention is to provide a method for using the automatic folding device.
本发明的目的之一采用如下技术方案实现:One of the purposes of the present invention is achieved by adopting the following technical solutions:
自动折边装置,包括:Automatic folding device, including:
龙门架,所述龙门架内为一折边工位,包括主升降驱动装置、多个活动框架;所述主升降驱动装置的机体安装于龙门架的上端,多个活动框架被悬吊于龙门架内并且具有沿高度方向运动的自由度;主升降驱动装置的动力输出端连接于所述多个活动框架;A gantry, wherein a folding station is provided inside the gantry, and comprises a main lifting drive device and a plurality of movable frames; the body of the main lifting drive device is installed at the upper end of the gantry, and the plurality of movable frames are suspended inside the gantry and have the freedom to move in the height direction; the power output end of the main lifting drive device is connected to the plurality of movable frames;
多个折边单元,安装于活动框架,每个折边单元包括活动的发热折边刀,所述折边单元与活动框架之间通过具有若干方向伸缩自由度的活动臂组件连接。A plurality of folding units are installed on a movable frame, each folding unit comprises a movable heating folding knife, and the folding unit is connected to the movable frame via a movable arm assembly with a plurality of directional telescopic freedoms.
进一步地,该自动折边装置还包括夹持组件,夹持组件安装于龙门架内,用于夹持稳定进入所述折边工位的待加工的初步泡壳成品。Further, the automatic folding device also includes a clamping assembly installed in the gantry for clamping the preliminary finished bulb to be processed that stably enters the folding station.
进一步地,所述夹持组件包括推夹气缸以及安装于推夹气缸推杆上的夹持块。Further, the clamping assembly includes a push clamp cylinder and a clamping block installed on the push rod of the push clamp cylinder.
进一步地,所述主升降驱动装置为主升降气缸,所述龙门架中部开设有一通孔,通孔供主升降气缸的所具有的推杆穿接其中,所述推杆的末端与所有活动框架连接。Furthermore, the main lifting drive device is a main lifting cylinder, and a through hole is opened in the middle of the gantry, through which a push rod of the main lifting cylinder passes, and the end of the push rod is connected to all movable frames.
进一步地,所述活动框架包括横向框架和纵向框架,所述横向框架沿第一方向延伸,所述纵向框架沿第二方向延伸。Further, the movable frame includes a transverse frame and a longitudinal frame, the transverse frame extends along the first direction, and the longitudinal frame extends along the second direction.
进一步地,所述活动臂组件包括,分别安装于所述横向框架的两端安装的第一活动臂组件和第二活动臂组件,以及安装于所述纵向框架的第三活动臂组件。Further, the movable arm assembly includes a first movable arm assembly and a second movable arm assembly respectively installed on both ends of the transverse frame, and a third movable arm assembly installed on the longitudinal frame.
进一步地,所述第一活动臂组件包括第一初级横向气缸、第一初级竖向气缸、第一次级竖向气缸、第一次级横向气缸;所述第二活动臂组件包括第二初级横向气缸、第二初级竖向气缸、第二次级竖向气缸、第二次级横向气缸;所述第三活动臂组件包括第三初级纵向气缸、第三初级竖向气缸、第三次级竖向气缸、第三次级纵向气缸。Further, the first movable arm assembly includes a first primary transverse cylinder, a first primary vertical cylinder, a first secondary vertical cylinder, and a first secondary transverse cylinder; the second movable arm assembly includes a second primary transverse cylinder, second primary vertical cylinder, second secondary vertical cylinder, second secondary transverse cylinder; the third movable arm assembly includes a third primary longitudinal cylinder, a third primary vertical cylinder, a third secondary Vertical cylinder, third secondary longitudinal cylinder.
进一步地,所述发热折边刀包括发热部件和安装部件,所述安装部件用于将发热折边刀安装在所述活动臂组件所具有的活动自由端;所述发热部件包括一内部安装有发热丝的条状金属凸棱。Further, the heating folding knife includes a heating component and a mounting component, and the mounting component is used to install the heating folding knife on the movable free end of the movable arm assembly; the heating component includes an internally installed The strip-shaped metal ridge of the heating wire.
本发明的目的之二采用如下技术方案实现:The second object of the present invention is achieved by adopting the following technical solution:
一种自动折边装置的使用方法,应用于上述的自动折边装置,包括:A method of using an automatic folding device, applied to the above automatic folding device, including:
自动折边装置包括龙门架、多个折边单元,所述龙门架安装有主升降驱动装置、横向框架、纵向框架及夹持组件;所述龙门架设一折边工位,所述横向框架安装有第一折边单元及第二折边单元,所述纵向框架安装有第三折边单元;所述第一折边单元、第二折边单元,第三折边单元均包括发热部件,每个发热部件包括一条状金属凸棱;第一折边单元与横向框架之间设有第一活动臂组件,第二折边单元与横向框架之间设有第二活动臂组件,第三折边单元与纵向框架之间设有第三活动臂组件;第一活动臂组件包括第一初级横向气缸、第一次级横向气缸、第一初级竖向气缸及第一次级竖向气缸;第二活动臂组件包括第二初级横向气缸、第二次级横向气缸、第二初级竖向气缸及第二次级竖向气缸;第三活动臂组件包括第三初级纵向气缸、第三次级纵向气缸、第三初级竖向气缸及第三次级竖向气缸。The automatic folding device includes a gantry and a plurality of folding units. The gantry is equipped with a main lifting drive device, a transverse frame, a longitudinal frame and a clamping assembly; the gantry is equipped with a folding station, and the transverse frame is installed There is a first folding unit and a second folding unit, and a third folding unit is installed on the longitudinal frame; the first folding unit, the second folding unit, and the third folding unit all include heating components. Each heating component includes a metal convex rib; a first movable arm assembly is provided between the first folding unit and the transverse frame, a second movable arm assembly is provided between the second folding unit and the transverse frame, and a third folding arm assembly is provided between the second folding unit and the transverse frame. A third movable arm assembly is provided between the unit and the longitudinal frame; the first movable arm assembly includes a first primary transverse cylinder, a first secondary transverse cylinder, a first primary vertical cylinder and a first secondary vertical cylinder; the second The movable arm assembly includes a second primary transverse cylinder, a second secondary transverse cylinder, a second primary vertical cylinder and a second secondary vertical cylinder; the third movable arm assembly includes a third primary longitudinal cylinder and a third secondary longitudinal cylinder , the third primary vertical cylinder and the third secondary vertical cylinder.
自动折边装置的使用方法包括以下步骤:The use of the automatic folding device includes the following steps:
S1:主升降气缸初始状态为伸出状态;第一初级横向气缸、第一次级横向气缸、第一初级竖向气缸、第二初级横向气缸、第二次级横向气缸、第二初级竖向气缸、第三初级纵向气缸、第三次级纵向气缸、第三初级竖向气缸的初始状态均为回缩状态;第一次级竖向气缸、第二次级竖向气缸、第三次级竖向气缸的初始状态均为伸出状态;S1: The initial state of the main lifting cylinder is the extended state; the initial states of the first primary horizontal cylinder, the first secondary horizontal cylinder, the first primary vertical cylinder, the second primary horizontal cylinder, the second secondary horizontal cylinder, the second primary vertical cylinder, the third primary longitudinal cylinder, the third secondary longitudinal cylinder, and the third primary vertical cylinder are all in the retracted state; the initial states of the first secondary vertical cylinder, the second secondary vertical cylinder, and the third secondary vertical cylinder are all in the extended state;
S2:外部的模具运载单元载有泡壳中间成品,进入至所述折边工位;S2: The external mold carrier unit carries the intermediate finished product of the bubble shell and enters the folding station;
S3:首先,所述发热部件升温加热;然后第一初级竖向气缸、第二初级竖向气缸、第三初级竖向气缸均伸出推杆,然后第一初级横向气缸、第二初级横向气缸、第三初级纵向气缸均伸出推杆,此时所有条状金属凸棱均被移动至泡壳中间成品需加工区域的塑料薄膜耗材下侧,然后第一次级竖向气缸、第二次级竖向气缸、第三次级竖向气缸均向上回缩,使得所有条状金属凸棱贴靠该需加工区域的塑料薄膜耗材,让该塑料薄膜耗材受热软化;之后,主升降气缸向上收缩,将所有发热折边刀向上提升,使得该塑料薄膜耗材向上折弯;最后,第一次级横向气缸、第二次级横向气缸、第三次级纵向气缸均伸出推杆,将已被向上翻起的塑料薄膜耗材往泡壳中间成品的自身内部折弯;S3: First, the heating component heats up; then the first primary vertical cylinder, the second primary vertical cylinder, and the third primary vertical cylinder all extend the push rods, and then the first primary transverse cylinder, the second primary transverse cylinder , the third primary vertical cylinder extends the push rod, and at this time all the strip metal ridges are moved to the lower side of the plastic film consumables in the area where the finished product needs to be processed in the middle of the bubble shell, and then the first secondary vertical cylinder, the second The first-stage vertical cylinder and the third secondary vertical cylinder both retract upward, causing all the strip-shaped metal ridges to abut the plastic film consumables in the area to be processed, allowing the plastic film consumables to be heated and softened; after that, the main lifting cylinder retracts upward. , lift all the heating folding knives upward to bend the plastic film consumables upward; finally, the first secondary transverse cylinder, the second secondary transverse cylinder, and the third secondary longitudinal cylinder all extend the push rods, which will be The upward-turned plastic film material is bent toward the inside of the finished product in the middle of the bubble shell;
S4:第一初级横向气缸、第一次级横向气缸、第一初级竖向气缸、第一次级竖向气缸、第二初级横向气缸、第二次级横向气缸、第二初级竖向气缸、第二次级竖向气缸、第三初级纵向气缸、第三次级纵向气缸、第三初级竖向气缸、第三次级纵向气缸以及主升降气缸复位至步骤S1所述的初始状态;S4: The first primary transverse cylinder, the first secondary transverse cylinder, the first primary vertical cylinder, the first secondary vertical cylinder, the second primary transverse cylinder, the second secondary transverse cylinder, the second primary vertical cylinder, the second secondary vertical cylinder, the third primary longitudinal cylinder, the third secondary longitudinal cylinder, the third primary vertical cylinder, the third secondary longitudinal cylinder and the main lifting cylinder are reset to the initial state described in step S1;
S5:外部的模具运载单元将泡壳中间成品运离所述折边工位。S5: The external mold transport unit transports the bubble shell intermediate product away from the folding station.
进一步地,上述方法中的步骤S2包括一子步骤S20:所述泡壳中间成品进入至所述折边工位后,所述夹持组件对该泡壳中间成品进行夹持稳定;Further, step S2 in the above method includes a sub-step S20: after the bulb intermediate product enters the folding station, the clamping assembly clamps and stabilizes the bulb intermediate product;
上述方法中的步骤S5包括一子步骤S50:在执行将泡壳中间成品运离所述折边工位之前,所述夹持组件回退复位,解除对该泡壳中间成品夹持。Step S5 in the above method includes a sub-step S50: before the intermediate finished product of the bulb shell is transported away from the folding station, the clamping assembly retracts and resets to release the clamping of the intermediate finished product of the bulb shell.
相比现有技术,本发明的有益效果在于:Compared with the existing technology, the beneficial effects of the present invention are:
(1)与以往需要使用外置的折弯设备进行加工的方式不同,实施本发明可以方便地将折边装置直接模块化并设置在生产线设备的工作平台上,模具运载单元依次送入待加工的塑料薄膜中间成品,即可逐一执行折边加工,工作效率较以往大大提高,同时减少了的厂房车间的占地;(1) Different from the previous method that requires the use of external bending equipment for processing, the implementation of the present invention can conveniently modularize the folding device directly and set it on the working platform of the production line equipment, and the mold carrying units are sequentially sent to be processed. The intermediate finished plastic film products can be folded one by one. The work efficiency is greatly improved compared with the past, and at the same time, the floor space of the factory workshop is reduced;
(2)利用多个活动臂组件,将各自带动的发热折边刀准确地对塑料薄膜中间成品进行加热软化和折弯操作,执行方便,可靠性高;(2) Multiple movable arm assemblies are used to accurately heat, soften and bend the intermediate plastic film products with the heated folding knives driven by each, which is easy to execute and has high reliability;
(3)利用机架内安装有的电控单元进行控制,另外,也可以在待机/停机时,通过可视化的控制模块进行调机,自动化程度高。(3) The electronic control unit installed in the rack is used for control. In addition, the machine can also be adjusted through the visual control module during standby/stop, which has a high degree of automation.
附图说明Description of drawings
图1为本发明安装于生产设备的位置示意图;Figure 1 is a schematic diagram of the location of the present invention installed on production equipment;
图2为本发明所述折边装置的立体视图(为方便理解,图2已隐藏第二立柱);Figure 2 is a three-dimensional view of the folding device according to the present invention (for the convenience of understanding, the second column has been hidden in Figure 2);
图3为本发明所述折边装置的前视角结构示图;FIG3 is a front view structural diagram of the folding device of the present invention;
图4为本发明所述折边装置的俯视图;Figure 4 is a top view of the folding device according to the present invention;
图5为图4中A-A截面示图;Figure 5 is a cross-sectional view of A-A in Figure 4;
图6为图4中B-B截面示图;Figure 6 is a cross-sectional view of B-B in Figure 4;
图中:1、机架;10、主电机;11、操作模块;12、耗材移动装置;13、耗材放置机构;14、耗材导正机构;15、加热机构;16、吸塑成型机构;17、收卷机构;18、裁切机构;20、回转链条;21、模具运载单元;22、卡纸放置机构;23、折边装置;24、裁孔机构;25、热压机构;230、第一立柱;231、顶板;232、主升降气缸;233、横向框架;2330、第一初级横向气缸;2331、第一初级竖向气缸;2332、第一次级竖向气缸;2333、第一次级横向气缸;2334、第一发热折边刀;2335、第二初级横向气缸;2336、第二初级竖向气缸;2337、第二次级竖向气缸;2338、第二次级横向气缸;2339、第二发热折边刀;234、纵向框架;2340、第三初级纵向气缸;2341、第三初级竖向气缸;2342、第三次级竖向气缸;2343、第三次级纵向气缸;2344、第三发热折边刀;235、第一夹持组件;236、第二夹持组件;237、第二立柱。In the picture: 1. Frame; 10. Main motor; 11. Operation module; 12. Consumables moving device; 13. Consumables placing mechanism; 14. Consumables guiding mechanism; 15. Heating mechanism; 16. Blister forming mechanism; 17 , Rewinding mechanism; 18. Cutting mechanism; 20. Rotary chain; 21. Mold carrying unit; 22. Card placement mechanism; 23. Folding device; 24. Hole cutting mechanism; 25. Hot pressing mechanism; 230. Chapter One column; 231, roof; 232, main lifting cylinder; 233, transverse frame; 2330, first primary transverse cylinder; 2331, first primary vertical cylinder; 2332, first secondary vertical cylinder; 2333, first 2334, the first heating folding knife; 2335, the second primary lateral cylinder; 2336, the second primary vertical cylinder; 2337, the second secondary vertical cylinder; 2338, the second secondary lateral cylinder; 2339 , the second heating folding knife; 234, longitudinal frame; 2340, the third primary longitudinal cylinder; 2341, the third primary vertical cylinder; 2342, the third secondary vertical cylinder; 2343, the third secondary longitudinal cylinder; 2344 , the third heating folding knife; 235, the first clamping component; 236, the second clamping component; 237, the second column.
具体实施方式Detailed ways
下面,结合附图以及具体实施方式,对本发明做进一步描述,需要说明的是,在不相冲突的前提下,以下描述的各实施例之间或各技术特征之间可以任意组合形成新的实施例。Below, the present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that, on the premise that there is no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. .
如图1-6所示,一种自动吸塑封口机,可以是一种将带状塑料膜耗材加工成塑料壳体产品的设备,包括但不限于机架1,该机架1可以是长方体结构,机架1的上端面为一工作平台,沿着工作平台的长度方向可分为一上料端和一出料端,靠近上料端的一侧的一段工作平台为备料区,靠近出料端一侧的一段工作平台为加工区。所述备料区上从上料端作为起始,依次安装有耗材放置机构13、耗材导正机构14、加热机构15、吸塑成型机构16、收卷机构17,所述加工区内靠近备料区的一端安装的是裁切机构18。具体地,在耗材导正机构14所在工位的后方至裁切机构18所在工位的前方安装有一沿长度方向延伸的耗材移动装置12,所述耗材移动装置12设有向其提供旋转动力的外部电机,具体可以是两个分设于宽度方向两端的转辊组,该转辊组分为上排辊子和下排辊子。此处,由于带状塑料薄膜耗材宽度方向上的两边缘属于非接受加工的区域,该带状塑料薄膜耗材在备料区是通过宽度方向两边缘夹持,再利用摩擦力牵拉,方可使其从上料端至加工区运动。该耗材移动装置12也可以有另外三种运输样式实现:(一)由外部电机带动的若干胶辊、(二)由外部电机提供动力,再配传动组件及若干活动的夹持件组合而成的装置、(三)由外部电机提供动力,再配上链轮、链条和若干夹持装置实现。As shown in Figure 1-6, an automatic blister sealing machine can be a device for processing strip-shaped plastic film consumables into plastic shell products, including but not limited to a frame 1, which can be a rectangular parallelepiped Structure, the upper end surface of the frame 1 is a working platform, which can be divided into a loading end and a discharging end along the length of the working platform. A section of the working platform on the side close to the loading end is a material preparation area, close to the discharging end. A section of the working platform on one side of the machine is the processing area. Starting from the loading end, the material preparation area is equipped with a consumable placement mechanism 13, a consumable guide mechanism 14, a heating mechanism 15, a plastic forming mechanism 16, and a winding mechanism 17. The processing area is close to the material preparation area. Installed at one end is a cutting mechanism 18. Specifically, a consumable moving device 12 extending along the length direction is installed from the rear of the station where the consumable guide mechanism 14 is located to the front of the station where the cutting mechanism 18 is located. The consumable moving device 12 is provided with a rotational power provided thereto. The external motor can specifically be two rotating roller groups located at both ends in the width direction. The rotating roller groups are divided into an upper row of rollers and a lower row of rollers. Here, since the two edges in the width direction of the strip-shaped plastic film consumables belong to the non-processing area, the strip-shaped plastic film consumables are clamped by the two edges in the width direction in the preparation area, and then pulled by friction force before they can be processed. It moves from the feeding end to the processing area. The consumable moving device 12 can also be implemented in three other modes of transportation: (1) a number of rubber rollers driven by an external motor, (2) a combination of a power provided by an external motor, a transmission assembly and a number of movable clamping parts. The device, (3) is powered by an external motor and equipped with sprockets, chains and several clamping devices.
由于带状塑料膜耗材在吸塑成型机构16的工位处会和完成热塑工步的初步泡壳成品分离,所以该收卷机构17至裁切机构18还具有一输送带装置,用于输送分离后的初步泡壳成品。多个初步泡壳成品是一件一件地且一一对应地送入后方多个模具运载单元21中。Since the strip-shaped plastic film consumables will be separated from the preliminary bubble shell products that have completed the thermoplastic process at the work station of the blister forming mechanism 16, the winding mechanism 17 to the cutting mechanism 18 also have a conveyor belt device for Convey the separated preliminary blister finished products. A plurality of preliminary bubble shell finished products are fed into a plurality of rear mold carrying units 21 one by one and in one-to-one correspondence.
如图1所示,沿所述加工区的长度方向安装有一回转链条20,所述回转链条20由一安装在机架1内部的主电机10,再通过减速机构和齿轮组带动。所述多个模具运载单元21,依次安装于所述回转链条20,并且相邻的模具运载单元21等距地错开间隙。沿所述加工区的长度方向依次地安装有裁切机构18、卡纸放置机构22、折边装置23、裁孔机构24、热压机构25。本发明所公开的一种自动折边装置23是指一种可以适用于该自动吸塑封口机的折边装置23。As shown in Figure 1, a rotary chain 20 is installed along the length direction of the processing area. The rotary chain 20 is driven by a main motor 10 installed inside the frame 1, and then through a reduction mechanism and a gear set. The plurality of mold carrying units 21 are installed on the rotary chain 20 in sequence, and adjacent mold carrying units 21 are equidistantly spaced apart from each other. A cutting mechanism 18, a jam placing mechanism 22, a folding device 23, a hole cutting mechanism 24, and a hot pressing mechanism 25 are installed in sequence along the length direction of the processing area. The automatic edge folding device 23 disclosed in the present invention refers to an edge folding device 23 that can be applied to the automatic blister sealing machine.
如图2至图6所示,为方便表达及理解,本发明所述的第一方向及横向即为机架1的长度方向,第二方向及纵向为机架1的宽度方向,第三方向及竖向为机架1的高度方向。一种自动折边装置,包括但不限于:龙门架、多个活动框架以及活动的发热折边刀。该龙门架高安装于加工区上端,具体地,龙门架包括第一立柱230、第二立柱237及连接第一立柱230和第二立柱237的顶板231;龙门架的顶板231上端安装有主驱动装置,所述活动框架均连接于主驱动装置的动力输出端,具体地,主驱动装置可以是主升降气缸232,该主升降气缸232的机体安装于龙门架上,龙门架顶板231开设一通孔,该主升降气缸232的推杆穿过所述通孔,推杆的末端与在龙门架内的所有活动框架均连接,此方式可使得活动框架做沿第三方向的运动,并且可以在两个行程止点处停留;多个活动的框架,可以是至少一个的平行于第一方向向量的横向框架233,或者是至少一个的平行于第二方向向量的纵向框架234,抑或是两者皆有的情形。此处,作为优选实施的方案,可以是设有两个活动框架,一个活动框架为横向框架233,另一个活动框架为纵向框架234。As shown in Figures 2 to 6, for the convenience of expression and understanding, the first direction and transverse direction in the present invention are the length direction of the frame 1, the second direction and longitudinal direction are the width direction of the frame 1, and the third direction and the vertical direction is the height direction of the rack 1. An automatic folding device includes but is not limited to: a gantry, multiple movable frames and movable heating folding knives. The gantry is installed at the upper end of the processing area. Specifically, the gantry includes a first column 230, a second column 237, and a top plate 231 connecting the first column 230 and the second column 237; a main drive is installed on the upper end of the top plate 231 of the gantry. device, the movable frames are connected to the power output end of the main driving device. Specifically, the main driving device can be the main lifting cylinder 232. The body of the main lifting cylinder 232 is installed on the gantry, and a through hole is opened in the top plate 231 of the gantry. , the push rod of the main lifting cylinder 232 passes through the through hole, and the end of the push rod is connected to all movable frames in the gantry. This method allows the movable frames to move in the third direction, and can move in both directions. Stop at a stroke end point; the multiple movable frames can be at least one transverse frame 233 parallel to the first direction vector, or at least one longitudinal frame 234 parallel to the second direction vector, or both. There are situations. Here, as a preferred implementation solution, two movable frames may be provided, one movable frame is the transverse frame 233, and the other movable frame is the longitudinal frame 234.
所述横向框架233的两端分别安装有两个具有伸缩自由度的活动臂组件,为表区别,分为第一活动臂组件和第二活动臂组件,每个活动臂组件包括但不限于初级横向气缸、初级竖向气缸、次级竖向气缸、次级横向气缸,具体地,初级横向气缸的缸体安装于横向框架233的顶杆的一端,初级竖向气缸的缸体连接于初级横向气缸的推杆,次级竖向气缸的缸体连接于初级竖向气缸的推杆,次级横向气缸的缸体连接于次级竖向气缸的推杆。每个发热折边刀包括发热部件和安装部件,所述安装部件连接于次级横向气缸的推杆。具体地,所述发热部件包括一内部安装有发热丝的条状金属凸棱。所述条状金属凸棱用于对套在模具上的泡壳中间成品边缘部执行加热软化工步和折边工步。Two movable arm assemblies with telescopic freedom are respectively installed at both ends of the transverse frame 233, which are divided into a first movable arm assembly and a second movable arm assembly for distinction. Each movable arm assembly includes but is not limited to a primary transverse cylinder, a primary vertical cylinder, a secondary vertical cylinder, and a secondary transverse cylinder. Specifically, the cylinder body of the primary transverse cylinder is installed at one end of the top rod of the transverse frame 233, the cylinder body of the primary vertical cylinder is connected to the push rod of the primary transverse cylinder, the cylinder body of the secondary vertical cylinder is connected to the push rod of the primary vertical cylinder, and the cylinder body of the secondary transverse cylinder is connected to the push rod of the secondary vertical cylinder. Each heating folding knife includes a heating component and a mounting component, and the mounting component is connected to the push rod of the secondary transverse cylinder. Specifically, the heating component includes a strip metal ridge with a heating wire installed inside. The strip metal ridge is used to perform a heating and softening step and a folding step on the edge of the intermediate finished product of the bubble shell sleeved on the mold.
具体地,第一活动臂组件依次包括第一初级横向气缸2330、第一初级竖向气缸;2331、第一次级竖向气缸2332、第一次级横向气缸2333;该第一发热折边刀2334安装于第一次级横向气缸2333的推杆上,即第一活动臂组件所对应的活动自由端;所述第二活动臂组件在横向框架233另一端与第一活动臂组件相对而设,依次包括第二初级横向气缸2335、第二初级竖向气缸2336、第二次级竖向气缸2337、第二次级横向气缸2338,该第二次级横向气缸2338的推杆安装有第二发热折边刀2339,即第二活动臂组件所对应的活动自由端上安装了第二发热折边刀2339。Specifically, the first movable arm assembly sequentially includes a first primary transverse cylinder 2330, a first primary vertical cylinder; 2331, a first secondary vertical cylinder 2332, a first secondary transverse cylinder 2333; the first heating folding knife 2334 is installed on the push rod of the first secondary transverse cylinder 2333, that is, the movable free end corresponding to the first movable arm assembly; the second movable arm assembly is located opposite the first movable arm assembly at the other end of the transverse frame 233 , including in turn a second primary transverse cylinder 2335, a second primary vertical cylinder 2336, a second secondary vertical cylinder 2337, and a second secondary transverse cylinder 2338. The push rod of the second secondary transverse cylinder 2338 is equipped with a second The second heating folding knife 2339 is installed on the movable free end corresponding to the second movable arm assembly.
纵向框架234可以是一端安装有具有伸缩自由度的活动臂组件,为表区别,定义为第三活动臂组件,该第三活动臂组件包括第三初级纵向气缸2340、第三初级竖向气缸;2341、第三次级竖向气缸2342、第三次级纵向气缸2343;该第三发热折边刀2344安装于第三次级纵向气缸2343的推杆上。The longitudinal frame 234 may be a movable arm assembly with a telescopic degree of freedom installed on one end. To differentiate, it is defined as a third movable arm assembly. The third movable arm assembly includes a third primary longitudinal cylinder 2340 and a third primary vertical cylinder; 2341. The third secondary vertical cylinder 2342 and the third secondary longitudinal cylinder 2343; the third heating folding knife 2344 is installed on the push rod of the third secondary longitudinal cylinder 2343.
当然,出于对上段所记载方案的延伸,所述的纵向框架234也可以根据用户需求,在该纵向框架234的另一侧增设多一套折边组件,与上述的第三活动臂组件形成彼此相对的第四套折边组件,如此,便可实现对泡壳中间成品的四边折边。Of course, as an extension of the solution described in the previous paragraph, the longitudinal frame 234 can also be provided with an additional set of folding components on the other side of the longitudinal frame 234 according to user needs, forming a folding component with the above-mentioned third movable arm component. The fourth set of folding components is opposite to each other, so that the four-sided folding of the finished product in the middle of the bulb can be realized.
作为一种优选实施方案,本发明还包括若干用于夹持稳定初步泡壳成品的夹持组件,所述夹持组件包括推夹气缸及夹持部件,推夹气缸的机体安装于龙门架,夹持部件安装于推夹气缸的推杆处。具体地,可以是在所述第一立柱230上安装有第二夹持组件236,在第二立柱237上安装有第一夹持组件235。As a preferred embodiment, the present invention also includes a number of clamping components for clamping and stabilizing the finished product of the preliminary bulb. The clamping components include a push-clamp cylinder and a clamping component. The body of the push-clamp cylinder is installed on the gantry. The clamping component is installed at the push rod of the push clamp cylinder. Specifically, the second clamping assembly 236 may be installed on the first upright column 230 , and the first clamping assembly 235 may be installed on the second upright column 237 .
所述模具运载单元21,包括可拆卸的模具,以及用于承载所述模具的运载单元组件,所述运载单元组件安装于回转链条20上,所述模具可以是一种固定尺寸规格的模具,也可以是一种可调节尺寸规格的变型模具;所述模具包括固定台阶和成型台阶,该固定台阶用于与第一夹持组件235的夹持部件或者第二夹持组件236的夹持部件配合,用以形成对初步泡壳成品外边缘的非加工区域进行夹持稳定。所述成型台阶用于与所述发热折边刀所具有的条状金属凸棱配合,用以对需加工的初步泡壳成品的受热边缘进行热融软化并拨动折弯。The mold carrying unit 21 includes a detachable mold and a carrying unit assembly for carrying the mold. The carrying unit assembly is installed on the rotary chain 20. The mold may be a mold with fixed dimensions. It can also be a modified mold with adjustable dimensions; the mold includes a fixed step and a molding step, and the fixed step is used to connect with the clamping part of the first clamping assembly 235 or the clamping part of the second clamping assembly 236 Cooperation is used to form a stable clamping of the non-processed area on the outer edge of the preliminary bubble shell product. The forming steps are used to cooperate with the strip-shaped metal ridges of the heating folding knife to heat-melt, soften and bend the heated edges of the preliminary finished bulbs that need to be processed.
一种自动折边装置的使用方法,应用于前述最优的实施方案中,包括:A method of using an automatic folding device, applied in the aforementioned optimal implementation, includes:
初始的硬件环境包括:自动折边装置包括龙门架,所述龙门架安装有主升降驱动汽缸232、横向框架233、纵向框架234及夹持组件;所述龙门架设一折边工位,所述横向框架233安装有第一折边单元及第二折边单元,所述纵向框架234安装有第三折边单元;所述第一折边单元、第二折边单元,第三折边单元均包括发热部件,每个发热部件包括一条状金属凸棱;第一折边单元与横向框架233之间设有第一活动臂组件,第二折边单元与横向框架233之间设有第二活动臂组件,第三折边单元与纵向框架234之间设有第三活动臂组件;第一活动臂组件包括第一初级横向气缸2330、第一次级横向气缸2333、第一初级竖向气缸2331及第一次级竖向气缸2332;第二活动臂组件包括第二初级横向气缸2335、第二次级横向气缸2338、第二初级竖向气缸2336及第二次级竖向气缸2337;第三活动臂组件包括第三初级纵向气缸2340、第三次级纵向气缸2343、第三初级竖向气缸2341及第三次级竖向气缸2342。The initial hardware environment includes: the automatic folding device includes a gantry, the gantry is equipped with a main lifting drive cylinder 232, a transverse frame 233, a longitudinal frame 234 and a clamping assembly; the gantry is equipped with a folding station, the transverse frame 233 is equipped with a first folding unit and a second folding unit, and the longitudinal frame 234 is equipped with a third folding unit; the first folding unit, the second folding unit, and the third folding unit all include a heating component, each heating component includes a strip of metal convex ridge; a first movable arm assembly is provided between the first folding unit and the transverse frame 233, and a second movable arm assembly is provided between the second folding unit and the transverse frame 233 Arm assembly, a third movable arm assembly is provided between the third folding unit and the longitudinal frame 234; the first movable arm assembly includes a first primary transverse cylinder 2330, a first secondary transverse cylinder 2333, a first primary vertical cylinder 2331 and a first secondary vertical cylinder 2332; the second movable arm assembly includes a second primary transverse cylinder 2335, a second secondary transverse cylinder 2338, a second primary vertical cylinder 2336 and a second secondary vertical cylinder 2337; the third movable arm assembly includes a third primary longitudinal cylinder 2340, a third secondary longitudinal cylinder 2343, a third primary vertical cylinder 2341 and a third secondary vertical cylinder 2342.
操作流程依次包括以下步骤:The operation process includes the following steps in sequence:
S1:主升降气缸232初始状态为伸出状态;第一初级横向气缸2330、第一次级横向气缸2333、第一初级竖向气缸2331、第二初级横向气缸2335、第二次级横向气缸2338、第二初级竖向气缸2336、第三初级纵向气缸2340、第三次级纵向气缸2343、第三初级竖向气缸2341的初始状态均为回缩状态;第一次级竖向气缸2332、第二次级竖向气缸2337、第三次级竖向气缸2342的初始状态均为伸出状态;S1: The initial state of the main lifting cylinder 232 is the extended state; the initial states of the first primary horizontal cylinder 2330, the first secondary horizontal cylinder 2333, the first primary vertical cylinder 2331, the second primary horizontal cylinder 2335, the second secondary horizontal cylinder 2338, the second primary vertical cylinder 2336, the third primary longitudinal cylinder 2340, the third secondary longitudinal cylinder 2343, and the third primary vertical cylinder 2341 are all in the retracted state; the initial states of the first secondary vertical cylinder 2332, the second secondary vertical cylinder 2337, and the third secondary vertical cylinder 2342 are all in the extended state;
S2:外部的模具运载单元21载有泡壳中间成品,进入至所述折边工位。此处,为了保证该泡壳中间成品在接受折边时的位置稳定,步骤S2可以包括一子步骤S20:所述泡壳中间成品进入至所述折边工位后,所述夹持组件对该泡壳中间成品进行夹持稳定;S2: The external mold carrying unit 21 carries the intermediate finished product of the bulb and enters the folding station. Here, in order to ensure that the position of the bulb intermediate product is stable when receiving folding, step S2 may include a sub-step S20: after the bulb intermediate product enters the folding station, the clamping assembly The intermediate finished product of the bulb is clamped and stabilized;
S3:首先,所述发热部件升温加热;然后第一初级竖向气缸2331、第二初级竖向气缸2336、第三初级竖向气缸2341均伸出推杆,然后第一初级横向气缸2330、第二初级横向气缸2335、第三初级纵向气缸2340均伸出推杆,此时所有条状金属凸棱均被移动至泡壳中间成品需加工区域的塑料薄膜耗材下侧,然后第一次级竖向气缸2332、第二次级竖向气缸2337、第三次级竖向气缸2342均向上回缩,使得所有条状金属凸棱贴靠该需加工区域的塑料薄膜耗材,让该塑料薄膜耗材受热软化;之后,主升降气缸232向上收缩,将所有发热折边刀向上提升,使得该塑料薄膜耗材的需加工区域向上折弯;最后,第一次级横向气缸2333、第二次级横向气缸2338、第三次级纵向气缸2343均伸出推杆,将已被向上翻起的塑料薄膜耗材往泡壳中间成品的自身内部折弯;S3: First, the heating component heats up; then the first primary vertical cylinder 2331, the second primary vertical cylinder 2336, and the third primary vertical cylinder 2341 all extend the push rods, and then the first primary transverse cylinder 2330, The second primary transverse cylinder 2335 and the third primary longitudinal cylinder 2340 both extend the push rod. At this time, all the strip-shaped metal ridges are moved to the lower side of the plastic film consumables in the area where the finished product in the middle of the bulb needs to be processed, and then the first primary vertical cylinder The upward cylinder 2332, the second secondary vertical cylinder 2337, and the third secondary vertical cylinder 2342 are all retracted upward, so that all the strip-shaped metal ridges are close to the plastic film consumables in the area to be processed, allowing the plastic film consumables to be heated soften; after that, the main lifting cylinder 232 contracts upward to lift all the heating folding knives upward, so that the area to be processed of the plastic film consumables is bent upward; finally, the first secondary transverse cylinder 2333 and the second secondary transverse cylinder 2338 , the third secondary longitudinal cylinder 2343 both extend the push rod, and bend the plastic film consumables that have been turned upward toward the interior of the finished product in the middle of the bulb;
S4:第一初级横向气缸2330、第一次级横向气缸2333、第一初级竖向气缸2331、第一次级竖向气缸2332、第二初级横向气缸2335、第二次级横向气缸2338、第二初级竖向气缸2336、第二次级竖向气缸2337、第三初级纵向气缸2340、第三次级纵向气缸2343、第三初级竖向气缸2341、第三次级纵向气缸2343以及主升降气缸232复位至步骤S1所述的初始状态;S4: first primary transverse cylinder 2330, first secondary transverse cylinder 2333, first primary vertical cylinder 2331, first secondary vertical cylinder 2332, second primary transverse cylinder 2335, second secondary transverse cylinder 2338, The second primary vertical cylinder 2336, the second secondary vertical cylinder 2337, the third primary longitudinal cylinder 2340, the third secondary longitudinal cylinder 2343, the third primary vertical cylinder 2341, the third secondary longitudinal cylinder 2343 and the main lifting cylinder 232 reset to the initial state described in step S1;
S5:外部的模具运载单元21将泡壳中间成品运离所述折边工位。S5: The external mold carrying unit 21 transports the intermediate finished product of the bulb away from the folding station.
对应地,如果实施所述使用方法时有执行子步骤S20,则需要在执行S5之前,执行子步骤S50:所述夹持组件回缩复位,解除对该泡壳中间成品的夹持;Correspondingly, if sub-step S20 is executed when implementing the method of use, sub-step S50 needs to be executed before S5: the clamping assembly retracts and resets to release the clamping of the intermediate product of the bulb shell;
本发明所述自动折边装置所有执行器的电气控制端均电连接于机架1内部安装有的电控单元;所有气缸的气源接口均连接外部的压缩空气气源。此外,本发明具有可视化的操作模块11,具体可以为触控屏,或者是若干操作按键搭配显示屏的方式。所述操作模块11与电控模块电连接。本发明由外部电网提供电力,所述机架1的内部也安装有可将交流电转换为直流电的电源模块。The electrical control ends of all actuators of the automatic folding device of the present invention are electrically connected to the electronic control unit installed inside the frame 1; the air source interfaces of all cylinders are connected to an external compressed air source. In addition, the present invention has a visual operation module 11, which can be a touch screen, or a plurality of operation buttons with a display screen. The operation module 11 is electrically connected to the electronic control module. The present invention is powered by an external power grid, and a power supply module that can convert AC power into DC power is also installed inside the frame 1.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
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| CN111895466B (en) * | 2020-07-03 | 2022-07-19 | 浙江晶雅玻璃科技有限公司 | Glass fume exhaust hood for kitchen appliances and manufacturing method thereof |
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