CN109702246B - Assembly tool and method for ensuring concentricity of annular upper wedge-shaped threaded support plate nut - Google Patents
Assembly tool and method for ensuring concentricity of annular upper wedge-shaped threaded support plate nut Download PDFInfo
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Abstract
本发明涉及航天装配技术领域,具体公开了一种保证环向上楔形螺纹托板螺母同心的装配工具及方法,所述的装配工具包括底孔钻模和铆钉孔钻模,用于在分离结构产品上钻孔以安装多个楔形螺纹托板螺母。所述的装配方法包括以下步骤:1)在底孔钻模的a段定位分离结构产品;2)钻制分离结构产品直径小端多个底孔;3)翻转底孔钻模;4)在底孔钻模的b段定位分离结构产品;5)钻制分离结构产品直径大端多个底孔;6)钻制分离结构产品上的铆钉孔;7)铆接楔形螺纹托板螺母。本发明大大提高了环向上楔形螺纹托板螺母的装配精度,保证分离结构产品的生产质量,实现了分离结构产品与其他产品顺利对接,缩短了分离结构产品的生产周期。
The invention relates to the technical field of aerospace assembly, and specifically discloses an assembly tool and method for ensuring the concentricity of a wedge-shaped threaded pallet nut on a ring. The assembly tool includes a bottom hole drilling die and a rivet hole drilling die, which are used for separating structural products Drill holes to install multiple wedge-threaded pallet nuts. The assembling method comprises the following steps: 1) positioning the separation structure product in the a section of the bottom hole drilling die; 2) drilling a plurality of bottom holes at the small diameter end of the separation structure product; 3) turning the bottom hole drilling die; The b-section of the bottom hole drilling die locates the separation structure product; 5) Drills multiple bottom holes at the large diameter end of the separation structure product; 6) Drills the rivet holes on the separation structure product; 7) Riveting the wedge-shaped threaded pallet nut. The invention greatly improves the assembly precision of the ring-up wedge-shaped thread pallet nut, ensures the production quality of the separation structure product, realizes the smooth connection between the separation structure product and other products, and shortens the production cycle of the separation structure product.
Description
技术领域technical field
本发明属于航天装配技术领域,具体涉及一种保证环向上楔形螺纹托板螺母同心的装配工具及方法。The invention belongs to the technical field of aerospace assembly, and in particular relates to an assembly tool and method for ensuring the concentricity of a ring-up wedge-shaped threaded pallet nut.
背景技术Background technique
螺纹作为航天产品中连接的主要形式之一,紧固连接的可靠性要求不允许有失效的可能,但实际工程中很难做到的。目前为解决产品研制过程的难题,分离结构环向上采用楔形螺纹托板螺母以适应各种复杂苛刻的环境。As one of the main forms of connection in aerospace products, the reliability requirements of the fastening connection do not allow the possibility of failure, but it is difficult to achieve in practical engineering. At present, in order to solve the problems in the product development process, the wedge-shaped threaded support plate nut is used on the upper part of the separation structure ring to adapt to various complex and harsh environments.
分离结构为整体铸造机加工结构,呈锥状,用于连接两个不同直径结构产品。分离结构产品如图1所示,此分离结构用于连接两个不同直径壳体,连接方式为螺栓连接。上下两圈环向上各需要安装多个楔形螺纹托板螺母。两圈托板螺母安装要求精度高,多个托板螺母安装处于同一平面,且同时保证所有楔形螺纹托板螺母与壳体连接孔同心。楔形螺纹托板螺母为特制标准件,受限于结构影响,铆接操作空间较小。The separation structure is an integral casting machined structure, in the shape of a cone, used to connect two structural products of different diameters. The separate structure product is shown in Figure 1. This separate structure is used to connect two shells with different diameters, and the connection method is bolt connection. The upper and lower rings need to be installed with multiple wedge threaded support nuts. The installation of two rings of pallet nuts requires high precision, and multiple pallet nuts are installed on the same plane, and at the same time, ensure that all wedge threaded pallet nuts are concentric with the connection holes of the housing. The wedge-shaped thread pallet nut is a special standard part, limited by the influence of the structure, and the riveting operation space is small.
类似结构环向对接托板螺母装配方法是:The assembly method of the similar structure annular butt pallet nut is:
(1)、其中A壳体在机加时,由数控机床将对接孔预先制出。(1) When the A shell is machined, the butt hole is pre-made by the CNC machine tool.
(2)、将A壳体按象限与B壳体连接固定,通过A壳体上预先制出的孔向B壳体透出对接孔。(2) Connect and fix the A shell with the B shell according to the quadrant, and reveal the docking hole to the B shell through the pre-made hole on the A shell.
(3)、使用螺钉将托板螺母固定在B壳体对接孔上。(3) Use screws to fix the nut on the docking hole of the B shell.
(4)、利用托板螺母孔向壳体透出铆钉孔。(4) The rivet hole is exposed to the shell through the nut hole of the support plate.
(5)、铆接托板螺母。(5), riveting the pallet nut.
该装配方法有以下不足:This assembly method has the following disadvantages:
(1)、A壳体数控制孔后,向B壳体透孔后,A壳体孔精度变差,两个壳体协调装配精度低。(1) After the number of holes in the A shell is controlled, after the holes are penetrated into the B shell, the accuracy of the A shell hole becomes poor, and the coordination and assembly accuracy of the two shells is low.
(2)、必须使两件产品连接固定在一起后才能制孔,装配周期长。(2) The holes must be made after the two products are connected and fixed together, and the assembly cycle is long.
(3)、分离结构需要同时与两个不同直径产品对接,操作复杂。(3) The separation structure needs to be connected with two products of different diameters at the same time, and the operation is complicated.
(4)、由螺钉固定托板螺母,托板螺母铆接装配完成后,向心性不好。(4) The support plate nut is fixed by screws. After the support plate nut is riveted and assembled, the centripetality is not good.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种保证环向上楔形螺纹托板螺母同心的装配工具及方法,以提高环向上楔形托板螺母的装配精度。The purpose of the present invention is to provide an assembling tool and method for ensuring the concentricity of the wedge-shaped threaded support nut on the ring, so as to improve the assembly accuracy of the wedge-shaped support nut on the ring.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种保证环向上楔形螺纹托板螺母同心的装配工具,包括底孔钻模和铆钉孔钻模,用于在分离结构产品上钻孔以安装多个楔形螺纹托板螺母;An assembly tool for ensuring the concentricity of wedge-shaped thread support nuts on the ring, including a bottom hole drilling die and a rivet hole drilling die, used for drilling holes on separate structural products to install a plurality of wedge-shaped thread support nuts;
所述楔形螺纹托板螺母的两侧各有一个铆钉孔,用于在装配楔形螺纹托板螺母时使用;There is a rivet hole on both sides of the wedge-shaped thread supporting plate nut, which is used when assembling the wedge-shaped thread supporting plate nut;
所述的分离结构产品为锥筒状,在其直径大端开口处和直径小端开口处分别设有环形装配面,在其上钻制底孔;The separation structure product is in the shape of a conical cylinder, and an annular assembly surface is respectively provided at the opening of the large diameter end and the opening of the small diameter end, and a bottom hole is drilled on it;
在所述分离结构产品两端的装配面上分别设有对接平台,用于与底孔钻模固定;A docking platform is respectively provided on the assembly surfaces of both ends of the separated structure product for fixing with the bottom hole drilling die;
所述的底孔钻模为圆筒形状,在底孔钻模的内部设有横向的分隔平台,将底孔钻模分为a段和b段,所述底孔钻模的a段内径大于b段内径;The bottom hole drilling die is in the shape of a cylinder, and a horizontal separation platform is arranged inside the bottom hole drilling die, and the bottom hole drilling die is divided into a section and a b section, and the inner diameter of the a section of the bottom hole drilling die is larger than Inner diameter of segment b;
在所述底孔钻模的a段侧壁和b段侧壁上分别加工一圈钻孔,用于安装快换钻套;A circle of drilling holes are respectively processed on the side walls of section a and section b of the bottom hole drilling die for installing quick-change drill sleeves;
在进行分离结构产品直径小端开口处的底孔钻制时,将分离结构产品的直径小端插入底孔钻模的a段,使得分离结构产品直径小端开口处的装配面与底孔钻模a段上的钻孔对中;When drilling the bottom hole at the opening of the small diameter end of the split structure product, insert the small diameter end of the split structure product into the a section of the bottom hole drilling die, so that the assembly surface at the opening of the small diameter end of the split structure product and the bottom hole drill Centering of drill holes on die a segment;
在进行分离结构产品直径大端开口处的底孔钻制时,将分离结构产品的直径大端插入底孔钻模的b段,使得分离结构产品直径大端开口处的装配面与底孔钻模b段上的钻孔对中;When drilling the bottom hole at the opening of the large diameter end of the split structure product, insert the large diameter end of the split structure product into the b section of the bottom hole drilling die, so that the assembly surface at the opening of the large diameter end of the split structure product and the bottom hole drill Centering of drill holes on die b segment;
所述的铆钉孔钻模由钻模板和施工螺钉组成,用于在分离结构产品上钻制铆钉孔;The rivet hole drilling die is composed of a drilling template and construction screws, and is used for drilling rivet holes on the separated structural products;
所述的钻模板的表面弧度与分离结构产品装配面的弧度匹配,在钻模板上设有对中孔和铆钉孔,分别与楔形螺纹托板螺母上的螺孔和铆钉孔尺寸匹配;The surface radian of the drill template matches the radian of the assembly surface of the separation structure product, and the drill template is provided with centering holes and rivet holes, which are respectively matched with the screw holes and rivet holes on the wedge-shaped threaded support nut;
所述的施工螺钉包括光杆段和螺纹段,光杆段的尺寸与分离结构产品上加工的底孔以及钻模板上的对中孔尺寸匹配,螺纹段可与固定螺母螺纹连接;The construction screw includes a polished rod section and a threaded section, the size of the polished rod section is matched with the size of the bottom hole processed on the separation structure product and the centering hole on the drilling template, and the threaded section can be threadedly connected with the fixing nut;
在进行分离结构产品上铆钉孔钻制时,将钻模板紧贴分离结构产品装配面的内壁,通过施工螺钉将钻模板与分离结构产品连接固定。When drilling rivet holes on the separation structure product, the drilling template is closely attached to the inner wall of the assembly surface of the separation structure product, and the drilling template and the separation structure product are connected and fixed by construction screws.
还包括将压板卡设在所述分离结构产品的直径小端对接平台上,使得分离结构产品与底孔钻模压紧固定;It also includes clamping the pressing plate on the docking platform of the small diameter end of the separation structure product, so that the separation structure product and the bottom hole drilling die are pressed and fixed;
所述的压板为圆盘形状。The pressing plate is in the shape of a disc.
通过将压块卡设在所述分离结构产品的直径大端对接平台上,利用紧定螺钉支撑压块,同时采用螺钉将压块与底孔钻模上的分隔平台固定,进而将分离结构产品与底孔钻模压紧固定。By clamping the pressure block on the butt platform of the large diameter end of the separation structure product, using the set screw to support the pressure block, and fixing the pressure block and the separation platform on the bottom hole drilling die with screws, the separation structure product Press and fix with the bottom hole drill die.
所述底孔钻模的分隔平台为圆环形状,在分隔平台上加工八条放射状立筋,相邻的立筋之间掏空做减轻孔,以减轻底孔钻模的重量。The separating platform of the bottom hole drilling die is in the shape of a ring, and eight radial vertical ribs are processed on the separating platform, and lightening holes are hollowed out between the adjacent vertical ribs to reduce the weight of the bottom hole drilling die.
所述的快换钻套包括规格依次增大的钻套Ⅰ、钻套Ⅱ、钻套Ⅲ、钻套Ⅳ、钻套Ⅴ和钻套Ⅵ,用于控制底孔的钻制精度,其中钻套Ⅵ的规格与设计图纸尺寸相同。The quick-change drill sleeves include drill sleeves I, drill sleeves II, drill sleeves III, drill sleeves IV, drill sleeves V, and drill sleeves VI of successively increased specifications, which are used to control the drilling accuracy of the bottom holes, wherein the drill sleeves are used to control the drilling accuracy of the bottom holes. The specifications of VI are the same as the design drawings.
在所述底孔钻模的顶端开口处设有两个吊耳,通过吊耳将底孔钻模翻转使用。Two lifting lugs are provided at the top opening of the bottom hole drilling mold, and the bottom hole drilling mold is turned over and used through the lifting lugs.
在所述分离结构产品的直径大端和直径小端分别刻划象限线,同时在底孔钻模的两端开口处分别刻划象限线。The large diameter end and the small diameter end of the separation structure product are respectively marked with quadrant lines, and at the same time, the quadrant lines are respectively marked at the openings at both ends of the bottom hole drilling die.
一种保证环向上楔形螺纹托板螺母同心的装配方法,包括以下步骤:An assembling method for ensuring the concentricity of the wedge-shaped threaded support nut on the ring, comprising the following steps:
1)在底孔钻模的a段定位分离结构产品;1) Position and separate the structural product in the a section of the bottom hole drilling die;
2)钻制分离结构产品直径小端多个底孔;2) Drill multiple bottom holes at the small diameter end of the separation structure product;
3)翻转底孔钻模;3) Flip the bottom hole drilling die;
4)在底孔钻模的b段定位分离结构产品;4) Position and separate the structural product in the b section of the bottom hole drilling die;
5)钻制分离结构产品直径大端多个底孔;5) Drill multiple bottom holes at the large diameter end of the separation structure product;
6)钻制分离结构产品上的铆钉孔;6) Drill the rivet holes on the separation structure product;
7)铆接楔形螺纹托板螺母。7) Riveting the wedge threaded pallet nut.
具体包括以下步骤:Specifically include the following steps:
1)在底孔钻模的a段定位分离结构产品1) Position and separate the structure product in the a section of the bottom hole drilling die
底孔钻模的a段朝上,按象限线将分离结构产品直径小端放入底孔钻模的a段内;With the a section of the bottom hole drilling die facing upwards, put the small diameter end of the separated structure product into the a section of the bottom hole drilling die according to the quadrant line;
使用压板将分离结构产品固定在底孔钻模的a段;Use the pressure plate to fix the split structure product on the a section of the bottom hole drilling die;
2)钻制分离结构产品直径小端多个底孔2) Drill multiple bottom holes at the small diameter end of the separation structure product
在底孔钻模a段的一圈钻孔上分别安装钻套Ⅰ,按钻套Ⅰ在分离结构产品的直径小端装配面上制底孔;将底孔钻模上的钻套Ⅰ更换为钻套Ⅱ,按钻套Ⅱ在底孔基础上制孔;将底孔钻模上的钻套Ⅱ更换为钻套Ⅲ,按钻套Ⅲ第一次铰孔;将底孔钻模上的钻套Ⅲ更换为钻套Ⅳ,按钻套Ⅳ第二次铰孔;将底孔钻模上的钻套Ⅳ更换为钻套Ⅴ,按钻套Ⅴ第三次铰孔;将底孔钻模上的钻套Ⅴ更换为钻套Ⅵ,按钻套Ⅵ第四次铰孔;Install drill sleeve I on a circle of drill holes in section a of the bottom hole drilling die, and make bottom holes on the assembly surface of the small diameter end of the separated structure product according to drill sleeve I; replace the drill sleeve I on the bottom hole drilling die with Drill sleeve II, make holes on the basis of the bottom hole according to the drill sleeve II; replace the drill sleeve II on the bottom hole drilling die with the drill sleeve III, and ream the holes for the first time according to the drill sleeve III; Set Ⅲ is replaced with drill set Ⅳ, and the second reaming is performed according to drill set Ⅳ; Replace the drill sleeve Ⅴ with drill sleeve Ⅵ, and press the drill sleeve Ⅵ for the fourth reaming;
第四次铰孔为设计图纸最终尺寸;The fourth reaming is the final size of the design drawing;
3)翻转底孔钻模3) Flip the bottom hole drilling die
将分离结构产品从底孔钻模的a段中取出,利用底孔钻模上的吊耳翻转底孔钻模,使底孔钻模的b段朝上;Take out the separated structure product from the section a of the bottom hole drilling die, and use the lifting lugs on the bottom hole drilling die to turn the bottom hole drilling die so that the b section of the bottom hole drilling die faces upwards;
4)在底孔钻模的b段定位分离结构产品4) Positioning and separating structural products in the b section of the bottom hole drilling die
按照象限线,将分离结构产品的直径大端放入底孔钻模的b段中;According to the quadrant line, put the large diameter end of the separated structure product into the b section of the bottom hole drilling die;
使用螺钉、紧定螺钉和压块将分离结构产品固定在底孔钻模的b段;Use screws, set screws and pressure blocks to fix the split structure product to the b section of the bottom hole drilling die;
5)钻制分离结构产品直径大端多个底孔5) Drill multiple bottom holes at the large diameter end of the separation structure product
在底孔钻模b段的一圈钻孔上安装钻套Ⅰ,按钻套Ⅰ在分离结构产品的直径大端装配面上制底孔;将底孔钻模上的钻套Ⅰ更换为钻套Ⅱ,按钻套Ⅱ在底孔基础上制孔;将底孔钻模上的钻套Ⅱ更换为钻套Ⅲ,按钻套Ⅲ第一次铰孔;将底孔钻模上的钻套Ⅲ更换为钻套Ⅳ,按钻套Ⅳ第二次铰孔;将底孔钻模上的钻套Ⅳ更换为钻套Ⅴ,按钻套Ⅴ第三次铰孔;将底孔钻模上的钻套Ⅴ更换为钻套Ⅵ,按钻套Ⅵ第四次铰孔;Install the drill sleeve I on a circle of drilling holes in the b section of the bottom hole drilling die, and make a bottom hole on the assembly surface of the large diameter end of the separated structure product according to the drill sleeve I; replace the drill sleeve I on the bottom hole drilling die with a drill Set II, make holes on the basis of the bottom hole according to the drill set II; replace the drill set II on the bottom hole drilling die with the drill set III, and ream the holes according to the drill set III for the first time; replace the drill set on the bottom hole drilling die Ⅲ is replaced with drill sleeve Ⅳ, and the second reaming is performed according to drill sleeve Ⅳ; Replace the drill sleeve Ⅴ with the drill sleeve Ⅵ, and press the drill sleeve Ⅵ for the fourth reaming;
第四次铰孔为设计图纸最终尺寸;The fourth reaming is the final size of the design drawing;
6)钻制分离结构产品上的铆钉孔6) Drill the rivet holes on the split structure product
将分离结构产品从底孔钻模的b段中取出,利用施工螺钉将钻模板固定在分离结构产品装配面的内壁,通过钻模板上的铆钉孔向分离结构产品的装配面上透孔,得到铆接楔形螺纹托板螺母所用的铆钉孔;Take out the separation structure product from the b section of the bottom hole drilling mold, fix the drilling template on the inner wall of the assembly surface of the separation structure product with construction screws, and pass the rivet hole on the drilling template to the assembly surface of the separation structure product. Rivet holes for riveting wedge-threaded pallet nuts;
7)铆接楔形螺纹托板螺母7) Riveted wedge threaded pallet nut
在分离结构产品上的铆钉孔处划窝,采用正向铆接方式铆接楔形螺纹托板螺母。Divide the rivet hole on the separation structure product, and use the forward riveting method to rive the wedge threaded pallet nut.
步骤1)和步骤4)中,确保分离结构产品侧面与底孔钻模内壁之间贴合间隙不大于0.3mm,若大于则在180°方位处加等厚垫片。In step 1) and step 4), ensure that the fitting gap between the side surface of the separation structure product and the inner wall of the bottom hole drilling mold is not greater than 0.3mm, and if it is greater than that, add an equal-thickness gasket at the 180° orientation.
本发明的显著效果在于:The remarkable effect of the present invention is:
(1)本发明大大提高了环向上楔形螺纹托板螺母的装配精度,保证分离结构产品的生产质量,实现了分离结构产品与其他产品顺利对接,缩短了分离结构产品的生产周期。(1) The present invention greatly improves the assembly accuracy of the wedge-shaped threaded support nut on the ring, ensures the production quality of the separation structure product, realizes the smooth connection between the separation structure product and other products, and shortens the production cycle of the separation structure product.
(2)本发明楔形螺纹标准件在环向上协调装配技术的成功应用,可以为后续类似产品的试验研究提供技术保障。(2) The successful application of the coordinated assembly technology of the wedge-shaped thread standard parts in the circumferential direction of the present invention can provide technical support for the subsequent experimental research of similar products.
附图说明Description of drawings
图1为分离结构壳体示意图;Figure 1 is a schematic diagram of a separate structure shell;
图2为楔形螺纹托板螺母示意图;Figure 2 is a schematic diagram of a wedge-shaped threaded pallet nut;
图3为底孔钻模分隔平台结构示意图;Fig. 3 is a schematic diagram of the structure of the bottom hole drilling die separating platform;
图4为底孔钻模使用示意图;Figure 4 is a schematic diagram of the use of a bottom hole drilling die;
图5为铆钉孔钻模使用示意图。Figure 5 is a schematic diagram of the use of a rivet hole drilling die.
图中:1-楔形螺纹托板螺母;2-分离结构产品;3-底孔钻模;4-铆钉孔;5-吊耳;6-快换钻套;7-压板;8-螺钉;9-紧定螺钉;10-压块;11-钻模板;12-施工螺钉。In the picture: 1- wedge threaded support plate nut; 2- separation structure product; 3- bottom hole drilling die; 4- rivet hole; 5- lifting lug; 6- quick change drill sleeve; 7- pressure plate; 8- screw; 9 -Set screws; 10-Press block; 11-Drill template; 12-Construction screws.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
一种保证环向上楔形螺纹托板螺母同心的装配工具,包括底孔钻模3和铆钉孔钻模,用于在分离结构产品2上钻孔以安装多个楔形螺纹托板螺母1。如图2所示,所述楔形螺纹托板螺母1的两侧各有一个铆钉孔4,用于在装配楔形螺纹托板螺母1时使用。An assembly tool for ensuring the concentricity of ring-up wedge-shaped threaded support nuts, including a bottom hole drilling die 3 and a rivet hole drilling die, used to drill holes on a separate
如图1所示,所述的分离结构产品2为锥筒状,在其直径大端开口处和直径小端开口处分别设有环形装配面,在其上钻制底孔。在所述分离结构产品2的直径大端和直径小端分别刻划象限线。在所述分离结构产品2两端的装配面上分别设有对接平台,用于与底孔钻模3固定。As shown in FIG. 1 , the
如图3和图4所示,所述的底孔钻模3为圆筒形状,在其两端开口处分别刻划象限线。在所述底孔钻模3的内部设有横向的分隔平台,将底孔钻模3分为a段和b段。所述的分隔平台为圆环形状,在分隔平台上加工八条放射状立筋,相邻的立筋之间掏空做减轻孔,以减轻底孔钻模3的重量。所述底孔钻模3的a段内径大于b段内径。As shown in FIG. 3 and FIG. 4 , the bottom hole drilling die 3 is in the shape of a cylinder, and quadrant lines are respectively scribed at the openings at both ends thereof. A horizontal separating platform is arranged inside the bottom hole drilling die 3, and the bottom hole drilling die 3 is divided into a section and a b section. The separating platform is in the shape of a ring, and eight radial vertical ribs are processed on the separating platform, and lightening holes are hollowed out between adjacent vertical ribs to reduce the weight of the bottom hole drilling die 3 . The inner diameter of section a of the bottom hole drilling die 3 is larger than the inner diameter of section b.
在所述底孔钻模3的a段侧壁和b段侧壁上分别加工一圈钻孔,用于安装快换钻套6。所述的快换钻套6包括规格依次增大的钻套Ⅰ、钻套Ⅱ、钻套Ⅲ、钻套Ⅳ、钻套Ⅴ和钻套Ⅵ,用于控制底孔的钻制精度,其中钻套Ⅵ的规格与设计图纸尺寸相同。A circle of drilling holes are respectively processed on the side walls of the a section and the b section of the bottom hole drilling die 3 for installing the quick-
在进行分离结构产品2直径小端开口处的底孔钻制时,将分离结构产品2的直径小端插入底孔钻模3的a段,并将压板7卡设在分离结构产品2的直径小端对接平台上,将分离结构产品2与底孔钻模3压紧固定,使得分离结构产品2直径小端开口处的装配面与底孔钻模3a段上的钻孔对中。所述的压板7为圆盘形状。When drilling the bottom hole at the opening of the small diameter end of the
在进行分离结构产品2直径大端开口处的底孔钻制时,将分离结构产品2的直径大端插入底孔钻模3的b段,并将压块10卡设在分离结构产品2的直径大端对接平台上,利用紧定螺钉9支撑压块10,同时采用螺钉8将压块10与底孔钻模3上的分隔平台固定,进而将分离结构产品2与底孔钻模3压紧固定,使得分离结构产品2直径大端开口处的装配面与底孔钻模3b段上的钻孔对中。When drilling the bottom hole at the opening of the large diameter end of the
在所述底孔钻模3的顶端开口处设有两个吊耳5,通过吊耳5将底孔钻模3翻转使用。Two lifting lugs 5 are provided at the top opening of the bottom hole drilling die 3 , and the bottom hole drilling die 3 is turned over and used through the lifting lugs 5 .
如图5所示,所述的铆钉孔钻模由钻模板11和施工螺钉12组成,用于在分离结构产品2上钻制铆钉孔。所述的钻模板11的表面弧度与分离结构产品2装配面的弧度匹配,在钻模板11上设有对中孔和铆钉孔,分别与楔形螺纹托板螺母1上的螺孔和铆钉孔4尺寸匹配。As shown in FIG. 5 , the rivet hole drilling die is composed of a
所述的施工螺钉12包括光杆段和螺纹段,其中光杆段的尺寸与分离结构产品2上加工的底孔以及钻模板11上的对中孔尺寸匹配,螺纹段可与固定螺母螺纹连接。The
在进行分离结构产品2上铆钉孔钻制时,将钻模板11紧贴分离结构产品2装配面的内壁,通过施工螺钉12将钻模板11与分离结构产品2连接固定。通过钻模板11上的铆钉孔向分离结构产品2的装配面上透孔,得到铆接楔形螺纹托板螺母1所用的铆钉孔。When drilling the rivet holes on the
一种保证环向上楔形螺纹托板螺母同心的装配方法,包括以下步骤:An assembling method for ensuring the concentricity of the wedge-shaped threaded support nut on the ring, comprising the following steps:
1)在底孔钻模3的a段定位分离结构产品21) Position and
底孔钻模3的a段朝上,按象限线将分离结构产品2直径小端放入底孔钻模3的a段内;With the a section of the bottom hole drilling die 3 facing upwards, put the small diameter end of the
确保分离结构产品2侧面与底孔钻模3内壁之间贴合间隙不大于0.3mm,若大于则在180°方位处加等厚垫片;Make sure that the fitting gap between the side surface of the
使用压板7将分离结构产品2固定在底孔钻模3的a段。Use the
2)钻制分离结构产品2直径小端多个底孔2) Drill multiple bottom holes at the small end of the
在底孔钻模3a段的一圈钻孔上分别安装钻套Ⅰ,按钻套Ⅰ在分离结构产品2的直径小端装配面上制底孔;将底孔钻模3上的钻套Ⅰ更换为钻套Ⅱ,按钻套Ⅱ在底孔基础上制孔;将底孔钻模3上的钻套Ⅱ更换为钻套Ⅲ,按钻套Ⅲ第一次铰孔;将底孔钻模3上的钻套Ⅲ更换为钻套Ⅳ,按钻套Ⅳ第二次铰孔;将底孔钻模3上的钻套Ⅳ更换为钻套Ⅴ,按钻套Ⅴ第三次铰孔;将底孔钻模3上的钻套Ⅴ更换为钻套Ⅵ,按钻套Ⅵ第四次铰孔;Install drill sleeves I on a circle of drill holes in section 3a of the bottom hole drilling die respectively, and make bottom holes on the assembly surface of the small diameter end of the
第四次铰孔为设计图纸最终尺寸。The fourth reaming is the final size of the design drawing.
3)翻转底孔钻模33) Flip the bottom hole drilling die 3
将分离结构产品2从底孔钻模3的a段中取出,利用底孔钻模3上的吊耳5翻转底孔钻模3,使底孔钻模3的b段朝上。Take out the
4)在底孔钻模3的b段定位分离结构产品24) Position and
按照象限线,将分离结构产品2的直径大端放入底孔钻模3的b段中;According to the quadrant line, put the large diameter end of the
确保分离结构产品2侧面与底孔钻模3内壁之间贴合间隙不大于0.3mm,若大于则在180°方位处加等厚垫片;Make sure that the fitting gap between the side surface of the
使用螺钉8、紧定螺钉9和压块10将分离结构产品2固定在底孔钻模3的b段。Use the
5)钻制分离结构产品2直径大端多个底孔5) Drill multiple bottom holes at the big end of the
在底孔钻模3b段的一圈钻孔上安装钻套Ⅰ,按钻套Ⅰ在分离结构产品2的直径大端装配面上制底孔;将底孔钻模3上的钻套Ⅰ更换为钻套Ⅱ,按钻套Ⅱ在底孔基础上制孔;将底孔钻模3上的钻套Ⅱ更换为钻套Ⅲ,按钻套Ⅲ第一次铰孔;将底孔钻模3上的钻套Ⅲ更换为钻套Ⅳ,按钻套Ⅳ第二次铰孔;将底孔钻模3上的钻套Ⅳ更换为钻套Ⅴ,按钻套Ⅴ第三次铰孔;将底孔钻模3上的钻套Ⅴ更换为钻套Ⅵ,按钻套Ⅵ第四次铰孔;Install drill sleeve I on a circle of drilling holes in section 3b of the bottom hole drilling die, and make bottom holes on the assembly surface of the large diameter end of the
第四次铰孔为设计图纸最终尺寸。The fourth reaming is the final size of the design drawing.
6)钻制分离结构产品2上的铆钉孔6) Drill the rivet holes on the
将分离结构产品2从底孔钻模3的b段中取出,利用施工螺钉12将钻模板11固定在分离结构产品2装配面的内壁,通过钻模板11上的铆钉孔向分离结构产品2的装配面上透孔,得到铆接楔形螺纹托板螺母1所用的铆钉孔。Take out the
7)铆接楔形螺纹托板螺母17) Riveted wedge thread pallet nut 1
在分离结构产品2上的铆钉孔处划窝,采用正向铆接方式铆接楔形螺纹托板螺母1。Make a dimple at the rivet hole on the
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