CN109700044A - Blistering debarking system and technique - Google Patents
Blistering debarking system and technique Download PDFInfo
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- CN109700044A CN109700044A CN201910136427.7A CN201910136427A CN109700044A CN 109700044 A CN109700044 A CN 109700044A CN 201910136427 A CN201910136427 A CN 201910136427A CN 109700044 A CN109700044 A CN 109700044A
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Abstract
The invention discloses the blistering debarking system of the stem tuber agricultural products of food processing field and techniques.Including elevator, quantitative hopper, blistering device, receiving hopper, conveyer, skinning machine, steam buffer tank, steam discharge surge tank and control unit, the boosted machine of tuber materials is transported to quantitative hopper, material after quantitative hopper weighing enters blistering device, after the high pressure superheated steam heating that tuber materials in blistering device are inputted through steam buffer tank, quick steam discharge realizes material blistering, material after blistering is made a gift to someone skinning machine peeling by conveyer, control unit controls the movement of steam input electrically-controlled valve and discharge of steam electrically-controlled valve, control unit controls steam input electrically-controlled valve and opens, high pressure superheated steam is imported into blistering device to heat tuber materials, make blistering implements material blistering, conveyer blistering material conveys skinning machine.The present invention has many advantages, such as high degree of automation, improves product processing performance or quality and reduces labor intensity of workers.
Description
Technical field
The present invention relates to the steam peeling technique of the stem tuber agricultural products of food processing field, potato, red can be applied to
A kind of blistering debarking system and technique of the materials such as potato, carrot, Chinese yam.
Background technique
During food processing field is for tubers deep processing of farm products, adding for material removal epidermis will be related to
Work, because the materials epithelial properties such as potato, sweet potato, carrot, Chinese yam are different, traditional decortication process needs to expend a large amount of
Human and material resources and financial resources.
Summary of the invention
The purpose of the present invention is to solve problem of the prior art, propose that a kind of pair of stem tuber agricultural products carry out rapid steaming
The production technology of vapour peeling,
Blistering debarking system of the invention and technique are achieved through the following technical solutions:
A kind of blistering debarking system, including elevator, quantitative hopper, blistering device, receiving hopper, conveyer, skinning machine, steam
Surge tank, steam discharge surge tank and control unit, the boosted machine of tuber materials are transported to quantitative hopper, after quantitative hopper weighing
Material enters blistering device, after the high pressure superheated steam heating that the tuber materials in blistering device are inputted through steam buffer tank, quickly
Steam discharge realizes material blistering, and the material after blistering is sent into skinning machine peeling by conveyer, it is characterised in that: the blistering device is
Pressurized vessel, pressurized vessel are equipped with pressure tank cover, and tank body is provided with disengaging steam ports, and air intake is slow by admission passage and steam
It rushes tank to be connected to steam discharge surge tank, steam input electrically-controlled valve and discharge of steam electrically-controlled valve is respectively equipped on admission passage；Control is single
The movement of member control steam input electrically-controlled valve and discharge of steam electrically-controlled valve, control unit control steam input electrically-controlled valve and open,
High pressure superheated steam imported into blistering device and heats to tuber materials, and it is automatically controlled to open discharge of steam for control unit after heating in 45 seconds
Valve, makes blistering implements material blistering, and the material after blistering is transported to skinning machine by conveyer；Above-mentioned technical proposal is made further
Illustrate: being provided with transmission mechanism on the blistering device, transmission mechanism drives the rotation of blistering device；Above-mentioned technical proposal is made into one
The explanation of step: the steam pressure in the steam buffer tank is greater than 0.5MPa, and temperature is greater than 135 DEG C；To above-mentioned technical proposal
Be further described: the skinning machine includes feed inlet, hairbrush rotation transmission component, brush roll, discharge port, hairbrush rotation
Driving mechanism, hairbrush revolution driving mechanism and impurity outlet, several brush rolls form brush cylinder, and hairbrush rotation driving mechanism is driven
Electric brush roller rotation, the driving mechanism driving brush cylinder that hairbrush revolves revolve, and two hairbrush surround semi-circular recesses, brush cylinder
In be equipped with spray equipment；Be further described to above-mentioned technical proposal: the brush roll is opposite with brush cylinder rotation direction；
Be further described to above-mentioned technical proposal: the skinning machine outlet is provided with material quantity and brush in adjustable skinning machine
The device of skin time.
Steps are as follows for blistering decortication process:
1) material conveys
The boosted machine of stem tuber agricultural products is transported to quantitative hopper；
2) metering weighing
A certain amount of material of stem tuber agricultural products weighing balance weight enters blistering device；
3) blistering operation
Blistering device automatically opens door closure, and material enters in blistering device, simultaneously closes off door closure, and steam inputs electrically-controlled valve and opens,
High steam in steam buffer tank quickly enters blistering device, and the control of blistering time is in 45 seconds, pressure reaches 0.5MPa or more；
Blistering device rotates at a slow speed simultaneously, is convenient for material thermally equivalent；Steam input electrically-controlled valve automatically turns on when insufficient pressure, the blistering time
It is closed to rear steam input electrically-controlled valve；Discharge of steam electrically-controlled valve automatically turns on, and excess steam is discharged into rapidly steam discharge surge tank；
When pressure is lower than 0.1MPa in blistering device, when blistering device feed inlet rotates 180 position on the lower side, door closure is automatically turned on, and material is borrowed not
Downward inclination angle of breaking skids off blistering device and enters after receiving hopper or blistering device door closure open, and material frame is released, discharging to splicing
Bucket；
4) operation is removed the peel
Material enters brush peeling machine through conveying hoister, in the case where adjustable resistance is discharged in discharge port, adjusts material in hair
Backlog in brush makes material under material friction, hairbrush scrub, water flushing action, and epidermis is quickly removed with interior pulp；
5) washing and cleaning operation
It is removed the peel material to rapidly enter in groove-type cleaning machine, completes material blistering peeling processing, the system requirements peeling rate
Reach 90% or more, yield is higher than artificial removal yield by 5% or more after peeling.
The present invention has high degree of automation, improves product processing performance or quality, raising material utilization and reduction work
The features such as people's labor intensity.
Detailed description of the invention
Fig. 1 is blistering debarking system structure principle chart.
Fig. 2 is blistering debarking system control unit schematic diagram.
Fig. 3 is skinning machine structure chart.
Fig. 4 is skinning machine internal structure chart.
In figure:
Material elevator 1, weigh-hatching plant 2, blistering device 3, receiving hopper 4, conveyer 5, brush peeling machine 6, steam buffer tank
7, steam discharge surge tank 8, air intake 9, steam input electrically-controlled valve 10, discharge of steam electrically-controlled valve 11, feed inlet 12, hairbrush rotation transmission
Component 13, brush roll 14, discharge port 15, hairbrush rotation driving mechanism 16, hairbrush revolution driving mechanism 17, impurity outlet 18, hairbrush
Roller revolution guide rail 19 and spray equipment 20.
Specific embodiment
The contents of the present invention are further described with reference to the accompanying drawing:
It as shown is blistering debarking system structure principle chart, including material elevator 1, weigh-hatching plant 2, blistering device 3, connects
Hopper 4, brush peeling machine 6, steam buffer tank 7, steam discharge surge tank 8, air intake 9, steam input electrically-controlled valve 10, steams conveyer 5
Vapour discharges electrically-controlled valve 11, feed inlet 12, hairbrush rotation transmission component 13, brush roll 14, discharge port 15, hairbrush rotation driving mechanism
16, hairbrush revolution driving mechanism 17, impurity outlet 18, brush cylinder revolution guide rail 19 and spray equipment 20.
Blistering debarking system mainly consists of the following parts:
1. tubers is transported to weigh-hatching plant by elevator or belt conveyor；
2. weigh-hatching plant is with quantitative material frame；
3. blistering device is pressure vessel, it is equipped with pressure tank cover, 1000L is with inner pressurd vessel.
4. receiving hopper is the hopper for accepting the discharging of blistering device；
5. conveyer is the lifting means that can uniformly convey；
6. skinning machine is the rotating brush roll shaft peeling equipment that can constantly scrub material epidermis under shower water.
7. the pressure resistant vessel that steam buffer tank can buffer boiler and be balanced with vapour；
8. steam discharge surge tank can buffer the pressure resistant vessel that steam discharge generates noise；
Blistering debarking system is mainly used for the peeling materiel machining of the stem tubers agricultural products such as potato, carrot, Chinese yam, quick-fried
Scytoblastema present principles are the subsequent quick steam discharges by the way that under high pressure superheated steam, surface is rapidly heated to 135 DEG C or more to material,
Reduce rapidly surface of material pressure, subepidermal high temperature rapid vaporization is discharged after breaking through epidermis, keeps epidermis fast under heat effect
It is fast to be detached from interior pulp, it pops, in the case where material overstocks friction, hairbrush scrub, water flushing action, epidermis is detached from from material, is reached
Remove the peel processing purpose.Product processing performance or quality can be improved in blistering peeling processing, improves material utilization, reduces worker's labour
Intensity.
Operating procedure is as follows:
Through the quantitative material of material elevator and weigh-hatching plant, is entered in blistering device by blistering device pressure tank cover, closed simultaneously
Door closure is closed, control unit opens steam and inputs electrically-controlled valve, and high-pressure saturated steam quickly enters blistering gas device, and time control is 45 seconds
Interior, pressure requirements reach 0.5MPa or more；Blistering device is rotating at a slow speed simultaneously, is convenient for material thermally equivalent；It is steamed when insufficient pressure
Vapour inputs electrically-controlled valve and automatically turns on, and the time closes to rear electrically-controlled valve；Discharge of steam electrically-controlled valve automatically turns on simultaneously, and excess steam is fast
Speed is discharged into steam discharge surge tank 8, slowly drains into outdoor, can also do recuperation of heat utilization；When pressure is lower than in blistering device
0.1MPa, when feed inlet rotates 180 position on the lower side, pressure tank cover can be automatically turned on, and material borrows constantly downward inclination angle to skid off
Blistering device enters receiving hopper；Or after blistering device door closure is opened, material frame is released, and discharging to receiving hopper, above-mentioned movement has control
Unit automatically controls operation, and control unit is PLC controller；Material is through uniform conveyer, into brush peeling machine, in discharge port
It is discharged under adjustable resistance, adjusts backlog of the material in hairbrush, material is made to rinse and make in material friction, hairbrush scrub, water
Under, epidermis is quickly removed with interior pulp；It is removed the peel material generally to rapidly enter in groove-type cleaning machine, completes the peeling of material blistering
Processing, the system requirements peeling rate reach 90% or more, and yield is higher than artificial removal yield by 5% or more after peeling；
Steam buffer tank provides high-pressure saturated steam, and steam buffer tank air intake is connect with steam source, steam buffer
The outlet of tank is equipped with steam and inputs electrically-controlled valve, and the import of steam discharge surge tank is arranged in discharge of steam electrically-controlled valve, and control unit is used for
It automatically controls and the steam blistering of stem tuber agricultural products is operated, steam discharge surge tank 8 is designed using PLC program, each by being arranged
Electric control valve is opened, the time of closing sets steam heating time, the operation of two electric control valve of automatic synchronization.
Aforementioned present invention description is only presently preferred embodiments of the present invention, is not intended to limit the invention, all of the invention
Within spirit and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (7)
1. a kind of blistering debarking system, including elevator, quantitative hopper, blistering device, receiving hopper, conveyer, skinning machine, steam are slow
Tank, steam discharge surge tank and control unit are rushed, the boosted machine of tuber materials is transported to quantitative hopper, the object after quantitative hopper weighing
Material enters blistering device, after the high pressure superheated steam heating that the tuber materials in blistering device are inputted through steam buffer tank, quickly arranges
Vapour realizes material blistering, and the material after blistering is sent into skinning machine peeling by conveyer, it is characterised in that: the blistering device is pressure
Power tank body, pressurized vessel are equipped with pressure tank cover, and tank body is provided with disengaging steam ports, air intake by admission passage respectively with steam
Surge tank is connected to steam discharge surge tank, and steam input electrically-controlled valve and discharge of steam electrically-controlled valve are respectively equipped on admission passage；Control
Unit controls the movement of steam input electrically-controlled valve and discharge of steam electrically-controlled valve, and control unit controls steam input electrically-controlled valve and opens,
High pressure superheated steam is imported into blistering device to heat tuber materials, heating time is 45 seconds, and control unit is opened after heating
Discharge of steam electrically-controlled valve, makes blistering implements material blistering, and the material after blistering is transported to skinning machine by conveyer.
2. blistering debarking system according to claim 1, it is characterised in that: be provided with driver on the blistering device
Structure, transmission mechanism drive the rotation of blistering device.
3. blistering debarking system according to claim 1, it is characterised in that: the steam pressure in the steam buffer tank
Greater than 0.5MPa, temperature is greater than 135 DEG C.
4. blistering debarking system according to claim 1, it is characterised in that: the skinning machine includes feed inlet, hairbrush
Rotation transmission component, brush roll, discharge port, hairbrush rotation driving mechanism, hairbrush revolution driving mechanism and impurity outlet, several hairs
Brush roll forms brush cylinder, and hairbrush rotation driving mechanism drives brush roll rotation, and hairbrush revolution driving mechanism drives brush cylinder
Revolution, two hairbrush surround semi-circular recesses, are equipped with spray equipment in brush cylinder.
5. blistering debarking system according to claim 4, it is characterised in that: the brush roll and brush cylinder rotation direction
On the contrary.
6. blistering debarking system according to claim 4, it is characterised in that:: the skinning machine outlet is provided with and can adjust
Save material quantity and the device of brush skin time in skinning machine.
7. a kind of blistering decortication process using blistering debarking system described in claim 1, it is characterised in that: blistering decortication process
Steps are as follows:
1) material conveys
The boosted machine of stem tuber agricultural products is transported to quantitative hopper；
2) metering weighing
A certain amount of material of stem tuber agricultural products weighing balance weight enters blistering device；
3) blistering operation
Blistering device automatically opens door closure, and material enters in blistering device, simultaneously closes off door closure, and steam inputs electrically-controlled valve and opens, steam
High steam in surge tank quickly enters blistering device, and the control of blistering time is in 45 seconds, pressure reaches 0.5MPa or more；Simultaneously
Blistering device rotates at a slow speed, is convenient for material thermally equivalent；Steam input electrically-controlled valve automatically turns on when insufficient pressure, after the blistering time arrives
Steam inputs electrically-controlled valve and closes；Discharge of steam electrically-controlled valve automatically turns on, and excess steam is discharged into rapidly steam discharge surge tank；When quick-fried
In skin device pressure be lower than 0.1MPa, blistering device feed inlet rotate 180 position on the lower side when, door closure automatically turn on, material borrow constantly to
Under inclination angle skid off blistering device and enter after receiving hopper or blistering device door closure open, material frame is released, discharging to receiving hopper；
4) operation is removed the peel
Material enters brush peeling machine through conveying hoister, in the case where adjustable resistance is discharged in discharge port, adjusts material in hairbrush
Backlog, make material in material friction, hairbrush scrub, under water flushing action, epidermis is quickly removed with interior pulp；
5) washing and cleaning operation
It is removed the peel material to rapidly enter in groove-type cleaning machine, completes material blistering peeling processing, which reaches
90% or more, yield is higher than artificial removal yield by 5% or more after peeling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910136427.7A CN109700044A (en) | 2019-02-25 | 2019-02-25 | Blistering debarking system and technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910136427.7A CN109700044A (en) | 2019-02-25 | 2019-02-25 | Blistering debarking system and technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109700044A true CN109700044A (en) | 2019-05-03 |
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ID=66263861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910136427.7A Pending CN109700044A (en) | 2019-02-25 | 2019-02-25 | Blistering debarking system and technique |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115568594A (en) * | 2022-11-17 | 2023-01-06 | 莱阳市鑫海机械有限责任公司 | A steam peeler |
| CN117958452A (en) * | 2024-04-01 | 2024-05-03 | 山东鑫正达机械制造有限公司 | Automatic processing peeling machine for sweet potatoes |
| CN120240667A (en) * | 2025-06-05 | 2025-07-04 | 福建省亚明食品有限公司 | Healthy dietary raw material processing device and processing method |
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| CN1289573A (en) * | 2000-09-29 | 2001-04-04 | 中国农业机械化科学研究院 | Method and equipment for peeling tuber materials by steam |
| CN1759764A (en) * | 2005-07-26 | 2006-04-19 | 何贤用 | Revolving steamy peeling machine |
| CN201491682U (en) * | 2009-10-06 | 2010-06-02 | 伊善奎 | A fruit and vegetable washing machine |
| CN103876248A (en) * | 2014-04-04 | 2014-06-25 | 中国包装和食品机械有限公司 | Tuber agricultural product steam peeling test bed |
| CN106036934A (en) * | 2016-07-15 | 2016-10-26 | 宁波工程学院 | Machine for removing bamboo shoot residual skin |
| CN207556666U (en) * | 2017-11-01 | 2018-06-29 | 杭州中南电子工程有限公司 | Matter Transfer school scale system |
| CN109043571A (en) * | 2018-10-29 | 2018-12-21 | 桐城市君鸿农业种植有限公司 | A kind of groundnut sheller |
| CN209825144U (en) * | 2019-02-25 | 2019-12-24 | 上海本优机械有限公司 | Peeling system for cracked skin |
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2019
- 2019-02-25 CN CN201910136427.7A patent/CN109700044A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1289573A (en) * | 2000-09-29 | 2001-04-04 | 中国农业机械化科学研究院 | Method and equipment for peeling tuber materials by steam |
| CN1759764A (en) * | 2005-07-26 | 2006-04-19 | 何贤用 | Revolving steamy peeling machine |
| CN201491682U (en) * | 2009-10-06 | 2010-06-02 | 伊善奎 | A fruit and vegetable washing machine |
| CN103876248A (en) * | 2014-04-04 | 2014-06-25 | 中国包装和食品机械有限公司 | Tuber agricultural product steam peeling test bed |
| CN106036934A (en) * | 2016-07-15 | 2016-10-26 | 宁波工程学院 | Machine for removing bamboo shoot residual skin |
| CN207556666U (en) * | 2017-11-01 | 2018-06-29 | 杭州中南电子工程有限公司 | Matter Transfer school scale system |
| CN109043571A (en) * | 2018-10-29 | 2018-12-21 | 桐城市君鸿农业种植有限公司 | A kind of groundnut sheller |
| CN209825144U (en) * | 2019-02-25 | 2019-12-24 | 上海本优机械有限公司 | Peeling system for cracked skin |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115568594A (en) * | 2022-11-17 | 2023-01-06 | 莱阳市鑫海机械有限责任公司 | A steam peeler |
| CN117958452A (en) * | 2024-04-01 | 2024-05-03 | 山东鑫正达机械制造有限公司 | Automatic processing peeling machine for sweet potatoes |
| CN117958452B (en) * | 2024-04-01 | 2024-06-14 | 山东鑫正达机械制造有限公司 | Automatic processing peeling machine for sweet potatoes |
| CN120240667A (en) * | 2025-06-05 | 2025-07-04 | 福建省亚明食品有限公司 | Healthy dietary raw material processing device and processing method |
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Application publication date: 20190503 |
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