CN109694741B - Method for producing clean gasoline from Fischer-Tropsch synthetic wax - Google Patents

Method for producing clean gasoline from Fischer-Tropsch synthetic wax Download PDF

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CN109694741B
CN109694741B CN201910129541.7A CN201910129541A CN109694741B CN 109694741 B CN109694741 B CN 109694741B CN 201910129541 A CN201910129541 A CN 201910129541A CN 109694741 B CN109694741 B CN 109694741B
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gasoline
gasoline fraction
fraction
fischer
reaction
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CN109694741A (en
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王刚
门卓武
高金森
高成地
王成秀
朱天庆
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China University of Petroleum Beijing
National Institute of Clean and Low Carbon Energy
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China University of Petroleum Beijing
National Institute of Clean and Low Carbon Energy
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G69/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process
    • C10G69/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only
    • C10G69/12—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one polymerisation or alkylation step
    • C10G69/123—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one other conversion process plural serial stages only including at least one polymerisation or alkylation step alkylation
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10—Feedstock materials
    • C10G2300/1022—Fischer-Tropsch products
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/201—Impurities
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/201—Impurities
    • C10G2300/202—Heteroatoms content, i.e. S, N, O, P
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20—Characteristics of the feedstock or the products
    • C10G2300/30—Physical properties of feedstocks or products
    • C10G2300/305—Octane number, e.g. motor octane number [MON], research octane number [RON]
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40—Characteristics of the process deviating from typical ways of processing
    • C10G2300/4006—Temperature
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40—Characteristics of the process deviating from typical ways of processing
    • C10G2300/4012—Pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40—Characteristics of the process deviating from typical ways of processing
    • C10G2300/4018—Spatial velocity, e.g. LHSV, WHSV
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70—Catalyst aspects
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02—Gasoline

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention provides a method for producing clean gasoline by Fischer-Tropsch wax synthesis. The method comprises the following steps: carrying out cracking reaction on Fischer-Tropsch synthetic wax to obtain cracked oil gas, and fractionating the obtained oil gas to obtain rich gas, light gasoline fraction, heavy gasoline fraction, diesel oil fraction and recycle oil; wherein the light gasoline fraction is subjected to hydroisomerization to obtain an isomerized gasoline fraction; separating the rich gas to obtain isobutane and butene, and alkylating the obtained isobutane and butene to obtain an alkylated gasoline fraction; blending the obtained heavy gasoline fraction, isomerized gasoline fraction and alkylated gasoline fraction to obtain the clean gasoline. The method utilizes the advantages of a catalytic cracking process to crack Fischer-Tropsch synthetic wax to produce gasoline fractions in a high yield manner, and an alkylation device is used to convert isobutane and butene in catalytic cracking liquefied gas into high-octane gasoline fractions, so that the aim of producing high-octane national standard clean gasoline from Fischer-Tropsch synthetic wax is fulfilled to the maximum extent.

Description

Method for producing clean gasoline from Fischer-Tropsch synthetic wax
Technical Field
The invention relates to the field of chemical industry, in particular to a method for producing clean gasoline by Fischer-Tropsch wax synthesis.
Background
The Fischer-Tropsch synthesis reaction (F-T) in the field of coal chemical industry is a reaction of CO hydrogenation and carbon chain growth, the product is F-T synthetic oil, and the F-T synthetic oil can be divided into naphtha fraction, diesel oil fraction, heavy oil fraction and synthetic wax according to distillation range division. The Fischer-Tropsch synthesis product has wide distribution range, and different processing treatments can be carried out according to the respective characteristics of the Fischer-Tropsch synthesis product to obtain chemicals with high added values, thereby improving the economic value of the product and the economic benefit of enterprises.
The density of the F-T synthetic wax is 0.88g/cm3About, the hydrogen content is slightly higher than that of the vacuum wax oil of Daqing crude oil, and the carbon number distribution is mainly concentrated in C16～C45The normal alkane content is higher, the distillation range is 300-800 ℃, and the mass content accounts for more than 50% of the total F-T synthetic oil in the low-temperature F-T synthetic method. At present, the main processing means is to produce high-quality base oil lubricating oil by hydroisomerization or high-quality aviation kerosene and diesel oil by hydrocracking. In addition, the F-T synthetic wax can also be used for producing various high-grade special waxes and other high value-added products.
CN101173190 discloses a Fischer-Tropsch synthetic oil processing flow, which comprises four parts of hydrogenation, low-temperature oil washing, decarburization and PSA, wherein synthetic oil is mixed with hydrogen through a filter, enters a hydrogenation pre-refining reactor through heat exchange, enters the hydrogenation refining reactor through heating at 300-380 ℃ through a heating furnace, and is removed from oxygen-containing compounds, unsaturated hydrocarbons and metal impurities in raw materials; the hydrorefining product enters a thermal high separator for oil-gas two-phase separation after heat exchange, enters a hydrocracking reactor for hydrocracking after being heated by a heat exchange and heating furnace, and the cracked product and the refined product are mixed and enter a fractionation system; the hydrofining and hydrocracking reactor adopts a two-stage series combined process and shares a set of recycle hydrogen system; the hydrorefining generated oil and the hydrocracking generated oil share one set of fractionation system, and the fractionation system adopts a three-tower process; the low-temperature oil washing process has the advantages of low steam consumption, more light hydrocarbon recovery, low matching investment, reduced energy consumption of the decarburization process and improved hydrogen recovery rate.
CN104711019A discloses a system and a method for producing diesel oil and jet fuel by using Fischer-Tropsch synthetic oil, the method comprises two parts of hydrofining and hydro-upgrading, the Fischer-Tropsch synthetic oil is firstly mixed with hydrogen and then enters a hydrofining reactor, the product enters a fractionating tower, the cut naphtha fraction is used as an ethylene cracking raw material, the diesel fraction enters a hydroisomerization reactor, the tail oil enters a hydrocracking reactor, the products of the two reactors are mixed and then enter the fractionating tower, aviation kerosene and diesel oil products can be obtained, and the tail oil is circularly sent to the cracking reactor. Compared with the common refining-cracking tandem process, the method can produce high-quality diesel oil, aviation kerosene and hydrogenated wax oil products, has the advantages of simple process, stable process, less equipment investment, low cost, long running period and high yield of diesel oil and aviation kerosene, and can be directly used as fuel or high-quality blending components.
At present, most of the processing processes of the F-T synthetic wax are hydrogenation processes with high investment and operation cost, and although high-quality aviation kerosene and diesel oil fractions can be obtained after the synthetic wax is subjected to hydrocracking, a considerable amount of C with low economic value can be generated1～C4Alkanes and low octane naphtha fractions. Compared with hydrocracking, the catalytic cracking process mainly produces gasoline fraction, and the gas generated by catalytic cracking mainly comprises low-carbon olefin with high economic value, and the low-carbon olefin can be used as a high-quality chemical raw material after separation. Moreover, the Fischer-Tropsch wax only contains a small amount of oxygen, does not contain heteroatoms such as S, N and the like, is a clean catalytic cracking raw material, and the produced gasoline product is also a sulfur-free clean fuel. However, the hydrocarbon composition of the Fischer-Tropsch wax is mainly normal and isomeric hydrocarbons and does not contain aromatic hydrocarbon and naphthenic hydrocarbon, so that the gasoline produced by cracking has low content of aromatic hydrocarbon and high content of normal alkane and olefin, and cannot meet the requirement of national six standard clean gasoline on research octane number.
CN106609154A discloses a method for producing gasoline by Fischer-Tropsch synthetic oil. The Fischer-Tropsch synthetic oil catalytic cracking reactor and the aromatization reactor are arranged in parallel, and the Fischer-Tropsch synthetic oil and catalytic cracking are subjected to cracking reaction in the first reactor to obtain a first reaction material flow; carrying out aromatization reaction on an aromatization raw material and an aromatization catalyst in a second reactor to obtain a second reactant flow; and injecting the first reactant flow and the second reactant flow into a settler for separation, allowing at least part of the separated spent catalyst to enter a regenerator for coke burning regeneration after steam stripping, and returning at least part of the obtained regenerated catalyst to the first reactor for recycling. The method can improve the content of aromatic hydrocarbon in the gasoline product, thereby improving the octane number of the gasoline and correspondingly improving the yield of the gasoline. However, the maximization of the gasoline yield cannot be achieved only by using a catalytic cracking device, and the gasoline yield in the method is 65-66.18 wt%, because a part of Fischer-Tropsch synthetic oil is converted into liquefied gas; and in China, strict national six-gasoline quality standards are required to be implemented immediately, the olefin content in gasoline is required to be less than 15 v%, the aromatic hydrocarbon content is required to be less than 35 v%, the sulfur content is required to be less than 10ug/g, and the research octane number is required to be more than 90. The olefin content in the produced gasoline is not described in the patent, which uses only the catalytic cracking reactor and the aromatization reactor and cannot sufficiently convert the olefin in the gasoline into a gasoline fraction with a high octane number. Therefore, a new process method is needed for producing low-olefin high-octane clean gasoline meeting the national six-quality standard from Fischer-Tropsch synthetic oil.
CN104140847A discloses a method for producing high octane gasoline from fischer-tropsch synthesized naphtha. The method mainly aims at Fischer-Tropsch synthesized naphtha, and the carbon number distribution is mainly concentrated on C5～C12The initial boiling point of the distillation range is 200 ℃, the Fischer-Tropsch synthetic naphtha with low octane number, namely the Fischer-Tropsch synthetic gasoline fraction with low octane number can be effectively converted into the gasoline fraction with high octane number by adopting the invention, the yield of the Fischer-Tropsch synthetic gasoline fraction is only 71-75 wt%, the loss of the gasoline fraction is large, and whether the contents of olefin and aromatic hydrocarbon of the modified gasoline meet the national gasoline standard or not is not mentioned.
From the prior published patents, the patents for directly producing clean gasoline meeting the national six standards from the Fischer-Tropsch wax are less, and the carbon number distribution of the Fischer-Tropsch wax is mainly concentrated on C16～C45The normal paraffin content is high, the distillation range is 300-800 ℃, and the normal paraffin belongs to heavy fraction in Fischer-Tropsch synthetic oil, which is probably mainly influenced by the composition properties of raw materials, the processing difficulty is high, and no proper processing technology exists at present.
For producing clean gasoline by Fischer-Tropsch wax synthesis, aiming at upgrading the quality of national six-stage gasoline, the ideal measure is to use a plurality of process combinations to respectively produce low-olefin high-octane gasoline components, fully convert the available components in liquefied gas into gasoline, and blend the gasoline fractions produced by each process so as to flexibly realize the production of national six-standard clean gasoline.
For Fischer-Tropsch wax, on the basis of catalytically cracking gasoline with high yield, an olefin reducing catalyst is adopted to produce catalytic gasoline fraction with the research octane number of more than 90, wherein the olefin content is less than 30 v%, and the aromatic hydrocarbon content is less than 35 v%, so that dry gas and coke loss caused by high-severity operation are avoided; for the high-content C five-C six-C olefin in the catalytic cracking gasoline fraction, the isomerization gasoline fraction with the octane number of more than 85 can be produced by adopting a hydroisomerization process; for isobutane and butene with high content in the catalytic cracking liquefied gas, an alkylation process can be adopted to produce an alkylated gasoline fraction with the octane number of more than 96; the gasoline produced by the three processes is blended to obtain the national six standard clean gasoline with the olefin content of less than 15 v%, the aromatic hydrocarbon content of less than 35 v%, the sulfur content of less than 10ug/g and the research octane number of more than 90.
Disclosure of Invention
The invention aims to provide a method for producing clean gasoline by Fischer-Tropsch wax synthesis. The method firstly utilizes the advantages of a catalytic cracking process to crack Fischer-Tropsch synthetic wax to produce gasoline fractions in a high yield manner, uses a hydroisomerization device to solve the problem of high olefin content of the Fischer-Tropsch synthetic wax catalytic cracking gasoline fractions, and simultaneously produces alkylated gasoline fractions from isobutane and butene in cracked gas to maximally realize the aim of producing high-octane national six standard clean gasoline from the Fischer-Tropsch synthetic wax.
In order to achieve the purpose, the invention provides a method for producing clean gasoline by Fischer-Tropsch wax synthesis, which comprises the following steps: carrying out cracking reaction on Fischer-Tropsch synthetic wax to obtain cracked oil gas, and fractionating the obtained oil gas to obtain rich gas, light gasoline fraction, heavy gasoline fraction, diesel oil fraction and recycle oil; wherein the light gasoline fraction is subjected to hydroisomerization to obtain an isomerized gasoline fraction; separating the rich gas to obtain isobutane and butene, and alkylating the obtained isobutane and butene to obtain an alkylated gasoline fraction; blending the obtained heavy gasoline fraction, isomerized gasoline fraction and alkylated gasoline fraction to obtain the clean gasoline.
According to some embodiments of the present invention,wherein the density of the Fischer-Tropsch synthetic wax is 0.80-0.98 (preferably 0.85-0.95 g/cm)3)。
According to some embodiments of the invention, the obtained oil gas is fractionated to obtain the components in the following distillation ranges: the rich gas is C three and C four, the light gasoline fraction is 65 deg.C for the initial point, 65-200 deg.C for the heavy gasoline fraction, 200-350 deg.C for the diesel fraction, and the recycle oil fraction is greater than 350 deg.C.
According to some specific embodiments of the present invention, wherein the light gasoline fraction is a light gasoline fraction enriched in carbon five, carbon six olefins; the heavy gasoline fraction is a heavy gasoline fraction rich in aromatic hydrocarbons.
According to some embodiments of the invention, the fischer-tropsch wax is cracked in the presence of a catalyst to obtain cracked oil gas; the catalyst is a composite catalyst formed by mixing a Y-type molecular sieve with the rare earth content of 0.5-2.5 wt% and a ZSM-5 molecular sieve.
According to some embodiments of the present invention, wherein the ZSM-5 molecular sieve has a silica to alumina molar ratio of 150-400.
According to some specific embodiments of the present invention, the mass ratio of the Y-type molecular sieve to the ZSM-5 molecular sieve in the composite catalyst is (4-9): 1.
the rare earth in the composite catalyst is a rare earth element conventionally added in the art, and may be, for example, a lanthanoid element, and specifically may be, for example, selected from La (lanthanum), Ce (cerium), Pr (praseodymium), Nd (neodymium), Pm (promethium), Sm (samarium), and Eu (europium); according to some embodiments of the invention, the rare earth in the composite catalyst is selected from lanthanum.
According to some embodiments of the present invention, the fischer-tropsch wax is preheated and then subjected to a cracking reaction in the presence of a catalyst to obtain a cracked oil gas.
According to some embodiments of the present invention, the Fischer-Tropsch wax is preheated to 180 ℃ and 260 ℃, and then subjected to cracking reaction in the presence of a catalyst to obtain cracked oil gas.
According to some embodiments of the present invention, the Fischer-Tropsch wax is preheated to 200 ℃ and 220 ℃, and then subjected to cracking reaction in the presence of a catalyst to obtain cracked oil gas.
According to some embodiments of the invention, the recycle oil is recycled to the fractionation step to continue the fractionation.
According to some embodiments of the invention, the isomerized gasoline fraction has an octane number of 85 or greater.
According to some embodiments of the invention, wherein the isomerized gasoline fraction has an octane number of from 85 to 91.
According to some embodiments of the invention, the alkylated gasoline fraction has an octane number of 96 or greater.
According to some embodiments of the invention, wherein the alkylated gasoline fraction has an octane number of from 96 to 98.
According to some embodiments of the invention, the clean gasoline has an olefin content of less than 15 v%, an aromatics content of less than 35 v%, a sulfur content of less than 10 μ g/g, and a research octane number of greater than or equal to 90.
According to some embodiments of the invention, the clean gasoline has an olefin content of less than 15 v%, an aromatics content of less than 35 v%, a sulfur content of less than 10 μ g/g, and a research octane number of 90 to 95.
According to some embodiments of the present invention, the cracking reaction is performed in a riser reactor, the reaction conditions include a riser outlet temperature of 450-.
According to some embodiments of the present invention, wherein the riser outlet temperature in the cracking reaction is 470-510 ℃.
According to some embodiments of the invention, the cracking reaction has a catalyst to oil ratio of 6 to 10.
According to some embodiments of the invention, wherein the reaction time in the cracking reaction is 4-10 s.
According to some embodiments of the invention, the hydroisomerization reaction conditions comprise: the space velocity is 0.5-2h-1The reaction temperature is 100-260 ℃, the reaction pressure is 1.5-3.5MPa, and the hydrogen-oil molar ratio is 0.058-4.5.
According to some embodiments of the invention, the space velocity in the hydroisomerization is 0.8-1.5 h-1。
According to some embodiments of the present invention, wherein the reaction temperature in the hydroisomerization is 120-200 ℃.
According to some embodiments of the invention, wherein the reaction pressure in the hydroisomerization is between 1.8 and 2.8 MPa.
According to some embodiments of the invention, the molar ratio of hydrogen to oil in the hydroisomerization is between 0.1 and 1.0.
According to some embodiments of the invention, wherein the alkylation reaction conditions comprise: the airspeed is 1-10 h-1The reaction temperature is 0-100 ℃, the reaction pressure is 0.4-3.5 MPa, and the molar ratio of alkane to alkene is 1-60.
According to some embodiments of the invention, the alkylation medium space velocity is 3-8 h-1。
According to some embodiments of the invention, the reaction temperature in the alkylation is 5 to 40 ℃.
According to some embodiments of the invention, the reaction pressure in the alkylation is 0.4 to 2.0 MPa.
According to some embodiments of the invention, the molar ratio of the alkane to the alkene in the alkylation is 20 to 40.
According to some specific embodiments of the invention, the fischer-tropsch wax is preheated to 210 ℃, and then undergoes a cracking reaction in the presence of a catalyst to obtain cracked oil gas; the cracking reaction is carried out in a riser reactor, the reaction conditions comprise that the outlet temperature of the riser is 490 ℃, the catalyst-oil ratio is 8, the reaction time is 8s, and the reaction pressure is normal pressure; the reaction conditions for the hydroisomerization include: the space velocity is 1.1h-1The reaction temperature is 160 ℃, the reaction pressure is 2.3MPa, and the hydrogen-oil molar ratio is 0.6; the reaction conditions for the alkylation include: space velocity of 5h-1The reaction temperature is 24 ℃, the reaction pressure is 1.2MPa, and the alkane-alkene molar ratio is 30.
According to some specific embodiments of the invention, the method comprises: the Fischer-Tropsch synthetic wax enters a riser reactor of a catalytic cracking device after being preheated, and is in contact cracking with a regenerated catalyst to generate cracked oil gas, and the oil gas is separated into light gasoline rich in C, C and C olefins, heavy gasoline fraction rich in aromatic hydrocarbon, diesel fraction and recycle oil through a fractionation system of the catalytic cracking device. Wherein the recycle oil is recycled to the catalytic cracking unit for recycling; the diesel oil fraction is taken as a product and is discharged out of the catalytic cracking unit; the heavy gasoline fraction rich in aromatic hydrocarbon enters a gasoline blending device; the light gasoline rich in carbon five and carbon six olefins enters a hydroisomerization device, and is reacted to obtain an isomerized gasoline fraction with the octane number of more than 85, and then enters a gasoline blending device; the catalytic cracking rich gas passes through a gas separation device, isobutane and butene are separated out, the catalytic cracking rich gas enters an alkylation device to produce an alkylated gasoline fraction with the octane number of more than 96, and then the alkylated gasoline fraction enters a gasoline blending device. By blending the gasoline fractions produced by the three processes, the national six standard clean gasoline with the olefin content of less than 15 v%, the aromatic hydrocarbon content of less than 35 v%, the sulfur content of less than 10ug/g and the research octane number of more than 90 can be obtained.
According to some specific embodiments of the invention, the method specifically comprises:
(1) the method comprises the steps of preheating a raw material to 180-260 ℃ (preferably 200-220 ℃), enabling the raw material to enter a riser reactor of a catalytic cracking device, enabling the reaction condition to be that the outlet temperature of the riser is 450-550 ℃ (preferably 470-510 ℃), the catalyst-oil ratio is 4-15 (preferably 6-10), the reaction time is 2-15s (preferably 4-10 s), the reaction pressure is normal pressure, enabling the raw material to be in contact with a regenerated catalyst for cracking to generate cracked oil gas, and enabling the oil gas to be separated into gas-rich light gasoline rich in C-V and C-Hexaolefins, heavy gasoline fraction rich in aromatic hydrocarbons, diesel fraction and recycle oil through conventional operation of a fractionation system of the catalytic.
(2) The recycle oil is recycled to the catalytic cracking unit and enters the riser reactor again for recycling; the diesel oil fraction is taken as a product and is discharged out of the catalytic cracking unit;
(3) the heavy gasoline fraction rich in aromatic hydrocarbon enters a gasoline blending device;
(4) the light gasoline rich in carbon penta-and hexa-olefins enters a hydroisomerization device at an airspeed of 0.5-2h-1(preferably 0.8 to 1.5 hours)-1) Reacting at a reaction temperature of 100-260 ℃ (preferably 120-200 ℃), under a reaction pressure of 1.5-3.5MPa (preferably 1.8-2.8 MPa) and a hydrogen-oil molar ratio of 0.05-4.5 (preferably 0.1-1.0), to obtain an isomerized gasoline fraction with an octane number of more than 85, and then feeding the isomerized gasoline fraction into a gasoline blending device;
(5) the catalytic cracking rich gas is subjected to conventional operation by a gas separation device, isobutane and butene are separated, the obtained product enters an alkylation device, and the space velocity is 1-10 h-1(preferably 3 to 8 hours)-1) The reaction temperature is 0-100 ℃ (preferably 5-40 ℃), the reaction pressure is 0.4-3.5 MPa (preferably 0.4-2.0 MPa), the alkane-alkene molar ratio is 5-60 (preferably 20-40), the alkylated gasoline fraction with the octane number of more than 96 is produced, and then the alkylated gasoline fraction enters a gasoline blending device.
In conclusion, the invention provides a method for producing clean gasoline by Fischer-Tropsch wax synthesis. The method of the invention has the following advantages:
(1) the catalytic cracking process is a non-hydrogenation process, has strong adaptability to raw materials, is a main process for cracking heavy hydrocarbons to produce gasoline in a high yield, and can realize Fischer-Tropsch synthesis wax cracking to produce gasoline fractions in a high yield.
(2) Because gasoline fraction produced by Fischer-Tropsch wax catalytic cracking contains more C-V and C-Hexaolefins, gasoline fraction with research octane number less than 50 can be generated by direct hydrogenation, the problem of high olefin content of Fischer-Tropsch wax catalytic cracking gasoline fraction can be solved by using a hydroisomerization device, and the isomerized gasoline fraction with research octane number more than 85 can be obtained.
(3) Isobutane and butene in the cracked gas are converted into alkylated gasoline fraction with research octane number up to over 96 by using an alkylation process, and the aim of producing high-octane national standard clean gasoline by using Fischer-Tropsch synthetic wax is fulfilled to the maximum extent.
(4) The three processes are combined and blended by gasoline fractions, so that the national six quality standard clean gasoline with the olefin content of less than 15 v%, the aromatic hydrocarbon content of less than 35 v%, the sulfur content of less than 10 mu g/g and the research octane number of more than or equal to 90 can be produced to the maximum extent.
Drawings
FIG. 1 is a schematic diagram of an apparatus according to embodiment 1 of the present invention.
Detailed Description
The following detailed description is provided for the purpose of illustrating the embodiments and the advantageous effects thereof, and is not intended to limit the scope of the present disclosure.
Example 1
The method flow introduction is as follows: the preheated raw material enters a catalytic cracking riser reactor 2 (the equipment is shown in figure 1) through a pipeline 1, and the generated oil gas enters a catalytic cracking fractionation system 4 through a pipeline 3. The catalytic cracking rich gas separated by the catalytic cracking fractionation system 4 enters a gas separation device 10 through a pipeline 5, isobutane and n-butene are separated and enter an alkylation device 13 through a pipeline 11, and the product alkylated gasoline of the alkylation device 13 enters a gasoline blending device 17 through a pipeline 14; the remainder of the gas from the gas separation unit 10 is directed out of the unit via line 12. The light gasoline component rich in C five and C six olefins separated by the catalytic cracking fractionation system 4 enters a hydroisomerization device 15 through a pipeline 6, and the isomerized gasoline after reaction enters a gasoline blending device 17 through a pipeline 16; the heavy gasoline fraction rich in aromatic hydrocarbon separated by the catalytic cracking fractionation system 4 enters a gasoline blending device 17 through a pipeline 7; the diesel fraction separated by the catalytic cracking fractionation system 4 is taken as a product and is led out of the device through a pipeline 8; the recycle oil fraction separated from the catalytic cracking fractionation system 4 is recycled to the catalytic cracking device through a pipeline 9 and enters the riser reactor for recycling. The product blended gasoline from the gasoline blending unit 17 is led out of the unit via line 18.
The raw material used in this example is fischer-tropsch wax, the properties of which are shown in table 1.1, table 1.2 shows the operating conditions of the respective combined processes, and table 1.3 shows the product distribution obtained by catalytic cracking of fischer-tropsch wax.
The catalysts for the cracking reaction in this example were: a composite catalyst formed by mixing a Y-type molecular sieve with the lanthanum content of 1 wt% and a ZSM-5 molecular sieve; the mass ratio of the Y-type molecular sieve to the ZSM-5 molecular sieve in the composite catalyst is 8: 1, and the silica-alumina molar ratio of the ZSM-5 molecular sieve is 350.
TABLE 1.1 Properties of the starting materials
Figure BDA0001974795230000081
Figure BDA0001974795230000091
TABLE 1.2 Combined Process operating conditions
Figure BDA0001974795230000092
TABLE 1.3 catalytic cracking product distribution
Figure BDA0001974795230000093
TABLE 1.4 catalytic cracking light gasoline fraction Properties and heavy gasoline fraction Properties
Figure BDA0001974795230000094
Figure BDA0001974795230000101
Wherein the yield of the catalytic cracking gasoline fraction is 62.06 wt%, the yield of the catalytic cracking light gasoline fraction is 34.57 wt%, and the yield of the catalytic cracking heavy gasoline blending fraction is 27.49 wt% (see table 1.3); the hydrocarbon composition, sulfur content and research octane number are shown in Table 1.4.
The composition, sulfur content and research octane number of the hydrocarbon of the isomerized gasoline blending fraction obtained after hydroisomerization of the catalytic cracking light gasoline fraction are shown in table 1.5. The composition, sulfur content and research octane number of the alkylated gasoline hydrocarbon obtained after the isobutane and the butene in the catalytic cracking liquefied gas are subjected to alkylation reaction are shown in table 1.5.
TABLE 1.5 Hydroisomerized gasoline fraction Properties and alkylated gasoline fraction Properties
Figure BDA0001974795230000102
According to the conversion standard of Fischer-Tropsch synthetic wax, 27.49 wt% of catalytic cracking heavy gasoline blending fraction is obtained by catalytic cracking, 34.57 wt% of isomerized gasoline blending fraction is obtained by hydroisomerization of light gasoline, 8.0 wt% of alkylated gasoline blending fraction is obtained by reaction of 4.0 wt% of isobutane and butylene, and 70.06 wt% of national six clean gasoline with research octane number of 91 can be obtained by blending gasoline components obtained by three combined processes, wherein the hydrocarbon composition and the research octane number are shown in Table 1.6.
TABLE 1.6 yield of blended gasoline and blended clean gasoline properties for each combination process
Figure BDA0001974795230000103
Figure BDA0001974795230000111
Example 2
The process flow profile corresponds to example 1.
The material used in this example is fischer-tropsch wax, the properties of which are shown in table 2.1, table 2.2 shows the operating conditions of the respective combined processes, and table 2.3 shows the product distribution obtained by catalytic cracking of fischer-tropsch wax.
The catalysts for the cracking reaction in this example were: a composite catalyst formed by mixing a Y-type molecular sieve with 2 wt% of lanthanum content and a ZSM-5 molecular sieve; the mass ratio of the Y-type molecular sieve to the ZSM-5 molecular sieve in the composite catalyst is 5: 1, the silica-alumina molar ratio of the ZSM-5 molecular sieve is 180.
TABLE 2.1 Properties of the starting materials
Figure BDA0001974795230000112
Figure BDA0001974795230000121
TABLE 2.2 Combined Process operating conditions
Figure BDA0001974795230000122
TABLE 2.3 catalytic cracking product distribution
Figure BDA0001974795230000123
TABLE 2.4 catalytic cracking light gasoline fraction Properties and heavy gasoline fraction Properties
Figure BDA0001974795230000124
Wherein the yield of the catalytic cracking gasoline fraction is 57.49 wt%, the yield of the catalytic cracking light gasoline fraction is 28.21 wt%, and the yield of the catalytic cracking heavy gasoline blending fraction is 29.28 wt% (see table 2.3); the hydrocarbon composition, sulfur content and research octane number are shown in Table 2.4.
The composition, sulfur content and research octane number of the hydrocarbon of the isomerized gasoline blending fraction obtained after hydroisomerization of the catalytic cracking light gasoline fraction are shown in Table 2.5. The composition, sulfur content and research octane number of the alkylated gasoline hydrocarbon obtained after the isobutane and the butene in the catalytic cracking liquefied gas are subjected to alkylation reaction are shown in table 2.5.
TABLE 2.5 Hydroisomerized gasoline fraction Properties and alkylated gasoline fraction Properties
Figure BDA0001974795230000131
According to the conversion standard of Fischer-Tropsch synthetic wax, 29.28 wt% of catalytic cracking heavy gasoline blending fraction is obtained by catalytic cracking, 28.21 wt% of isomerized gasoline blending fraction is obtained by hydroisomerization of light gasoline, 13.0 wt% of alkylated gasoline blending fraction is obtained by reaction of 6.5 wt% of isobutane and butylene, and 70.49 wt% of national six clean gasoline with research octane number of 91 can be obtained by blending gasoline components obtained by three combined processes, wherein the hydrocarbon composition and the research octane number are shown in a table 2.6.
TABLE 2.6 yield of blended gasoline and blended clean gasoline properties for each combination process
Figure BDA0001974795230000132
Figure BDA0001974795230000141
Example 3
The process flow profile corresponds to example 1.
The material used in this example is fischer-tropsch wax, the properties of which are shown in table 3.1, table 3.2 are the operating conditions of the respective combined processes, and table 3.3 is the product distribution obtained by catalytic cracking of fischer-tropsch wax.
The catalysts for the cracking reaction in this example were: a composite catalyst formed by mixing a Y-type molecular sieve with the lanthanum content of 1.5 wt% and a ZSM-5 molecular sieve; the mass ratio of the Y-type molecular sieve to the ZSM-5 molecular sieve in the composite catalyst is 7: 1, the silica-alumina molar ratio of the ZSM-5 molecular sieve is 200.
TABLE 3.1 Properties of the starting materials
Figure BDA0001974795230000142
Figure BDA0001974795230000151
TABLE 3.2 Combined Process operating conditions
Figure BDA0001974795230000152
TABLE 3.3 catalytic cracking product distribution
Figure BDA0001974795230000153
TABLE 3.4 catalytic cracking light gasoline fraction Properties and heavy gasoline fraction Properties
Figure BDA0001974795230000154
Wherein the yield of the catalytic cracking gasoline fraction is 59.78 wt%, the yield of the catalytic cracking light gasoline fraction is 31.39 wt%, and the yield of the catalytic cracking heavy gasoline blending fraction is 28.39 wt% (see table 3.3); the hydrocarbon composition, sulfur content and research octane number are shown in Table 3.4.
The composition, sulfur content and research octane number of the hydrocarbon of the isomerized gasoline blending fraction obtained after hydroisomerization of the catalytic cracking light gasoline fraction are shown in Table 3.5. The composition, sulfur content and research octane number of the alkylated gasoline hydrocarbon obtained after the isobutane and the butene in the catalytic cracking liquefied gas are subjected to alkylation reaction are shown in table 3.5.
TABLE 3.5 Hydroisomerized gasoline fraction Properties and alkylated gasoline fraction Properties
Figure BDA0001974795230000161
By taking Fischer-Tropsch synthetic wax as a reference, a catalytic cracking heavy gasoline blending fraction of 28.39 wt% is obtained by catalytic cracking, an isomerized gasoline blending fraction of 31.39% is obtained by hydroisomerization of light gasoline, an alkylated gasoline blending fraction of 13.4 wt% is obtained by reaction of 6.7 wt% of isobutane and butylenes, gasoline components obtained by three combined processes are blended to obtain 73.18 wt% of national six clean gasoline with a research octane number of 91, and the hydrocarbon composition and the research octane number are shown in a table 3.6.
TABLE 3.6 yield of blended gasoline and blended clean gasoline properties for each combination process
Figure BDA0001974795230000162
Figure BDA0001974795230000171
The automotive gasoline country six B standard was implemented from 1 month and 1 day 2023 according to the regulations of the national ministry of health. The quality of the blended gasoline of the three examples exceeds the national Standard of the automotive gasoline, namely the national Standard of six B, and the blended gasoline does not contain oxides, so that a blending space is left for the next step of production of the ethanol gasoline in China.
Figure BDA0001974795230000172

Claims (29)

1. A method for producing clean gasoline by Fischer-Tropsch wax synthesis, wherein the method comprises the following steps: carrying out cracking reaction on Fischer-Tropsch synthetic wax to obtain cracked oil gas, and fractionating the obtained oil gas to obtain rich gas, light gasoline fraction, heavy gasoline fraction, diesel oil fraction and recycle oil; wherein the light gasoline fraction is subjected to hydroisomerization to obtain an isomerized gasoline fraction; separating the rich gas to obtain isobutane and butene, and alkylating the obtained isobutane and butene to obtain an alkylated gasoline fraction; blending the obtained heavy gasoline fraction, isomerized gasoline fraction and alkylated gasoline fraction to obtain the clean gasoline.
2. The process according to claim 1, wherein said light gasoline fraction is a light gasoline fraction enriched in carbon five, carbon six olefins; the heavy gasoline fraction is a heavy gasoline fraction rich in aromatic hydrocarbons.
3. The method of claim 1, wherein the fischer-tropsch wax is cracked in the presence of a catalyst to produce cracked oil and gas; the catalyst is a composite catalyst formed by mixing a Y-type molecular sieve with the rare earth content of 0.5-2.5 wt% and a ZSM-5 molecular sieve.
4. The method of claim 3, wherein the Fischer-Tropsch wax is preheated and then subjected to cracking reaction in the presence of a catalyst to obtain cracked oil gas.
5. The method as claimed in claim 4, wherein the Fischer-Tropsch wax is preheated to 180 ℃ and 260 ℃ and then subjected to cracking reaction in the presence of a catalyst to obtain cracked oil gas.
6. The method as claimed in claim 5, wherein the Fischer-Tropsch wax is preheated to 200 ℃ and 220 ℃ and then subjected to cracking reaction in the presence of a catalyst to obtain cracked oil gas.
7. The process as claimed in claim 3, wherein the ZSM-5 molecular sieve has a silica to alumina molar ratio of 150-400.
8. The method of claim 3, wherein the mass ratio of the Y-type molecular sieve to the ZSM-5 molecular sieve in the composite catalyst is (4-9): 1.
9. the process of claim 1, wherein the recycle oil is recycled back to the fractionating step to continue the fractionating.
10. The process according to claim 1, wherein the isomerized gasoline fraction has an octane number greater than or equal to 85.
11. The process according to claim 10, wherein the isomerized gasoline fraction has an octane number of from 85 to 91.
12. The method of claim 1 wherein the alkylated gasoline fraction has an octane number of 96 or greater.
13. The process of claim 12 wherein said alkylated gasoline fraction has an octane number of from 96 to 98.
14. The method of claim 1 wherein the clean gasoline has an olefin content of less than 15 v%, an aromatics content of less than 35 v%, a sulfur content of less than 10 μ g/g, and a research octane number of greater than or equal to 90.
15. The method of claim 14 wherein the clean gasoline has an olefin content of less than 15 v%, an aromatics content of less than 35 v%, a sulfur content of less than 10 μ g/g, and a research octane number of 90-95.
16. The process as claimed in claim 1, wherein the cracking reaction is carried out in a riser reactor under reaction conditions including a riser outlet temperature of 450-.
17. The process as claimed in claim 16, wherein the riser outlet temperature in the cracking reaction is 470-510 ℃.
18. The process of claim 16 wherein the cracking reaction has a catalyst to oil ratio of 6 to 10.
19. The process of claim 16, wherein the reaction time in the cracking reaction is 4-10 s.
20. The process of claim 1, wherein the hydroisomerization reaction conditions comprise: the space velocity is 0.5-2h-1The reaction temperature is 100-260 ℃, the reaction pressure is 1.5-3.5MPa, and the hydrogen-oil molar ratio is 0.058-4.5.
21. The method of claim 20, wherein the space velocity in hydroisomerization is 0.8-1.5 h-1。
22. The process as claimed in claim 20, wherein the reaction temperature in the hydroisomerization is 120-200 ℃.
23. The process of claim 20 wherein the reaction pressure in the hydroisomerization is from 1.8 to 2.8 MPa.
24. The process of claim 20 wherein the molar ratio of hydrogen to oil in the hydroisomerization is from 0.1 to 1.0.
25. According to claim 1The method of (a), wherein the alkylation reaction conditions comprise: the airspeed is 1-10 h-1The reaction temperature is 0-100 ℃, the reaction pressure is 0.4-3.5 MPa, and the molar ratio of alkane to alkene is 1-60.
26. The method of claim 25, wherein the alkylation has a medium space velocity of 3-8 h-1。
27. The process of claim 25, wherein the reaction temperature in the alkylation is 5 to 40 ℃.
28. The process of claim 25, wherein the pressure in the alkylation is 0.4 to 2.0 MPa.
29. The process of claim 25, wherein the molar ratio of alkane to alkene in the alkylation is 20 to 40.
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