CN109693937B - Automatic sucking and separating equipment and method for flexible strip-shaped food - Google Patents
Automatic sucking and separating equipment and method for flexible strip-shaped food Download PDFInfo
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- CN109693937B CN109693937B CN201910142603.8A CN201910142603A CN109693937B CN 109693937 B CN109693937 B CN 109693937B CN 201910142603 A CN201910142603 A CN 201910142603A CN 109693937 B CN109693937 B CN 109693937B
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- separating
- flexible strip
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- food
- shaped food
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The invention discloses an automatic sucking and separating device and method for flexible strip-shaped food, and belongs to the field of food processing. The single flexible strip food is separated from the flexible strip food set to be separated through the separating device, specifically, the single flexible strip food is sucked through the separating suction component to realize primary separation, the separation blowing component is used for separating adhesion blowing which possibly exists in the single flexible strip food to realize secondary separation, the single flexible strip food is placed on the conveying device and conveyed to the next processing procedure by the conveying device, automatic separation of the flexible strip food is realized, and the separating matrix is formed through a plurality of separating devices to improve the separating efficiency, so that the problems of secondary pollution to the food, high labor cost, high labor intensity and low working efficiency due to adoption of a full manual mode are solved.
Description
Technical Field
The invention relates to automatic sucking and separating equipment and method for flexible strip-shaped food, and belongs to the field of food processing.
Background
The food is used as a substance for human consumption or drinking, and the variety of the food in appearance, texture and the like is caused by the rich and varied types of the food. At present, the food processing field realizes automatic production of various foods under the assistance of a modern food industry system. Many foods still rely on hand-made.
For example, when the rolled meat strips are separated for the next production, one strip of the rolled meat strips needs to be separated from the other strip, and all parts of the rolled meat strips cannot be adhered together, and the mechanical equipment is difficult to meet the requirement due to the long and soft characteristics, so that the separation process basically adopts a full-manual separation mode; the separation speed of the full manual separation mode is low, the labor cost is high, the labor intensity is high, the working efficiency is low, and secondary pollution to food is easy to bring.
Therefore, for flexible strip-shaped food similar to rolled meat strips, an automatic separating device is needed to replace a full manual separating mode, the flexible strip-shaped food is separated from each other, and the individual bodies are not adhered or overlapped, so that the problems of secondary pollution to the food, high labor cost, high labor intensity and low working efficiency are solved.
Disclosure of Invention
The invention provides automatic sucking and separating equipment and method for flexible strip-shaped food, which aims to solve the problems of secondary pollution to the food, high labor cost, high labor intensity and low working efficiency caused by adopting a full manual mode when the flexible strip-shaped food is mutually separated.
A first object of the present invention is to provide an automatic suction and separation apparatus for flexible strip-like food, comprising: the device comprises a separating device, a conveying device and a power device, wherein the separating device and the conveying device are respectively connected with the power device;
the separation device is used for separating the flexible strip-shaped food from other flexible strip-shaped foods, and the conveying device is used for conveying the flexible strip-shaped foods separated by the separation device to the next processing procedure.
Optionally, the separation device includes: the device comprises a power source compressed air, a separation and suction component and a separation and blowing component, wherein the power source compressed air is connected with a power device;
the separation and suction component is used for realizing primary separation of the flexible strip-shaped food, and the primary separation refers to separation of a single flexible strip-shaped food from other flexible strip-shaped food; the separation blowing component is used for realizing secondary separation of the flexible strip-shaped food, and the secondary separation refers to separation of adhesion generated between each part of the single flexible strip-shaped food.
Optionally, the separation and suction component comprises a vacuum generator and a suction pipe, wherein one end of the vacuum generator is connected with the compressed air of the power source, and the other end of the vacuum generator is connected with the suction pipe.
Optionally, the suction pipe is a hard suction pipe.
Optionally, the automatic sucking and separating device for the flexible strip-shaped food comprises a separating matrix formed by at least two separating devices, and the space between the separating devices in the separating matrix is set according to the size of the flexible strip-shaped food to be separated.
Optionally, the separation matrix has a spacing between the separation devices that is greater than the length of the flexible strip of food to be separated.
Optionally, the separation and suction component comprises a vacuum generator and a vacuum chuck, wherein one end of the vacuum generator is connected with the compressed air of the power source, and the other end of the vacuum generator is connected with the vacuum chuck.
Optionally, the vacuum chuck is a silica gel chuck.
Optionally, the compressed air of the power source is respectively connected with the vacuum generator, the separation suction component and the separation blowing component through the corresponding vacuum electromagnetic valve, the separation electromagnetic valve and the blowing electromagnetic valve.
Optionally, corresponding flow controllers are respectively arranged between the separation electromagnetic valve and the separation suction component and between the air blowing electromagnetic valve and the separation air blowing component.
Optionally, the conveying device is a conveying belt.
A second object of the present invention is to provide an automatic suction and separation method for flexible strip-like food, which is applied to the above-mentioned automatic suction and separation apparatus for flexible strip-like food, comprising:
opening the automatic sucking and separating equipment for the flexible strip-shaped food, and placing the flexible strip-shaped food on a conveying device after the primary separation and the secondary separation of the flexible strip-shaped food are realized by using a separating device, and conveying the flexible strip-shaped food to the position of the next processing procedure by the conveying device, wherein the separating device and the conveying device are powered by a power device, and the separating device and the conveying device have speed differences in the separating process.
The invention has the beneficial effects that:
according to the automatic sucking and separating equipment and method for the flexible strip-shaped food, the single flexible strip-shaped food is separated from the flexible strip-shaped food set to be separated through the separating device, specifically, the single flexible strip-shaped food is sucked through the separating and sucking component to realize primary separation, adhesion blowing which possibly exists in the single flexible strip-shaped food is separated through the separating and blowing component to realize secondary separation, the single flexible strip-shaped food is placed on the conveying device and conveyed to the next processing procedure through the conveying device, automatic separation of the flexible strip-shaped food is realized, the separating matrix is formed through the separating devices to improve the separating efficiency, and therefore the problems of secondary pollution to the food, high labor cost, high labor intensity and low working efficiency due to the adoption of a full manual mode are solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view showing the general construction of an automatic suction device for flexible strip-like food;
FIG. 2 is a three-dimensional schematic view of the general structure of the automatic suction device for flexible strip-like food;
FIG. 3 is a schematic drawing showing the suction and separation structure of the automatic suction device for flexible strip-like food;
FIG. 4 is a schematic drawing showing the suction separation step of the automatic suction device for flexible strip food;
wherein, (1) is power source compressed air, (2) is vacuum solenoid valve, (3) is separation solenoid valve, (4) is blowing solenoid valve, (5) is vacuum generator, (6) is blowing flow controller, (7) is separation flow controller, (8) is hard suction pipe, (9) is separation blowing pipe, and (3) is raw material supply bin.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the embodiments of the present invention will be described in further detail with reference to the accompanying drawings.
Embodiment one:
the present embodiment provides an automatic sucking and separating apparatus for flexible bar-like food, which includes: the device comprises a separating device, a conveying device and a power device, wherein the separating device and the conveying device are respectively connected with the power device.
The automatic sucking and separating device for the flexible strip-shaped food also comprises a raw material supply bin for containing the flexible strip-shaped food to be separated.
The separation device includes: the device comprises a power source compressed air (1), a separation absorbing component and a separation blowing component, wherein the power source compressed air (1) is connected with a power device, and the separation absorbing component and the separation blowing component are respectively connected with the power source compressed air (1).
The power unit, i.e. the device that powers the whole device, can be served by a motor connected to a power source, the focus of the invention not being here shown. The compressed air (1) of the power source is connected with the power device, and the air can be compressed by the power provided by the power device.
In practical applications, there are various implementations of separating the sucking component, for example, a vacuum generator and a sucking pipe, or a vacuum generator and a vacuum chuck, and the separating component can be selected according to the actually required characteristics of the separated food.
Separation and suction component implementation mode one: the separation suction component comprises a vacuum generator (5) and a suction pipe, wherein one end of the vacuum generator (5) is connected with the power source compressed air (1), and the other end of the vacuum generator is connected with the suction pipe.
The suction pipe is a hard suction pipe (8).
The automatic sucking and separating device for the flexible strip-shaped food comprises a separating matrix formed by at least two separating devices, wherein the interval between the separating devices in the separating matrix is set according to the size of the flexible strip-shaped food to be separated.
In practical application, the distance between the separation devices in the separation matrix only needs to be ensured to be longer than the length of the flexible strip-shaped food to be separated.
And a second realization mode of separating and sucking components is as follows: the separation and suction component comprises a vacuum generator (5) and a vacuum chuck, wherein one end of the vacuum generator (5) is connected with compressed air of a power source, and the other end of the vacuum generator is connected with the vacuum chuck. The vacuum chuck is a silica gel chuck.
Through practical verification, the suction stability of the hard suction pipe (8) is higher than that of the silica gel suction cup, so that a schematic diagram of the implementation mode of the silica gel suction cup is not shown in the figure.
The power source compressed air (1) is connected with the vacuum generator (5), the separation suction component and the separation blowing component through the corresponding vacuum electromagnetic valve (2), the separation electromagnetic valve (3) and the blowing electromagnetic valve (4) respectively.
Corresponding flow controllers are respectively arranged between the separation electromagnetic valve (3) and the separation suction component and between the air blowing electromagnetic valve (4) and the separation air blowing component, and are respectively an air blowing flow controller (6) and a separation flow controller (7).
The conveying device is a conveying belt.
Embodiment two:
the embodiment provides an automatic sucking and separating method for a flexible strip-shaped food, referring to fig. 4, which is applied to the automatic sucking and separating device for a flexible strip-shaped food provided in the first embodiment, and includes:
and starting the automatic sucking and separating equipment for the flexible strip-shaped food, separating the flexible strip-shaped food by using the separating device, placing the flexible strip-shaped food on the conveying device, and conveying the flexible strip-shaped food to the next processing procedure by the conveying device, wherein the separating device and the conveying device are powered by the power device.
Specifically, the separation device descends to the raw material supply bin to absorb flexible strip-shaped food, the vacuum electromagnetic valve (2) is opened, when the separation electromagnetic valve (3) is closed, gas passes through the vacuum generator (5) and can generate negative pressure in the hard suction pipe (8) under the action of the gas flow speed difference, the flexible strip-shaped food is closely attached to the hard suction pipe (8) under the pushing of atmospheric pressure, and the strip-shaped food of the separation device is lifted at the moment to realize the independent separation of the flexible strip-shaped food;
the separating device is lifted by the belt material and then transferred to be separated, namely, the belt material is moved to the upper part of the conveying belt from the upper part of the raw material supply bin, in the process, because certain flexible strip-shaped foods with viscosity or long length are easy to be adhered to each other and are overlapped, in order to cope with the phenomenon, the separating air blowing pipe (9) is arranged right above the deviation direction of the flexible strip-shaped foods, the air blowing electromagnetic valve (4) is opened at the moment, the separating air blowing pipe (9) sprays air to carry out secondary separation on the single flexible strip-shaped foods so as to ensure that all parts of the single flexible strip-shaped foods are not adhered, the vacuum electromagnetic valve (2) is closed, the separating electromagnetic valve (3) is opened, compressed air blows off the flexible strip-shaped foods through the hard suction pipe (8) and falls on the conveying belt, and the three electromagnetic valves are closed to complete the separating action, and the separating device and the conveying device have speed difference, so that the consistency of the directions of the separated single flexible strip-shaped foods can be ensured.
The air flow rate influences the negative pressure, and for flexible strip food, when the flexible strip food is sucked by using the hard suction tube under the condition of enough negative pressure, compared with the silica gel suction disc, the hard suction tube has larger friction force, so that the food is ensured not to fall easily in the sucking process;
because the flexible strip food has certain toughness, the structure of the flexible strip food is not damaged strongly in the separation process;
the separation effect is affected by the spacing between the suction devices. The distance between the suction devices is adjusted according to the length of the flexible strip-shaped objects, and circles are drawn by taking the suction points of the hard suction pipes (8) as circle centers, so that when the distance between the suction devices is larger than the maximum length of the flexible strip-shaped food, each separation unit can only suck one object. Meanwhile, due to the independence of the suction device, the suction device can be combined into an array form, and the array distance is set by measuring the longest length of the flexible object, so that the separation requirements of objects with different specifications can be met.
Under the same caliber, the hard suction pipe has more stable suction force than the silica gel sucker, and the hard pipe has good separation effect. Early-stage experiments show that the flexible objects are repeatedly sucked by using a hard tube with the caliber of 4mm and a silica gel sucker for a plurality of times, so that the size of the rolled meat strip is as follows: the test is carried out by taking 6mm by 80mm as an example, the suction success rate of the hard tube is 85.2%, and the suction success rate of the sucker is 70.2%; the success rate of the hard tube re-separation is close to 100%.
In the schematic drawing of the automatic sucking and separating step of the flexible strip food shown in fig. 4, only the positions of the conveying device and the raw material supply bin are kept unchanged, and the other parts are integrally moved in the process of realizing separation.
According to the automatic sucking and separating equipment and method for the flexible strip-shaped food, the single flexible strip-shaped food is separated from the flexible strip-shaped food set to be separated through the separating device, specifically, the single flexible strip-shaped food is sucked through the separating and sucking component to realize primary separation, adhesion blowing which possibly exists in the single flexible strip-shaped food is separated through the separating and blowing component to realize secondary separation, the single flexible strip-shaped food is placed on the conveying device and conveyed to the next processing procedure through the conveying device, automatic separation of the flexible strip-shaped food is realized, the separating matrix is formed through the separating devices to improve the separating efficiency, and therefore the problems of secondary pollution to the food, high labor cost, high labor intensity and low working efficiency due to the adoption of a full manual mode are solved.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (9)
1. An automatic sucking and separating device for flexible strip-shaped food, which is characterized by comprising: the device comprises a separating device, a conveying device and a power device, wherein the separating device and the conveying device are respectively connected with the power device;
the separation device includes: the device comprises a power source compressed air, a separation and suction component and a separation and blowing component, wherein the power source compressed air is connected with a power device;
the separation and suction component is used for realizing primary separation of the flexible strip-shaped food, and the primary separation refers to separation of a single flexible strip-shaped food from other flexible strip-shaped food; the separation blowing component is used for realizing secondary separation of the flexible strip-shaped food, and the secondary separation refers to separation of adhesion generated between each part of the single flexible strip-shaped food.
2. The automatic suction and separation device for flexible strip food according to claim 1, wherein the separation suction means comprises a vacuum generator and a suction pipe, wherein one end of the vacuum generator is connected with the compressed air of the power source, and one end is connected with the suction pipe.
3. The automatic suction and separation device for flexible strip food according to claim 2, wherein the suction pipe is a rigid suction pipe.
4. A flexible strip food automatic sucking and separating apparatus as claimed in any one of claims 1 to 3, wherein the flexible strip food automatic sucking and separating apparatus comprises a separating matrix of at least two separating devices, and the spacing between the separating devices in the separating matrix is set according to the size of the flexible strip food to be separated.
5. The automatic sucking and separating apparatus for flexible strip food as claimed in claim 1, wherein the sucking and separating means comprises a vacuum generator and a vacuum chuck, wherein one end of the vacuum generator is connected with the power source compressed air, and the other end is connected with the vacuum chuck.
6. The automatic sucking and separating device for flexible strip food as claimed in claim 5, wherein the vacuum chuck is a silica gel chuck.
7. The automatic sucking and separating device for flexible strip food according to any one of claims 1 to 6, wherein the power source compressed air is respectively connected with the vacuum generator, the separating sucking component and the separating blowing component through corresponding vacuum solenoid valves, separating solenoid valves and blowing solenoid valves.
8. The automatic sucking and separating apparatus for flexible strip food as claimed in claim 7, wherein corresponding flow controllers are respectively provided between the separating solenoid valve and the separating sucking member, and between the air blowing solenoid valve and the separating air blowing member.
9. An automatic sucking and separating method for flexible strip food, which is characterized in that the automatic sucking and separating method for flexible strip food is applied to the automatic sucking and separating equipment for flexible strip food according to any one of the claims 1-8, and comprises the following steps:
opening the automatic sucking and separating equipment for the flexible strip-shaped food, and placing the flexible strip-shaped food on a conveying device after the primary separation and the secondary separation of the flexible strip-shaped food are realized by using a separating device, and conveying the flexible strip-shaped food to the position of the next processing procedure by the conveying device, wherein the separating device and the conveying device are powered by a power device, and the separating device and the conveying device have speed differences in the separating process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910142603.8A CN109693937B (en) | 2019-02-26 | 2019-02-26 | Automatic sucking and separating equipment and method for flexible strip-shaped food |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910142603.8A CN109693937B (en) | 2019-02-26 | 2019-02-26 | Automatic sucking and separating equipment and method for flexible strip-shaped food |
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| CN109693937A CN109693937A (en) | 2019-04-30 |
| CN109693937B true CN109693937B (en) | 2023-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910142603.8A Active CN109693937B (en) | 2019-02-26 | 2019-02-26 | Automatic sucking and separating equipment and method for flexible strip-shaped food |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101518913A (en) * | 2008-02-29 | 2009-09-02 | 尤维·赖芬豪瑟 | Method for cutting a string-shaped food and cutting machine |
| EP2656735A1 (en) * | 2012-04-24 | 2013-10-30 | MEGGLE Aktiengesellschaft | Separable baked good |
| CN205471629U (en) * | 2016-01-20 | 2016-08-17 | 深圳市领志光机电自动化系统有限公司 | Inhale and blow continuous feeding mechanism of separation based on vacuum principle |
| CN207390423U (en) * | 2017-09-26 | 2018-05-22 | 河北溢香苑食品科技有限公司 | Blocky adhesion food separator |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0915041A1 (en) * | 1997-11-08 | 1999-05-12 | LTG Holding GmbH | Method and device for separating flexible and flat objects |
| US8894347B2 (en) * | 2008-11-11 | 2014-11-25 | Kraft Foods Group Brands Llc | Apparatus for stacking, singulating, and dispensing pliable food products and methods therefor |
-
2019
- 2019-02-26 CN CN201910142603.8A patent/CN109693937B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101518913A (en) * | 2008-02-29 | 2009-09-02 | 尤维·赖芬豪瑟 | Method for cutting a string-shaped food and cutting machine |
| EP2656735A1 (en) * | 2012-04-24 | 2013-10-30 | MEGGLE Aktiengesellschaft | Separable baked good |
| CN205471629U (en) * | 2016-01-20 | 2016-08-17 | 深圳市领志光机电自动化系统有限公司 | Inhale and blow continuous feeding mechanism of separation based on vacuum principle |
| CN207390423U (en) * | 2017-09-26 | 2018-05-22 | 河北溢香苑食品科技有限公司 | Blocky adhesion food separator |
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| CN109693937A (en) | 2019-04-30 |
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Address after: 225300 No. 1, Xing'an Road, Xinghua Economic Development Zone, Taizhou City, Jiangsu Province Applicant after: TAIZHOU ANJOY FOOD Co.,Ltd. Applicant after: Anji Food Group Co.,Ltd. Applicant after: LIAONING ANJING FOOD Co.,Ltd. Applicant after: SICHUAN ANJING FOOD CO.,LTD. Address before: 225300 No. 1, Xing'an Road, Xinghua Economic Development Zone, Taizhou City, Jiangsu Province Applicant before: TAIZHOU ANJOY FOOD Co.,Ltd. Applicant before: FUJIAN ANJOY FOOD Co.,Ltd. Applicant before: LIAONING ANJING FOOD Co.,Ltd. Applicant before: SICHUAN ANJING FOOD CO.,LTD. |
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