CN109673180B - Air-blowing grape vine buried soil remover - Google Patents
Air-blowing grape vine buried soil remover Download PDFInfo
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- CN109673180B CN109673180B CN201910078997.5A CN201910078997A CN109673180B CN 109673180 B CN109673180 B CN 109673180B CN 201910078997 A CN201910078997 A CN 201910078997A CN 109673180 B CN109673180 B CN 109673180B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01B—SOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
- A01B39/00—Other machines specially adapted for working soil on which crops are growing
- A01B39/12—Other machines specially adapted for working soil on which crops are growing for special purposes, e.g. for special culture
- A01B39/16—Other machines specially adapted for working soil on which crops are growing for special purposes, e.g. for special culture for working in vineyards, orchards, or the like ; Arrangements for preventing damage to vines
- A01B39/163—Other machines specially adapted for working soil on which crops are growing for special purposes, e.g. for special culture for working in vineyards, orchards, or the like ; Arrangements for preventing damage to vines comprising rotating tools
- A01B39/166—Other machines specially adapted for working soil on which crops are growing for special purposes, e.g. for special culture for working in vineyards, orchards, or the like ; Arrangements for preventing damage to vines comprising rotating tools actively driven
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Abstract
本发明涉及农业机械领域,特别涉及一种气吹式葡萄藤埋土清除机,包括主机架、清土毛刷总成、清土风机总成、刮土板总成、2个万向轮和2个限深轮。主机架包括:机架、三点连接、变速箱、出风口位置调节外方管、出风口位置调节内方管、出风口水平角度调节导轨;清土毛刷总成包括:毛刷皮带轮、毛刷皮带、皮带张紧轮、毛刷体、提升板、提升板平衡圆管、毛刷体轴轴承座、液压缸和毛刷轴;清土风机总成包括:风机、风机皮带轮、风机皮带、气管、出风口和出气口调节装置;刮土板总成包括:刮土板、刮土板支撑圆管和刮土板固定套管。该机具可有效地保证清土作业的均匀性,减轻劳动强度,增加农民收入。
The invention relates to the field of agricultural machinery, and in particular to an air-blown grapevine buried soil removal machine, which includes a main frame, a soil cleaning brush assembly, a soil cleaning fan assembly, a moldboard assembly, two universal wheels and a 2 depth limited wheels. The main frame includes: rack, three-point connection, gearbox, outer square tube for air outlet position adjustment, inner square tube for air outlet position adjustment, and air outlet horizontal angle adjustment guide rail; the soil cleaning brush assembly includes: brush pulley, hair Brush belt, belt tensioner, brush body, lifting plate, lifting plate balance tube, brush body shaft bearing seat, hydraulic cylinder and brush shaft; the soil cleaning fan assembly includes: fan, fan pulley, fan belt, Air pipe, air outlet and air outlet adjustment device; the moldboard assembly includes: the moldboard, the moldboard support round tube and the moldboard fixed sleeve. This machine can effectively ensure the uniformity of soil clearing operations, reduce labor intensity, and increase farmers' income.
Description
技术领域Technical field
本发明涉及农业机械技术领域,特别涉及一种气吹式葡萄藤埋土清除机。The invention relates to the technical field of agricultural machinery, and in particular to an air-blown grapevine buried soil removal machine.
背景技术Background technique
近年来,我国葡萄种植面积持续增加,截止2016年,我国葡萄种植面积达到84.7万公顷。我国优质葡萄种植区与国外主要葡萄种植区分布在不冻线以上情况不同,由于要经历严寒的冬季,葡萄藤冬季需要埋土越冬,春季需要出土上架这两步独有的工序,这两步工序对第二年葡萄的质量和产量有着重要的作用。现在葡萄藤清土主要是依靠人工来完成,人工清土劳动强度大,均匀性差,作业效率低,而且春季清土上架环节的劳动力成本就占葡萄生产管理总成本的1/5左右。以上因素不仅降低了葡萄种植户的收入,而且制约了葡萄产业化的发展。In recent years, my country's grape planting area has continued to increase. As of 2016, my country's grape planting area reached 847,000 hectares. my country's high-quality grape-growing areas are different from those of major foreign grape-growing areas, which are located above the frost-free line. Due to the severe cold winter, grapevines need to be buried in the soil to survive the winter and need to be unearthed and put on the shelves in spring. These two unique processes are The process plays an important role in the quality and yield of the grapes in the second year. Nowadays, grapevine soil cleaning is mainly done manually. Manual soil cleaning is labor-intensive, has poor uniformity, and has low operating efficiency. Moreover, the labor cost of soil cleaning and shelving in spring accounts for about 1/5 of the total cost of grape production and management. The above factors not only reduce the income of grape growers, but also restrict the development of grape industrialization.
针对上述问题,本发明设计了一种气吹式葡萄藤埋土清除机,该机具可有效地保证清土作业的均匀性,减轻劳动强度,增加农民收入。In response to the above problems, the present invention designs an air-blown grapevine buried soil removal machine. This machine can effectively ensure the uniformity of soil removal operations, reduce labor intensity, and increase farmers' income.
通过对国内外专利文献、期刊杂志及其他公开发表的文献(如互联网)进行检索,本发明在国内外未见报道,我们也未公开发表涉及本发明内容的文章,本发明在国内外公众未知。Through searching domestic and foreign patent documents, journals and magazines and other published documents (such as the Internet), the present invention has not been reported at home or abroad. We have not published any articles involving the content of the present invention. The present invention is unknown to the public at home and abroad. .
发明内容Contents of the invention
本发明的目的在于设计一种气吹式葡萄藤埋土清除机,用于解决目前葡萄藤埋土人工清土作业劳动强度大,均匀性差,作业效率低,生产成本高的问题。The purpose of the invention is to design an air-blown grapevine buried soil removal machine to solve the current problems of high labor intensity, poor uniformity, low operating efficiency and high production cost in manual soil removal of grapevine buried soil.
为解决以上问题,本发明设计了一种气吹式葡萄藤埋土清除机,包括主机架、清土毛刷总成、清土风机总成、刮土板总成、万向轮和限深轮等;In order to solve the above problems, the present invention designs an air-blown grapevine buried soil removal machine, which includes a main frame, a soil cleaning brush assembly, a soil cleaning fan assembly, a moldboard assembly, a universal wheel and a depth limiter. wheel etc;
所述主机架包括:机架1、三点连接2、变速箱3、出风口位置调节外方管4、出风口位置调节内方管5和出风口水平角度调节导轨6。所述三点连接2焊接固定于机架1的前方,用于与拖拉机挂接;所述变速箱3通过螺栓固定于机架1的中间内部,前输出轴通过联轴套筒8与前轴9连接,前轴9通过两个前轴轴承座10固定在机架1中前方内部,前轴9与拖拉机的动力输出轴通过万向节相连,用于传递动力。变速箱3后输出轴通过联轴套筒8与后轴11连接,后轴11通过两个后轴轴承座12固定在机架1中后方内部。变速箱3上输出轴通过联轴套筒8与上轴13连接,上轴13通过一个上轴轴承座14固定在机架1上方;所述出风口位置调节外方管4和出风口位置调节内方管5两者嵌套连接,组成出风口位置调节杆,所述出风口位置调节杆可在出风口水平角度调节导轨6上滑动,出风口位置调节外方管4与机架左侧通过螺栓连接。The main frame includes: a frame 1, a three-point connection 2, a gearbox 3, an outer square tube 4 for adjusting the position of the air outlet, an inner square tube 5 for adjusting the position of the air outlet, and a guide rail 6 for adjusting the horizontal angle of the air outlet. The three-point connection 2 is welded and fixed to the front of the frame 1 for coupling with the tractor; the gearbox 3 is fixed to the middle interior of the frame 1 through bolts, and the front output shaft is connected to the front axle through a coupling sleeve 8 9 connection, the front axle 9 is fixed inside the front of the frame 1 through two front axle bearing seats 10, and the front axle 9 is connected to the tractor's power output shaft through a universal joint for transmitting power. The rear output shaft of the gearbox 3 is connected to the rear axle 11 through a coupling sleeve 8, and the rear axle 11 is fixed to the rear interior of the frame 1 through two rear axle bearing seats 12. The upper output shaft of the gearbox 3 is connected to the upper shaft 13 through the coupling sleeve 8, and the upper shaft 13 is fixed above the frame 1 through an upper shaft bearing seat 14; the position of the air outlet is adjusted by the outer square tube 4 and the position of the air outlet. The two inner square tubes 5 are nested and connected to form an air outlet position adjustment lever. The air outlet position adjustment lever can slide on the air outlet horizontal angle adjustment guide rail 6. The air outlet position adjustment outer square tube 4 passes through the left side of the rack. Bolted.
所述清土毛刷总成包括:毛刷皮带轮总成、皮带张紧轮7、毛刷体、毛刷体轴轴承座24、提升板22、提升板平衡圆管23、液压缸25和毛刷轴26。所述毛刷皮带轮总成包括三条毛刷皮带16和两个毛刷皮带轮15,所述上轴13和毛刷轴26的上端分别安装一毛刷皮带轮15,两个毛刷皮带轮15通过三条毛刷皮带16连接,所述皮带张紧轮7焊接于机架1上方左侧,用于张紧毛刷皮带16;毛刷轴26的下端与毛刷体连接,所述毛刷皮带轮总成用于将动力从上轴13传递至毛刷轴26,所述毛刷轴26用于将动力从毛刷皮带轮总成传递给毛刷体,所述提升板22中部与液压缸25通过螺栓连接,右端与机架1上的提升板平衡圆管23下端间隙配合,左端与毛刷体轴承座24通过螺栓连接,提升板平衡圆管23上端与机架1上端连接。The soil cleaning brush assembly includes: brush pulley assembly, belt tensioner 7, brush body, brush body shaft bearing seat 24, lifting plate 22, lifting plate balance tube 23, hydraulic cylinder 25 and brush body. Brush shaft 26. The brush pulley assembly includes three brush belts 16 and two brush pulleys 15. A brush pulley 15 is installed on the upper end of the upper shaft 13 and the brush shaft 26 respectively. The two brush pulleys 15 pass through three brush pulleys. The brush belt 16 is connected, and the belt tensioning pulley 7 is welded to the upper left side of the frame 1 for tensioning the brush belt 16; the lower end of the brush shaft 26 is connected to the brush body, and the brush pulley assembly is For transmitting power from the upper shaft 13 to the brush shaft 26, the brush shaft 26 is used to transmit power from the brush pulley assembly to the brush body. The middle part of the lifting plate 22 is connected to the hydraulic cylinder 25 through bolts. The right end has a clearance fit with the lower end of the lifting plate balance tube 23 on the frame 1, the left end is connected with the brush body bearing seat 24 through bolts, and the upper end of the lifting plate balance tube 23 is connected with the upper end of the frame 1.
所述清土风机总成包括:风机27、风机皮带轮总成、气管30、出风口31和出风口调节装置32。所述风机27固定于机架1的右部分,风机皮带轮总成包括一个风机皮带轮28、一个风机27自带的皮带轮和三根风机皮带29,所述后轴11安装一个风机皮带轮28,风机皮带轮28与风机27自带的皮带轮通过三根风机皮带29连接,将动力从后轴11传递至风机27,风机27运行产生的高速高压风通过气管30传递至位于机架1最左侧的出风口31,出风口31的风向由出风口调节装置32调节,出风口调节装置32的下端焊接出风口位置调节杆。The soil cleaning fan assembly includes: fan 27, fan pulley assembly, air pipe 30, air outlet 31 and air outlet adjustment device 32. The fan 27 is fixed to the right part of the frame 1. The fan pulley assembly includes a fan pulley 28, a pulley provided by the fan 27 and three fan belts 29. The rear axle 11 is equipped with a fan pulley 28. The fan pulley 28 The pulleys of the fan 27 are connected through three fan belts 29 to transmit the power from the rear shaft 11 to the fan 27. The high-speed and high-pressure wind generated by the operation of the fan 27 is transmitted to the air outlet 31 located on the leftmost side of the frame 1 through the air pipe 30. The wind direction of the air outlet 31 is adjusted by the air outlet adjusting device 32, and the lower end of the air outlet adjusting device 32 is welded with an air outlet position adjusting rod.
所述刮土板总成包括:刮土板33、刮土板支撑圆管34和刮土板固定套管35;所述刮土板33与刮土板支撑圆管34焊接在一起,刮土板支撑圆管34与刮土板固定套管35两者通过螺栓螺母固定连接。刮土板固定套管35焊接于机架1左后部。The moldboard assembly includes: a moldboard 33, a moldboard support tube 34 and a moldboard fixing sleeve 35; the moldboard 33 and the moldboard support tube 34 are welded together to scrape the soil. The plate support circular tube 34 and the moldboard fixing sleeve 35 are fixedly connected through bolts and nuts. The moldboard fixing sleeve 35 is welded to the left rear of the frame 1.
所述万向轮36共2个,焊接于机架1前部;所述限深轮37共2个,连接于机架1后部。There are two universal wheels 36 , which are welded to the front of the frame 1 ; there are two depth-limiting wheels 37 , which are connected to the rear of the frame 1 .
在上述技术方案的基础上,所述出风口位置调节杆可伸缩,所述出风口位置调节外方管4可在水平方向以与机架1连接的螺栓为原点转动,出风口位置调节内方管5远离转动原点端焊接有螺栓,可在出风口水平角度调节导轨6上滑动,与机架1连接的螺栓和出风口位置调节内方管5上的螺栓都用螺母拧紧时,出风口位置调节杆水平角度和水平位置固定。以上调节均为了调节出风口31的水平位置。所述出风口调节装置32是一个基于球铰的可固定调节装置,使从出风口31出来的风可在三维空间内转动,选择最佳吹土方位。所述出风口位置调节杆和出风口调节装置32分别可以改变出风口31的水平位置和空间位置,使机具针对不同土壤和作业环境具有更高的通用性。On the basis of the above technical solution, the air outlet position adjustment rod is telescopic, the air outlet position adjustment outer square tube 4 can rotate in the horizontal direction with the bolt connected to the frame 1 as the origin, and the air outlet position adjustment inner square tube There are bolts welded to the end of the tube 5 away from the rotation origin, which can slide on the air outlet horizontal angle adjustment guide rail 6. When the bolts connected to the frame 1 and the bolts on the inner square tube 5 for adjusting the air outlet position are tightened with nuts, the air outlet position The horizontal angle and horizontal position of the adjusting rod are fixed. The above adjustments are all for adjusting the horizontal position of the air outlet 31. The air outlet adjustment device 32 is a fixed adjustment device based on a spherical hinge, so that the wind coming out of the air outlet 31 can rotate in a three-dimensional space to select the best soil blowing direction. The air outlet position adjustment lever and the air outlet adjustment device 32 can respectively change the horizontal position and spatial position of the air outlet 31, making the machine tool more versatile for different soils and operating environments.
在上述技术方案的基础上,所述清土毛刷总成,随着液压缸25的收缩,提升板22上下平移,带动毛刷体轴轴承座24和毛刷体上下平移,机具在地头转弯时液压缸15收缩提升毛刷体;到达工作位置时,液压缸15伸长放下毛刷体。从而避免了地头转弯时毛刷体与其他物体碰撞损坏。Based on the above technical solution, the soil cleaning brush assembly, as the hydraulic cylinder 25 contracts, the lifting plate 22 translates up and down, driving the brush body shaft bearing seat 24 and the brush body to translate up and down, and the machine tool turns at the end of the field. When the hydraulic cylinder 15 contracts to lift the brush body; when reaching the working position, the hydraulic cylinder 15 extends to lower the brush body. This prevents the brush body from colliding with other objects and being damaged when turning around.
在上述技术方案的基础上,所述毛刷体包括毛刷体轴17、刷片18、卡箍19、毛刷体底部挡板20和紧固螺栓21。毛刷体轴17与毛刷体轴轴承座24过盈配合,毛刷体轴17中上部的凸台与毛刷体轴轴承座24下平面相切配合限制毛刷体相对毛刷体轴轴承座24向上运动。毛刷体轴17上部与毛刷体轴轴承座24上平面通过卡箍19配合限制毛刷体相对毛刷体轴轴承座24向下运动,所述毛刷体底部是向上凸起型毛刷体底部挡板20,毛刷体底部挡板20由大圆形中空钢板、小圆管和小圆形钢板焊接而成,大圆形中空钢板的中空圆直径与小圆管外径相同,两者一端平齐呈同心圆位置焊接,小圆管外径与小圆形钢板外径相同,小圆管远离大圆形中空钢板一端与小圆形钢板焊接。所述毛刷体轴17下部为一大圆管,大圆管内部下端焊接一圆形钢板,圆形钢板与毛刷体底部挡板20中的小圆形钢板通过紧固螺栓21连接;大圆管外沿径向平均焊接有三根方管,所述方管上均匀镶嵌多片刷片18,刷片18可以根据磨损情况进行更换,由于毛刷体在作业时,下部分的刷片磨损大于上部分刷片,因此毛刷体下部分是向上凸起型毛刷体底部挡板20,这样既方便更换刷片,又避免螺栓磨损。Based on the above technical solution, the brush body includes a brush body shaft 17, a brush blade 18, a clamp 19, a brush body bottom baffle 20 and a fastening bolt 21. The brush body shaft 17 has an interference fit with the brush body shaft bearing seat 24. The upper and middle boss of the brush body shaft 17 is tangent to the lower plane of the brush body shaft bearing seat 24 to limit the brush body relative to the brush body shaft bearing. The seat 24 moves upward. The upper part of the brush body shaft 17 and the upper plane of the brush body shaft bearing seat 24 cooperate through the clamp 19 to restrict the downward movement of the brush body relative to the brush body shaft bearing seat 24. The bottom of the brush body is an upward convex type brush. The bottom baffle 20 of the brush body is welded by a large circular hollow steel plate, a small round tube and a small round steel plate. The diameter of the hollow circle of the large round hollow steel plate is the same as the outer diameter of the small round tube. One end of the small round tube is flush and concentrically welded, the outer diameter of the small round tube is the same as the outside diameter of the small round steel plate, and the end of the small round tube away from the large round hollow steel plate is welded to the small round steel plate. The lower part of the brush body shaft 17 is a large circular tube, and a circular steel plate is welded to the inner lower end of the large circular tube. The circular steel plate is connected to the small circular steel plate in the bottom baffle 20 of the brush body through fastening bolts 21; Three square tubes are evenly welded along the radial direction. Multiple brush blades 18 are evenly inlaid on the square tubes. The brush blades 18 can be replaced according to the wear condition. When the brush body is in operation, the wear of the lower part of the brush blades is greater than that of the upper part. The brush blade, therefore, the lower part of the brush body is an upwardly convex brush body bottom baffle 20, which not only facilitates the replacement of the brush blade, but also avoids bolt wear.
在上述技术方案的基础上,所述刮土板支撑圆管34可以通过螺栓调节刮土板33与地面的相对高度,从而调节不同的刮土量。On the basis of the above technical solution, the moldboard supporting circular tube 34 can adjust the relative height of the moldboard 33 and the ground through bolts, thereby adjusting different scraping amounts.
在上述技术方案的基础上,所述气吹式葡萄藤埋土清除机与拖拉机通过三点连接2牵引式相连,风机27质量过大因而采用牵引式,采用与拖拉机三点连接是为了更好地控制气吹式葡萄藤埋土清除机的运动轨迹。On the basis of the above technical solution, the air-blown grapevine buried soil removal machine is connected to the tractor through a three-point connection 2 of a traction type. The fan 27 is too heavy and therefore a traction type is used. The three-point connection with the tractor is for better performance. Control the movement trajectory of the air-blown grapevine buried soil removal machine.
在上述技术方案的基础上,所述气吹式葡萄藤埋土清除机前部使用两个万向轮36,后部使用两个定向限深轮37,是为了配合机具与拖拉机的三点牵引式连接,使得拖拉机在转弯时机具前轮可配合转弯。On the basis of the above technical solution, the air-blown grapevine buried soil removal machine uses two universal wheels 36 at the front and two directional depth-limiting wheels 37 at the rear, in order to cooperate with the three-point traction of the machine and the tractor. type connection, so that the front wheels of the tractor can cooperate with the turning when the tractor turns.
本发明的优点:Advantages of the invention:
1、本发明结合气力和毛刷两种柔性的清土方式实现对葡萄藤的伤害最小化。高速高压的风力将破坏埋土原有的状态,土壤松动之后而随气流运动,旋转的毛刷不仅可以继续破坏埋土原有状态,而且可以将松动和随气流运动的土粒刷向行间。气力和毛刷两种柔性的清土方式不会损伤葡萄藤,而且毛刷可以将土粒刷向行间,以便冬季埋土使用。1. The present invention combines two flexible soil cleaning methods: pneumatic force and brush to minimize damage to the grapevines. The high-speed and high-pressure wind will destroy the original state of the buried soil. After the soil is loosened, it will move with the air flow. The rotating brush can not only continue to destroy the original state of the buried soil, but also brush the soil particles that are loose and moved with the air flow to the rows. . The two flexible soil cleaning methods of air force and brush will not damage the grapevines, and the brush can brush the soil particles between the rows for burying in winter.
2、本发明所述的提升板结合液压缸的伸缩可以实现毛刷体的升降,拖拉机在地头转弯时,提升毛刷体,到达作业位置时放下从而避免了毛刷体的损坏。2. The lifting plate of the present invention combined with the expansion and contraction of the hydraulic cylinder can realize the lifting and lowering of the brush body. When the tractor turns at the edge of the field, it lifts the brush body and lowers it when it reaches the working position, thereby avoiding damage to the brush body.
3、本发明出风口方位调节装置由出风口位置调节杆和出风口调节装置组成,可实现出风口位置水平的角度及位置调节和定点的三维空间旋转调节,有利于针对不同的土质和作业条件进行出风口的调节,提高了机具的通用性。3. The air outlet orientation adjustment device of the present invention is composed of an air outlet position adjustment rod and an air outlet adjustment device. It can realize the horizontal angle and position adjustment of the air outlet position and the fixed-point three-dimensional space rotation adjustment, which is conducive to different soil quality and operating conditions. Adjustment of the air outlet improves the versatility of the machine.
4、本发明所述的毛刷体是多片式镶嵌组合而成,下部刷片易磨损,多片式镶嵌组合使得刷片更换时无需整体更换,节约了作业成本。4. The brush body of the present invention is composed of multi-piece inlays. The lower brush blade is easy to wear. The multi-piece inlay combination eliminates the need to replace the entire brush blade when replacing it, thus saving operating costs.
5、本发明所述的机具与拖拉机三点牵引式相连,采用三点牵引可以更好地控制机具的行驶路径,使机具更好地完成作业。5. The machine tool described in the present invention is connected to the tractor in a three-point traction type. The three-point traction can better control the driving path of the machine tool and enable the machine tool to better complete the work.
附图说明Description of the drawings
本发明有如下附图;The present invention has the following drawings;
图1整机结构主视图意图;Figure 1 is a front view of the entire machine structure;
图2整机结构俯视示意图;Figure 2 is a schematic top view of the entire machine structure;
图3清土毛刷总成结构示意图;Figure 3 Structural diagram of the soil cleaning brush assembly;
图4毛刷体剖视图;Figure 4 sectional view of the brush body;
图5出风口方位调节装置结构示意图。Figure 5 is a schematic structural diagram of the air outlet orientation adjustment device.
图中:1—机架;2—三点连接;3—变速箱;4—出风口位置调节外方管;5—出风口位置调节内方管;6—出风口水平角度调节导轨;7—皮带张紧轮;8—联轴套筒;9—前轴;10—前轴轴承座;11—后轴;12—后轴轴承座;13—上轴;14—上轴轴承座;15—毛刷皮带轮;16—毛刷皮带;17—毛刷体轴;18—刷片;19—卡箍;20—毛刷体底部挡板;21—紧固螺栓;22—提升板;23—提升板平衡圆管;24—毛刷体轴轴承座;25—液压缸;26—毛刷轴;27—风机;28—风机皮带轮;29—风机皮带;30—气管;31—出风口;32—出风口调节装置;33—刮土板;34—刮土板支撑圆管;35—刮土板固定套管;36—万向轮;37—限深轮In the picture: 1—rack; 2—three-point connection; 3—gearbox; 4—outer square tube for adjusting the position of the air outlet; 5—inner square tube for adjusting the position of the air outlet; 6—guide rail for adjusting the horizontal angle of the air outlet; 7— Belt tensioner; 8—coupling sleeve; 9—front axle; 10—front axle bearing seat; 11—rear axle; 12—rear axle bearing seat; 13—upper shaft; 14—upper axle bearing seat; 15— Brush pulley; 16 - brush belt; 17 - brush body shaft; 18 - brush blade; 19 - clamp; 20 - brush body bottom baffle; 21 - fastening bolt; 22 - lifting plate; 23 - lifting Plate balance round tube; 24—Brush body shaft bearing seat; 25—Hydraulic cylinder; 26—Brush shaft; 27—Fan; 28—Fan pulley; 29—Fan belt; 30—Air pipe; 31—Air outlet; 32— Air outlet adjustment device; 33—mouldboard; 34—mouldboard support round tube; 35—mouldboard fixed sleeve; 36—universal wheel; 37—depth limiting wheel
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。Specific implementations of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the invention but are not intended to limit the scope of the invention.
如图1和图2所示,一种气吹式葡萄藤埋土清除机,主要包括:主机架、清土毛刷总成、清土风机总成、刮土板总成、万向轮和限深轮等。As shown in Figures 1 and 2, an air-blown grapevine buried soil removal machine mainly includes: a main frame, a soil cleaning brush assembly, a soil cleaning fan assembly, a moldboard assembly, a universal wheel and Depth limiting wheel etc.
所述主机架包括:机架1、三点连接2、变速箱3、出风口位置调节外方管4、出风口位置调节内方管5和出风口水平角度调节导轨6。所述三点连接2焊接固定于机架1的前方,用于与拖拉机挂接;所述变速箱3通过螺栓固定于机架1的中间内部,前输出轴通过联轴套筒8与前轴9连接,前轴9通过两个前轴轴承座10固定在机架1中前方内部,前轴9与拖拉机的动力输出轴通过万向节相连,用于传递动力。变速箱3后输出轴通过联轴套筒8与后轴11连接,后轴11通过两个后轴轴承座12固定在机架1中后方内部。变速箱3上输出轴通过联轴套筒8与上轴13连接,上轴13通过一个上轴轴承座14固定在机架1上方;所述出风口位置调节外方管4和出风口位置调节内方管5两者嵌套连接,组成出风口位置调节杆,所述出风口位置调节杆可在出风口水平角度调节导轨6上滑动,出风口位置调节外方管4与机架左侧通过螺栓连接。The main frame includes: a frame 1, a three-point connection 2, a gearbox 3, an outer square tube 4 for adjusting the position of the air outlet, an inner square tube 5 for adjusting the position of the air outlet, and a guide rail 6 for adjusting the horizontal angle of the air outlet. The three-point connection 2 is welded and fixed to the front of the frame 1 for coupling with the tractor; the gearbox 3 is fixed to the middle interior of the frame 1 through bolts, and the front output shaft is connected to the front axle through a coupling sleeve 8 9 connection, the front axle 9 is fixed inside the front of the frame 1 through two front axle bearing seats 10, and the front axle 9 is connected to the tractor's power output shaft through a universal joint for transmitting power. The rear output shaft of the gearbox 3 is connected to the rear axle 11 through a coupling sleeve 8, and the rear axle 11 is fixed to the rear interior of the frame 1 through two rear axle bearing seats 12. The upper output shaft of the gearbox 3 is connected to the upper shaft 13 through the coupling sleeve 8, and the upper shaft 13 is fixed above the frame 1 through an upper shaft bearing seat 14; the position of the air outlet is adjusted by the outer square tube 4 and the air outlet position. The two inner square tubes 5 are nested and connected to form an air outlet position adjustment lever. The air outlet position adjustment lever can slide on the air outlet horizontal angle adjustment guide rail 6. The air outlet position adjustment outer square tube 4 passes through the left side of the rack. Bolted.
所述万向轮36共2个,焊接于机架1前部;所述限深轮37共2个,连接于机架1后部。There are two universal wheels 36 , which are welded to the front of the frame 1 ; there are two depth-limiting wheels 37 , which are connected to the rear of the frame 1 .
所述清土风机总成包括:风机27、风机皮带轮总成、气管30、出风口31和出风口调节装置32。所述风机27固定于机架1的右部分,风机皮带轮总成包括一个风机皮带轮28、一个风机27自带的皮带轮和三根风机皮带29,所述后轴11安装一个风机皮带轮28,风机皮带轮28与风机27自带的皮带轮通过三根风机皮带29连接,将动力从后轴11传递至风机27,风机27运行产生的高速高压风通过气管30传递至位于机架1最左侧的出风口31,出风口31的风向由出风口调节装置32调节,出风口调节装置32的下端焊接出风口位置调节杆。The soil cleaning fan assembly includes: fan 27, fan pulley assembly, air pipe 30, air outlet 31 and air outlet adjustment device 32. The fan 27 is fixed to the right part of the frame 1. The fan pulley assembly includes a fan pulley 28, a pulley provided by the fan 27 and three fan belts 29. The rear axle 11 is equipped with a fan pulley 28. The fan pulley 28 The pulleys of the fan 27 are connected through three fan belts 29 to transmit the power from the rear shaft 11 to the fan 27. The high-speed and high-pressure wind generated by the operation of the fan 27 is transmitted to the air outlet 31 located on the leftmost side of the frame 1 through the air pipe 30. The wind direction of the air outlet 31 is adjusted by the air outlet adjusting device 32, and the lower end of the air outlet adjusting device 32 is welded with an air outlet position adjusting rod.
如图3所示,所述清土毛刷总成包括:毛刷皮带轮总成、皮带张紧轮7、毛刷体、毛刷体轴轴承座24、提升板22、提升板平衡圆管23、液压缸25和毛刷轴26。所述毛刷皮带轮总成包括三条毛刷皮带16和两个毛刷皮带轮15,所述上轴13和毛刷轴26的上端分别安装一毛刷皮带轮15,两个毛刷皮带轮15通过三条毛刷皮带16连接,所述皮带张紧轮7焊接于机架1上方左侧,用于张紧毛刷皮带16;毛刷轴26的下端与毛刷体连接,所述毛刷皮带轮总成用于将动力从上轴13传递至毛刷轴26,所述毛刷轴26用于将动力从毛刷皮带轮总成传递给毛刷体,所述提升板22中部与液压缸25通过螺栓连接,右端与机架1上的提升板平衡圆管23下端间隙配合,左端与毛刷体轴承座24通过螺栓连接,提升板平衡圆管23上端与机架1上端连接。As shown in Figure 3, the soil cleaning brush assembly includes: brush pulley assembly, belt tensioner 7, brush body, brush body shaft bearing seat 24, lifting plate 22, lifting plate balance tube 23 , hydraulic cylinder 25 and brush shaft 26. The brush pulley assembly includes three brush belts 16 and two brush pulleys 15. A brush pulley 15 is installed on the upper end of the upper shaft 13 and the brush shaft 26 respectively. The two brush pulleys 15 pass through three brush pulleys. The brush belt 16 is connected, and the belt tensioning pulley 7 is welded to the upper left side of the frame 1 for tensioning the brush belt 16; the lower end of the brush shaft 26 is connected to the brush body, and the brush pulley assembly is For transmitting power from the upper shaft 13 to the brush shaft 26, the brush shaft 26 is used to transmit power from the brush pulley assembly to the brush body. The middle part of the lifting plate 22 is connected to the hydraulic cylinder 25 through bolts. The right end has a clearance fit with the lower end of the lifting plate balance tube 23 on the frame 1, the left end is connected with the brush body bearing seat 24 through bolts, and the upper end of the lifting plate balance tube 23 is connected with the upper end of the frame 1.
如图4所示,所述毛刷体由多片刷片18镶嵌在毛刷体轴17上组合而成,由于毛刷体在作业时,下部分的刷片18磨损大于上部分刷片18,因此毛刷体下部分是向上凸起型可拆分式毛刷体底部挡板20,毛刷体底部挡板20由大圆形中空钢板、小圆管和小圆形钢板焊接而成,大圆形中空钢板的中空圆直径与小圆管外径相同,两者一端平齐呈同心圆位置焊接,小圆管外径与小圆形钢板外径相同,小圆管远离大圆形中空钢板一端与小圆形钢板焊接。所述毛刷体轴17下部为一大圆管,大圆管内部下端焊接一圆形钢板,圆形钢板与毛刷体底部挡板20中的小圆形钢板通过紧固螺栓21连接;大圆管外沿径向平均焊接有三根方管,所述方管上均匀镶嵌多片刷片18,刷片18可以根据磨损情况进行更换,由于毛刷体在作业时,下部分的刷片磨损大于上部分刷片,因此毛刷体下部分是向上凸起型毛刷体底部挡板20,这样既方便更换刷片,又可避免紧固螺栓21磨损。As shown in Figure 4, the brush body is composed of multiple brush blades 18 embedded on the brush body shaft 17. When the brush body is in operation, the lower brush blades 18 wear more than the upper brush blades 18. , so the lower part of the brush body is an upwardly convex detachable brush body bottom baffle 20. The brush body bottom baffle 20 is welded by a large circular hollow steel plate, a small round tube and a small round steel plate. The diameter of the hollow circle of the large circular hollow steel plate is the same as the outer diameter of the small circular tube. One end of the two is flush and welded in a concentric position. The outer diameter of the small circular tube is the same as the outer diameter of the small circular steel plate. The small round tube is far away from the large circular hollow One end of the steel plate is welded to a small round steel plate. The lower part of the brush body shaft 17 is a large circular tube, and a circular steel plate is welded to the inner lower end of the large circular tube. The circular steel plate is connected to the small circular steel plate in the bottom baffle 20 of the brush body through fastening bolts 21; Three square tubes are evenly welded along the radial direction. Multiple brush blades 18 are evenly inlaid on the square tubes. The brush blades 18 can be replaced according to the wear condition. When the brush body is in operation, the wear of the lower part of the brush blades is greater than that of the upper part. Therefore, the lower part of the brush body is an upwardly convex brush body bottom baffle 20, which not only facilitates the replacement of the brush blade, but also avoids the wear of the fastening bolts 21.
如图5所示,所述出风口位置调节杆可伸缩,所述出风口位置调节外方管4可在水平方向以与机架1连接的螺栓为原点转动,出风口位置调节内方管5远离转动原点端焊接有螺栓,可在出风口水平角度调节导轨6上滑动,与机架1连接的螺栓和出风口位置调节内方管5上的螺栓都用螺母拧紧时,出风口位置调节杆水平角度和水平位置固定。以上调节均为了调节出风口31的水平位置。所述出风口调节装置32是一个基于球铰的可固定调节装置,使从出风口31出来的风可在三维空间内转动,选择最佳吹土方位。所述出风口位置调节杆和出风口调节装置32分别可以改变出风口31的水平位置和空间位置,使机具针对不同土壤和作业环境具有更高的通用性。As shown in Figure 5, the air outlet position adjustment lever is retractable, the air outlet position adjustment outer square tube 4 can be rotated in the horizontal direction with the bolt connected to the frame 1 as the origin, and the air outlet position adjustment inner square tube 5 There are bolts welded on the end far away from the rotation origin, which can slide on the air outlet horizontal angle adjustment guide rail 6. When the bolts connected to the frame 1 and the bolts on the inner square tube 5 for adjusting the air outlet position are tightened with nuts, the air outlet position adjustment lever Horizontal angle and horizontal position are fixed. The above adjustments are all for adjusting the horizontal position of the air outlet 31. The air outlet adjustment device 32 is a fixed adjustment device based on a spherical hinge, so that the wind coming out of the air outlet 31 can rotate in a three-dimensional space to select the best soil blowing direction. The air outlet position adjustment lever and the air outlet adjustment device 32 can respectively change the horizontal position and spatial position of the air outlet 31, making the machine tool more versatile for different soils and operating environments.
本发明的大致工作过程如下:本发明采用单边清土方式,液压缸25所需的液压系统使用拖拉机的液压系统,拖拉机的三点悬挂与气吹式葡萄藤埋土清除机的三点连接2进行挂接,用万向节连接拖拉机的动力输出轴与前轴9相连。清土时拖拉机后面三点连接牵引气吹式葡萄藤埋土清除机在葡萄行间,毛刷端靠近待清土土垄,调节拖拉机液压手柄,使液压缸25处于伸长状态。根据地面与刮土板33的高度差,调节刮土板支撑圆管34,使刮土板33与地面高度差在合适位置。拖拉机行驶,前轴9将动力从拖拉机动力输出轴传递至变速箱3,变速箱3输出动力分别传输至后轴11和上轴13,后轴11将动力通过风机皮带轮总成带动风机27转动,高速旋转的风机27产生高速高压的风,并由气管30传递至机具左侧的出风口31。此时,通过调节出风口位置调节杆和出风口调节装置32,将高速高压的风吹向毛刷接触处土垄;上轴13将动力通过毛刷皮带轮总成传递给毛刷轴26,然后毛刷轴26将动力传递给毛刷体,毛刷体转动将破坏埋土原有状态,并且将松动和随气流运动的土粒刷向行间。被刷向行间的埋土会聚集在毛刷附近,不能均匀洒向行间,此时,刮土板33将不均匀分布的埋土均匀地刮向行间,便于下次冬季埋土时取土。在地头转弯时,拖拉机手先断开拖拉机动力输出轴动力,调节拖拉机液压手柄,使液压缸25处于压缩状态,此时,毛刷体也将提起,避免毛刷体与其他物体碰撞损坏。当机具被牵引至下一作业地点时,重复上述动作。The general working process of the present invention is as follows: the present invention adopts a unilateral soil clearing method. The hydraulic system required for the hydraulic cylinder 25 uses the hydraulic system of the tractor. The three-point suspension of the tractor is connected with the three-point connection of the air-blown grapevine buried soil removal machine. 2. Connect the tractor's power output shaft to the front axle 9 with a universal joint. When clearing soil, the three-point connection behind the tractor pulls the air-blown grapevine buried soil remover between the grape rows. The brush end is close to the soil ridge to be cleared. Adjust the hydraulic handle of the tractor so that the hydraulic cylinder 25 is in an extended state. According to the height difference between the ground and the moldboard 33, adjust the moldboard support tube 34 so that the height difference between the moldboard 33 and the ground is at a suitable position. When the tractor is moving, the front axle 9 transmits the power from the tractor power output shaft to the gearbox 3. The output power of the gearbox 3 is transmitted to the rear axle 11 and the upper axle 13 respectively. The rear axle 11 drives the fan 27 to rotate through the fan pulley assembly. The high-speed rotating fan 27 generates high-speed and high-pressure wind, which is transmitted through the air pipe 30 to the air outlet 31 on the left side of the machine. At this time, by adjusting the air outlet position adjustment rod and the air outlet adjustment device 32, the high-speed and high-pressure wind is blown to the soil ridge where the brushes contact; the upper shaft 13 transmits the power to the brush shaft 26 through the brush pulley assembly, and then The brush shaft 26 transmits power to the brush body, and the rotation of the brush body will destroy the original state of the buried soil, and brush loose soil particles that move with the airflow to the rows. The buried soil that is brushed to the rows will gather near the brush and cannot be evenly spread between the rows. At this time, the scraper 33 will evenly scrape the unevenly distributed buried soil to the rows, making it easier to bury the soil in the next winter. Take soil. When turning at the edge of the field, the tractor operator first disconnects the power of the tractor's power output shaft and adjusts the tractor's hydraulic handle so that the hydraulic cylinder 25 is in a compressed state. At this time, the brush body will also be lifted to avoid collision damage between the brush body and other objects. When the machine tool is towed to the next working location, repeat the above actions.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的实质和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can also make various changes and modifications without departing from the essence and scope of the present invention. Therefore, all Equivalent technical solutions also fall within the scope of the present invention, and the patent protection scope of the present invention should be limited by the claims.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。Contents not described in detail in this specification belong to the prior art known to those skilled in the art.
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| CN111034394B (en) * | 2019-12-23 | 2022-05-17 | 江苏大学 | Intelligent grape vine-pulling soil-clearing equipment |
| CN111034393B (en) * | 2019-12-23 | 2022-06-21 | 江苏大学 | Double-ridge grape vine-raising and soil-clearing equipment |
| CN111295942B (en) * | 2020-03-11 | 2024-07-02 | 中国农业大学 | A combined grapevine cold-proof soil cleaning machine based on an automatic leveling system |
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