CN109665509B - Bamboo charcoal production system and production method - Google Patents

Bamboo charcoal production system and production method Download PDF

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Publication number
CN109665509B
CN109665509B CN201910108867.1A CN201910108867A CN109665509B CN 109665509 B CN109665509 B CN 109665509B CN 201910108867 A CN201910108867 A CN 201910108867A CN 109665509 B CN109665509 B CN 109665509B
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bamboo
filter
pipe
production system
bamboo charcoal
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CN109665509A (en
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李宏伟
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Taoyuan Hongxin Bamboo Industry Co ltd
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Taoyuan Hongxin Bamboo Industry Co ltd
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    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00—Carbon; Compounds thereof
    • C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The invention discloses a bamboo charcoal production system which comprises a dryer, a first spiral conveying pipe, a spiral rising spiral pipe, a U-shaped pipe, a first filter, a pulverizer, an exhaust fan, a second filter, a second spiral conveying pipe, a forming machine and a carbonization kiln which are sequentially communicated, wherein the forming machine is communicated with the dryer through a first gas conveying pipeline, and the carbonization kiln is communicated with the dryer through a second gas conveying pipeline. The bamboo charcoal production system has good impurity removal effect and good production quality. The bamboo charcoal production method comprises the following steps: drying the bamboo wood; conveying the bamboo wood and further drying; filtering the bamboo material for the first time; crushing bamboo wood; filtering the bamboo powder; shaping bamboo powder; carbonizing the bamboo powder molding. The bamboo charcoal production method has simple steps and good carbonization quality.

Description

Bamboo charcoal production system and production method
Technical Field
The invention relates to the technical field of bamboo charcoal production equipment, in particular to a bamboo charcoal production system and a bamboo charcoal production method.
Background
The bamboo charcoal is a solid product obtained by thermal decomposition of bamboo under the high-temperature conditions of no oxygen or little oxygen in the processes of drying, filtering and carbonizing, has special adsorption capacity and larger specific surface area, has wide application, can be used as fuel and is used for household heating; can absorb formaldehyde in interior decoration and can also be used for manufacturing artware. At present, some bamboo materials are subjected to filtering treatment in the process of preparing bamboo charcoal, but in the filtering treatment, the filtering is incomplete, and the removing effect of impurities (such as oil smoke and water vapor) is poor.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a bamboo charcoal production system and a production method with good impurity removal effect and good production quality.
In order to solve the technical problems, the invention adopts the following technical scheme:
the utility model provides a bamboo charcoal production system, includes the drying-machine, the spiral pipe, U-shaped pipe, first filter, rubbing crusher, air exhauster, second filter, second spiral conveyer pipe, make-up machine and the carbonization kiln that communicate in proper order that first spiral conveyer pipe, the spiral that the level set up risees, make-up machine pass through first gas transmission pipeline with the drying-machine communicates, the carbonization kiln pass through second gas transmission pipeline with the drying-machine communicates.
As a further improvement of the above technical scheme:
the top of first filter has been seted up and has been used for flue gas exhaust screw hole, the screw hole has the air purification device through threaded connection, the air purification device includes purifying sleeve and adjustment mechanism, purifying sleeve's bottom center is equipped with central supporting disk, central supporting disk pass through circumference evenly distributed's connecting rod with purifying sleeve's bottom inner wall rigid coupling, central supporting disk's top set firmly with purifying sleeve coaxial guide post, purifying sleeve's inner wall with be equipped with by lower supreme staggered arrangement's oil smoke absorbing piece and the piece that absorbs water between the outer wall of guide post, be equipped with the spring between adjacent oil smoke absorbing piece and the piece that absorbs water, purifying sleeve's inner wall the outer wall of guide post sets firmly in the below of the oil smoke absorbing piece that is used for blockking spacing this below oil smoke absorbing piece, purifying sleeve's lateral wall in the multirow gas outlet that from bottom to top interval set up is seted up to the top of spacing ring, adjustment mechanism is in through threaded connection the guide post's top for the height of the oil smoke absorbing piece or the piece that the top is adjusted down.
The adjusting mechanism comprises an adjusting rod, adjusting bottom rods uniformly distributed on the circumference and an adjusting handle, wherein a threaded through hole is formed in the central axis of the adjusting rod, external threads are formed in the top end of the guide column, the threaded through hole is in threaded connection with the external threads of the guide column, the adjusting bottom rods are fixedly arranged on the outer wall of the bottom end of the adjusting rod and used for pressing the uppermost oil smoke absorbing piece or water absorbing piece, and the adjusting handle is fixedly arranged on the top end of the adjusting rod.
The adjusting rod is arranged along the radial direction of the purifying sleeve.
The bottom surfaces of the fume absorbing piece and the water absorbing piece are arranged to be inclined surfaces which are arranged in an inner-upper-outer-lower mode.
The purifying sleeve is provided with a receiving piece for receiving filtrate below the limiting ring, and the purifying sleeve is provided with an inclined hole which is communicated with the receiving piece and used for draining liquid.
The receiving member is above the top surface of the first filter.
The lowest air outlet is spaced from the limiting ring.
The second filters are formed by stacking two first filters up and down.
The bamboo charcoal production method is carried out by adopting the bamboo charcoal production system and comprises the following steps:
s1: drying bamboo wood: the bamboo is put into a dryer for drying;
s2: conveying and further drying the bamboo wood: bamboo materials of the dryer sequentially pass through the spiral pipe and the U-shaped pipe under the conveying action of the first spiral conveying pipe, and are further dried in the conveying process;
s3: carrying out first filtering on bamboo wood: bamboo enters a first filter from a U-shaped pipe to be filtered for the first time;
s4: crushing bamboo wood: the bamboo materials enter a pulverizer from a first filter to be pulverized to form bamboo powder;
s5: filtering the bamboo powder: bamboo materials enter a second filter from the pulverizer through the action of an exhaust fan to be filtered again;
s6: and (3) forming bamboo powder: bamboo wood enters a forming machine from a second filter) through the conveying function of a second spiral conveying pipe to be formed;
s7: carbonizing the bamboo powder forming body: and (3) conveying the bamboo powder molded body into a carbonization kiln for carbonization treatment by a molding machine.
Compared with the prior art, the invention has the advantages that:
the bamboo charcoal production system comprises a dryer, a first spiral conveying pipe, a spiral rising spiral pipe, a U-shaped pipe, a first filter, a pulverizer, an exhaust fan, a second filter, a second spiral conveying pipe, a forming machine and a carbonization kiln which are sequentially communicated, wherein the forming machine is communicated with the dryer through a first gas conveying pipe, and the carbonization kiln is communicated with the dryer through a second gas conveying pipe. The dryer is used for drying the bamboo timber that gets into, first screw conveyer pipe is used for carrying the bamboo timber of drying that comes out by the dryer, spiral ascending spiral pipe and U-shaped pipe are used for prolonging the conveying way of bamboo timber, and first screw conveyer pipe, the outer wall of spiral pipe and U-shaped pipe is evenly wrapped and is equipped with the layer of moisturizing, further to the bamboo timber stoving, spiral pipe spiral ascending sets up, the effect has the stirring to the bamboo timber of process, the stoving that has the bamboo timber of having, first filter is arranged in filtering flue gas and vapor in the bamboo timber, be favorable to smashing in the bamboo timber entering rubbing crusher and form the bamboo powder, the air exhauster is arranged in pumping the bamboo powder in the rubbing crusher to second screw conveyer pipe, the second screw conveyer pipe is arranged in filtering again to getting rid of flue gas and vapor, be favorable to the bamboo powder to take shape in the make into the machine, the second screw conveyer pipe is arranged in carrying the bamboo powder to the make a carbonization treatment from the second filter, the carbonization kiln is used for carrying out the carbonization treatment with the shaping bamboo powder that takes shape processing, this has earlier been through the filtration of carbonization treatment and first filter, smash in the first filter, it smashes, simultaneously, good rubbing effect has been increased to the bamboo timber has been carried out the second filter. The bamboo charcoal production method has simple steps and good carbonization quality.
Drawings
FIG. 1 is a schematic structural view of the bamboo charcoal production system of the present invention.
Fig. 2 is an enlarged schematic view of the structure at a in fig. 1.
FIG. 3 is a schematic top view of the air purifying device in the bamboo charcoal production system of the present invention.
Fig. 4 is a schematic bottom view of the air purifying device in the bamboo charcoal production system according to the present invention.
The reference numerals in the drawings denote:
1. a dryer; 10. a forming machine; 11. a carbonization kiln; 12. a first gas transmission pipeline; 13. a second gas transmission pipeline; 2. a first screw conveyor pipe; 3. a spiral tube; 4. a U-shaped tube; 5. a first filter; 51. a purge sleeve; 511. a limiting ring; 512. an air outlet; 513. a receiving member; 514. an inclined hole; 52. an adjusting mechanism; 521. an adjusting rod; 522. adjusting the bottom rod; 523. adjusting the handle; 524. a threaded through hole; 53. a center support plate; 54. a connecting rod; 55. a guide post; 56. a fume extraction member; 57. a water absorbing member; 58. a spring; 6. a pulverizer; 7. an exhaust fan; 8. a second filter; 9. and a second screw conveying pipe.
Detailed Description
The following detailed description of the embodiments of the present invention is provided in conjunction with the accompanying drawings, and it is evident that the described embodiments are only some, but not all embodiments of the present invention, and that all other embodiments obtained by a person of ordinary skill in the art without making any inventive effort based on the embodiments of the present invention are within the scope of protection of the present invention.
As shown in fig. 1 to 4, the bamboo charcoal production system of the present embodiment comprises a dryer 1, a first screw conveyor pipe 2, a screw rising screw pipe 3, a U-shaped pipe 4, a first filter 5, a pulverizer 6, an exhaust fan 7, a second filter 8, a second screw conveyor pipe 9, a forming machine 10 and a carbonization kiln 11 which are sequentially communicated, the forming machine 10 is communicated with the dryer 1 through a first gas conveyor pipe 12, the carbonization kiln 11 is communicated with the dryer 1 through a second gas conveyor pipe 13, the dryer 1 is used for drying the entering bamboo wood, the first screw conveyor pipe 2 is used for conveying the dried bamboo wood coming out of the dryer 1, the screw rising screw pipe 3 and the U-shaped pipe 4 are used for prolonging the conveying path of the bamboo wood, the outer walls of the first screw conveyor pipe 2, the screw pipe 3 and the U-shaped pipe 4 are uniformly covered with a moisture-preserving layer, further drying is arranged for the screw rising screw pipe 3, the bamboo material passing through the air exhauster is stirred, the air exhauster has the effect of drying the bamboo material, the first filter 5 is used for filtering smoke and water vapor in the bamboo material, the bamboo material is favorable for being crushed into bamboo powder after entering the crusher 6, the air exhauster 7 is used for pumping the bamboo powder in the crusher 6 to the second spiral conveying pipe 9, the second spiral conveying pipe 9 is used for filtering the bamboo powder entering the crusher to remove the smoke and the water vapor, the bamboo powder is favorable for being molded in the molding machine 10, the second spiral conveying pipe 9 is used for conveying the bamboo powder from the second filter 8 to the molding machine 10, the carbonization kiln 11 is used for carbonizing the molded bamboo powder molded by the molding machine 10, the bamboo material is firstly subjected to the drying and the filtering of the first filter 5 and then enters the first filter 5 for crushing, the crushing effect is good, meanwhile, the bamboo powder is subjected to the twice filtering of the first filter 5 and the second filter 8, the impurity removing effect is good, and the carbonization quality of the bamboo wood is improved.
In this embodiment, the top end of the first filter 5 is provided with a threaded hole for exhausting flue gas, the threaded hole is connected with a gas purifying device through threads, the gas purifying device comprises a purifying sleeve 51 and an adjusting mechanism 52, a central supporting plate 53 is arranged at the bottom end center of the purifying sleeve 51, the central supporting plate 53 is fixedly connected with the bottom end inner wall of the purifying sleeve 51 through a connecting rod 54 uniformly distributed in circumference, a guide post 55 coaxial with the purifying sleeve 51 is fixedly arranged at the top end of the central supporting plate 53, an oil fume sucking piece 56 and a water sucking piece 57 which are staggered from bottom to top are arranged between the inner wall of the purifying sleeve 51 and the outer wall of the guide post 55, a spring 58 is arranged between the adjacent oil fume sucking piece 56 and the water sucking piece 57, a limiting ring 511 for limiting the oil fume sucking piece 56 at the bottom is fixedly arranged at the outer wall of the inner wall of the purifying sleeve 51 below the oil fume sucking piece 56, a plurality of rows of air outlets 512 which are arranged from bottom to top at intervals are arranged at the side walls of the purifying sleeve 51 above the limiting ring 511, and the adjusting mechanism 52 is connected at the top end of the guide post 55 through threads for adjusting the height of the oil fume sucking piece 56 or the water sucking piece 57 at the top. In the structure, the smoke and the water vapor in the first filter 5 are purified by the air purifying device and then discharged, so that the pollution to the environment is reduced; the fume absorbing members 56 and the water absorbing members 57 are staggered from bottom to top, so that the purifying effect is improved, and meanwhile, the effective fume absorbing members 56 and the water absorbing members 57 can be increased or reduced by adjusting the adjusting mechanism 52 downwards or upwards, so that the air purifying device can be correspondingly adjusted according to the actual conditions in the first filter 5, and the air purifying device is connected to the first filter 5 through threads, so that the air purifying device is convenient to detach and replace.
In this embodiment, the adjusting mechanism 52 includes an adjusting rod 521, an adjusting bottom rod 522 with evenly distributed circumference, and an adjusting handle 523, the central axis of the adjusting rod 521 is provided with a threaded through hole 524, the top end of the guiding post 55 is provided with an external thread, the threaded through hole 524 is in threaded connection with the external thread of the guiding post 55, the adjusting bottom rod 522 is fixedly arranged on the outer wall of the bottom end of the adjusting rod 521, and is used for pressing down the uppermost oil fume absorbing member 56 or the water absorbing member 57, the adjusting handle 523 is fixedly arranged on the top end of the adjusting rod 521, and the lifting of the adjusting bottom rod 522 can be adjusted by rotating the adjusting handle 523, so that the effective oil fume absorbing member 56 and the water absorbing member 57 can be adjusted.
In the present embodiment, the adjustment lever 521 is disposed in the radial direction of the purge sleeve 51.
In this embodiment, the bottom surfaces of the fume absorbing member 56 and the water absorbing member 57 are provided as inner, upper and lower inclined surfaces, so that the filtrate flows into a receiving member 513 described below along the inner wall of the purifying sleeve 51.
In this embodiment, a receiving part 513 for receiving filtrate is disposed below the limiting ring 511 of the purifying sleeve 51, and an inclined hole 514 for draining liquid is disposed on the purifying sleeve 51 and is communicated with the receiving part 513.
In this embodiment, the receiving member 513 is above the top surface of the first filter 5 and the inclined holes 514 are also above the top surface of the first filter 5, so that the filtrate is discharged to the outside of the first filter 5 for collection.
In this embodiment, the lowest air outlet 512 is spaced from the limiting ring 511, so as to ensure adjustability of the effective fume absorbing member 56 and the water absorbing member 57.
In this embodiment, the second filter 8 is formed by stacking two first filters 5 one above the other.
The bamboo charcoal production method is carried out by adopting the bamboo charcoal production system and comprises the following steps:
s1: drying bamboo wood: the bamboo wood is put into a dryer 1 for drying;
s2: conveying and further drying the bamboo wood: bamboo materials of the dryer 1 sequentially pass through the spiral pipe 3 and the U-shaped pipe 4 through the conveying action of the first spiral conveying pipe 2, and are further dried in the conveying process;
s3: carrying out first filtering on bamboo wood: bamboo enters a first filter 5 from a U-shaped pipe 4 for first filtering;
s4: crushing bamboo wood: the bamboo material enters a pulverizer 6 from a first filter 5 to be pulverized to form bamboo powder;
s5: filtering the bamboo powder: bamboo materials enter a second filter 8 from the pulverizer 6 through the action of an exhaust fan 7 for secondary filtration;
s6: and (3) forming bamboo powder: the bamboo material enters a forming machine 10 from a second filter 8) through the conveying action of a second spiral conveying pipe 9 for forming treatment;
s7: carbonizing the bamboo powder forming body: the bamboo powder molded body is sent to a carbonization kiln 11 from a molding machine 10 for carbonization treatment.

Claims (8)

1. A bamboo charcoal production system is characterized in that: including dryer (1), the spiral pipe (3) that the level set up, U-shaped pipe (4), first filter (5), rubbing crusher (6), air exhauster (7), second filter (8), second spiral conveyer pipe (9), make-up machine (10) and carbomorphism kiln (11) that communicate in proper order, make-up machine (10) through first gas transmission pipeline (12) with dryer (1) intercommunication, carbomorphism kiln (11) through second gas transmission pipeline (13) with dryer (1) intercommunication, the screw hole has been seted up and is used for flue gas exhaust screw hole on the top of first filter (5), the screw hole has the net gas device through threaded connection, the net gas device includes purifying sleeve (51) and adjustment mechanism (52), the bottom center of purifying sleeve (51) is equipped with center supporting disk (53), center supporting disk (53) through circumference evenly distributed's connecting rod (54) with the bottom inner wall rigid coupling of purifying sleeve (51), center supporting disk (53) top have been equipped with coaxial sleeve (51) with guide post (55) down with water purification column (55) is equipped with down between purifying column (51), be equipped with spring (58) between adjacent oil fume absorbing member (56) and water absorbing member (57), the inner wall of purifying sleeve (51) with the outer wall of guide post (55) is in the below of the oil fume absorbing member (56) of below set firmly spacing ring (511) that are used for blockking spacing this oil fume absorbing member (56) of below, the lateral wall of purifying sleeve (51) in the multirow gas outlet (512) that from bottom to top interval set up are seted up to the top of spacing ring (511), adjustment mechanism (52) are in through threaded connection in the top of guide post (55) for push down the height of adjusting the oil fume absorbing member (56) of top or water absorbing member (57), second filter (8) are two first filter (5) stack from top to bottom and form.
2. The bamboo charcoal production system according to claim 1, wherein: the adjusting mechanism (52) comprises an adjusting rod (521), adjusting bottom rods (522) uniformly distributed on the circumference and an adjusting handle (523), a threaded through hole (524) is formed in the central axis of the adjusting rod (521), external threads are formed in the top end of the guide post (55), the threaded through hole (524) is in threaded connection with the external threads of the guide post (55), the adjusting bottom rods (522) are fixedly arranged on the outer wall of the bottom end of the adjusting rod (521) and used for pressing the uppermost oil fume absorbing piece (56) or the water absorbing piece (57), and the adjusting handle (523) is fixedly arranged on the top end of the adjusting rod (521).
3. The bamboo charcoal production system according to claim 2, wherein: the adjusting rod (521) is arranged along the radial direction of the purifying sleeve (51).
4. A bamboo charcoal production system according to any one of claims 2 to 3, characterized in that: the bottom surfaces of the fume absorbing piece (56) and the water absorbing piece (57) are provided with inclined surfaces which are arranged on the inner side, the upper side and the lower side.
5. The bamboo charcoal production system according to claim 4, wherein: the purifying sleeve (51) is provided with a receiving piece (513) for receiving filtrate below the limiting ring (511), and the purifying sleeve (51) is provided with an inclined hole (514) communicated with the receiving piece (513) and used for draining liquid.
6. The bamboo charcoal production system according to claim 5, wherein: the receiving element (513) is located above the top surface of the first filter (5).
7. A bamboo charcoal production system according to any one of claims 2 to 3, characterized in that: the lowest air outlet (512) is spaced from the limit ring (511).
8. A method of producing bamboo charcoal, characterized in that it is carried out by using the bamboo charcoal production system as claimed in any one of claims 1 to 7, comprising the steps of: s1: drying bamboo wood: the bamboo is put into a dryer (1) for drying; s2: conveying and further drying the bamboo wood: bamboo materials of the dryer (1) sequentially pass through the spiral pipe (3) and the U-shaped pipe (4) through the conveying function of the first spiral conveying pipe (2), and are further dried in the conveying process; s3: carrying out first filtering on bamboo wood: bamboo enters a first filter (5) from a U-shaped pipe (4) for first filtering; s4: crushing bamboo wood: the bamboo material enters a pulverizer (6) from a first filter (5) to be pulverized to form bamboo powder; s5: filtering the bamboo powder: bamboo materials enter a second filter (8) from a pulverizer (6) through the action of an exhaust fan (7) to be filtered again; s6: and (3) forming bamboo powder: bamboo materials enter a forming machine (10) from a second filter (8) through the conveying action of a second spiral conveying pipe (9) for forming treatment; s7: carbonizing the bamboo powder forming body: the bamboo powder molded body is sent into a carbonization kiln (11) by a molding machine (10) for carbonization treatment.
CN201910108867.1A 2019-02-03 2019-02-03 Bamboo charcoal production system and production method Active CN109665509B (en)

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CN109665509B true CN109665509B (en) 2023-12-19

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110817874A (en) * 2019-12-15 2020-02-21 刘彬 Environment-friendly bamboo charcoal preparation facilities based on exhaust gas cyclic utilization

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006082632A1 (en) * 2005-02-02 2006-08-10 Norio Yamagishi Bamboo charcoal, bamboo charcoal powder, carbonization product, and processes for producing these
CN106350084A (en) * 2016-10-19 2017-01-25 梁彦辉 Biochemical substance fuel production system of high-performance active carbon and production method thereof
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology
CN108059160A (en) * 2017-11-24 2018-05-22 四川新磷环保技术有限公司 A kind of carbonizing apparatus used in the production method and this method of bamboo charcoal
CN209554794U (en) * 2019-02-03 2019-10-29 桃源县虹鑫竹业有限公司 Bamboo charcoal production system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006082632A1 (en) * 2005-02-02 2006-08-10 Norio Yamagishi Bamboo charcoal, bamboo charcoal powder, carbonization product, and processes for producing these
CN106350084A (en) * 2016-10-19 2017-01-25 梁彦辉 Biochemical substance fuel production system of high-performance active carbon and production method thereof
CN107599111A (en) * 2017-09-22 2018-01-19 城步佳能农林科技开发有限公司 A kind of machine-made bamboo Improvement of Calcinator and its production technology
CN108059160A (en) * 2017-11-24 2018-05-22 四川新磷环保技术有限公司 A kind of carbonizing apparatus used in the production method and this method of bamboo charcoal
CN209554794U (en) * 2019-02-03 2019-10-29 桃源县虹鑫竹业有限公司 Bamboo charcoal production system

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