CN109664102A - A kind of electric iron assembly packaging automatic production line and automatic packaging technology - Google Patents
A kind of electric iron assembly packaging automatic production line and automatic packaging technology Download PDFInfo
- Publication number
- CN109664102A CN109664102A CN201910047845.9A CN201910047845A CN109664102A CN 109664102 A CN109664102 A CN 109664102A CN 201910047845 A CN201910047845 A CN 201910047845A CN 109664102 A CN109664102 A CN 109664102A
- Authority
- CN
- China
- Prior art keywords
- electric iron
- thermal insulation
- manipulator
- insulation board
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K2207/00—Application of thermometers in household appliances
Abstract
The present invention relates to a kind of electric iron assembly packaging automatic production line and automatic packaging technologies, the electric iron assembly packaging automatic production line is electrically connected including control system and control system and is arranged successively the assembly line for being used to assemble electric iron of setting and the detection line for detecting electric iron performance；The assembly line include the pipeline being electrically connected with control system, setting be set side by side on the conveyor line and successively assemble fixed machine for sending the iron plate in logistic car to the bottom plate feeder of pipeline, the fixed device of the temperature controller for being used to fix temperature controller and adjusting the angle ON, the thermal insulation board for being used to assemble and fix thermal insulation board, the fixed device of lamp bracket for being used to fix lamp bracket, the closed end sub-device for being used to unclog and readjust harness, be used to locking screw and the stopple of stopple is installed that equipment is installed.Electric iron assembly packaging automatic production line of the invention is a set of whole line automation solution, realizes automatic assembling, automatic test and the automatic packaging of electric iron.
Description
Technical field
The present invention relates to electric iron to assemble field, especially with regard to a kind of electric iron assembly packaging automatic production line and certainly
Dynamic packaging technology.
Background technique
Electric iron is the tool of smooth clothes and cloth, and power is generally between 600-1500W.Its type can be divided into:
Plain edition, temperature-adjusting type, steam spray type；Electric iron structure is simple, and manufacture is easy, easy to use, thus quickly grows；Such as China
1.03 hundred million are exported from 1949 annual output 70000 to 1987 annual output 1224.2 ten thousand to 2006 years.Electric iron output rate is steady
It is incremented by.Now electric iron Change of types quickly, from plain edition to common temperature-adjusting type to pursue high power, light, automatic temperature-control, spray
Vapour or spraying, handsome in appearance etc..It is one of essential electric appliance of Modern Family, the need of electric iron using electric heating ironing clothes
Asking can be increasing.
Electric iron working principle is to be transformed into thermal energy using electric energy, and such as common temperature-regulated iron can be at 60-300 DEG C
Automatic adjustment in range, power reach 600-1500W, and high pressure-temperature can all damage the safety of user, so in addition to making
User wants outside Normalization rule, and the quality of electric iron also requires higher and higher.
The assembling of status electric iron is generally still in the manual work stage；Electric iron assembly working amount is big, and repeatability is needed to make
Industry, and multiple processes will carry out the functional tests such as high pressure resistant, high temperature resistant, it is very high to the energy requirement of operator, due to
It is manual work, the quality of product is and inefficient it is difficult to ensure that consistency, it is difficult to meet the market demand；Automatic assembling is
The trend of development can liberate labour using machinery operation, it is ensured that quality, raising efficiency match quick hair at this stage
Exhibition.
Summary of the invention
In view of this, the present invention is in order to solve the above technical problems, provide a kind of electric iron assembly packaging automatic production line
And automatic packaging technology.
The purpose of the present invention is achieved through the following technical solutions:
A kind of electric iron assembly packaging automatic production line, including control system, controlled by control system and be arranged successively setting
The assembly line for assembling electric iron and detection line for detecting electric iron performance；The assembly line includes and control system
The pipeline of electric connection, setting be set side by side on the conveyor line and successively for by the iron plate in logistic car send to
The bottom plate feeder of pipeline, for fixing temperature controller and adjusting the fixed device of temperature controller, heat-insulated for assembling and fixing at the angle ON
The thermal insulation board of plate assembles the fixed device of fixed machine, the lamp bracket for fixing lamp bracket, the closed end sub-device for unclogging and readjusting harness, is used for
Locking screw and the stopple for installing stopple install equipment, the button assembly machine for installing button and for fixed power source lines
Lock screw voltage-resisting test apparatus；The detection line includes for testing the temperature tester of electric iron operating temperature, for examining
Survey water filling after electric iron whether leak water filling leak tester, for detect water filling in the case of electric iron be powered starting whether normally spray
The spraying detection machine of mist, the safety detection machine for carrying out pressure resistance, power, earthing test.
Further, the bottom plate feeder includes the bottom plate feeding lifting for the pallet in logistic car to be lifted one by one
Component, for the iron plate in bottom plate feeding lifting part top tray to be clamped to the bottom plate feeder on pipeline one by one
Tool hand, time for detecting the bottom plate feeding sensor for whether having iron plate in pallet and for recycling empty pallet
Receive component；The fixed device of the temperature controller include for bottom plate designated position coated with thermally conductive glue the first temperature controller manipulator,
The second temperature controller manipulator for navigating to temperature controller on bottom plate, the third temperature controller for being used to adjust the angle temperature controller ON are mechanical
Hand and for carrying out the 4th temperature controller manipulator for dispensing glue to the temperature controller for being adjusted to the suitable angle ON.
Preferably, it includes thermal insulation board board, for grabbing iron plate from pipeline that the thermal insulation board, which assembles fixed machine,
It takes to the first thermal insulation board manipulator of thermal insulation board board, second for steam silica gel and felt pad to be assembled into thermal insulation board heat-insulated
Plate manipulator, is used for temperature adjustment at the third thermal insulation board manipulator for shooting screw so that thermal insulation board to be fixed on iron plate
The temperature-regualting base vibrating disk that seat is fed and the 4th thermal insulation board manipulator for being mounted on temperature-regualting base on thermal insulation board.
Preferably, the fixed device of the lamp bracket includes for the lamp bracket vibrating disk of lamp bracket feeding, for navigating to lamp bracket
The first lamp bracket manipulator at electric iron handle, the second lamp bracket for being fixed by screws in lamp bracket and water tank on electric iron
Manipulator；The closed end sub-device include closed end handset platform, the jig for carrying electric iron power line, for by jig send to
The sub- manipulator of the first closed end on closed end handset platform, for the terminal vibrating disk of terminal feeding, for terminal position to be pressed to electricity
Struggle against the sub- manipulator of the second closed end on power supply line, the Crimping Pliers for being fixed on terminal in electric iron power line.
Further, the stopple installation equipment includes for the stopple vibrating disk of stopple feeding, for positioning stopple
The first stopple manipulator on to electric iron handle, the second stopple manipulator for being fixed on stopple on electric iron；It is described
Button assembly machine includes the first push-button mechanical hand being installed on electric iron handle for will explode button, spraying button, is used for
The pump plunger shaft vibrating disk of pump plunger shaft feeding pumps intracorporal second push-button mechanical hand for pump plunger shaft to be installed to electric iron；The lock screw
Voltage-resisting test apparatus includes for clamping the screw locking machine device people of electric iron and power supply line from pipeline, for fixing power supply line
Screw locking machine tool hand, the High-pressure measurement Instrument for carrying out high pressure resistant detection to electric iron on electric iron.
Preferably, the temperature tester include for clamp the temperature test fixture of electric iron, for electric iron into
Trip temperature test temperature measuring device, for sending electric iron from pipeline to the robot of temperature test fixture；The water filling
Leak tester includes for clamping the leak detection jig of electric iron, the leak detection rotary part for rotating jig, for infusing to electric iron
The water injection pipe of water.
Preferably, the spraying detection that the spraying detection machine includes rectangular-ambulatory-plane feed track, is arranged on rectangular-ambulatory-plane feed track
Jig, for push aside it is spraying detection jig bottom discharge mouth be discharged the built-in water of jig driving lever, be arranged in rectangular-ambulatory-plane feed track
On the cooling jig of reflux；The safety detection machine includes detecting jig for clamping the safety of electric iron, pressing for detecting electricity
Struggle against pressure resistance, power, ground connection Electric Security Tester.
1, further, the electric iron assembly packaging automatic production line further includes being electrically connected simultaneously with control system
For completing the baling line of electric iron outer packing wrapping and encapsulating, the baling line is arranged after the detection line.
2, the automatic packaging technology of a kind of electric iron, comprising the following steps:
Step 1: starting control system, operates pipeline；
Step 2: iron plate feeding；
Step 3: the coating of bottom plate heat-conducting glue (temperature when gluing, glue thickness these parameters can supplement into)；
Step 4: temperature controller is installed, temperature controller is fixed on heat-conducting glue；
Step 5: thermal insulation board assembles, combine steam silica gel to form thermal insulation board with felt pad, and thermal insulation board is fixed on electric iron
On bottom plate；
Step 6: temperature-regualting base is installed on thermal insulation board；
Step 7: lamp bracket is screwed at electric iron handle；
Step 8: water tank is screwed on electric iron；
Step 9: power supply line installation and arrangement；
Step 10: being screwed stopple on electric iron handle；
Step 11: explosion button, spraying button are fixed on electric iron handle, pump plunger shaft is installed in the electric iron pump housing；
Temperature test carries out temperature test by temperature measuring device after electric iron energization, if test passes, electric iron passes through machine
Device people send to next station, if test failure, warning note；
Leak test, fills the water to electric iron, and whether leak detection rotary part driving jig and electric iron rotation, observation electric iron leak
Water, if qualified, electric iron is sent to next station, if unqualified, warning note；
Spray test；
Voltage-withstand test carries out the safety test of pressure resistance, power, ground connection to electric iron, if test passes, electric iron is placed into
Baling line carries out product external packaging and electric iron is put into defective products area if test failure.
Compared with the prior art, the invention has the advantages that:
Electric iron assembly packaging automatic production line of the invention is a set of whole line automation solution, realizes electric iron
Automatic assembling, automatic test and automatic packaging.Specifically provide the welding of product bottom plate, components assembling, screwed lock fastening
The full-automatic process such as fixed, voltage-withstand test, temperature test, functional test, packaging, even more it is breakthrough solve automatic water filling, from
The industries bottlenecks such as dynamic heating, automatic dry combustion method, automatic cooling, automatic safety test, robot automatic blanking.
Also there is preferable compatibility to different series product, pass through removable parts mechanism accessory, tool fixture, material support
Disk, the matched control program of manual switching relevant device can carry out automatic metaplasia to different series product, it can be achieved that compatibility
It produces.
Space utilization rate is high, and using double-speed chain reflux feeding style, each position equipment compact layout is rationally efficient, effectively
Utilize space；High production efficiency, machine can realize two classes of operations of white night, feed back according to actual production that whole line beat is 190pcs/h；
Production quality is effectively promoted, and is liberated artificial production pressure for a long time, is reduced production cost；Machinery operation can evade it is artificial because
Quality problem caused by element and the consistency for guaranteeing product quality.
The present invention realizes the automatic assembling to electric iron, and is extensible in the intelligence production of other small household appliances, realizes
To the automatic assembling of the whole line of other small household electrical appliances.
Detailed description of the invention
Fig. 1 is the module placement figure of the electric iron assembly packaging automatic production line in one embodiment of the invention.
Fig. 2 is the composite structural diagram of the bottom plate feeder in one embodiment of the invention.
Fig. 3 is the three-dimensional figure of the bottom plate feeder in one embodiment of the invention.
Fig. 4 is the composite structural diagram of the fixed device of temperature controller in one embodiment of the invention.
Fig. 5 is the three-dimensional figure of the fixed device of temperature controller in one embodiment of the invention.
Fig. 6 is the composite structural diagram that the thermal insulation board in one embodiment of the invention assembles fixed machine.
Fig. 7 is the three-dimensional figure that the thermal insulation board in one embodiment of the invention assembles fixed machine.
Fig. 8 is the composite structural diagram of the fixed device of lamp bracket in one embodiment of the invention.
Fig. 9 is the three-dimensional figure of the fixed device of lamp bracket in one embodiment of the invention.
Figure 10 is the composite structural diagram of the closed end sub-device in one embodiment of the invention.
Figure 11 is the composite structural diagram of the stopple installation equipment in one embodiment of the invention.
Figure 12 is the composite structural diagram of the button assembly machine in one embodiment of the invention.
Figure 13 is the composite structural diagram of the lock screw voltage-resisting test apparatus in one embodiment of the invention.
Figure 14 is the composite structural diagram of the temperature tester in one embodiment of the invention.
Figure 15 is the composite structural diagram of the spraying detection machine in one embodiment of the invention.
Specific embodiment
In order to facilitate the understanding of those skilled in the art, making below in conjunction with specific embodiments and drawings to the present invention further
Detailed description.
Fig. 1-15 is please referred to, the embodiment of the present invention includes:
A kind of electric iron assembly packaging automatic production line, including control system, controlled by control system and be arranged successively setting
The assembly line for assembling electric iron and detection line for detecting electric iron performance, wherein control system is specially PLC control
It is user oriented that logical operation, sequential control, timing, counting and arithmetical operation etc. can be performed in system processed, internally stored program
Instruction.
Assembly line includes the pipeline 01 being electrically connected with control system, is arranged on pipeline 01 and is successively set side by side
For the iron plate in logistic car being sent to the bottom plate feeder 10 of pipeline 01, the temperature controller for being used to fix temperature controller
Fixed device 20, the thermal insulation board for assembling and fixing thermal insulation board assemble the fixed dress of fixed machine 30, the lamp bracket for fixing lamp bracket
Set 40, the closed end sub-device 50 for unclogging and readjusting harness, for lock screw and install stopple stopple installation equipment 60, for pacifying
Fill the button assembly machine 70 of button and the lock screw voltage-resisting test apparatus 80 for fixed power source line.
Bottom plate feeder 10 includes bottom plate feeding lifting part 11 for the pallet in logistic car to be lifted one by one, is used for
Iron plate in 11 top tray of bottom plate feeding lifting part is clamped to the bottom plate feeding manipulator on pipeline 01 one by one
12, for detecting the bottom plate feeding sensor for whether having iron plate in pallet and the recycling for recycling empty pallet
Component 13；The fixed device 20 of temperature controller include for bottom plate designated position coated with thermally conductive glue the first temperature controller manipulator 21,
The second temperature controller manipulator 22 for navigating to temperature controller on bottom plate, the third temperature controller machine for being used to adjust the angle temperature controller ON
Tool hand 23 and for carrying out the 4th temperature controller manipulator 24 for dispensing glue to the temperature controller for being adjusted to the suitable angle ON.
Thermal insulation board assemble fixed machine 30 include thermal insulation board board 31, for by iron plate from pipeline 01 grab to every
First thermal insulation board manipulator 32 of hot plate board 31, the second thermal insulation board for steam silica gel and felt pad to be assembled into thermal insulation board
Manipulator 33, is used to adjust the third thermal insulation board manipulator 34 for shooting screw so that thermal insulation board to be fixed on iron plate
The temperature-regualting base vibrating disk 35 that warm seat is fed and the 4th thermal insulation board manipulator 36 for being mounted on temperature-regualting base on thermal insulation board.
The fixed device 40 of lamp bracket includes for the lamp bracket vibrating disk 41 of lamp bracket feeding, for lamp bracket to be navigated to electric iron hand
The first lamp bracket manipulator 42 at handle, the second lamp bracket manipulator for being fixed by screws in lamp bracket and water tank on electric iron
43。
Closed end sub-device 50 includes closed end handset platform, the jig 51 for carrying electric iron power line, is used for jig 51
Send on closed end handset platform the sub- manipulator 52 of the first closed end, for the terminal vibrating disk 53 of terminal feeding, for terminal to be determined
Position is to the sub- manipulator 54 of the second closed end, the Crimping Pliers for being fixed on terminal in electric iron power line in electric iron power line
55。
It includes for the stopple vibrating disk 61 of stopple feeding, for stopple to be fixed on electric iron that stopple, which installs equipment 60,
Stopple manipulator 62.
Button assembly machine 70 includes the first button machine being installed on electric iron handle for will explode button, spraying button
Tool hand 71 pumps intracorporal second push-button mechanical for the pump plunger shaft vibrating disk 72 of pump plunger shaft feeding, for pump plunger shaft to be installed to electric iron
Hand 73.
Lock screw voltage-resisting test apparatus 80 includes for the screw locking machine device people from pipeline clamping electric iron and power supply line
81, the screw locking machine tool hand 82 for power supply line to be fixed on electric iron, be used to carry out electric iron the height of high pressure resistant detection
Press detector 83.
Detection line includes for testing the temperature tester 90 of electric iron operating temperature, being for electric iron after detecting water filling
Whether normally the water filling leak tester 100 of no leak is powered starting spraying spraying detection for detecting electric iron in the case of water filling
Machine 110, the safety detection machine 120 for carrying out pressure resistance, power, earthing test.
Temperature tester 90 includes for clamping the temperature test fixture 91 of electric iron, for carrying out temperature survey to electric iron
The temperature measuring device of examination, for sending electric iron from pipeline 01 to the robot 92 of temperature test fixture 91；Fill the water leak tester
100 include for clamping the leak detection jig of electric iron, the leak detection rotary part for rotating jig, for being filled the water to electric iron
Water injection pipe.
Spraying detection machine 110 is controlled including rectangular-ambulatory-plane feed track 111, the spraying detection being arranged on rectangular-ambulatory-plane feed track 111
Tool 112, for push aside it is spraying detection 112 bottom discharge mouth of jig be discharged the built-in water of jig driving lever 113, be arranged in rectangular-ambulatory-plane
The cooling jig 114 of reflux on feed track 111.
Safety detection machine 120 includes detecting jig, for detecting electric iron pressure resistance, function for clamping the safety of electric iron
Rate, ground connection Electric Security Tester.
Electric iron assembly packaging automatic production line further includes being electrically connected with control system and being used to complete outside electric iron
The baling line 130 of packaging parcel encapsulation, baling line 130 are arranged after detection line.
A kind of automatic packaging technology of electric iron, which comprises the following steps:
Step 1: starting control system, operates pipeline 01；
Step 2: manually the logistic car equipped with iron plate is pushed at bottom plate feeder 10, iron plate in logistic car
It is lifted with pallet by bottom plate feeding lifting part 11, iron plate passes through bottom plate feeding manipulator 12 again and reaches pipeline
On 01；Empty pallet is withdrawn by recovery part 13；
Step 3: the first temperature controller manipulator 21 is to bottom plate designated position coated with thermally conductive glue, the second temperature controller manipulator 22 will be warm
Control device navigates on bottom plate at heat-conducting glue, and third temperature controller manipulator 23 adjusts temperature controller angle, the 4th temperature controller manipulator 24
Dispensing is carried out to temperature controller；
Step 4: the first thermal insulation board manipulator 32 from pipeline 01 grab iron plate to thermal insulation board board 31 on, second every
Steam silica gel and felt pad are combined into thermal insulation board, third thermal insulation board manipulator 34 on thermal insulation board board 31 by hot plate manipulator 33
Thermal insulation board is fixed on iron plate, the starting feed of temperature-regualting base vibrating disk 35, the 4th thermal insulation board manipulator 36 is by temperature-regualting base
It is installed on thermal insulation board；
Step 5: the starting feed of lamp bracket vibrating disk 41, the first lamp bracket manipulator 42 navigate to lamp bracket at electric iron handle, manually
Water tank is navigated on electric iron, lamp bracket and water tank are fixed on electricity by way of shooting screw and pressed by the second lamp bracket manipulator 43
On bucket；
Step 6: the sub- manipulator 52 of the first closed end grabs jig to closed end handset platform, manually electric iron power line is carried out
It twists line simultaneously electric iron power line is placed on jig, the starting feed of terminal vibrating disk 53, the sub- manipulator 54 of the second closed end is by end
Son navigates in electric iron power line, and terminal is fixed in electric iron power line by Crimping Pliers 55, manually to electric iron power line
It detected, lineation and lock pressing plate, artificial fixed neon lamp and spray head；
Step 7: the starting feed of stopple vibrating disk 61, the first stopple manipulator 62 navigate to stopple on electric iron handle, second
Stopple is fixed on electric iron by stopple manipulator 62 by way of shooting screw；
Step 8: the first push-button mechanical hand 71 will explode, button, spraying button are installed on electric iron handle, pump plunger shaft vibrating disk 72
Pump plunger shaft is installed in the electric iron pump housing by starting feed, the second push-button mechanical hand 73.
Step 9: the electric iron of 01 end of pipeline is grabbed temperature test fixture 91 by robot 92, electric iron is powered
Temperature test is carried out by temperature measuring device afterwards, if test passes, electric iron is sent by robot 92 to next station, if surveying
Try unqualified, then warning note；
Step 10: by electric iron be placed on leak detection jig in, water injection pipe to electric iron fill the water, leak detection rotary part driving jig and
Electric iron rotation, observation electric iron whether leak, if qualified, electric iron is sent to next station, if unqualified, alarm mention
Show；
Step 11: electric iron is manually placed on the spraying detection jig 112 in rectangular-ambulatory-plane feed track 111 and is moved,
Electric iron, which is powered, to be started and forms vapor, manually carries out spray test to electric iron, and push spraying detection aside by driving lever 113
Zang Shui is discharged in 112 bottom discharge mouth of jig, if test passes, electric iron is placed into the cooling jig 114 of reflux and under entering
One station, if but unqualified, warning note；
Step 12: electric iron slowly moves in the cooling jig 114 that flows back, manually electric iron is removed and sound bullet is installed
Spring, thermoregulation knob are put back in the cooling jig 114 of reflux after drying water；
Step 13: being placed in safety after electric iron is cooling detects jig, Electric Security Tester carries out pressure resistance, function to electric iron
Electric iron is placed into baling line and carries out product external packaging by rate, the test of the safety of ground connection if test passes, if test does not conform to
Electric iron is then put into defective products area by lattice.
The electric iron assembly packaging automatic production line of the present embodiment is a set of whole line automation solution, realizes
The automatic assembling of electric iron, automatic test and automatic packaging.Specifically provide the welding of product bottom plate, components assembling, screw
It is locked, voltage-withstand test, temperature test, functional test, the full-automatic process such as packaging, it is even more breakthrough to solve automatic note
The industries bottlenecks such as water, automatic heating, automatic dry combustion method, automatic cooling, automatic safety test, robot automatic blanking.
Also there is preferable compatibility to different series product, pass through removable parts mechanism accessory, tool fixture, material support
Disk, the matched control program of manual switching relevant device can carry out automatic metaplasia to different series product, it can be achieved that compatibility
It produces.
Space utilization rate is high, and using double-speed chain reflux feeding style, each position equipment compact layout is rationally efficient, effectively
Utilize space；High production efficiency, machine can realize two classes of operations of white night, feed back according to actual production that whole line beat is 190pcs/h；
Production quality is effectively promoted, and is liberated artificial production pressure for a long time, is reduced production cost；Machinery operation can evade it is artificial because
Quality problem caused by element and the consistency for guaranteeing product quality.
The present embodiment realizes the automatic assembling to electric iron, and is extensible in the intelligence production of other small household appliances, real
Now to the automatic assembling of the whole line of other small household electrical appliances.
Although description of this invention combination embodiments above carries out, those skilled in the art
Member can carry out many replacements based on the above contents, modifications and variations, be obvious.Therefore, all such substitutions,
Improvements and changes are included in the spirit and scope of appended claims.
Claims (10)
1. a kind of electric iron assembly packaging automatic production line, which is characterized in that simultaneously including control system, by control system control
The assembly line for assembling electric iron for being arranged successively setting and the detection line for detecting electric iron performance；
The assembly line includes that the pipeline (01) being electrically connected with control system, setting are on pipeline (01) and successively arranged side by side
What is be arranged is used to send the iron plate in logistic car to the bottom plate feeder (10) of pipeline (01), for fixing temperature controller
Temperature controller fixed device (20), the thermal insulation board for assembling and fixing thermal insulation board assemble fixed machine (30), for fixing lamp bracket
Lamp bracket fixed device (40), the closed end sub-device (50) for unclogging and readjusting harness, for lock screw and the stopple of stopple is installed
Equipment (60), the button assembly machine (70) for installing button and the lock screw voltage-withstand test for fixed power source line are installed
Equipment (80)；
The detection line includes for testing the temperature tester of electric iron operating temperature (90), for electric iron after detection water filling
Whether leak water filling leak tester (100), for detecting electric iron in the case of water filling be powered whether starting normally spraying to be sprayed
Detection machine (110), the safety detection machine (120) for carrying out pressure resistance, power, earthing test.
2. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the bottom plate feeder
It (10) include bottom plate feeding lifting part (11) for the pallet in logistic car to be lifted one by one, for going up and down bottom plate feeding
Iron plate in component (11) top tray is clamped to bottom plate feeding manipulator (12) on pipeline (01), for examining one by one
Whether survey in pallet has the bottom plate feeding sensor of iron plate and the recovery part (13) for recycling empty pallet；
The temperature controller fixed device (20) includes for the first temperature controller manipulator to bottom plate designated position coated with thermally conductive glue
(21), the second temperature controller manipulator (22) for navigating to temperature controller on bottom plate, the third for adjusting the angle temperature controller ON
Temperature controller manipulator (23) and for carrying out the 4th temperature controller manipulator for dispensing glue to the temperature controller for being adjusted to the suitable angle ON
(24).
3. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the thermal insulation board assembling
Fixed machine (30) include thermal insulation board board (31), for grabbing iron plate from pipeline (01) to thermal insulation board board (31)
The first thermal insulation board manipulator (32), the second thermal insulation board manipulator for steam silica gel and felt pad to be assembled into thermal insulation board
(33), the third thermal insulation board manipulator (34) for shooting screw to be fixed on thermal insulation board on iron plate, for temperature adjustment
The temperature-regualting base vibrating disk (35) that seat is fed and the 4th thermal insulation board manipulator for being mounted on temperature-regualting base on thermal insulation board
(36).
4. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the fixed dress of the lamp bracket
Setting (40) includes for the lamp bracket vibrating disk (41) of lamp bracket feeding, for lamp bracket to be navigated to the first lamp bracket at electric iron handle
Manipulator (42), the second lamp bracket manipulator (43) for being fixed by screws in lamp bracket and water tank on electric iron；
The closed end sub-device (50) includes closed end handset platform, the jig (51) for carrying electric iron power line, for that will control
Tool (51) is sent to the sub- manipulator of the first closed end (52) on closed end handset platform, the terminal vibrating disk (53) for terminal feeding, use
In by terminal position to electric iron power line the sub- manipulator of the second closed end (54), for terminal to be fixed on electric iron power supply
Crimping Pliers (55) on line.
5. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the stopple installation is set
Standby (60) include the stopple vibrating disk (61) for stopple feeding, the stopple manipulator for being fixed on stopple on electric iron
(62)；
The button assembly machine (70) includes the first button being installed on electric iron handle for will explode button, spraying button
Manipulator (71), for pump plunger shaft feeding pump plunger shaft vibrating disk (72), for by pump plunger shaft be installed to electric iron pump intracorporal second by
Button manipulator (73)；
Lock screw voltage-resisting test apparatus (80) includes for the screw locking machine device from pipeline clamping electric iron and power supply line
People (81), the screw locking machine tool hand (82) for being fixed on power supply line on electric iron are used to carry out high pressure resistant inspection to electric iron
The High-pressure measurement Instrument (83) of survey.
6. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the temperature tester
It (90) include for clamping the temperature test fixture of electric iron (91), for the temperature test to electric iron progress temperature test
Instrument is used to from pipeline (01) send electric iron to the robot of temperature test fixture (91) (92)；
Water filling leak tester (100) includes leak detection jig, the leak detection rotating part for rotating jig for clamping electric iron
Part, the water injection pipe for being filled the water to electric iron.
7. electric iron assembly packaging automatic production line according to claim 1, which is characterized in that the spraying detection machine
(110) include rectangular-ambulatory-plane feed track (111), the spraying detection jig (112) being arranged on rectangular-ambulatory-plane feed track (111), be used for
Spraying detection jig (112) bottom discharge mouth is pushed aside so that the driving lever (113) of the built-in water of jig is discharged, is arranged in rectangular-ambulatory-plane feed track
(111) reflux on is cooling jig (114)；
The safety detection machine (120) includes detecting jig, for detecting electric iron pressure resistance, function for clamping the safety of electric iron
Rate, ground connection Electric Security Tester.
8. electric iron assembly packaging automatic production line described in any one of -7 according to claim 1, which is characterized in that also
Baling line (130) including being electrically connected and being used to complete electric iron outer packing wrapping and encapsulating with control system, the baling line
(130) it is arranged after the detection line.
9. a kind of automatic packaging technology of electric iron, which comprises the following steps:
Step 1: starting control system, operates pipeline；
Step 2: iron plate feeding；
Step 3: the coating of bottom plate heat-conducting glue (temperature when gluing, glue thickness these parameters can supplement into)；
Step 4: temperature controller is installed, temperature controller is fixed on heat-conducting glue；
Step 5: thermal insulation board assembles, combine steam silica gel to form thermal insulation board with felt pad, and thermal insulation board is fixed on electric iron
On bottom plate；
Step 6: temperature-regualting base is installed on thermal insulation board；
Step 7: lamp bracket is screwed at electric iron handle；
Step 8: water tank is screwed on electric iron；
Step 9: power supply line installation and arrangement；
Step 10: being screwed stopple on electric iron handle；
Step 11: explosion button, spraying button are fixed on electric iron handle, pump plunger shaft is installed in the electric iron pump housing.
10. the automatic packaging technology of electric iron according to claim 9, which is characterized in that further comprising the steps of:
Temperature test carries out temperature test by temperature measuring device after electric iron energization, if test passes, electric iron passes through machine
Device people send to next station, if test failure, warning note；
Leak test, fills the water to electric iron, and whether leak detection rotary part driving jig and electric iron rotation, observation electric iron leak
Water, if qualified, electric iron is sent to next station, if unqualified, warning note；
Spray test；
Voltage-withstand test carries out the safety test of pressure resistance, power, ground connection to electric iron, if test passes, electric iron is placed into
Baling line carries out product external packaging and electric iron is put into defective products area if test failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910047845.9A CN109664102B (en) | 2019-01-18 | 2019-01-18 | Automatic production line and automatic assembly process for assembling and packaging electric iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910047845.9A CN109664102B (en) | 2019-01-18 | 2019-01-18 | Automatic production line and automatic assembly process for assembling and packaging electric iron |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109664102A true CN109664102A (en) | 2019-04-23 |
| CN109664102B CN109664102B (en) | 2021-01-05 |
Family
ID=66149595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910047845.9A Active CN109664102B (en) | 2019-01-18 | 2019-01-18 | Automatic production line and automatic assembly process for assembling and packaging electric iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109664102B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202375A (en) * | 2019-07-05 | 2019-09-06 | 宁波市鄞州华昱索具有限公司 | Handle spring and the baffle group installing of a kind of strainer are standby |
| CN111482794A (en) * | 2020-04-14 | 2020-08-04 | 西安精雕精密机械工程有限公司 | Automatic detection and assembly device and method for PCB assembly |
| CN112357242A (en) * | 2020-11-03 | 2021-02-12 | 陈洁 | Fixed-point compensation type cockroach bait packaging, detecting and supplementing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GR75782B (en) * | 1980-09-24 | 1984-08-02 | Seb Sa | |
| CN103182645A (en) * | 2013-03-01 | 2013-07-03 | 杭州沃镭科技有限公司 | Automobile air dryer assembling and testing production line |
| CN105448562A (en) * | 2015-12-24 | 2016-03-30 | 东莞市益诚自动化设备有限公司 | Automatic assembly machine for wall control switch |
| CN205764875U (en) * | 2016-07-04 | 2016-12-07 | 广东新宝电器股份有限公司 | A kind of water kettle temperature controller automatic assembling device |
| CN206065892U (en) * | 2016-10-12 | 2017-04-05 | 广东新宝电器股份有限公司 | A kind of full-automatic package system of insulating pot |
-
2019
- 2019-01-18 CN CN201910047845.9A patent/CN109664102B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GR75782B (en) * | 1980-09-24 | 1984-08-02 | Seb Sa | |
| CN103182645A (en) * | 2013-03-01 | 2013-07-03 | 杭州沃镭科技有限公司 | Automobile air dryer assembling and testing production line |
| CN105448562A (en) * | 2015-12-24 | 2016-03-30 | 东莞市益诚自动化设备有限公司 | Automatic assembly machine for wall control switch |
| CN205764875U (en) * | 2016-07-04 | 2016-12-07 | 广东新宝电器股份有限公司 | A kind of water kettle temperature controller automatic assembling device |
| CN206065892U (en) * | 2016-10-12 | 2017-04-05 | 广东新宝电器股份有限公司 | A kind of full-automatic package system of insulating pot |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202375A (en) * | 2019-07-05 | 2019-09-06 | 宁波市鄞州华昱索具有限公司 | Handle spring and the baffle group installing of a kind of strainer are standby |
| CN111482794A (en) * | 2020-04-14 | 2020-08-04 | 西安精雕精密机械工程有限公司 | Automatic detection and assembly device and method for PCB assembly |
| CN112357242A (en) * | 2020-11-03 | 2021-02-12 | 陈洁 | Fixed-point compensation type cockroach bait packaging, detecting and supplementing device |
| CN112357242B (en) * | 2020-11-03 | 2022-09-02 | 泰兴市康森爱特传动设备科技有限公司 | Fixed-point compensation type cockroach bait packaging, detecting and supplementing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109664102B (en) | 2021-01-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109664102A (en) | A kind of electric iron assembly packaging automatic production line and automatic packaging technology | |
| JP6026493B2 (en) | Jaw support for pouch filling machine | |
| CN103182645A (en) | Automobile air dryer assembling and testing production line | |
| CN105118698A (en) | Full-automatic detection pin cutter for capacitors | |
| CN107499932B (en) | A kind of latex product automation charging equipment based on vacsorb technology | |
| CN109676480A (en) | A kind of cookware automatic grinding bottom vehicle mouth device | |
| CN102974407A (en) | Unsaturated high-pressure accelerated ageing test box | |
| JP6394186B2 (en) | Cloth bonding equipment | |
| TW201007188A (en) | Chip testing and sorting machine capable of simulating a system test | |
| CN112660479B (en) | Cart type automatic nitrogen charging device | |
| CN101117159A (en) | Flaky material bag automatically throwing device | |
| CN113375887A (en) | Semiconductor package testing device | |
| CN113252983B (en) | Resistance characteristic electrical variable measuring device for electronic component | |
| CN208995725U (en) | Efficient yarn shaping machine | |
| CN109443447B (en) | Explosive force and heat composite loading control system | |
| CN209485587U (en) | The pressure and torsion testing machine of electric hand drill retarder | |
| JP2762233B2 (en) | Automatic filling method of powder thermal insulation into liquefied gas storage tank | |
| KR20180064396A (en) | Tools for fixing fabric sleeves around long members to be protected and their use | |
| EP2145698B1 (en) | Control panel for a high-pressure cleaner | |
| TW201730572A (en) | Electronic component test device and test classification equipment using same capable of reducing the volume of the test device, saving the test energy cost, and achieving practical benefits of improving performance and facilitating space utilization | |
| CN206450385U (en) | A kind of vessel class household electrical appliances air-tightness testing device | |
| EP1906086A3 (en) | Method of detecting no-load operation in a steam generator | |
| CN108732485A (en) | Semiconductor chip high temperature packaging test device | |
| CN217528316U (en) | PTC heater quality detection device with screening function | |
| CN204346674U (en) | A kind of high efficient full automatic eyeglass thrust test machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211118 Address after: 516005 floor 1, plant 4, zone B, Huayang Industrial Park, No. 1, SHANGXIA North Road, Dongjiang high tech Industrial Park, Huizhou City, Guangdong Province Patentee after: Huizhou Huayang Intelligent Technology Co.,Ltd. Address before: 516005 plant 4, zone B, Huayang Industrial Park, No. 1, SHANGXIA North Road, Dongjiang high tech Industrial Park, Huizhou City, Guangdong Province Patentee before: FORYOU MULTIMEDIA ELECTRONICS Co.,Ltd. |
|
| TR01 | Transfer of patent right |