CN109648403B - Automatic processing device for keyboard glue products - Google Patents

Automatic processing device for keyboard glue products Download PDF

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Publication number
CN109648403B
CN109648403B CN201910091935.8A CN201910091935A CN109648403B CN 109648403 B CN109648403 B CN 109648403B CN 201910091935 A CN201910091935 A CN 201910091935A CN 109648403 B CN109648403 B CN 109648403B
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China
Prior art keywords
plate
fixed
positioning
moving
belt
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CN201910091935.8A
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Chinese (zh)
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CN109648403A (en
Inventor
翟兆凯
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Lingshengcheng Technology Jiangsu Co Ltd
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Lingshengcheng Technology Jiangsu Co Ltd
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Priority to CN201910091935.8A priority Critical patent/CN109648403B/en
Publication of CN109648403A publication Critical patent/CN109648403A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q41/00Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
    • B23Q41/02Features relating to transfer of work between machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/043Construction of the grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
    • B23Q7/046Handling workpieces or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1447Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1426Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
    • B23Q7/1494Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices using grippers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an automatic processing device for a keyboard glue product. This automatic processing device includes belt conveyor, inspection material platform is located belt conveyor front end one side, pendulum material tray position is located inspection material platform front side, one side is equipped with automatic kludge in the middle of the belt conveyor, middle manipulator is located the location portion one side of rear end, the punching machine is located belt conveyor rear end homonymy, the punching machine both sides are equipped with respectively and go up and down the material platform, automatic material portion of moving includes X to horizontal migration portion, X to horizontal migration portion is including the belt that can X to positive and negative transfer, Z goes up lower lifting portion lower surface connection belt and carries out X to reciprocating rectilinear motion, Z upward lower lifting portion drives fourth suction jig up-down motion. The invention has the effects of mechanical material transferring, assembling and stamping, realizing unmanned production, and having high production efficiency and high yield.

Description

Automatic processing device for keyboard glue products
Technical Field
The invention relates to a processing device of a keyboard glue product, in particular to an automatic processing device of the keyboard glue product.
Background
The keyboard glue is usually porous elastomer, has acid and alkali resistance, high temperature resistance, no pollution to the environment and no harm to human body, so the keyboard glue product is commonly used for manufacturing computer keyboards, various machine operation keys and the like. The existing keyboard glue product production often involves assembly, stamping and material transferring procedures, and the original processing procedures adopt manual material transferring, manual assembly and manual stamping, and the defects are that: firstly, the manual material transferring and stamping is slow in production speed and low in efficiency, and large-scale continuous production is difficult to meet; secondly, manually transferring and discharging materials, easily generating position deviation, generating inferior products after stamping, and having poor yield; thirdly, the quality of the product depends on personal quality of workers, so that the quality deviation range of the product is large, and the difficulty is increased for subsequent quality control; fourth, manual material moving and stamping requires a large number of workers and production sites, and requires high labor cost and fixed asset investment.
Disclosure of Invention
To address one or more of the above problems, the present invention provides an automated processing apparatus for keyboard glue products.
According to one aspect of the invention, the automatic processing device of the keyboard glue product comprises a belt conveyor, the belt conveyor comprises a wide belt capable of rotating at a constant speed, a positioning part is arranged on the wide belt, a plurality of positioning cavities are formed on the positioning part, the width of the positioning cavities is the same as that of a material tray,
the inspection material table is positioned at one side of the front end of the belt conveyor, two stacks of material trays filled with base materials or materials to be pasted are respectively arranged on the inspection material table,
the material placing tray part is positioned at the front side of the inspection material table, the material placing tray part sequentially places the material placing trays at two sides of the wide belt,
the automatic assembling machine comprises an assembling manipulator, a first frame is arranged on one side in the middle of the belt conveyor, a positioning jig, a first temporary storage table, a second temporary storage table and a finished product temporary storage table are arranged on the upper surface of the first frame, the first temporary storage table, the second temporary storage table and the finished product temporary storage table, the upper surfaces of the first temporary storage table, the second temporary storage table and the finished product temporary storage table can be respectively connected with a material tray through movable inserting sleeves, the assembling manipulator is positioned at the front end of the frame, the cantilever end of the assembling manipulator is a movable arm of an aluminum profile structure, the upper surface of the front end of the movable arm is fixedly provided with a first sucking jig, the lower surface of the front end of the movable arm is fixedly provided with a second sucking jig, a plurality of first sucking discs are respectively arranged in the middle of the upper surface of the first sucking jig in a rectangular array, a plurality of second sucking discs are respectively fixed at four corners, the first sucking discs can vertically suck and discharge substrates, the second sucking discs can vertically suck and discharge the materials to be pasted on the lower surface of the second sucking jigs,
the middle manipulator is positioned at one side of the positioning part at the rear end, the middle manipulator is connected with a third sucking jig, a plurality of fourth sucking discs are arranged on the third sucking jig, the fourth sucking discs can suck the material disc,
the punching machine is positioned at the same side of the rear end of the belt conveyor, lifting material tables are respectively arranged at the two sides of the punching machine, the lifting material tables can lift at fixed intervals to enable the intermediate products to be positioned at the same position,
the automatic material moving part comprises an X-direction horizontal moving part, the X-direction horizontal moving part comprises a belt capable of moving forward and backward, the lower surface of a Z-direction lifting part is connected with the belt to perform X-direction reciprocating linear motion, the front side of the Z-direction lifting part is connected with a suction arm through a screw nut pair to perform up-and-down motion, a fourth suction jig is fixed at the front end of the lower surface of the suction arm, a plurality of spring buffering quick suction fifth suction cups are arranged on the fourth suction jig, and the fifth suction cups can suck intermediate products. The beneficial effects are as follows: firstly, the device realizes mechanical material transferring, assembling and stamping, realizes unmanned production and has high production efficiency; secondly, automatic production is realized, no human factor error exists, and the production efficiency is high; thirdly, the manpower input is little.
In some embodiments, the belt conveyor comprises a supporting frame with a rectangular frame structure, a driving roller is arranged at the front end of the supporting frame, a driven roller is arranged at the rear end of the supporting frame, a flat carrier roller is arranged between the driving roller and the driven roller, the driving roller is connected with a driving motor through a synchronous belt transmission system, the driving roller and the driven roller are sheathed with a wide belt capable of rotating at a uniform speed, a widening sideboard is also arranged on the side surface of the supporting frame,
the positioning part at the front end comprises a rectangular front baffle, two sides of the front baffle vertically extend forwards to form a limiting plate, two ends of the front baffle are fixed on the supporting frame, the middle of the front baffle vertically extends forwards to form a baffle plate, the baffle plate and the limiting plate form two positioning cavities, a detection sensor is arranged in the middle of the cavity wall of each positioning cavity,
the positioning part at the rear end is only provided with one positioning cavity. The beneficial effects are as follows: the device realizes automatic positioning and material moving of the material tray.
In some embodiments, the belt conveyors and the automatic assembling machine are multiple groups, two adjacent belt conveyors are connected through a rail trolley or are horizontally and tightly arranged, and the material placing tray part is a person or an intermediate manipulator.
In some embodiments, the first chuck, the second chuck, and the third chuck are spring-cushioned snap-in vacuum chucks,
the automatic assembling machine also comprises a rolling part and a film tearing gripper part, the rolling part comprises a first bracket and a rubber roller, the first bracket comprises a first bottom plate and a U-shaped plate, the first bottom plate is fixed in the middle of one side surface of the movable arm, a first middle plate is welded in the middle of the first bottom plate and in the middle of the rear side surface of the U-shaped plate, the U-shaped plate is of an opening structure, two end shafts of the rubber roller are rotationally connected with two side plates of the U-shaped plate through clearance fit or bearings,
the film tearing gripper comprises parallel air claws, two movable arms of the parallel air claws are symmetrically fixed with a clamping block, the front ends of the two clamping blocks form a nipper-shaped structure, and the clamping blocks can tear off a double faced adhesive tape protective film on a base material.
The clamping block comprises a clamping body which is obliquely arranged, a horizontal tangential plane is arranged on the lower surface of the front end of the clamping body, the rear end of the clamping body horizontally extends backwards to form a fixed end, a positioning cutting groove is machined on the lower surface of the fixed end, and a movable arm of the parallel air claw is fixed in a positioning mode through the positioning cutting groove.
The assembling manipulator is a six-axis manipulator, the lower end of the manipulator is provided with a mounting seat, the mounting seat is positioned on one side of the first frame, the free moving front end of the assembling manipulator is provided with a chuck with an opening structure, and the chuck is fixedly provided with a moving arm with an aluminum profile structure. The beneficial effects are as follows: the device realizes automatic assembly.
Positioning pins are arranged at the same positions of the four corners of the upper surface of each material tray, suction nozzles are respectively arranged at two sides of the positioning pins at the positioning jig,
four corners of the positioning jig are fixed on the upper surface of the reference plate through the elevating posts,
two locating pins are symmetrically arranged at two ends of the center line of the first temporary storage table, the second temporary storage table and the finished product temporary storage table, two locating sleeves are symmetrically arranged at two ends of the center line of the material tray, and the locating pins and the locating sleeves are opposite in position and are in clearance fit.
In some embodiments, the press includes a table, a positioning die fixed to a fixed table at a lower end of the table, and a vertically moving pressing portion at an upper end of the table.
In some embodiments, the lifting material platform comprises a material plate and a lower moving plate, the material plate is placed on two mutually parallel jacking blocks, four corners of the jacking blocks and the lower moving plate are connected through guide shafts, guide sleeves are fixed at four corners of a base plate, the guide shaft sleeves are matched with the guide sleeves, the lower surface of the base plate is connected with a motor plate, a lifting driving part is located in a central hole of the base plate, the lifting driving part is fixed on the motor plate, the lifting driving part is connected with the center of the lower moving plate through a screw-nut pair, and the lifting driving part can drive the lower moving plate and the material plate to move at a fixed distance through a straight line. The beneficial effects are as follows: the device realizes fixed-distance lifting.
In some embodiments, the lifting driving part comprises a third motor, the third motor is located in a square through hole in the center of the base plate, a sealing plate is fixed at the upper end of the square through hole, a flange plate of the third motor is fixed on the motor plate, the third motor is connected with a first screw rod, the first screw rod penetrates through the center through hole of the motor plate and is sleeved on a first nut, the first nut is fixed in the center hole of the lower moving plate, and the first screw rod is matched with the first nut in a shaft sleeve mode.
In some embodiments, four shock absorbing collars are provided between the top block and the base plate, the shock absorbing collars being journaled on the outside of the guide shaft.
In some embodiments, the Z up-down lifting part comprises a moving frame of a rectangular frame, the X-direction horizontal moving part comprises a base, the base comprises a rectangular flat base body, two sides of the base body vertically extend upwards to form wing plates, two wing plates mutually enclose to form a moving cavity, a first guide rail is fixed on the upper surface of each wing plate, first sliding blocks are mounted on two sides of the lower surface of the moving frame, the first sliding blocks are matched with the first guide rail, and a first driving assembly is fixed on the upper surface of the base body.
In some embodiments, the first drive assembly further comprises two sets of synchronous pulley drive assemblies and synchronous pulley passive assemblies, the synchronous pulley drive assemblies and the synchronous pulley passive assemblies on the same side of the belt sleeve.
In some embodiments, the lower surface of the movable frame is provided with a clamping assembly, the clamping assembly comprises a positioning plate and a clamping plate, the positioning plate is fixed on the lower surface of the movable frame, the belt is clamped between the positioning plate and the clamping plate, and the upper surface of the clamping plate is provided with a toothed end which is matched with the toothed shape of the belt.
In some embodiments, a lifting frame is fixed on the movable frame, a second driving component is fixed at the upper end of the lifting frame, the front side of the lifting frame is connected with the suction arm through a screw-nut pair for up-and-down movement,
the lifting frame comprises two symmetrically arranged side plates, the lower surfaces of the two side plates are symmetrically fixed on the two sides of the upper surface of the movable frame, the front ends of the two side plates are fixed with a panel, a second screw rod is fixed in the middle of the front side surface of the panel, the two sides of the front side surface of the panel are provided with second guide rails,
the suction includes the movable plate, and the movable plate upper end vertical fixation has the riser, riser one end vertical fixation bottom plate, installs the second nut in the middle of the bottom plate and the second slider is installed to both sides, and second slider and second guide rail cooperate, and second nut and second lead screw shaft sleeve connect form the lead screw nut pair, and the upper surface of curb plate is fixed with the roof, and second drive assembly fixes on the roof, and second drive assembly is the hold-in range transmission.
Drawings
FIG. 1 is a three-dimensional schematic diagram of an automated processing apparatus for keyboard glue products according to an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the belt conveyor and intermediate robot shown in FIG. 1;
FIG. 3 is a three-dimensional schematic view of the automated assembly machine of FIG. 1;
FIG. 4 is a three-dimensional schematic view of the frame shown in FIG. 3;
FIG. 5 is a three-dimensional schematic view of the manipulator of FIG. 3;
FIG. 6 is a three-dimensional schematic view of the automated transfer section of FIG. 1;
FIG. 7 is a three-dimensional schematic view of the horizontal X-direction moving section shown in FIG. 6;
fig. 8 is a three-dimensional schematic view of the Z-up/down elevating portion 062 shown in fig. 6;
FIG. 9 is a three-dimensional schematic view of the lift table of FIG. 1;
FIG. 10 is a schematic top view of the lift table of FIG. 9;
FIG. 11 is a schematic cross-sectional view of section A-A of the lift table of FIG. 10;
FIG. 12 is a schematic view in three dimensions in section B-B of the lift table of FIG. 10;
the automatic assembling machine 01, the first frame 1, the positioning pins 10, the reference plate 11, the positioning jig 12, the positioning pins 121, the suction nozzles 122, the elevating column 123, the first temporary storage table 13, the second temporary storage table 14, the finishing temporary storage table 15, the tray 16, the adjusting legs 17, the universal wheels 18, the positioning sleeve 19, the base material 2, the material to be pasted 3, the intermediate product 4, the assembling robot 5, the moving arm 51, the mounting seat 52, the chuck 53, the first suction jig 6, the first suction cup holder 61, the third bottom plate 611, the first main plate 612, the vertical plate 613, the first suction cup 62, the second suction cup 63, the second suction jig 7, the second suction cup holder 71, the fourth bottom plate 711, the second main plate 712, the connecting column 713, the third suction cup 72, the rolling part 8, the first support 81, the first bottom plate 811, the first middle plate 812, the U-shaped plate 813, the glue roll 82, the film tearing grip 9, the second support 91, the second bottom plate 912, the second middle plate 913, the end plate 913, the parallel air jaw 92, the clamping block 93, the fixed end 93, the horizontal cutting slot 933,
belt conveyor 02, support frame 021, drive roller 022, driven roller 023, wide belt 024, positioning portion 025, front baffle 0251, limiting plate 0252, partition plate 0253, positioning cavity 0254, detection sensor 026, widened side plate 027, inspection table 03, tray swinging portion 04, intermediate manipulator 05, third suction jig 051, fourth suction cup 052,
an automatic material moving part 06, a frame 060, a cavity 0601, a main frame 0602, a projecting frame 0603, an X-direction horizontal moving part 061, a base 0611, a wing plate 0612, a moving cavity 0613, a seat body 0614, a Z-direction up-down lifting part 062, a moving frame 0621, a first sliding block 0622, a driving synchronous belt 0623, a lifting frame 0624, a second driving component 0625, a second guide rail 0626, a second motor 0627, a motor synchronous wheel 0628, a transmission synchronous wheel 0629, a suction arm 063, a moving plate 0631, a vertical plate 0632, a bottom plate 0633, a second nut 0634, a second sliding block 0635, a suction jig 064, a suction plate 0641, a buffer column 0642, a fifth suction cup 0643, a belt 065, a first guide rail 066, a synchronous belt driving assembly 067, a synchronous belt driven assembly 068, a clamping component 069, a positioning plate 0691, a clamping plate 0692, a tooth-shaped end 0693,
the punching machine 07, the machine bench 071, the positioning die 072, the fixed table 073, the punching die 074, the pressurizing part 075, the lifting material table 08, the lifting driving part 080, the third motor 0801, the first screw rod 0802, the first nut 0803, the material plate 081, the lower moving plate 082, the guide shaft 083, the top block 0831, the guide sleeve 084, the base plate 085, the motor plate 086, the linear array base 087, the needle seat 0871, the compressing block 0872, the damping collar 088 and the sealing plate 089.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
Fig. 1 to 12 schematically show an automated processing apparatus for a keyboard glue product according to one embodiment of the invention. As shown in the figure, the automatic processing device for keyboard glue products comprises a belt conveyor 02, the belt conveyor 02 comprises a wide belt 024 capable of rotating at a constant speed, a positioning part 025 is arranged on the wide belt 024, a plurality of positioning cavities 0254 are formed on the positioning part 025, the width of the positioning cavities 0254 is the same as that of a material tray 16,
the inspection material table 03 is positioned at one side of the front end of the belt conveyor 02, two stacks of material trays 16 filled with the base material 2 or the material 3 to be pasted are respectively arranged on the inspection material table 03,
the material placing tray part 04 is positioned at the front side of the inspection material table 03, the material placing tray part 04 sequentially places the material trays 16 at two sides of the wide belt 024,
the automatic assembling machine 01 comprises an assembling manipulator 5, a first frame 1 is arranged at one side in the middle of a belt conveyor 02, a positioning jig 12, a first temporary storage table 13, a second temporary storage table 14 and a finished product temporary storage table 15 are arranged on the upper surface of the first frame 1, the upper surfaces of the first temporary storage table 13, the second temporary storage table 14 and the finished product temporary storage table 15 can be respectively and movably sleeved with a material tray 16, the assembling manipulator 5 is positioned at the front end of the first frame 1, the cantilever end of the assembling manipulator 5 is a movable arm 51 of an aluminum profile structure, a first suction jig 6 is fixed on the upper surface of the front end of the movable arm 51, a second suction jig 7 is fixed on the lower surface of the front end, a plurality of first suction chucks 62 are arrayed in a rectangular shape in the middle of the upper surface of the first suction jig 6, a plurality of second chucks 63 are respectively fixed at four corners, the first chucks 62 can vertically suck and discharge a substrate 2, the second chucks 63 can vertically suck and discharge a material tray 16, a plurality of third chucks 72 are arranged on the lower surface of the second suction jig 7, the third chucks 72 can vertically suck and discharge a material 3,
the middle manipulator 05 is positioned at one side of the positioning part 025 at the rear end, a third sucking jig 051 is connected on the middle manipulator 05, a plurality of fourth sucking discs 052 are arranged on the third sucking jig 051, the fourth sucking discs 052 can suck the material discs 16,
the punching machine 07 is positioned at the same side of the rear end of the belt conveyor 02, lifting material platforms 08 are respectively arranged at the two sides of the punching machine 07, the lifting material platforms 08 can lift at fixed intervals to enable intermediate products to be positioned at the same position,
the automatic material moving part 06 comprises an X-direction horizontal moving part 061, the X-direction horizontal moving part 061 comprises a belt 065 capable of moving in an X-direction positive and negative rotation manner, the lower surface of a Z-direction up-and-down lifting part 062 is connected with the belt 065 to conduct X-direction reciprocating linear motion, the front side of the Z-direction up-and-down lifting part 062 is connected with a suction arm 063 through a screw nut pair to conduct up-and-down motion, a fourth suction jig 064 is fixed at the front end of the lower surface of the suction arm 063, a plurality of spring buffering quick suction fifth suckers 0643 are arranged on the fourth suction jig 064, and the fifth suckers 0643 can suck intermediate products 4. The beneficial effects are as follows: firstly, the device realizes mechanical material transferring, assembling and stamping, realizes unmanned production and has high production efficiency; secondly, automatic production is realized, no human factor error exists, and the production efficiency is high; thirdly, the manpower input is little.
In some embodiments, the belt conveyor 02 comprises a supporting frame 021 with a rectangular frame structure, a driving roller 022 is arranged at the front end of the supporting frame 021, a driven roller 023 is arranged at the rear end of the supporting frame 021, a flat carrier roller is further arranged between the driving roller 022 and the driven roller 023, the driving roller 022 is connected with a driving motor through a synchronous belt transmission system, a wide belt 024 capable of rotating at a constant speed is sleeved on the driving roller 022 and the driven roller 023, a widening sideboard 027 is further arranged on the side surface of the supporting frame 021,
the positioning part 025 at the front end comprises a rectangular front baffle 0251, two sides of the front baffle 0251 extend forwards and vertically to form a limiting plate 0252, two ends of the front baffle 0251 are fixed on a supporting frame 021, the middle of the front baffle 0251 extends forwards and vertically to form a baffle 0253, the baffle 0253 and the limiting plate 0252 form two positioning cavities 0254, a detection sensor 026 is arranged in the middle of the cavity wall of each positioning cavity 0254,
the rear positioning portion 025 has only one positioning cavity 0254. The beneficial effects are as follows: the device realizes the automatic fixed displacement of the material tray 16.
In some embodiments, the belt conveyors 02 and the automatic assembling machine 01 are multiple groups, two adjacent belt conveyors 02 are connected through a rail trolley or are horizontally and closely arranged, and the material placing tray portion 04 is a person or an intermediate manipulator 05.
In some embodiments, the first suction jig 6 includes a first suction cup frame 61, the first suction cup frame 61 includes a third bottom plate 611 and a first main board 612, the lower surface of the third bottom plate 611 fixes the upper surface of the front end of the moving arm 51, two ends of the third bottom plate 611 are connected and fixed with the first main board 612 through two vertical boards 613, a plurality of first suction cups 62 are arrayed in a rectangular shape in the middle of the upper surface of the first main board 612, four corners of the upper surface of the first main board 612 are respectively fixed with a second suction cup 63,
the second suction jig 7 includes a second suction cup frame 71, the second suction cup frame 71 includes a fourth base plate 711 and a second main board 712, four corners of the fourth base plate 711 are respectively connected to the second main board 712 through connection posts 713,
the fourth base plate 711 is fixed to the lower surface of the front end of the movable arm 51, the lower surface of the second main plate 712 is fixed with a plurality of third suction cups 72,
the first suction cup 62, the second suction cup 63 and the third suction cup 72 are spring-buffered snap-in vacuum suction cups,
the automatic assembling machine 01 also comprises a rolling part 8 and a film tearing gripper part 9, the rolling part 8 comprises a first bracket 81 and a rubber roller 82, the first bracket 81 comprises a first bottom plate 811 and a U-shaped plate 813, the first bottom plate 811 is fixed in the middle of one side surface of the movable arm 51, a first middle plate 812 is welded in the middle of the first bottom plate 811 and the middle of the rear side surface of the U-shaped plate 813, the U-shaped plate 813 is of an opening structure, two end shafts of the rubber roller 82 are connected with two side plates of the U-shaped plate 813 through clearance fit or bearing rotation,
the dyestripping hand grip 9 comprises a parallel air jaw 92 and a second support 91,
the second bracket 91 includes a second bottom plate 911 and an end plate 913, the second bottom plate 911 and the end plate 913 being vertically connected by a second intermediate plate 912 to form an i-shaped structure, the second bottom plate 911 being fixed in the middle of one side surface of the movable arm 51, the end plate 913 being connected to the fixed end of the parallel air claw 92,
two movable arms of the parallel air claw 92 are symmetrically fixed with a clamping block 93, the front ends of the two clamping blocks 93 form a nipper-shaped structure, and the clamping blocks 93 can tear off the double faced adhesive tape protective film on the base material 2.
The clamping block 93 comprises a clamping body 931 which is obliquely arranged, a horizontal tangential plane 932 is arranged on the lower surface of the front end of the clamping body 931, the rear end of the clamping body 931 horizontally extends backwards to form a fixed end 933, a positioning cutting groove 934 is processed on the lower surface of the fixed end 933, and the positioning cutting groove 934 is used for positioning and fixing a movable arm of the parallel air jaw 92.
The assembling manipulator 5 is a six-axis manipulator, the lower end of the assembling manipulator 5 is provided with a mounting seat 52, the mounting seat 52 is positioned on one side of the first frame 1, the free moving front end of the assembling manipulator 5 is provided with a chuck 53 with an opening structure, and the chuck 53 is fixedly provided with a moving arm 51 with an aluminum profile structure. The beneficial effects are as follows: the device realizes automatic assembly.
The first frame 1 is a closed structure of a box door, a circuit component is arranged in the first frame 1, an adjusting support leg 17 and a universal wheel 18 are arranged on the lower surface of the first frame 1, a reference plate 11 is arranged on the upper surface of the first frame 1, a first temporary storage table 13, a second temporary storage table 14 and a finished product temporary storage table 15 are respectively fixed on the upper surface of the reference plate 11 in a threaded manner,
positioning pins 121 are arranged at the same positions of the four corners of the upper surface of the positioning jig 12 and each tray 16, suction nozzles 122 are respectively arranged at two sides of the positioning pins 121 at the positioning jig 12,
four corners of the positioning jig 12 are fixed on the upper surface of the reference plate 11 through the elevating posts 123,
two locating pins 10 are symmetrically arranged at two ends of the center line of the first temporary storage table 13, the second temporary storage table 14 and the finished product temporary storage table 15, two locating sleeves 19 are symmetrically arranged at two ends of the center line of the material tray 16, and the locating pins 10 and the locating sleeves 19 are opposite in position and are in clearance fit in size.
In some embodiments, the punch 07 includes a table 071, a stationary table 073 with a positioning die 072 secured to a lower end of the table 071, and a vertically movable pressing portion 071 with a pressing die 074 secured to an upper end of the table 071.
In some embodiments, the lifting platform 08 comprises a material plate 081 and a lower moving plate 082, the material plate 081 is placed on two mutually parallel top blocks 0831, four corners of the top blocks 0831 and the lower moving plate 082 are connected through guide shafts 083, guide sleeves 084 are fixed at four corners of a base plate 085, the guide shafts 083 are matched with the guide sleeves 084 in a shaft sleeve mode, the lower surface of the base plate 085 is connected with a motor plate 086, a lifting driving part 080 is located in a central hole of the base plate 085, the lifting driving part 080 is fixed at the motor plate 086, the lifting driving part 080 is connected with the center of the lower moving plate 082 through a screw-nut pair, and the lifting driving part 080 can drive the lower moving plate 082 and the material plate 082 to move at a fixed distance in a straight line. The beneficial effects are as follows: the device realizes fixed-distance lifting.
In some embodiments, the lifting driving part 080 comprises a third motor 0801, a square through hole of the third motor 0801 at the central position of the base plate 085, a sealing plate 089 is fixed at the upper end of the square through hole, a flange plate of the third motor 0801 is fixed on the motor plate 086, the third motor 0801 is connected with a first screw rod 0802, the first screw rod 0802 passes through the central through hole of the motor plate 086 and is sleeved on a first nut 0803, the first nut 0803 is fixed at the central hole of the lower moving plate 082, the first screw rod 0802 is matched with the first nut 0803 in a shaft sleeve manner,
the third motor 0801 is an externally driven linear stepper motor or a servo motor, the first screw 0802 is communicated with the servo motor through a coupler, and the first screw 0802 is a motor shaft of the externally driven linear stepper motor.
In some embodiments, four shock absorbing collars 088 are provided between the top block 0831 and the base plate 085, the shock absorbing collars 088 being journaled outside the guide shaft 083.
In some embodiments, the Z up-and-down lifting part 062 includes a moving frame 0621 with a rectangular frame, the x-direction horizontal moving part 061 includes a base 066, the base 0612 includes a rectangular flat base body 0614, two sides of the base body 0614 vertically extend upwards to form wing plates 0612, two wing plates 0612 are mutually surrounded to form a moving cavity 0613, a first guide rail 066 is fixed on the upper surface of the wing plates 0612, two sides of the lower surface of the moving frame 0621 are provided with a first sliding block 0622, the first sliding block 0622 is matched with the first guide rail 066, and a first driving component is fixed on the upper surface of the base body 0614.
In some embodiments, the first driving component further comprises two groups of synchronous pulley driving assemblies 067 and synchronous pulley driven assemblies 068, the synchronous pulley driving assemblies 067 comprise a driving wheel and a driving wheel, the driving wheel and the driving wheel are arranged on the driving shaft, two ends of the driving shaft are fixed at one end in the seat body 0614 through a belt seat bearing, the seat body 0614 is provided with a avoidance square hole below the synchronous pulley driving assemblies 067, the driving wheel is communicated with a motor wheel of the first motor through a transmission synchronous belt, the first motor is positioned on the lower surface of the seat body 0614,
the synchronous pulley driven assembly 068 comprises a driven wheel, the driven wheel and the driving wheel are positioned on the same straight line and distributed at two ends of the seat body 0614, the driven wheel is connected with a driven shaft in a key way, two ends of the driven shaft are fixed at the other end of the seat body 0614 through a bearing with a seat,
one of the same sides of the shaft sleeve of the belt 065 is arranged between the driving wheel and the driven wheel, the driving wheel and the driven wheel are synchronous pulleys, and the belt 065 is a synchronous belt.
In some embodiments, the lower surface of the moving frame 0621 is provided with a clamping assembly 069, the clamping assembly 069 comprises a positioning plate 0691 and a clamping plate 0692, the positioning plate 0691 is fixed on the lower surface of the moving frame 0621, the belt 065 is clamped between the positioning plate 0691 and the clamping plate 0692, a toothed end 0693 is formed on the upper surface of the clamping plate 0692, and the toothed end 0693 is matched with the toothed shape of the belt 065.
In some embodiments, a lifting frame 0624 is fixed on the moving frame 0621, a second driving component 0625 is fixed on the upper end of the lifting frame 0624, the front side of the lifting frame 0624 is connected with the suction arm 063 through a screw nut pair to perform up-down movement,
the lifting frame 0624 comprises two symmetrically arranged side plates, the lower surfaces of the two side plates are symmetrically fixed on the two sides of the upper surface of the movable frame 0621, a panel is fixed at the front end in the two side plates, a second screw rod is fixed in the middle of the front side surface of the panel, a second guide rail 0626 is arranged on the two sides of the front side surface of the panel,
the suction arm 063 comprises a moving plate 0631, a vertical plate 0632 is vertically fixed at the upper end of the moving plate 0631, a bottom plate 0633 is vertically fixed at one end of the vertical plate 0632, a second nut 0634 is installed in the middle of the bottom plate 0633, second sliding blocks 0635 are installed on two sides of the bottom plate 0633, the second sliding blocks 0635 are matched with second guide rails 0626, the second nut 0634 and a second screw shaft are connected in a shaft sleeve mode to form a screw nut pair, a top plate is fixed on the upper surface of the side plate, and a second driving assembly 25 is fixed on the top plate. The second drive assembly 0625 is a synchronous belt drive train.
The second driving assembly 0625 comprises a second motor 0627, the second motor 0627 is fixed on the lower surface of the top plate, a telescopic shaft of the second motor 0627 penetrates through the top plate and is sleeved with a motor synchronous wheel 0628, the upper end of the second screw rod penetrates through a belt seat bearing to be fixed on a transmission synchronous wheel 0629, and the motor synchronous wheel 0628 is connected with the transmission synchronous wheel 0629 through a driving synchronous belt 0623.
In some embodiments, the suction plate 0641 and the moving plate 0631 are connected by four buffer columns 0642, the buffer columns 0642 are rubber columns, and the arrangement of the vacuum sucking discs 0643 is matched with the outline of the material sheet.
A cavity 0601 is discontinuously arranged in the middle of the inner side of the machine frame 060, a main frame 0602 is formed at the rear end of the cavity 0601, and a convex frame 0603 is formed at two ends of the main frame 060
The punching machine 07 is located in the cavity 0601, the lifting table 08 is fixed on the upper surface of the protruding frame 0603, and the lower surface of the seat body 0614 is fixed on the upper surface of the main frame 0601.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.

Claims (7)

1. The automatic processing device for the keyboard glue products is characterized by comprising a belt conveyor (02), wherein the belt conveyor (02) comprises a wide belt (024) capable of rotating at a constant speed, a positioning part (025) is arranged on the wide belt (024), a plurality of positioning cavities (0254) are formed on the positioning part (025), the width of each positioning cavity (0254) is the same as that of a material disc (16),
the inspection material table (03) is positioned at one side of the front end of the belt conveyor (02), two stacks of material trays (16) filled with base materials (2) or materials to be pasted (3) are respectively arranged on the inspection material table (03),
the material placing tray part (04) is positioned at the front side of the inspection material table (03), the material placing tray part (04) sequentially places the material placing trays (16) at two sides of the wide belt (024),
the automatic assembling machine (01) comprises an assembling manipulator (5), a first rack (1) is arranged on one side in the middle of a belt conveyor (02), a positioning jig (12), a first temporary storage table (13), a second temporary storage table (14) and a finished product temporary storage table (15) are arranged on the upper surface of the first rack (1), the upper surfaces of the first temporary storage table (13), the second temporary storage table (14) and the finished product temporary storage table (15) can be movably sleeved with one material tray (16) respectively, the assembling manipulator (5) is positioned at the front end of the first rack (1), the cantilever end of the assembling manipulator (5) is a movable arm (51) of an aluminum profile structure, a first sucking jig (6) is fixed on the upper surface of the front end of the movable arm (51), a second sucking jig (7) is fixed on the lower surface of the front end of the movable arm, a plurality of first sucking discs (62) in the middle of the upper surface of the first sucking jig (6) are respectively fixed with one second sucking discs (63) in four corners, the second sucking discs (63) can be respectively fixed on the upper surfaces of the first sucking discs (62), the second sucking discs (72) can be vertically placed on the lower surfaces of the first sucking discs (72),
the middle manipulator (05) is positioned at one side of the positioning part (025) at the rear end, a third sucking jig (051) is connected to the middle manipulator (05), a plurality of fourth sucking discs (052) are arranged on the third sucking jig (051), the fourth sucking discs (052) can suck the material disc (16),
the punching machine (07) is positioned at the same side of the rear end of the belt conveyor (02), lifting material platforms (08) are respectively arranged at two sides of the punching machine (07), the lifting material platforms (08) can lift at fixed intervals to enable intermediate products to be positioned at the same position,
the automatic material moving part (06) comprises an X-direction horizontal moving part (061), the X-direction horizontal moving part (061) comprises a belt (065) capable of moving in the X-direction forward and backward directions, the lower surface of a Z-direction up-down lifting part (062) is connected with the belt (065) to conduct X-direction reciprocating linear motion, the front side of the Z-direction up-down lifting part (062) is connected with a suction arm (063) through a screw nut pair to conduct up-down motion, a fourth suction jig (064) is fixed at the front end of the lower surface of the suction arm (063), and a plurality of spring buffering quick suction fifth suckers (0643) are installed on the fourth suction jig (064);
the positioning part (025) comprises a rectangular front baffle (0251), two sides of the front baffle (0251) vertically extend forwards to form a limiting plate (0252), two ends of the front baffle (0251) are fixed on a supporting frame (021), a partition plate (0253) is vertically and forwards extended in the middle of the front baffle (0251), the partition plate (0253) and the limiting plate (0252) form two positioning cavities (0254), and a detection sensor (026) is arranged in the middle of the cavity wall of each positioning cavity (0254);
the first sucker (62), the second sucker (63) and the third sucker (72) are spring buffer quick-press type vacuum suckers.
2. The automatic processing device of the keyboard glue product according to claim 1, wherein the automatic assembling machine (01) further comprises a rolling part (8) and a film tearing gripper part (9), the rolling part (8) comprises a glue roller (82), the film tearing gripper part (9) comprises parallel air claws (92), two moving arms of the parallel air claws (92) symmetrically fix a clamping block (93),
the clamping block (93) comprises a clamping body (931) which is obliquely arranged, the lower surface of the front end of the clamping body (931) is provided with a horizontal section (932), the rear end of the clamping body (931) horizontally and backwards extends to form a fixed end (933), the lower surface of the fixed end (933) is provided with a positioning cutting groove (934), the positioning cutting groove (934) is used for positioning and fixing a movable arm of the parallel air claw (92),
positioning pins (121) are arranged at the same positions of the four corners of the upper surface of the positioning jig (12) and each charging tray (16), suction nozzles (122) are respectively arranged at two sides of the positioning pins (121) at the positioning jig (12),
the positioning jig (12), the first temporary storage table (13), the second temporary storage table (14) and two positioning pins (10) are symmetrically arranged at two ends of a center line of the finished product temporary storage table (15), two positioning sleeves (19) are symmetrically arranged at two ends of a center line of the material tray (16), and the positioning pins (10) and the positioning sleeves (19) are opposite in position and are in clearance fit in size.
3. The automatic processing device of the keyboard glue product according to claim 1, wherein the lifting material table (08) comprises a material plate (081) and a lower moving plate (082), the material plate (081) is placed on two mutually parallel jacking blocks (0831), four corners of the jacking blocks (0831) and the lower moving plate (082) are connected through guide shafts (083), guide sleeves (084) are fixed at four corners of a base plate (085), the guide shafts (083) are in shaft sleeve fit with the guide sleeves (084), the lower surface of the base plate (085) is connected with a motor plate (086), a lifting driving part (080) is located in a central hole of the base plate (085), the lifting driving part (080) is fixed on the motor plate (086), and the lifting driving part (080) is connected with the center of the lower moving plate (082) through a screw nut pair.
4. The automated processing apparatus for a keyboard glue product according to claim 3, wherein the lifting driving part (080) comprises a third motor (0801), the third motor (0801) is located in a square through hole at a central position of the base plate (085), a sealing plate (089) is fixed at an upper end of the square through hole, a flange plate of the third motor (0801) is fixed on the motor plate (086), the third motor (0801) is connected with a first screw rod (0802), the first screw rod (0802) passes through the central through hole of the motor plate (086) and is sleeved on a first nut (0803), the first nut (0803) is fixed in a central hole of the lower moving plate (082), the first screw rod (0802) and the first nut (0803) are in shaft sleeve fit,
four damping collars (088) are arranged between the top block (0831) and the base plate (085), and the damping collars (088) are sleeved on the outer sides of the guide shafts (083).
5. The automatic processing device of a keyboard glue product according to claim 1, wherein the Z up-down lifting part (062) comprises a moving frame (0621) of a rectangular frame, the X-direction horizontal moving part (061) comprises a base (0611), the base (0611) comprises a rectangular flat base body (0614), two sides of the base body (0614) vertically extend upwards to form wing plates (0612), two wing plates (0612) mutually surround each other to form a moving cavity (0613), a first guide rail (066) is fixed on the upper surface of the wing plates (0612), first sliding blocks (0622) are mounted on two sides of the lower surface of the moving frame (0621), the first sliding blocks (0622) are matched with the first guide rails (066), and a first driving assembly is fixed on the upper surface of the base body (0614).
6. The automated processing unit of a keyboard glue product of claim 5, wherein the first drive assembly further comprises two sets of a synchronous pulley drive assembly (067) and a synchronous pulley passive assembly (068), the synchronous pulley drive assembly (067) and the synchronous pulley passive assembly (068) on the same side of the belt (065) sleeve,
remove frame (0621) lower surface and be equipped with clamping assembly (069), clamping assembly (069) are including locating plate (0691) and splint (0692), locating plate (0691) are fixed remove the lower surface of frame (0621), belt (065) centre gripping is in locating plate (0691) and between splint (0692), the upper surface of splint (0692) is formed with profile of tooth end (0693), profile of tooth end (0693) with the profile of tooth of belt (065) cooperate.
7. The automatic processing device of a keyboard glue product according to claim 5, wherein a lifting frame (0624) is fixed on the moving frame (0621), the lifting frame (0624) comprises two symmetrically arranged side plates, the lower surfaces of the two side plates are symmetrically fixed on two sides of the upper surface of the moving frame (0621), a panel is fixed at the inner front end of the two side plates, a second screw is fixed in the middle of the front side surface of the panel, second guide rails (0626) are installed on two sides of the front side surface of the panel, the suction arm (063) comprises a moving plate (0631), a vertical plate (0632) is vertically fixed at the upper end of the moving plate (0631), a second nut (0634) is installed in the middle of the bottom plate (0633) and two sides of the bottom plate (0635), the second nut (0635) and the second guide rails (0626) are matched, the second nut (0634) and the second shaft sleeve are connected to form a second screw assembly, and the second screw assembly is fixed on the upper surface of the top plate (0625).
CN201910091935.8A 2019-01-30 2019-01-30 Automatic processing device for keyboard glue products Active CN109648403B (en)

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CN110666411B (en) * 2019-10-30 2024-09-24 苏州领裕电子科技有限公司 An automatic welding machine with high-precision fast feeding device
CN111799078B (en) * 2020-06-15 2024-09-27 领胜城科技(江苏)有限公司 Assembling device of wireless charging coil module
CN111785502B (en) * 2020-06-15 2024-09-27 领胜城科技(江苏)有限公司 Processing equipment of wireless charging coil module
CN111993018B (en) * 2020-09-15 2024-07-19 深圳市鼎星精密科技有限公司 Multi-nut gasket transfer jig for automobile skylight
CN115284627B (en) * 2022-10-09 2023-03-14 苏州方普智能装备有限公司 Keyboard double faced adhesive tape laminating equipment

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