CN109631724A - A kind of measurement method of moonlet separating switch outreach - Google Patents
A kind of measurement method of moonlet separating switch outreach Download PDFInfo
- Publication number
- CN109631724A CN109631724A CN201811625178.XA CN201811625178A CN109631724A CN 109631724 A CN109631724 A CN 109631724A CN 201811625178 A CN201811625178 A CN 201811625178A CN 109631724 A CN109631724 A CN 109631724A
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- China
- Prior art keywords
- separating switch
- satellite
- face
- rocket docking
- separating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
Abstract
The present invention relates to a kind of moonlet measurement method of separating switch outreach, step includes: step 1, design measurement tooling;Step 2, installation measurement tooling;Step 3 determines the difference in height A3=A1-A2 between satellite-rocket docking face and separating switch mounting surface;Determine the difference in height B3=B1-B2 between separating switch free end and separating switch mounting surface;Step 4 determines the actual height difference C3=B3-A3 between separating switch free end and satellite-rocket docking face;Step 5 judges the difference between the theoretical level difference C3` between C3 and separating switch free end and satellite-rocket docking face, if | C3-C3` | < 0.1mm, separating switch installation site meet requirement;Otherwise, it is turned up or reduces separating switch.The present invention is solved since slide calliper rule positioning datum is unstable, in test process may accidentally pressure separating switch, easily scratch satellite-rocket docking face, so as to cause measurement it is difficult, the big problem of measurement error.
Description
Technical field
The present invention relates to a kind of moonlet measurement methods of separating switch outreach, are particularly suitable for the moonlet satellite and the rocket
The measurement of separating switch outreach in docking operation, belongs to spacecraft field of measuring technique.
Background technique
Moonlet is to provide the important devices of satellite satellite and the rocket separation signal with separating switch, is commonly installed and satellites coupling ring
On.Separating switch is in impaction state under the unsegregated state of the satellite and the rocket, and separating switch is in release conditions after satellite and the rocket separation,
According to the characteristic of separating switch, provide separation signal, at this time for Satellite when the 0s moment.Therefore the length of separating switch free end
In the difference of impaction state and release conditions, i.e. separating switch decrement correctly provides separating switch separation signal and extremely closes
Key may cause satellite launch powered phase and accidentally issue satellite and the rocket separation model in the process, to lead if separating switch decrement is insufficient
On-board equipment work ahead is caused, priming system such as unlocks at the significant problems in advance;If separating switch decrement is excessive, separation may cause
The problems such as switch bounce failure can not provide correct satellite and the rocket separation signal, and whole star can not start.
At present according to the product technology of separating switch manufacturer explanation, satellites coupling ring size and delivery adapter ruler
Very little analyzed show that satellite-rocket docking in the process adjusts separating switch free end to how level can then make away from satellite-rocket docking face
The decrement of separating switch after compaction is in rational state.Therefore separating switch is measured and adjusted certainly during satellite-rocket docking
By holding the distance apart from satellite and the rocket interface to adjust separating switch decrement to zone of reasonableness, for correctly dividing after satellite launch
Leave pass provide separation signal have great significance.
In the prior art, method of the separating switch free end at a distance from satellite-rocket docking face is measured during satellite-rocket docking is
It is directly measured using vernier caliper depthometer, satellite-rocket docking face is withstood into as measurement in one end of the depthometer of vernier caliper
Benchmark, slide calliper rule tail end withstand separating switch free end and measure.In the measurement process due directly to vernier caliper depthometer end
Section is small, it is difficult to guarantee that slide calliper rule and satellite-rocket docking face are in plumbness, slide calliper rule are often in the state of skew, and separating switch is free
End is often pushed back by slide calliper rule tail end, and measurement process slide calliper rule are in inversion state, may scratch satellite-rocket docking face due to maloperation.
Therefore it is big difficulty, measurement error to be measured using slide calliper rule direct measuring method.
Summary of the invention
Technology of the invention solves the problems, such as: in order to overcome the deficiencies of the prior art, providing a kind of moonlet and is stretched with separating switch
The measurement method of distance out, the distance by using measurement tooling and clearance gauge to satellite-rocket docking face relative to separating switch mounting surface
The distance B3 of A3 and separating switch relative to separating switch mounting surface, to two surveys with separating switch mounting surface for same benchmark
Examination amount, which is made the difference, obtains the distance between separating switch and satellite-rocket docking face C3, solves since slide calliper rule positioning datum is unstable
It is fixed, in test process may accidentally pressure separating switch, easily scratch satellite-rocket docking face, so as to cause measurement it is difficult, measurement error is big
The problem of.
Technical solution of the invention:
A kind of moonlet measurement method of separating switch outreach, butt joint ring includes the star not on the same face thereon
Arrow interface and separating switch mounting surface, separating switch are fixedly mounted on the separating switch mounting surface of butt joint ring, specific steps
Are as follows:
Step 1, design measurement tooling: including tool positioning surface, satellite-rocket docking planar survey face, separating switch measuring surface, star
Not in the same plane, separating switch measuring surface is lower than satellite-rocket docking planar survey for arrow interface measuring surface, separating switch measuring surface
Face, tool positioning surface are located at the two sides of separating switch measuring surface, and the difference in height of separating switch measuring surface and tool positioning surface is B1;
Tool positioning surface is higher than satellite-rocket docking planar survey face, and the two difference in height is A1;
Step 2, installation measurement tooling: tool positioning surface is bonded with separating switch mounting surface, satellite-rocket docking planar survey face and
Satellite-rocket docking face matches and there are gap A2;Separating switch measuring surface is matched with the free end of separating switch and there are gap B2;
Step 3 determines the difference in height A3=A1-A2 between satellite-rocket docking face and separating switch mounting surface;Determination separates
Close the difference in height B3=B1-B2 between free end and separating switch mounting surface;
Step 4 determines the actual height difference C3=B3-A3 between separating switch free end and satellite-rocket docking face;
Step 5 judges the difference between the theoretical level difference C3` between C3 and separating switch free end and satellite-rocket docking face
Value, if | C3-C3` | < 0.1mm, separating switch installation site meet requirement;Otherwise, it is turned up or reduces and separate
It closes, two~step 5 of return step, until | C3-C3` | until < 0.1mm.
The surface roughness of separating switch measuring surface is not more than 1.6 μm, and flatness is not more than 0.1mm.
Separating switch measuring surface and the depth of parallelism of tool positioning surface are not more than 0.05mm.
The surface roughness requirements in satellite-rocket docking planar survey face are not more than 1.6 μm, and flatness is not more than 0.1mm.
The depth of parallelism of satellite-rocket docking planar survey face and tool positioning surface is not more than 0.05mm.
Tool positioning surface is biplane positioning, and the flatness of two planes is not more than 0.1mm.
In step 5, if indicating that separating switch free end outreach is excessive when C3-C3` >=0.1mm, should being turned up point
Leave pass;If when C3-C3`≤- 0.1mm, indicating that separating switch free end outreach is too small, separating switch should be reduced.
A1 value adds 0.8~1mm away from satellite-rocket docking face size theoretical value for separating switch mounting surface.
B1 adds separating switch free end and satellite-rocket docking face away from satellite-rocket docking face size theoretical value for separating switch mounting surface
Between theoretical level difference C3` add 0.6~1mm again.
The measurement tooling uses stainless steel material, tool positioning surface, satellite-rocket docking planar survey face, separating switch measuring surface
Pass through finish-milling machine-shaping.
The advantages of the present invention over the prior art are that:
(1) present invention realizes measurement and positioning using biplane positioning datum mode, solves in measurement process due to measurer
The big problem of test error caused by inclination;
(2) present invention is using separating switch mounting surface as measuring basis, double positioning planes rough surface with higher
Degree requires, and measurement process is measured using clearance gauge, and avoiding may be to the scuffing of satellite satellite and the rocket interface using slide calliper rule means
Risk;
(3) present invention carries out range measurement using clearance gauge, solves in measurement process due to separating switch free end stress
The problem for retracting and causing test error big;
(4) the method for the present invention is simple, tooling compact overall structure, and Fixture Design size criterion is clear, have it is versatile,
Feature applied widely, the boundless feature of application prospect.
Detailed description of the invention
Fig. 1 is the schematic diagram of two sizes A3, B3 of target measurement size C3 and actual measurement of the invention;
Fig. 2 is that present invention measurement tooling forms side view;
Fig. 3 is that present invention measurement tooling forms face and design key size three-view diagram;
Fig. 4 is present invention measurement tooling test process schematic diagram;
Size relationship is illustrated when Fig. 5 is distance A3 of the present invention measurement satellite-rocket docking face relative to separating switch mounting surface
Figure;
Size relationship shows when Fig. 6 is distance B3 of the present invention measurement separating switch free end relative to separating switch mounting surface
It is intended to.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments:
A kind of moonlet measurement method of separating switch outreach, butt joint ring includes the star not on the same face thereon
Arrow interface and separating switch mounting surface, separating switch are fixedly mounted on the separating switch mounting surface of butt joint ring, specific steps
Are as follows:
Step 1, design measurement tooling: including tool positioning surface 5, satellite-rocket docking planar survey face 6, separating switch measuring surface
7, not in the same plane, separating switch measuring surface 7 is lower than satellite-rocket docking for satellite-rocket docking planar survey face 6, separating switch measuring surface 7
Planar survey face 6, tool positioning surface 5 are located at the two sides of separating switch measuring surface 7, separating switch measuring surface 7 and tool positioning surface 5
Difference in height is B1, and B1 adds separating switch free end and satellite-rocket docking away from satellite-rocket docking face size theoretical value for separating switch mounting surface
Theoretical level difference C3` between face adds 0.6~1mm again;Tool positioning surface 5 is higher than satellite-rocket docking planar survey face 6, the two difference in height
For A1, A1 value adds 0.8~1mm away from satellite-rocket docking face size theoretical value for separating switch mounting surface;
Step 2, installation measurement tooling: tool positioning surface 5 is bonded with separating switch mounting surface, satellite-rocket docking planar survey face 6
It is matched with satellite-rocket docking face and there are gap A2;Separating switch measuring surface 7 is matched with the free end of separating switch and there are gaps
B2;
Step 3 determines the difference in height A3=A1-A2 between satellite-rocket docking face and separating switch mounting surface;Determination separates
Close the difference in height B3=B1-B2 between free end and separating switch mounting surface;
Step 4 determines the actual height difference C3=B3-A3 between separating switch free end and satellite-rocket docking face;
Step 5 judges the difference between the theoretical level difference C3` between C3 and separating switch free end and satellite-rocket docking face
Value, if | C3-C3` | < 0.1mm, separating switch installation site meet requirement;Otherwise, it is turned up or reduces and separate
It closes, specifically, if indicating that separating switch free end outreach is excessive, separating switch should be turned up when C3-C3` >=0.1mm;
If when C3-C3`≤- 0.1mm, indicating that separating switch free end outreach is too small, separating switch, return step two should be reduced
~step 5, until | C3-C3` | until < 0.1mm.
The surface roughness of above-mentioned separating switch measuring surface 7 is not more than 1.6 μm, and flatness is not more than 0.1mm;Separating switch
Measuring surface 7 and the depth of parallelism of tool positioning surface 5 are not more than 0.05mm;The surface roughness requirements in satellite-rocket docking planar survey face 6 are not
Greater than 1.6 μm, flatness is not more than 0.1mm;Satellite-rocket docking planar survey face 6 and the depth of parallelism of tool positioning surface 5 are not more than
0.05mm;Tool positioning surface 5 is biplane positioning, and the flatness of two planes is not more than 0.1mm.
The test fixture is all made of stainless steel material, tool positioning surface, satellite-rocket docking planar survey face, separating switch measurement
Face passes through finish-milling machine-shaping.
As shown in Figure 1, by separating switch relative to the distance C3 in satellite-rocket docking face be converted into satellite-rocket docking face relative to point
Difference from switch attachment surface distance A3 and separating switch relative to separating switch mounting surface distance B3, i.e. C3=B3-A3.
As shown in Figure 2,3, test fixture is mainly by tool positioning surface, satellite-rocket docking planar survey face, separating switch measuring surface
Composition.Wherein satellite-rocket docking planar survey face is A1 relative to the distance of tool positioning surface, which is generally satellites coupling ring drawing
The separating switch mounting surface lower surface of upper mark adds 0.8~1mm away from satellite-rocket docking face size value;Separating switch measuring surface relative to
The distance of tool positioning surface is B1, and separating switch mounting surface lower surface is indicated generally on satellites coupling ring drawing away from satellite-rocket docking
Face size value adds separating switch free end to add 0.6~1mm again away from the required value of satellite-rocket docking face size.
As shown in figure 4, the tool positioning surface for measuring tooling is bonded with separating switch mounting surface during measurement.
As shown in figure 5, after tool positioning surface is bonded with separating switch mounting surface, using clearance gauge measurement satellite-rocket docking face with
The distance A2 in satellite-rocket docking planar survey face, then A3=A1-A2.
As shown in fig. 6, measuring separating switch using clearance gauge after tool positioning surface is reversely bonded with separating switch mounting surface
Free end and separating switch measuring surface distance B2, then B3=B1-B2.
Then by can be calculated separating switch overhang C3=B3-A3.
If C3 size is unsatisfactory for technical requirements during measurement, separating switch is adjusted by gasket: false
Determining technical requirements separating switch overhang is C3`, then in the case where measurement result C3 is unsatisfactory for the technical requirements margin of tolerance, pad
Piece adjustment amount should be C3-C3`, when which is positive value, indicate that outreach is excessive, Ying Zengjia gasket;When the difference is negative value, indicate
Outreach is too small, should reduce gasket.If separating switch free end is bonded with the separating switch scope of freedom in measurement process,
It indicates B2=0, generally to carry out increasing gasket adjustment.Adjustment amount is consistent with above-mentioned method of adjustment.
As shown in table 1, according to the above measurement procedure, it is summarized as measurement table, data are inserted into table 1 during the test,
It can measure and adjust out the separating switch overhang out met the requirements.
1 separating switch measurement process record sheet of table
Above-mentioned cases of design is using the corresponding product of thinking of the present invention design, and those skilled in the art can be according to different
Design requirement and parameter carry out adaptation without departing from technical solution of the present invention, equally fall into guarantor of the invention
Protect range.
The content that description in the present invention is not described in detail belongs to the well-known technique of those skilled in the art.
Claims (10)
1. a kind of moonlet measurement method of separating switch outreach, butt joint ring includes the satellite and the rocket not on the same face thereon
Interface and separating switch mounting surface, separating switch are fixedly mounted on the separating switch mounting surface of butt joint ring, it is characterised in that:
Specific steps are as follows:
Step 1, design measurement tooling: including tool positioning surface (5), satellite-rocket docking planar survey face (6), separating switch measuring surface
(7), not in the same plane, separating switch measuring surface (7) is lower than for satellite-rocket docking planar survey face (6), separating switch measuring surface (7)
Satellite-rocket docking planar survey face (6), tool positioning surface (5) are located at the two sides of separating switch measuring surface (7), separating switch measuring surface
It (7) is B1 with the difference in height of tool positioning surface (5);Tool positioning surface (5) is higher than satellite-rocket docking planar survey face (6), the two height
Difference is A1;
Step 2, installation measurement tooling: tool positioning surface (5) is bonded with separating switch mounting surface, satellite-rocket docking planar survey face (6)
It is matched with satellite-rocket docking face and there are gap A2;Between separating switch measuring surface (7) matches and exists with the free end of separating switch
Gap B2;
Step 3 determines the difference in height A3=A1-A2 between satellite-rocket docking face and separating switch mounting surface;Determine separating switch certainly
By the difference in height B3=B1-B2 between end and separating switch mounting surface;
Step 4 determines the actual height difference C3=B3-A3 between separating switch free end and satellite-rocket docking face;
Step 5 judges the difference between the theoretical level difference C3` between C3 and separating switch free end and satellite-rocket docking face, such as
Fruit | C3-C3` | < 0.1mm, then separating switch installation site meets requirement;Otherwise, it is turned up or is reduced separating switch, is returned
Step 2~step 5, until | C3-C3` | until < 0.1mm.
2. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: point
The surface roughness for closing measuring surface (7) is left no more than 1.6 μm, flatness is not more than 0.1mm.
3. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: point
The depth of parallelism for closing measuring surface (7) and tool positioning surface (5) is left no more than 0.05mm.
4. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: star
The surface roughness requirements of arrow interface measuring surface (6) are not more than 1.6 μm, and flatness is not more than 0.1mm.
5. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: star
Arrow interface measuring surface (6) and the depth of parallelism of tool positioning surface (5) are not more than 0.05mm.
6. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: work
Plane (5) is set as biplane positioning, the flatness of two planes is not more than 0.1mm.
7. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: step
In rapid five, if when C3-C3` >=0.1mm, indicating that separating switch free end outreach is excessive, separating switch should be turned up;If
When C3-C3`≤- 0.1mm, indicates that separating switch free end outreach is too small, separating switch should be reduced.
8. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: A1
Value adds 0.8~1mm away from satellite-rocket docking face size theoretical value for separating switch mounting surface.
9. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that: B1
Add away from satellite-rocket docking face size theoretical value the theory between separating switch free end and satellite-rocket docking face for separating switch mounting surface
Difference in height C3` adds 0.6~1mm again.
10. a kind of measurement method of moonlet separating switch outreach according to claim 1, it is characterised in that:
The measurement tooling uses stainless steel material, tool positioning surface (5), satellite-rocket docking planar survey face (6), separating switch measuring surface
(7) pass through finish-milling machine-shaping.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811625178.XA CN109631724B (en) | 2018-12-28 | 2018-12-28 | Method for measuring extension distance of separation switch for minisatellite |
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811625178.XA CN109631724B (en) | 2018-12-28 | 2018-12-28 | Method for measuring extension distance of separation switch for minisatellite |
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CN109631724A true CN109631724A (en) | 2019-04-16 |
CN109631724B CN109631724B (en) | 2021-02-09 |
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CN201811625178.XA Active CN109631724B (en) | 2018-12-28 | 2018-12-28 | Method for measuring extension distance of separation switch for minisatellite |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201569422U (en) * | 2009-11-11 | 2010-09-01 | 沈阳理工大学 | Radial composite error measuring instrument based on singlechip |
CN203337789U (en) * | 2013-07-04 | 2013-12-11 | 上海航天设备制造总厂 | Shut-off switch pressing device |
CN103615951A (en) * | 2013-11-27 | 2014-03-05 | 北京卫星环境工程研究所 | Tool used for measuring free length of satellite shut-off switch |
CN104344804A (en) * | 2014-10-23 | 2015-02-11 | 上海卫星工程研究所 | Method for measuring single machine pointing accuracy of satellite in simulated zero-gravity state |
CN106568379A (en) * | 2015-10-10 | 2017-04-19 | 陕西飞机工业(集团)有限公司 | Plane part docking surface profile measurement method based on spatial positioning |
-
2018
- 2018-12-28 CN CN201811625178.XA patent/CN109631724B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201569422U (en) * | 2009-11-11 | 2010-09-01 | 沈阳理工大学 | Radial composite error measuring instrument based on singlechip |
CN203337789U (en) * | 2013-07-04 | 2013-12-11 | 上海航天设备制造总厂 | Shut-off switch pressing device |
CN103615951A (en) * | 2013-11-27 | 2014-03-05 | 北京卫星环境工程研究所 | Tool used for measuring free length of satellite shut-off switch |
CN104344804A (en) * | 2014-10-23 | 2015-02-11 | 上海卫星工程研究所 | Method for measuring single machine pointing accuracy of satellite in simulated zero-gravity state |
CN106568379A (en) * | 2015-10-10 | 2017-04-19 | 陕西飞机工业(集团)有限公司 | Plane part docking surface profile measurement method based on spatial positioning |
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