CN109624125A - Plastic crushing mixing granulator all-in-one machine and granulation recovery method - Google Patents
Plastic crushing mixing granulator all-in-one machine and granulation recovery method Download PDFInfo
- Publication number
- CN109624125A CN109624125A CN201910064310.2A CN201910064310A CN109624125A CN 109624125 A CN109624125 A CN 109624125A CN 201910064310 A CN201910064310 A CN 201910064310A CN 109624125 A CN109624125 A CN 109624125A
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- Prior art keywords
- cylinder
- cutter shaft
- lower shell
- moving knife
- mixing granulator
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- 239000004033 plastic Substances 0.000 title claims abstract description 43
- 229920003023 plastic Polymers 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000002156 mixing Methods 0.000 title claims description 22
- 238000005469 granulation Methods 0.000 title abstract description 8
- 230000003179 granulation Effects 0.000 title abstract description 8
- 238000011084 recovery Methods 0.000 title description 11
- 239000000463 material Substances 0.000 claims abstract description 85
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000005266 casting Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 239000008187 granular material Substances 0.000 claims description 4
- 238000003306 harvesting Methods 0.000 claims description 4
- 230000001788 irregular Effects 0.000 claims description 4
- 238000009834 vaporization Methods 0.000 claims description 4
- 230000008016 vaporization Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 150000001875 compounds Chemical group 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 230000008707 rearrangement Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000011435 rock Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 7
- 239000000835 fiber Substances 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 6
- 239000002985 plastic film Substances 0.000 abstract description 5
- 229920006255 plastic film Polymers 0.000 abstract description 3
- 239000013502 plastic waste Substances 0.000 abstract description 2
- 238000004898 kneading Methods 0.000 abstract 1
- 230000008569 process Effects 0.000 description 10
- 238000012545 processing Methods 0.000 description 4
- 229920004933 Terylene® Polymers 0.000 description 3
- 238000000071 blow moulding Methods 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229920002457 flexible plastic Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/04—Making granules by dividing preformed material in the form of plates or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
本发明公开了塑料粉碎混炼造粒一体机及造粒回收方法，它包括支撑箱体，所述支撑箱体的顶部一端倒置安装有电机，在电机的侧边安装有刀轴箱体，所述刀轴箱体的顶部支撑安装有下筒体，所述下筒体的顶部安装有上筒体，所述刀轴箱体内部安装有竖直布置的刀轴，所述刀轴穿过下筒体的中心，并在位于下筒体内部的轴端安装有用于粉碎的动刀组件，所述下筒体的内侧壁上安装有用于和动刀组件相配合的定刀组件；所述支撑箱体内部安装有用于连接电机和刀轴的传动机构。能够用于对塑料薄膜、化纤废料进行粉碎，造粒，投入再生产，进而实现塑料废料的回收处理；本机适用于软质塑料管、膜、丝、带、片等废料的粉碎造粒，并能对新料或新旧料进行混合着色。
The invention discloses an integrated plastic crushing, kneading and granulating machine and a granulation recycling method, which comprises a support box, a motor is installed upside down on one end of the top of the support box, and a cutter shaft box is installed on the side of the motor, so the The top of the knife shaft box is supported and installed with a lower cylinder, the top of the lower cylinder is installed with an upper cylinder, and a vertically arranged knife shaft is installed inside the knife shaft box, and the knife shaft passes through the lower cylinder. The center of the cylinder, and the shaft end located inside the lower cylinder is installed with a movable knife assembly for crushing, and a fixed knife assembly for matching with the movable knife assembly is installed on the inner side wall of the lower cylinder; the support A transmission mechanism for connecting the motor and the cutter shaft is installed inside the box. It can be used for smashing, granulating, and reproducing plastic film and chemical fiber waste, so as to realize the recycling of plastic waste. It can mix and color new materials or new and old materials.
Description
Technical field
The invention belongs to plastics recovery processing equipment fields, and in particular to a kind of plastic crushing mixing granulator all-in-one machine and make
Grain recovery method, the useless bag suitable for high product control polybag are recycled.
Background technique
During our factory produces the medical plastic bag of medical high product control, a certain amount of waste plastics bag can be generated, and such
The cost of material of polybag is higher, for save the cost, it usually needs is crushed, is granulated to plastic film is scrapped, again
It uses, just needs to use different reclaimers during this recovery process.Currently, the recovery processing technique master generallyd use
To include following several:
First, it directlys adopt existing plastic breaker and polybag is crushed, be recycled again later.It is this broken
Way of recycling, can only from the plastic sheet for the sheet that the polybag of bulk is physically broken into fritter, such plastic sheet
Specific gravity is small, and when recycling to it, when above expecting the feed hopper of blow moulding machine, due to light specific gravity, granularity not can guarantee, plastics
Accumulate arch camber between piece, cannot achieve automatic blanking, so cause blow moulding machine can not efficient operation, seriously restrict production efficiency.
Second, cooperate the recovery process of pelletizer again using plastic extruder.Such recovery process, it is necessary first to by useless modeling
Material carries out heating and melting, then is squeezed out wire drawing by extruder, and cooling by water, is carried out again by pelletizer to it after cooling
Again cutting is granulated, so that it becomes graininess, then it is reused for blow moulding machine.In above-mentioned technical process, needs to use more and set
It is standby, and be attached between each equipment using automation line, occupied area is bigger, in addition, above-mentioned technical process
It needs to consume more energy, causes the waste of resource；And by above-mentioned technique, need to reheat plastics molten
Change, in this technical process, be easy to cause plastic molecules structural damage, influence its subsequent recycling；And above-mentioned technique mistake
Journey is more complicated.
Summary of the invention
The object of the present invention is to provide a kind of plastic crushing mixing granulator all-in-one machine and it is granulated recovery method, can be used in pair
Plastic film, chemical fibre waste material are crushed, and are granulated, and put into reproduction, and then realize the recovery processing of plastic waste；The machine is applicable in
It is granulated in the crushing of the waste materials such as flexible plastic pipe, film, silk, band, piece, and mixing coloring can be carried out to virgin material or new old material.It can also
It is mainly the various oil-free of terylene to chemical fibre waste material, stream is spun, and is had oily waste silk etc., is carried out crushing granulation.
In order to realize above-mentioned technical characteristic, the object of the present invention is achieved like this: plastic crushing mixing granulator one
Machine, it includes supporting box, and motor has been inversely installed in top one end of the supporting box, is equipped with cutter shaft in the side of motor
Cabinet, the top braces of the cutter shaft cabinet are equipped with lower shell, and upper shell, the cutter shaft are equipped at the top of the lower shell
Box house is equipped with the cutter shaft arranged vertically, and the cutter shaft passes through the center of lower shell, and in the axis being located inside lower shell
End is equipped with the moving knife component for crushing, is equipped on the inner sidewall of the lower shell for determining with what moving knife component matched
Knife assembly；Transmission mechanism for connecting motor and cutter shaft is installed inside the supporting box.
The transmission mechanism includes the driving pulley being mounted on motor output shaft, the driving pulley by belt with from
Movable belt pulley engaged transmission, the driven pulley are fixedly mounted on cutter shaft, and the cutter shaft is mounted on cutter shaft cabinet by bearing block
On.
Automatic discharge apparatus is installed, the automatic discharge apparatus includes being arranged under in the bottom sidewall of the lower shell
Capping in cylinder madial wall, the capping are mounted on the piston-rod end for opening cylinder, the fixed peace of the unlatching cylinder
In cylinder fixed seat, on the outer wall of the lower shell, and the position being connected with capping is connected with discharge bucket, it is described go out
The surface of Material collecting box for harvesting is arranged in hopper.
The moving knife component includes the moving knife bar being mounted on cutter shaft, and the both ends of the moving knife bar are installed by the first bolt
There is leaf paddle, the top end surface of the leaf paddle is fixedly installed with moving knife by the second bolt, and the side of the moving knife is provided with blade,
The bottom end face of the leaf paddle is provided with the material casting block for being overturn to crushing plastics.
The stationary knife component includes stationary knife, and the tail portion of the stationary knife is provided with guide rod mounting disc, and the knife bar mounting disc is logical
It crosses on the ring flange that flange bolt is fixedly mounted on lower shell outer wall.
It is machined with multiple kidney-shaped flange holes for matching with flange bolt on the ring flange, and realizes that knife bar is installed
The adjustment of disk setting angle；The section of the stationary knife uses sector crosssection.
It is cooperatively connected between the lower shell and upper shell using flanged plate, gasket is provided between flanged plate；Institute
It states and is provided with feed hopper at the top of above-mentioned upper shell, top blind flange, the top cover are hinged with by pin shaft on the feed hopper
Air hole is uniformly machined on plate, one end far from pin shaft is fixedly installed with handle in the top blind flange.
Water inlet pipe is connected in the top sidewall of the upper shell, the water inlet pipe passes through electric control valve and water supplying pipe phase
Even, the water supplying pipe is connected with water source.
The upper shell and lower shell bucket use multi-layer compound structure, the cylinder shell of the two welding rolled using steel plate and
At；Liner is made of stainless steel, and inner surface is polished, the gap filling heat preservation rock plate between liner and cylinder shell.
The method that plastic crushing mixing granulator all-in-one machine recycles plastic granulating described in any one, it is characterised in that it is wrapped
Include following steps:
Step1: a certain amount of waste plastics bag is put into inside upper shell and lower shell by feed hopper；
Step2: starting motor is made by motor driven cutter shaft high speed rotation through the shearing between high-speed rotating moving knife and stationary knife
With being cut into fragment；
Step3: the material after chopping is under the influence of centrifugal force along cylinder inboard wall turn；The effect starched simultaneously by leaf is turned over up and down again
It is dynamic, by the circumferential center position movement of cylinder four；Friction in high-speed rotation between material and between material and cylinder, cutter hub generates
A large amount of frictional heat is brought rapidly up material to half plastifying state, and mutual adhesion is at fritter；
Step4: when material will agglomerate, preprepared quantitative cold water is sprayed by water inlet pipe into cylinder；Cold water
The material of heat is encountered, rapid vaporization takes away the heat of surface of material, so that the rapid rearrangement plasticizing of material is at fritter；
Step5: shear action of the material not yet to agglomerate completely again through moving knife and stationary knife is broken into irregular granular material；
Step6: after completing to all crushing materials, cylinder is opened in starting, and then opens capping, and granular material is through going out
Hopper discharge.
The method have the advantages that:
1, by using plastic crushing mixing granulator all-in-one machine of the invention, plastics, chemical fibre waste material can be crushed, made
Grain crushes after being granulated completion to it, reclaimed materials can be direct plungeed into reproduction, and then greatly simplified conventional plastic and return
Knock off skill, reduces the investment of equipment, reduce recycling and reusing cost, saved resource.
2, the crushing that all-in-one machine of the invention applies also for the waste materials such as flexible plastic pipe, film, silk, band, piece is granulated, and can be right
Virgin material or new old material carry out mixing coloring.It can also be mainly the various oil-free of terylene to chemical fibre waste material, stream is spun, there is oily waste silk etc.,
Carry out crushing granulation.
3, by above-mentioned tape handler, power can be transmitted to driving pulley by motor, then by driving pulley
Belt is passed to, and driven pulley is passed to by belt, cutter shaft is passed to eventually by driven pulley, finally drives movable cutter set
Part.
4, by above-mentioned automatic discharge apparatus, it ensure that pelletizer in course of normal operation, can prevent material
It leaks out, and after completing to be granulated, it can be discharged from discharge bucket.In operation process, envelope can be driven by opening cylinder
The opening and closing of blanking cover, and then realize its discharging process.
5, by above-mentioned moving knife component, during the work time, cutter shaft can drive moving knife bar, and drive leaf by moving knife bar
Paddle, and then the driving moving knife and material casting block synchronous by leaf paddle, and moving knife will be matched with stationary knife component and be cut to material bag
Broken, material casting block will carry out the overturning of high speed to the material after chopping, so that generating frictional heat generation between material.
6, by using kidney-shaped flange hole, ensure that stationary knife can be rotated in a certain range, so as to user according to
Gap between waste material kind and material adjustment stationary knife cutting edge and moving knife.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the first visual angle three-dimensional figure of the invention.
Fig. 2 is the second visual angle three-dimensional figure of the invention.
Fig. 3 is upper shell and lower shell schematic diagram of internal structure of the invention.
In figure: Material collecting box for harvesting 1 opens cylinder 2, discharge bucket 3, cylinder fixed seat 4, flange bolt 5, knife bar mounting disc 6, flange
Disk 7, lower shell 8, flanged plate 9, upper shell 10, handle 11, top blind flange 12, air hole 13, pin shaft 14, feed hopper 15, water inlet
Pipe 16, supporting box 17, cutter shaft cabinet 18, motor 19, suspension hook 20, access panel 21, electric control valve 22, water supplying pipe 23, stationary knife
24, the second bolt 25, capping 26, blade 27, moving knife 28, material casting block 29, leaf paddle 30, the first bolt 31, cutter shaft 32, moving knife bar
33。
Specific embodiment
Embodiments of the present invention are described further with reference to the accompanying drawing.
Embodiment 1:
As shown in Figure 1-3, plastic crushing mixing granulator all-in-one machine, it includes supporting box 17, the top of the supporting box 17
Motor 19 has been inversely installed in one end, is equipped with cutter shaft cabinet 18, the top braces of the cutter shaft cabinet 18 in the side of motor 19
Lower shell 8 is installed, the top of the lower shell 8 is equipped with upper shell 10, is equipped with vertical cloth inside the cutter shaft cabinet 18
The cutter shaft 32 set, the cutter shaft 32 passes through the center of lower shell 8, and is equipped in the shaft end being located inside lower shell 8 for powder
Broken moving knife component is equipped with the stationary knife component for matching with moving knife component on the inner sidewall of the lower shell 8；The branch
Transmission mechanism for connecting motor 19 and cutter shaft 32 is installed inside support cabinet 17.By using the all-in-one machine of above structure,
It can be used in plastic foil, the crushing of polybag, granulation and recycling, substitute traditional recovery process process, in use, lead to
19 drive transmission device of motor is crossed, then cutter shaft 32 is driven by transmission mechanism, and drive above-mentioned moving knife component by cutter shaft 32, is passed through
Cooperation between moving knife component and stationary knife component effectively crushes the plastics of inner barrel, in crushing process, chopping
Material afterwards is under the influence of centrifugal force along cylinder inboard wall turn.It is stirred up and down again by the effect of moving knife component simultaneously, by cylinder
Four circumferential center position movements；Friction generation in high-speed rotation between material and between material and cylinder, blade largely rubs
Chafing is brought rapidly up material to half plastifying state, and mutual adhesion is at fritter；When material will agglomerate, will be prepared in advance
Quantitative cold water spray in cylinder.Cold water encounters the material of heat, and rapid vaporization takes away the heat of surface of material；The plastics made
Local solidification, the material not yet to agglomerate completely are broken into irregular particle through the shear action of moving knife and stationary knife, finally by particle
Material is discharged through discharge port, completes to be granulated.
Further, the transmission mechanism includes the driving pulley being mounted on 19 output shaft of motor, the driving pulley
By belt and driven pulley engaged transmission, the driven pulley is fixedly mounted on cutter shaft 32, and the cutter shaft 32 passes through bearing
Seat is mounted on cutter shaft cabinet 18.By above-mentioned tape handler, power can be transmitted to driving pulley by motor 19,
Belt is passed to by driving pulley again, and driven pulley is passed to by belt, passes to cutter shaft 32 eventually by driven pulley,
Final driving moving knife component.
Further, automatic discharge apparatus, the automatic discharge apparatus packet are installed in the bottom sidewall of the lower shell 8
The capping 26 being arranged on 8 inner sidewall of lower shell is included, the capping 26 is mounted on the piston-rod end for opening cylinder 2, institute
Unlatching cylinder 2 is stated to be fixedly mounted in cylinder fixed seat 4, on the outer wall of the lower shell 8, and the position being connected with capping 26
It sets and is connected with discharge bucket 3, the surface of Material collecting box for harvesting 1 is arranged in the discharge bucket 3.By above-mentioned automatic discharge apparatus, guarantee
Pelletizer can prevent the leakage of material in course of normal operation, and after completing to be granulated, it can be from discharge bucket 3
Discharge.In operation process, the opening and closing of capping 26 can be driven by opening cylinder 2, and then realize that it discharged
Journey.
Further, the moving knife component includes the moving knife bar 33 being mounted on cutter shaft 32, the both ends of the moving knife bar 33
Leaf paddle 30 is installed by the first bolt 31, the top end surface of the leaf paddle 30 is fixedly installed with moving knife by the second bolt 25
28, the side of the moving knife 28 is provided with blade 27, and the bottom end face of the leaf paddle 30 is provided with for carrying out to crushing plastics
The material casting block 29 of overturning.By above-mentioned moving knife component, during the work time, cutter shaft 32 can drive moving knife bar 33, and by moving
Knife bar 33 drives leaf paddle 30, and then the driving moving knife 28 and material casting block 29 synchronous by leaf paddle 30, and moving knife 28 will be with stationary knife group
Part, which matches, shreds material bag, material casting block 29 will to after chopping material carry out high speed overturning so that material it
Between generate frictional heat generation.
Further, the stationary knife component includes stationary knife 24, and the tail portion of the stationary knife 24 is provided with guide rod mounting disc 6, institute
Knife bar mounting disc 6 is stated to be fixedly mounted on the ring flange 7 on 8 outer wall of lower shell by flange bolt 5.Pass through determining for above structure
It can be cooperated between moving knife component in the knife assembly course of work, and then realize the chopping processes of material.
Further, multiple kidney-shaped flange holes for matching with flange bolt 5 are machined on the ring flange 7, and
Realize the adjustment of 6 setting angle of knife bar mounting disc；The section of the stationary knife 24 uses sector crosssection.By using kidney-shaped flange
Hole ensure that stationary knife 24 can be rotated in a certain range, so that user adjusts stationary knife sword according to waste material kind and material
Gap between mouth and moving knife.
Preferably, 0 ~ 15 ° of the adjustable range of the stationary knife 24, the gap between the stationary knife 24 and moving knife 28 are 2 ~ 3mm.
Further, it is cooperatively connected between the lower shell 8 and upper shell 10 using flanged plate 9, is set between flanged plate 9
It is equipped with gasket；Under simplified flange mating surface on stud with rubber asbestos packing_seal, prevent powder and steam from escaping, reduction is made an uproar
Sound, upper shell can make 360 degree rotation relative to lower shell, to dismantle moving knife sharpening, adjust gap blade and maintenance of clean-up.
Further, the top of the above-mentioned upper shell 10 is provided with feed hopper 15, passes through pin shaft on the feed hopper 15
14 are hinged with top blind flange 12, and air hole 13, separate pin in the top blind flange 12 are uniformly machined in the top blind flange 12
One end of axis 14 is fixedly installed with handle 11.During the work time by the top blind flange 12, it can be sealed,
It prevents material from splashing, in addition, ensure that during subsequent heat by the way that top blind flange 12 is arranged, heat preservation can be played
Purpose realizes being rapidly heated to half plastifying state for plastics, and the temperature of material is about 90 ° at this time, then by above-mentioned saturating
Stomata 13 can guarantee during spraying cooling, quickly radiate, ensure that steam can be discharged rapidly.
Further, water inlet pipe 16 is connected in the top sidewall of the upper shell 10, the water inlet pipe 16 passes through automatically controlled
Valve 22 is connected with water supplying pipe 23, and the water supplying pipe 23 is connected with water source.It can be easily to inner barrel by water inlet pipe 16
Cooling water is injected, and then realizes the heat dissipation purpose to material, automation control, Jin Erti can be realized by electric control valve 22
High automatic controlling level.
Further, the upper shell 10 and the bucket of lower shell 8 use multi-layer compound structure, and the cylinder shell of the two uses steel
Coiled sheet system is welded；Liner is made of stainless steel, and inner surface is polished, and the gap filling between liner and cylinder shell is protected
Warm rock wool board prevents from radiating.Pass through polishing, corrosion-resistant, non-sticky material wear-resisting to guarantee.
Further, it is connected with suspension hook 20 on the side wall of the supporting box 17, and access cover is installed on its side wall
Plate 21.Hoisting transportation easily can be carried out to whole equipment by above-mentioned suspension hook 20, pass through 21 energy of access panel
It is enough that easily the transmission mechanism inside supporting box 17 is overhauled.
Further, the crushing that above-mentioned all-in-one machine can be used in the waste materials such as flexible plastic pipe, film, silk, band, piece is granulated,
And mixing coloring can be carried out to virgin material or new old material.It can also be mainly the various oil-free of terylene to chemical fibre waste material, stream is spun, and has oil useless
Silk etc., carries out crushing granulation.
Further, the quantity of the stationary knife component is at least 3 groups.
Preferably, in the present embodiment, the quantity of the stationary knife component is 6 groups, and the quantity of moving knife component is 2 groups.
Embodiment 2:
The method that plastic crushing mixing granulator all-in-one machine recycles plastic granulating described in any one, it is characterised in that it include with
Lower step:
Step1: a certain amount of waste plastics bag is put into inside upper shell 10 and lower shell 8 by feed hopper 15；
Step2: starting motor 19 drives 32 high speed rotation of cutter shaft by motor 19, through high-speed rotating moving knife 28 and stationary knife 24
Between shear action, be cut into fragment；
Step3: the material after chopping is under the influence of centrifugal force along cylinder inboard wall turn；Simultaneously above and below the effect again by leaf slurry 30
It stirs, by the circumferential center position movement of cylinder four；Friction in high-speed rotation between material and between material and cylinder, cutter hub produces
Raw a large amount of frictional heat, is brought rapidly up material to half plastifying state, mutual adhesion is at fritter；
Step4: when material will agglomerate, preprepared quantitative cold water is sprayed by water inlet pipe 16 into cylinder；It is cold
Water encounters the material of heat, and rapid vaporization takes away the heat of surface of material, so that the rapid rearrangement plasticizing of material is at fritter；
Step5: shear action of the material not yet to agglomerate completely again through moving knife 28 and stationary knife 24 is broken into irregular graininess
Material；
Step6: after completing to all crushing materials, cylinder 2 is opened in starting, and then opens capping 26, granular material
It is discharged through discharge bucket 3.
Embodiment 3:
Normal use process of the invention are as follows:
1, unloaded trial operation
It to be instructed to carry out by skilled person to prevent accident occurs when machinery trial.
(1) check in cylinder there are no-sundries.If any should remove.
(2) power turn-on starts motor.Machine should be steady when empty wagons is run, no impact and obvious vibration.If any exception,
Parking checking immediately.
(3) as without exception, empty wagons runs parking checking after 20 minutes.
(4) such as each fastener non-loosening phenomenon, machine phenomenon without exception can be into the dynamic row of load.
2, load operation
(1) after idle running is normal, the continuous duty field investigation not less than two hours is carried out.The technologist before load operation
The temperature and amount of water sprayed when spraying water must be predefined to the material of granulation.The useless film of processing is cleared up, it is desirable that kind
It distinguishes, clean no-sundries.Block should be crushed in advance.
(2) loose material is uniformly added into cylinder.Buildup should be avoided, while material being avoided to be entangled on main shaft.
(3) it should be noted that rated current 30-40A is not to be exceeded in motor load when feeding.If having exceeded, it should slightly delay charging, to
It is gradually added into again after current reduction.
(4) material movement is kept a close eye on.When material, which reaches half plastifying state, starts agglomeration, since material viscosity increases, motor
Load can significantly rise, and electric current significantly increases.It should spray water immediately at this time.
(5) gate, timely blowing are opened.
(6) blowing finishes, and covers tightly flashboard, starts second and operates.Complete within general 7~4 minutes a circulation.
Above-described embodiment is used to illustrate the present invention, rather than limits the invention, in spirit of the invention and
In scope of protection of the claims, to any modifications and changes that the present invention makes, protection scope of the present invention is both fallen within.
Claims (10)
1. plastic crushing mixing granulator all-in-one machine, it is characterised in that: it includes supporting box (17), the supporting box (17)
Motor (19) have been inversely installed in top one end, are equipped with cutter shaft cabinet (18) in the side of motor (19), the cutter shaft cabinet
(18) top braces are equipped with lower shell (8), are equipped with upper shell (10), the cutter arbor box at the top of the lower shell (8)
The cutter shaft (32) arranged vertically is installed, the cutter shaft (32) passes through the center of lower shell (8), and in the case where being located inside body (18)
The internal shaft end of cylinder (8) is equipped with the moving knife component for crushing, be equipped on the inner sidewall of the lower shell (8) for and
The stationary knife component that moving knife component matches；It is equipped with inside the supporting box (17) for connecting motor (19) and cutter shaft (32)
Transmission mechanism.
2. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the transmission mechanism includes peace
Driving pulley on motor (19) output shaft, the driving pulley by belt and driven pulley engaged transmission, it is described from
Movable belt pulley is fixedly mounted on cutter shaft (32), and the cutter shaft (32) is mounted on cutter shaft cabinet (18) by bearing block.
3. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the bottom of the lower shell (8)
Automatic discharge apparatus is installed, the automatic discharge apparatus includes the closure being arranged on lower shell (8) inner sidewall on portion's side wall
It covers (26), the capping (26) is mounted on the piston-rod end for opening cylinder (2), and the unlatching cylinder (2) is fixedly mounted on
In cylinder fixed seat (4), on the outer wall of the lower shell (8), and the position being connected with capping (26) is connected with discharge bucket
(3), surface of discharge bucket (3) setting in Material collecting box for harvesting (1).
4. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the moving knife component includes peace
The both ends of moving knife bar (33) on cutter shaft (32), the moving knife bar (33) are equipped with leaf paddle by the first bolt (31)
(30), the top end surface of the leaf paddle (30) is fixedly installed with moving knife (28) by the second bolt (25), the moving knife (28)
Side is provided with blade (27), and the bottom end face of the leaf paddle (30) is provided with the material casting block for being overturn to crushing plastics
(29).
5. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the stationary knife component includes fixed
The tail portion of knife (24), the stationary knife (24) is provided with guide rod mounting disc (6), and the knife bar mounting disc (6) passes through flange bolt (5)
It is fixedly mounted on the ring flange (7) on lower shell (8) outer wall.
6. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: add on the ring flange (7)
Work has multiple kidney-shaped flange holes for matching with flange bolt (5), and realizes the tune of knife bar mounting disc (6) setting angle
It is whole；The section of the stationary knife (24) uses sector crosssection.
7. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the lower shell (8) and upper
It is cooperatively connected between cylinder (10) using flanged plate (9), is provided with gasket between flanged plate (9)；The above-mentioned upper shell
(10) it is provided at the top of feed hopper (15), is hinged with top blind flange (12), institute by pin shaft (14) on the feed hopper (15)
It states and is uniformly machined on top blind flange (12) air hole (13), one end on the top blind flange (12) far from pin shaft (14) is fixed
Handle (11) are installed.
8. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the top of the upper shell (10)
It is connected on portion's side wall water inlet pipe (16), the water inlet pipe (16) is connected by electric control valve (22) with water supplying pipe (23), described
Water supplying pipe (23) is connected with water source.
9. plastic crushing mixing granulator all-in-one machine according to claim 1, it is characterised in that: the upper shell (10) and under
Cylinder (8) bucket uses multi-layer compound structure, and the cylinder shell of the two is rolled using steel plate to be welded；Liner uses stainless steel
At inner surface is polished, the gap filling heat preservation rock plate between liner and cylinder shell.
10. the method that plastic granulating is recycled using plastic crushing mixing granulator all-in-one machine described in claim 1-9 any one,
It is characterized in that it the following steps are included:
Step1: a certain amount of waste plastics bag is put into upper shell (10) by feed hopper (15) and lower shell (8) is internal；
Step2: starting motor (19) drives cutter shaft (32) high speed rotation by motor (19), through high-speed rotating moving knife (28)
Shear action between stationary knife (24), is cut into fragment；
Step3: the material after chopping is under the influence of centrifugal force along cylinder inboard wall turn；Simultaneously by the effect again of leaf slurry (30)
Under stir, by the circumferential center position movement of cylinder four；Friction in high-speed rotation between material and between material and cylinder, cutter hub
A large amount of frictional heat is generated, is brought rapidly up material to half plastifying state, mutual adhesion is at fritter；
Step4: when material will agglomerate, preprepared quantitative cold water is sprayed by water inlet pipe (16) into cylinder；
Cold water encounters the material of heat, and rapid vaporization takes away the heat of surface of material, so that the rapid rearrangement plasticizing of material is at fritter；
Step5: shear action of the material not yet to agglomerate completely again through moving knife (28) and stationary knife (24) is broken into irregular
Granular material；
Step6: after completing to all crushing materials, cylinder (2) are opened in starting, and then open capping (26), graininess
Material is discharged through discharge bucket (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910064310.2A CN109624125A (en) | 2019-01-23 | 2019-01-23 | Plastic crushing mixing granulator all-in-one machine and granulation recovery method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910064310.2A CN109624125A (en) | 2019-01-23 | 2019-01-23 | Plastic crushing mixing granulator all-in-one machine and granulation recovery method |
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| CN109624125A true CN109624125A (en) | 2019-04-16 |
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ID=66063314
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910064310.2A Pending CN109624125A (en) | 2019-01-23 | 2019-01-23 | Plastic crushing mixing granulator all-in-one machine and granulation recovery method |
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| CN (1) | CN109624125A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112078049A (en) * | 2020-09-04 | 2020-12-15 | 余斌 | Energy-saving plastic granulator |
| CN114833963A (en) * | 2022-07-04 | 2022-08-02 | 烟台亮彩塑料科技有限公司 | Melting granulation device with self-cleaning function |
| CN116922622A (en) * | 2023-08-04 | 2023-10-24 | 江苏贝尔机械有限公司 | A vertical delabeling machine for waste plastic bottle recycling |
| CN119778663A (en) * | 2024-12-31 | 2025-04-08 | 中国特种设备检测研究院 | Buried gas pipeline stress monitoring system |
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| CN2147084Y (en) * | 1992-12-12 | 1993-11-24 | 胡二云 | Plastic chemical fibre mixing prilling machine |
| CN102717450A (en) * | 2012-05-16 | 2012-10-10 | 常州市第三轻工机械有限公司 | Granulating machine |
| CN103085196A (en) * | 2011-11-03 | 2013-05-08 | 常州信雷迪特电子系统工程有限公司 | Multifunctional aggregate machine |
| CN209599623U (en) * | 2019-01-23 | 2019-11-08 | 宜昌市福沃特科技有限公司 | Plastic crushing mixing granulator all-in-one machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2147084Y (en) * | 1992-12-12 | 1993-11-24 | 胡二云 | Plastic chemical fibre mixing prilling machine |
| CN103085196A (en) * | 2011-11-03 | 2013-05-08 | 常州信雷迪特电子系统工程有限公司 | Multifunctional aggregate machine |
| CN102717450A (en) * | 2012-05-16 | 2012-10-10 | 常州市第三轻工机械有限公司 | Granulating machine |
| CN209599623U (en) * | 2019-01-23 | 2019-11-08 | 宜昌市福沃特科技有限公司 | Plastic crushing mixing granulator all-in-one machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112078049A (en) * | 2020-09-04 | 2020-12-15 | 余斌 | Energy-saving plastic granulator |
| CN112078049B (en) * | 2020-09-04 | 2021-04-09 | 南通瑞智新材料科技有限公司 | Energy-saving plastic granulator |
| CN114833963A (en) * | 2022-07-04 | 2022-08-02 | 烟台亮彩塑料科技有限公司 | Melting granulation device with self-cleaning function |
| CN114833963B (en) * | 2022-07-04 | 2022-09-02 | 烟台亮彩塑料科技有限公司 | Melting granulation device with self-cleaning function |
| CN116922622A (en) * | 2023-08-04 | 2023-10-24 | 江苏贝尔机械有限公司 | A vertical delabeling machine for waste plastic bottle recycling |
| CN119778663A (en) * | 2024-12-31 | 2025-04-08 | 中国特种设备检测研究院 | Buried gas pipeline stress monitoring system |
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