CN109607285B - PCB small board collecting system - Google Patents

PCB small board collecting system Download PDF

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Publication number
CN109607285B
CN109607285B CN201811652620.8A CN201811652620A CN109607285B CN 109607285 B CN109607285 B CN 109607285B CN 201811652620 A CN201811652620 A CN 201811652620A CN 109607285 B CN109607285 B CN 109607285B
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plate
collecting
board
belt section
horizontal
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CN109607285A (en
Inventor
琚海涛
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Shennan Circuit Co Ltd
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Shennan Circuit Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/24Delivering or advancing articles from machines; Advancing articles to or into piles by air blast or suction apparatus
    • B65H29/241Suction devices
    • B65H29/242Suction bands or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/16Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
    • B65H29/18Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains and introducing into a pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/04Pile receivers with movable end support arranged to recede as pile accumulates
    • B65H31/06Pile receivers with movable end support arranged to recede as pile accumulates the articles being piled on edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00Pile receivers
    • B65H31/26Auxiliary devices for retaining articles in the pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H43/00Use of control, checking, or safety devices, e.g. automatic devices comprising an element for sensing a variable
    • B65H43/08Photoelectric devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1938Veneer sheet

Abstract

The invention relates to a PCB (printed circuit board) small plate collecting system, which comprises an inclined non-damage plate collecting device and a corresponding horizontal conveying belt; the inclined leaning type damage-free plate collecting device comprises a plate collecting conveyer belt mechanism, a plate collecting auxiliary mechanism arranged on the plate collecting conveyer belt mechanism and a plate collecting tool mechanism arranged at the tail end of the plate collecting conveyer belt mechanism; the plate collecting conveying belt mechanism comprises a horizontal plate collecting conveying belt section and an inclined plate collecting conveying belt section, an obtuse included angle is formed between the horizontal plate collecting conveying belt section and the inclined plate collecting conveying belt section, and the plate collecting tooling mechanism is adjacently arranged on the outer side of the tail end of the inclined plate collecting conveying belt section; receive board complementary unit including locating inboard plate adsorption structure and the flexible push pedal structure of slope receipts board conveyer belt section, set up the adsorption drill way that corresponds with plate adsorption structure and the push pedal drill way that corresponds with the flexible push pedal structure on the slope receipts board conveyer belt section. The scheme provided by the invention can prevent the plate from being damaged in the plate folding process and can ensure the production efficiency.

Description

PCB small board collecting system
Technical Field
The invention relates to the technical field of PCB production, in particular to a PCB small board collecting system.
Background
In the Circuit Board production process, a PCB (printed Circuit Board) Board is sometimes cut into small boards by a milling machine as needed to form PCB platelets. Lines, surface pastes, holes and the like can be distributed on the PCB small plate, printing ink, gold layer coating and the like exist on the PCB small plate, the finished small plate is protected without a frame and needs to be delivered to a customer completely without damage, and the requirement on the quality of the finished small plate is high. However, in the conventional technology, the finished small plates are usually collected manually, or collected by a mechanical arm, or collected directly by a drop-off type. The plate collecting modes generally have a problem that the plate is stressed too much in the stacking process, so that the risk of scratching the ink and gold layers on the surface layer of the plate is caused; moreover, when the drop-type collecting plate is adopted, the problem of contact scratch of the plate also exists; in addition, when the manipulator is used for collecting the plate, the action stroke is long, and the speed of the manipulator cannot be matched with the speed of a horizontal line, so that the production efficiency is reduced.
Disclosure of Invention
Based on the PCB small plate collecting system, the plate cannot be damaged in the plate collecting process, and the production efficiency can be ensured.
In order to achieve the purpose, the invention provides the following technical scheme:
a PCB small plate collecting system comprises an inclined leaning type damage-free plate collecting device and a horizontal conveying belt corresponding to the inclined leaning type damage-free plate collecting device;
the inclined leaning type damage-free plate collecting device comprises a flat plate collecting conveyer belt mechanism, a plate collecting auxiliary mechanism arranged on the plate collecting conveyer belt mechanism, and a plate collecting tool mechanism arranged at the tail end of the plate collecting conveyer belt mechanism;
the plate collecting conveyer belt mechanism comprises a horizontal plate collecting conveyer belt section and an inclined plate collecting conveyer belt section connected with the horizontal plate collecting conveyer belt section, an obtuse included angle is formed between the horizontal plate collecting conveyer belt section and the inclined plate collecting conveyer belt section, and the plate collecting tool mechanism is adjacently arranged on the outer side of the tail end of the inclined plate collecting conveyer belt section;
the plate collecting auxiliary mechanism comprises a plate adsorption structure and a flexible push plate structure which are arranged on the inner side of the inclined plate collecting conveyor belt section, and the inclined plate collecting conveyor belt section is provided with an adsorption hole opening corresponding to the plate adsorption structure and a push plate hole opening corresponding to the flexible push plate structure;
the horizontal conveying belt comprises a conveying belt feeding section and a conveying belt discharging section connected with the conveying belt feeding section, and the conveying belt discharging section is adjacent to the horizontal plate collecting conveying belt section of the plate collecting conveying belt mechanism.
In one embodiment, the board collecting auxiliary mechanism further comprises a board sensing detection structure arranged at the bottom of the board collecting tool mechanism, the board sensing detection structure is connected with the flexible push plate structure, and the board sensing detection structure is used for detecting whether the end of the PCB small board moves to the tail end of the inclined board collecting conveyor belt section and contacts with the bottom of the board collecting tool mechanism.
In one embodiment, the plate-collecting tool mechanism comprises a plate-collecting tool main body;
the plate collecting tool main body comprises a plate collecting bottom plate horizontally arranged at the tail end of the inclined plate collecting conveyor belt section and a plate collecting backup plate arranged on the outer side of the plate collecting bottom plate and corresponding to or connected with the plate collecting bottom plate; an obtuse included angle is formed between the plate-folding backup plate and the plate-folding bottom plate, and the plate sensing detection structure is arranged on the plate-folding bottom plate and is adjacent to the tail end of the inclined plate-folding conveyor belt section;
receive board frock mechanism still include with receive board frock moving structure that board frock main part is connected, receive board frock moving structure and be used for the drive receive board frock main part to keeping away from the direction horizontal migration of board conveyer belt section is received in the slope.
In one embodiment, the board collecting auxiliary mechanism further comprises a board thickness detection structure which is arranged on the inner side of the horizontal board collecting conveyor belt section and used for detecting the thickness of the PCB small board, the board thickness detection structure is connected with the board collecting tool moving structure, and the board collecting tool moving structure moves the board collecting tool main body according to the thickness of the PCB small board.
In one embodiment, the plate-folding conveying belt mechanism comprises a conveying belt angle adjusting structure, and the conveying belt angle adjusting structure is correspondingly connected with the inclined plate-folding conveying belt section and used for adjusting the inclination angle of the inclined plate-folding conveying belt section.
In one embodiment, the plate absorbing structure comprises an absorbing cylinder arranged on the inner side of the inclined plate-collecting conveyor belt section, and an absorbing air nozzle connected with the absorbing cylinder, wherein the absorbing air nozzle corresponds to the absorbing hole;
the flexible push plate structure is including locating slope receipts board conveyer belt section inboard and with the flexible drive structure of push pedal that the plate response detected structural connection, and with the flexible plate that pushes away of the flexible drive structural connection of push pedal, the flexibility push away the plate with on the slope receipts board conveyer belt section the push pedal drill way corresponds.
In one embodiment, the plate collecting device further comprises a plate arranging device correspondingly matched with the horizontal conveying belt or/and the horizontal plate collecting conveying belt section;
the plate arranging device comprises a plate quantity detection mechanism and a plate quantity detection mechanism, wherein the plate quantity detection mechanism is arranged on the horizontal conveying belt or on the horizontal collecting conveying belt section and is located at the rear side of the plate quantity detection mechanism, the plate quantity detection mechanism is connected with the plate quantity detection mechanism, the plate quantity detection mechanism is used for detecting the quantity and the size of each row of plates conveyed on the horizontal conveying belt, and the plate arranging mechanism is used for arranging the plates detected by the plate quantity detection mechanism in order.
In one embodiment, the plate number detecting mechanism includes a camera disposed above the horizontal conveying belt or the horizontal plate-folding conveying belt section, and a plate analyzing and judging structure connected to the camera, and the plate analyzing and judging structure is connected to the plate-arranging mechanism.
In one embodiment, the plate sorting mechanism comprises at least one row of plate sorting units arranged on the horizontal plate collecting conveyor belt section, each row of plate sorting units comprises a plurality of plate centering structures arranged in parallel in an aligned mode, and each plate centering structure is connected with the plate analysis and judgment structure;
in the same row of the whole board units, a whole board channel is formed between the two board centering structures, and the width of the whole board channel corresponds to the width of the PCB small board.
In one embodiment, the plate centering structure comprises a plate centering block arranged along the moving direction of the horizontal plate collecting conveyor belt segment, and a lifting structure connected with the plate centering block;
the lifting structure is arranged on the lower side of the horizontal plate folding conveyor belt section and connected with the plate analysis judging structure, and is used for driving the plate centering block to protrude above the horizontal plate folding conveyor belt section or be sunken below the horizontal plate folding conveyor belt section.
According to the technical scheme, the board collecting conveying belt mechanism conveys the PCB small boards to the inclined board collecting conveying belt section from the horizontal board collecting conveying belt section, and when the PCB small boards are conveyed to the inclined board collecting conveying belt section, the board adsorption structure of the board collecting auxiliary mechanism can adsorb the PCB small boards, so that the PCB small boards cannot slide when conveyed on the inclined board collecting conveying belt section. When the PCB small plate is conveyed through the whole board collecting conveying belt mechanism, friction and sliding cannot be generated between the PCB small plate and the board collecting conveying belt mechanism, so that the PCB small plate cannot be scratched or scratched. In addition, when the PCB platelet is conveyed to the position of the platelet collecting tool mechanism through the inclined plate collecting conveyor belt section, the flexible push plate structure can push the PCB platelet away from the inclined plate collecting conveyor belt section and stack the PCB platelet on the platelet collecting tool mechanism. In the process of pushing the board, the flexible pushing board structure is in flexible contact with the PCB small board, and the PCB small board cannot be damaged. In addition, in the stacking process, the small PCB plates are less stressed and are not easy to scratch. In addition, automatic plate collection can be realized, and higher working efficiency can be ensured compared with manual plate collection and mechanical arm plate collection in the traditional technology; compared with a falling type collecting plate in the prior art, the problem of contact scratch of the plate is not easy to generate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic block diagram of a structure of a reclining type atraumatic board collecting device according to an embodiment of the invention;
FIG. 2 is a schematic diagram of a front view of a reclining atraumatic plate retracting device according to an embodiment of the invention;
FIG. 3 is a schematic block diagram of a PCB platelet collection system according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a front view structure of a PCB small board collecting system according to an embodiment of the invention;
FIG. 5 is a schematic block diagram of a PCB small board collecting system (when a whole board collecting device is arranged) according to an embodiment of the present invention;
fig. 6 is a schematic diagram of a top view structure of a PCB panel collecting system (when a whole board device is disposed) according to an embodiment of the present invention.
The reference numbers illustrate:
Figure GDA0002379631770000041
Figure GDA0002379631770000051
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, back, top and bottom … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to fig. 2, the present invention provides an inclined plate retracting device without damage, which includes a flat plate retracting conveyor belt mechanism 200, a plate retracting auxiliary mechanism 400 disposed on the plate retracting conveyor belt mechanism 200, and a plate retracting tool mechanism 500 disposed at the end of the plate retracting conveyor belt mechanism 200. The board conveyer belt mechanism 200 can be used for conveying the PCB small board 10, the board auxiliary mechanism 400 can be used for carrying out auxiliary operation on the PCB small board 10 in the conveying process, the PCB small board 10 can conveniently enter the board collecting tool mechanism 500 under the condition of no sliding and friction, and the board can be automatically collected without damage to the PCB small board 10.
Specifically, the plate folding conveyor belt mechanism 200 may include a horizontal plate folding conveyor belt segment 210 and an inclined plate folding conveyor belt segment 220 connected to the horizontal plate folding conveyor belt segment 210, an obtuse included angle is formed between the horizontal plate folding conveyor belt segment 210 and the inclined plate folding conveyor belt segment 220, and the plate folding tooling mechanism 500 is adjacently disposed at an outer side of a tail end of the inclined plate folding conveyor belt segment 220. The PCB platelet 10 can be horizontally transported by the horizontally disposed horizontal take-up conveyor belt segment 210. In the conveying process, friction and sliding are not easy to generate between the PCB small plate 10 and the flat-plate type horizontal plate-collecting conveying belt section 210, the PCB small plate 10 is not damaged, and the product quality is ensured. Moreover, the inclined board collecting conveyor belt section 220 is obliquely arranged behind the horizontal board collecting conveyor belt section 210, so that the small PCB 10 can be automatically adjusted to be in an inclined state after being conveyed to the inclined board collecting conveyor belt section 220, and the board can be automatically collected on the board collecting tooling mechanism 500 under the action of the board collecting auxiliary mechanism 400. Moreover, an included angle formed between the horizontal board collecting conveyor belt section 210 and the inclined board collecting conveyor belt section 220 is an obtuse angle, so that the inclined board collecting conveyor belt section 220 is gradually inclined towards a direction far away from the horizontal board collecting conveyor belt section 210 in a process of extending downwards from the tail end of the horizontal board collecting conveyor belt section 210, and the inclined angle of the inclined board collecting conveyor belt section 220 can be reduced, so that sliding and friction are not easily generated on the inclined board collecting conveyor belt section 220 in a process of moving the PCB small board 10 along with the inclined board collecting conveyor belt section 220, and the PCB small board is not easily separated from the surface of the inclined board collecting conveyor belt section 220 (for example, the PCB small board is separated from the inclined board collecting conveyor belt section 220 due to overturning and falling).
Moreover, the plate-collecting conveyer mechanism 200 may further include a conveyer angle adjusting structure, which is correspondingly connected to the inclined plate-collecting conveyer section 220 and is used for adjusting the inclination angle of the inclined plate-collecting conveyer section 220. The inclination angle of the inclined plate-collecting conveying belt section 220 can be adjusted through the conveying belt angle adjusting structure, and different plate conveying requirements can be met. For example, when the plate is large and heavy, the inclination angle can be relatively reduced, that is, the obtuse included angle formed between the horizontal plate-folding conveyor belt section 210 and the inclined plate-folding conveyor belt section 220 can be increased; when the plate is relatively small and light, the inclination angle can be relatively increased, that is, the obtuse included angle formed between the horizontal plate-folding conveyor belt section 210 and the inclined plate-folding conveyor belt section 220 can be reduced. Therefore, different plates can smoothly move along with the inclined plate-folding conveying belt section 220, and sliding and friction are not easy to generate between the inclined plate-folding conveying belt section 220. In addition, the specific size of the obtuse included angle formed between the horizontal plate-folding conveyor belt segment 210 and the inclined plate-folding conveyor belt segment 220 can be designed and adjusted according to actual situations.
Further, the plate-retracting and conveying belt mechanism 200 may include a first driving roller 202 and a second driving roller 204 horizontally disposed in parallel, a third driving roller 206 disposed below the second driving roller 204 in parallel, and a flat driving belt 208 sleeved outside the first driving roller 202, the second driving roller 204, and the third driving roller 206. The first driving roller 202, the second driving roller 204 and the third driving roller 206 can drive the flat-plate-shaped driving belt body 208 to circularly move around an annular ring formed by the first driving roller 202, the second driving roller 204 and the third driving roller 206 so as to drive the PCB small plate 10 placed on the driving belt body 208 to move. Moreover, the first driving roller 202, the second driving roller 204, and a portion of the belt sleeved between the first driving roller 202 and the second driving roller 204 form the horizontal plate-collecting belt segment 210. The first driving roller 202 and the second driving roller 204 which are horizontally arranged in parallel can enable the driving belt body 208 which is sleeved between the first driving roller 202 and the second driving roller 204 to be always kept horizontal to form a horizontally arranged horizontal board collecting conveying belt section 210, so that the PCB small board 10 can be horizontally conveyed, the conveying is stable and reliable, and the sliding and the friction are not easy to generate. In addition, the second driving roller 204, the third driving roller 206, and a portion of the belt sleeved between the second driving roller 204 and the third driving roller 206 form the inclined plate-collecting belt segment 220. The third driving roller 206 is arranged at the oblique lower part of the outer side of the second driving roller 204 of the horizontal board collecting conveyor belt section 210, so that the driving belt 208 sleeved between the second driving roller 204 and the third driving roller 206 is always kept in an oblique state, and the PCB small board 10 can move towards the board collecting mechanism 500 along with the oblique board collecting conveyor belt section 220.
Further, the belt angle adjustment structure may include a first roller position adjustment structure connected to the third driving roller 206, or/and a second roller position adjustment structure connected to the second driving roller 204. The position of the third driving roller 206 can be adjusted through the first roller position adjusting structure, so that the inclination angle of the driving belt body 208 connected between the second driving roller 204 and the third driving roller 206 can be adjusted, and the inclination angle of the inclined plate-collecting conveying belt section 220 can be adjusted; in addition, the position of the second driving roller 204 can be adjusted by the second roller position adjusting structure, and the inclination angle of the driving belt 208 connected between the second driving roller 204 and the third driving roller 206 can also be adjusted, that is, the inclination angle of the inclined plate-collecting conveying belt section 220 can be adjusted; in addition, the position of the third driving roller 206 can be adjusted by the first roller position adjusting structure, and the position of the second driving roller 204 can be adjusted by the second roller position adjusting structure, so that the inclination angle of the driving belt 208 connected between the second driving roller 204 and the third driving roller 206 can be adjusted, that is, the inclination angle of the inclined plate-receiving conveying belt segment 220 can be adjusted. Further, the first roller position adjusting structure may include a horizontal position moving structure and may further include a vertical height moving structure, and the position of the third driving roller 206 may be adjusted in a horizontal direction or/and a vertical direction. And the horizontal position moving structure and the vertical height moving structure can be both set as a telescopic driving structure connected with the third driving roller 206, such as a telescopic rod structure driven by a driving motor, or a telescopic rod driven by a hydraulic oil cylinder or an air cylinder, or other telescopic structures. In addition, the second roller position adjusting structure can also comprise a horizontal position moving structure, and the specific structure of the horizontal position moving structure can be the same as or similar to that of the first roller position adjusting structure.
In addition, the auxiliary plate retracting mechanism 400 may include a plate adsorbing structure 410 and a flexible push plate structure 420 disposed inside the inclined plate retracting conveyor belt segment 220, and the inclined plate retracting conveyor belt segment 220 is provided with an adsorbing hole corresponding to the plate adsorbing structure 410 and a push plate hole corresponding to the flexible push plate structure 420. Set up plate adsorption structure 410 through the inboard of receiving board conveyer belt section 220 in the slope, and set up the absorption orifice on the transmission area body 208 on board conveyer belt section 220 surface is received in the slope, make plate adsorption structure 410 can adsorb the PCB platelet 10 on board conveyer belt section 220 is received in the slope through the absorption orifice, can adsorb the plate on board conveyer belt section 220 is received in the slope is surperficial, thereby make the plate can not produce slip and friction on the board conveyer belt section 220 is received in the slope that the slope set up, can not cause the damage to the plate. In addition, through the flexible push plate structure 420 arranged on the inner side of the inclined plate-retracting conveyor belt section 220 and the push plate hole opening on the transmission belt body 208 arranged on the surface of the inclined plate-retracting conveyor belt section 220, when the plate moves to the bottom end of the inclined plate-retracting conveyor belt section 220 along with the inclined plate-retracting conveyor belt section 220, the small PCB plate 10 on the inclined plate-retracting conveyor belt section 220 can be pushed away from the surface of the inclined plate-retracting conveyor belt section, so that the plate is stacked on the plate-retracting tooling mechanism 500 corresponding to the end of the inclined plate-retracting conveyor belt section 220. In addition, a fixed mounting frame may be provided inside the inclined plate-collecting conveyor belt section 220, and the plate suction structure 410 and the flexible push plate structure 420 are provided on the mounting frame.
Moreover, the plate absorbing structure 410 may include an absorbing cylinder disposed inside the inclined plate-retracting conveying belt section 220, and an absorbing air nozzle connected to the absorbing cylinder, the absorbing air nozzle corresponding to the absorbing hole. Can inhale to adsorbing the air cock through adsorbing the cylinder to make and adsorb the air cock and adsorb to the PCB platelet 10 on the board conveyer belt section 220 is received to the slope through adsorbing the drill way, with the plate adsorb on the board conveyer belt section 220 is received to the slope is surperficial. In addition, the adsorption air nozzle can be arranged outside the inclined plate-folding conveying belt section 220, and the adsorption air nozzle is arranged inside the inclined plate-folding conveying belt section 220 and connected with the adsorption air nozzle and the adsorption air cylinder through the air pipe. In addition, the adsorption air nozzle can be set as a sucker. Moreover, the adsorption air nozzle can be fixed on the inner side of the inclined plate-folding conveyor belt section 220 and does not move along with the transmission belt body of the inclined plate-folding conveyor belt section 220.
Further, the plate-retracting auxiliary mechanism 400 may include a plurality of plate suction structures 410 disposed inside the inclined plate-retracting conveyor belt segment 220, and a plurality of suction apertures may be formed on the inclined plate-retracting conveyor belt segment 220. Through setting up a plurality of plate adsorption structure 410, can follow a plurality of positions and receive PCB platelet 10 on the board conveyer belt section 220 to the slope and adsorb for the absorption to the plate is more reliable and more stable. Moreover, the plurality of plate absorbing structures 410 can be uniformly arranged inside the inclined plate-collecting conveyor belt section 220, so that the absorbing stress of the plates is more uniform. In addition, the plurality of plate suction structures 410 may share one or more suction cylinders, and the plurality of suction nozzles may be connected to the suction cylinders through separate air pipes.
In addition, the flexible pushing plate structure 420 may include a pushing plate telescopic driving structure disposed inside the inclined plate-retracting conveyor belt section 220, and a flexible pushing plate connected to the pushing plate telescopic driving structure, where the flexible pushing plate corresponds to a pushing plate hole opening on the inclined plate-retracting conveyor belt section 220. The flexible plate pushing part can be stretched by the push plate stretching and retracting driving structure, so that the flexible plate pushing part extends out of the inclined plate collecting conveyor belt section 220 through the orifice of the push plate, the PCB small plate 10 can be pushed away from the surface of the inclined plate collecting conveyor belt section 220, the plate is overturned and moved towards the plate collecting tool mechanism 500, and finally the plate is stacked on the plate collecting tool mechanism 500. Moreover, the flexible pushing plate component can be set to be a flexible jacking ball, and the flexible jacking ball can extend out of the opening of the pushing plate. Through setting up flexible push pedal spare into flexible jacking ball, can make and carry out the in-process that moves in the jacking to the PCB platelet utilizing flexible jacking ball, make and keep flexible contact throughout between flexible jacking ball and the plate, be difficult for causing the damage to the plate. Moreover, the flexible jacking ball can be also set to be a hollow balloon, and has a good buffering effect. In addition, the flexible push plate member can be arranged into other flexible structures, such as a flexible cushion block or other flexible structures. In addition, the flexible pushing plate member may be made of flexible rubber, flexible cloth, or the like. In addition, the push plate telescopic driving structure can be a telescopic rod structure driven by a motor or a telescopic rod structure driven by an air cylinder.
In addition, the board collecting auxiliary mechanism 400 may further include a board sensing and detecting structure 430 disposed at the bottom of the board collecting tool mechanism 500, and the board sensing and detecting structure 430 is connected to the push board telescoping driving structure of the flexible push board structure 420. This plate response detects structure 430 is used for detecting whether the tip of PCB platelet 10 moves the end that the board conveyer belt section 220 was received in the slope, and with the bottom contact of receiving board frock mechanism 500 or correspond, it is terminal along with the board conveyer belt section 220 is received in the slope to move its bottom when detecting the one end of plate, and when being located the bottom position of receiving board frock mechanism 500, plate response detects structure 430 will trigger the flexible drive structure of push pedal of flexible push pedal structure 420, the flexible drive structure of push pedal will drive flexible push pedal spare and stretch out outside the push pedal drill way, push away the surface that the board received board conveyer belt section 220 with the slope, and make the plate slowly to receiving board frock mechanism 500 direction upset removal, finally stack on receiving board frock mechanism 500. Moreover, the plate sensing and detecting structure 430 may be a trigger switch located at the end of the inclined plate-retracting conveyor belt segment 220, and the end of the plate can be triggered when contacting the trigger switch, and the trigger switch can trigger the flexible push plate structure to move. After the plate is stacked to collecting tooling mechanism 500, the end of the plate can be separated from the trigger switch, the trigger switch can be automatically reset, and the flexible push plate structure can also be automatically reset to prepare for next ejection. In addition, this plate response detects structure 430 still can be connected with foretell plate adsorption structure 410's absorption cylinder, detects the plate at plate response detects structure 430 and when triggering, can close plate adsorption structure 410, no longer adsorbs the plate for flexible push pedal structure 420 can more easily push away the surface that the board pushed away the board and receive board conveyer belt section 220, is more difficult for causing the damage to the board. In addition, the plate sensing structure 430 may be configured as other sensing devices, such as an infrared sensor or a laser sensor.
In addition, the board collecting tool mechanism 500 includes a board collecting tool main body 510 for collecting the PCB small board 10 conveyed by the inclined board collecting conveyor belt segment 220. Specifically, the plate-retracting tool main body 510 may include a plate-retracting bottom plate horizontally disposed at the end of the inclined plate-retracting conveyor belt section 220, and a plate-retracting backup plate disposed at the outer side of the plate-retracting bottom plate and corresponding to or connected to the plate-retracting bottom plate, wherein an obtuse included angle is formed between the plate-retracting backup plate and the plate-retracting bottom plate, and the plate sensing and detecting structure 430 is disposed on the plate-retracting bottom plate and is adjacent to the end of the inclined plate-retracting conveyor belt section 220. The board collecting bottom board of the board collecting tool main body 510 is parallel to the horizontal board collecting conveyor belt section 210, the board collecting backup board is obliquely arranged on the outer side of the board collecting bottom board, a board collecting space of a semi-surrounding structure can be formed on the outer side of the oblique board collecting conveyor belt section 220, and the small PCB boards 10 can be collected. Moreover, above-mentioned flexible push pedal structure 420 can be with the plate to the propelling movement of the receipts board backup plate direction that the slope set up, makes the plate lean on folding on receiving the board backup plate, not only can fold a plurality of PCB platelet 10 and establish together, can also reduce the angle of plate upset, reduces the friction and the impact that receive when the plate leans on together, reduces the damage to the plate. Moreover, an included angle formed between the plate-collecting backup plate and the plate-collecting bottom plate is an obtuse angle, so that the plate-collecting backup plate is inclined towards a direction far away from the inclined plate-collecting conveyor belt section 220 in the process of extending above the plate-collecting bottom plate (the inclined direction of the plate-collecting backup plate is opposite to the inclined direction of the inclined plate-collecting conveyor belt section 220, a large-small trapezoidal space can be formed between the plate-collecting backup plate and the inclined plate-collecting conveyor belt section 220), the plate can be stably stacked and arranged on the plate-collecting backup plate, the plate cannot be overturned towards the inclined plate-collecting conveyor belt section 220, and the plate can be stacked stably and reliably. In addition, in order to reduce the turning angle and distance of the plate members, the distance between the bottom end of the inclined plate-folding conveyor belt section 220 (referring to the position where the inclined plate-folding conveyor belt section 220 is adjacent to the plate-folding bottom plate) and the bottom end of the plate-folding backup plate (referring to the position where the plate-folding bottom plate is connected with the plate-folding backup plate) in the initial condition is slightly larger than the thickness of one plate member. Therefore, in the initial state, the width which can only accommodate one plate is left on the plate collecting bottom plate, so that the distance of pushing the plate from the inclined plate collecting conveyor belt section 220 to the plate collecting backup plate can be reduced to the minimum, the plate stacking speed can be increased, and the impact on the plate in the plate stacking process can be reduced to the minimum. In addition, it should be noted that the plate-retracting bottom plate can be formed on the horizontal table (i.e. the horizontal table is used as the plate-retracting bottom plate), and the plate-retracting backup plate is obliquely arranged on the horizontal table; in addition, a separate plate collecting bottom plate can be arranged; in addition, the plate-closing backup plate can be obliquely placed on the plate-closing bottom plate or directly obliquely connected to the plate-closing bottom plate.
Moreover, the plate collecting tool mechanism 500 may further include a plate collecting tool moving structure 520 connected to the plate collecting tool main body 510, and the plate collecting tool moving structure 520 is configured to drive the plate collecting tool main body 510 to move horizontally in a direction away from the inclined plate collecting conveyor belt section 220. Through setting up receipts board frock moving structure 520, just can be so that receive board frock main body 510's receipts board backup plate after leaning on to fold the plate, can remove receipts board frock main body 510 to the direction of keeping away from slope receipts board conveyer belt section 220, leave sufficient receipts board space in the slope receipts board conveyer belt section 220 outside, can constantly lean on the plate together. Therefore, a small plate collecting space can be reserved between the inclined plate collecting conveyor belt section 220 and the plate collecting tool main body 510, plates on the inclined plate collecting conveyor belt section 220 can be obliquely stacked on the plate collecting backup plate after the flexible push plate structure 420 pushes a small distance, too large impact force cannot be generated on the plates in the plate stacking and collecting process, and the plates cannot be damaged. In addition, the plate-retracting tool moving structure 520 may include a driving motor and a linear moving mechanism connected to the driving motor, and the linear moving mechanism may be connected to the plate-retracting backup plate or the plate-retracting bottom plate of the plate-retracting tool main body, and may move the plate-retracting backup plate and the plate-retracting bottom plate in a direction away from the inclined plate-retracting conveyor belt segment 220. In addition, the plate-retracting tool moving structure 520 may also include a driving cylinder, and a linear moving mechanism connected to the driving cylinder, and the linear moving mechanism may be connected to the plate-retracting backup plate or the plate-retracting bottom plate of the plate-retracting tool main body 510. Moreover, the plate-folding tooling moving structure 520 may be connected to the flexible push plate structure 420, and after the flexible push plate structure 420 completes the push plate movement and resets, the plate-folding tooling moving structure 520 may drive the plate-folding tooling main body 510 to horizontally move a distance in a direction away from the inclined plate-folding conveyor belt segment 220. Moreover, the distance can be the thickness of a small PCB plate, namely, after a plate is obliquely stacked on the plate-collecting backup plate, the plate-collecting backup plate is enabled to move outwards by the thickness of the plate. Like this, can make and keep a less distance all the time between plate on the board backup plate or the board backup plate of receipts and slope receipts board conveyer belt section 220, can reduce the plate upset and fold the impact force that receives when establishing the plate on board backup plate or the board backup plate of receipts, also can establish the plate stack more neatly. Furthermore, depending on the actual situation, it is also possible to make this distance larger than the thickness of one plate.
Furthermore, the board collecting auxiliary mechanism 400 may further include a board thickness detecting structure 440 disposed inside the horizontal board collecting conveyor belt segment 210 and used for detecting the thickness of the PCB small board 10, the board thickness detecting structure 440 is connected to the board collecting tool moving structure 520, and the board collecting tool moving structure 520 moves the board collecting tool main body 510 according to the thickness of the PCB small board 10. By detecting the thickness of the PCB platelet 10 conveyed by the horizontal board receiving conveyor belt segment 210, the board receiving tooling moving structure 520 can drive the board receiving tooling main body 510 to horizontally move the thickness of a plate (or slightly larger than the thickness of a plate) in the direction away from the inclined board receiving conveyor belt segment 220, so that an accommodating space with the thickness of a plate is formed between the bottom of the inclined board receiving conveyor belt segment 220 and the bottom of the board receiving backup plate (or the bottom of the stacked plate at the outermost side of the board receiving backup plate), and the width of only one plate can be reserved on the board receiving bottom plate. The plate thickness detection structure 440 may be a laser thickness gauge or an ultrasonic thickness gauge.
In addition, the board collecting and conveying belt mechanism 200 can be a flat conveying belt, and the surface of the conveying belt is flat and smooth, so that the PCB small board 10 is not easily damaged. Moreover, in this embodiment, the take-up conveyor belt mechanism 200 may be a smooth, thin stainless steel belt. The PCB small plate 10 can be conveyed through the stainless steel belt instead of a roller or a polymerized plastic horizontal roller conveying belt, the PCB small plate 10 can be conveyed, the multi-directional sliding can be realized, and the quality problems of PCB small plate scratch, printing ink, gold layer damage and the like can be avoided.
In addition, as shown in fig. 3 to 4, the present invention further provides a PCB panel collecting system, which includes the above-mentioned inclined non-damaged panel collecting device, and a horizontal conveying belt 100 corresponding to the inclined non-damaged panel collecting device. The horizontal conveyor belt 100 can convey the small PCB 10 to the board collecting conveyor belt mechanism 200 of the inclined non-damage board collecting device, so as to facilitate subsequent board collecting. The horizontal conveyor belt 100 can convey the PCB small boards 10 one by one, and the PCB small boards 10 can be treated with acid and alkali washing, water washing, and the like during conveyance.
Further, the horizontal conveyor belt 100 may be provided as a roller conveyor belt or a flat conveyor belt. The horizontal conveyor belt 100 may be configured according to specific requirements, i.e., it may be configured as a roller conveyor belt or a flat conveyor belt. Further, the horizontal conveyor 100 may include a conveyor belt entry segment 110 and a conveyor belt exit segment 120, and the conveyor belt exit segment 120 may be adjacent to a horizontal take-up conveyor segment 210 of the take-up conveyor mechanism 200. The PCB small plates 10 to be processed can be orderly placed on the conveying material inlet section 110 in a row, and are conveyed to the conveying belt material outlet section 120 through the horizontal conveying belt 100, in the process, the PCB small plates 10 can be subjected to acid-base washing, water washing and the like, and the processed PCB small plates 10 are conveyed to the horizontal board collecting conveying belt section 210 of the board collecting conveying belt mechanism 200.
In addition, as shown in fig. 5 to fig. 6, the PCB panel collecting system may further include a panel arranging device 300 correspondingly engaged with the horizontal conveying belt 100 or/and the horizontal collecting belt section 210, and the PCB panels 10 may be arranged in order by the panel arranging device 300. Furthermore, the plate arranging device 300 may include a plate number detecting mechanism 310 disposed corresponding to the horizontal conveying belt 100 or the horizontal plate receiving conveying belt section 210, and a plate arranging mechanism 320 (the plate number detecting mechanism is disposed at a front position of the plate arranging mechanism, that is, the plate number detecting mechanism is closer to the horizontal conveying belt 100) disposed on the horizontal plate receiving conveying belt section 210 and located at a rear side of the plate number detecting mechanism 310, the plate arranging mechanism 320 is connected to the plate number detecting mechanism 310, the plate number detecting mechanism 310 is configured to detect the number and size of plates conveyed on the horizontal conveying belt 100, and the plate arranging mechanism 320 is configured to arrange plates detected by the plate number detecting mechanism 310 in order. The PCB platelets 10 conveyed and processed by the horizontal conveyor belt 100 are inclined and arranged irregularly, while the irregularly arranged PCB platelets 10 are conveyed to the horizontal board collecting conveyor belt section 210, the plate number detection mechanism 310 of the board arranging device 300 detects and calculates and analyzes the number and the size of each row of PCB platelets 10, and the board arranging mechanism 320 automatically arranges the PCB platelets 10 according to the number and the size of the PCB platelets 10 obtained through calculation and analysis, so that the PCB platelets 10 outputting the horizontal board collecting conveyor belt section 210 are orderly and standard, and the PCB platelets can be conveniently conveyed to the inclined board collecting conveyor belt section 220 to be obliquely collected.
Further, the plate number detecting mechanism 310 may include a camera 312 disposed above the horizontal conveying belt 100 or the horizontal plate retracting conveying belt segment 210, and a plate analyzing and judging structure 314 connected to the camera 312, wherein the plate analyzing and judging structure 314 is connected to the plate arranging mechanism 320. The camera 312 disposed above the horizontal conveyor belt 100 or the horizontal board collecting conveyor belt section 210 can take a picture of each row of PCB platelets 10 on the horizontal conveyor belt 100 or the horizontal board collecting conveyor belt section 210, and transmit the picture information to the board analyzing and determining structure 314. The board analyzing and determining structure 314 performs calculation analysis on the photo information to obtain the number and size information of each row of PCB platelets 10. Moreover, the board analyzing and determining structure 314 transmits the obtained number and size information of each row of PCB platelets 10 to the board arranging mechanism 320 disposed on the horizontal board collecting conveyor belt section 210, so that in the process of conveying the PCB platelets 10 onto the horizontal board collecting conveyor belt section 210, the board arranging mechanism 320 arranges each row of PCB platelets 10, and each row of PCB platelets 10 is kept orderly. Moreover, in this embodiment, the camera 312 may be disposed above the discharging section 120, and by disposing the camera 312 at the end of the horizontal conveying belt 100, it is convenient to photograph and detect the state of the PCB platelet 10 before being conveyed to the horizontal board collecting conveying belt section 210, because the state of the PCB platelet 10 is the final state at this time, the photograph and the detection are more accurate, so that the subsequent whole board mechanism 320 can be adjusted more accurately, and the arrangement of the PCB platelet 10 is more accurate and reliable. Further, in the present embodiment, the video camera 312 described above may be provided as an industrial high-speed camera. Moreover, the plate analyzing and determining structure 314 may be implemented by any commercially available mechanism. In addition, it should be noted that the size information of the PCB platelet 10 can be preset in the plate analyzing and determining structure 314, and the size information of each row of PCB platelets conveyed on the horizontal conveying belt 100 can be determined by comparing the PCB platelet 10 obtained by photographing with a preset value.
Furthermore, the plate alignment mechanism 320 may include at least one row of plate alignment units disposed on the horizontal plate-retracting conveyor belt segment 210, each row of plate alignment units may include a plurality of plate alignment structures 322 aligned side by side, and each plate alignment structure 322 is connected to the plate analysis and determination structure 314. Also, in the same row of the whole board unit, a whole board passage having a width corresponding to the width of the PCB panel 10 may be formed between the two board centering structures 322. Like this, can form the whole board passageway of at least one row on horizontal board conveyer belt section 210 of receiving, accessible plate analysis judges structure 314 to control whole board passageway moreover, makes whole board passageway and PCB platelet 10 one-to-one, is convenient for arrange in order each row of PCB platelet 10. Moreover, the number and the size of the PCB platelets 10 obtained by analyzing and calculating the plate analyzing and judging structure 314 can be adjusted according to the number and the width of the whole board channels, so as to adapt to PCB platelets with different numbers and sizes, and thus the adjustment of the PCB platelets 10 is more accurate and reliable. The PCB small plates are arranged in order by the width of the on-site whole plate channel corresponding to the width of the PCB small plates. Furthermore, the width of the whole board channel can be slightly larger than that of the PCB small board, so that the PCB small board can smoothly pass through the whole board channel, and the PCB small board can be tidier and more reliable. In addition, it should be noted that the width of the whole board channel can be designed in advance according to the width of the PCB small board to be transported.
Moreover, in some embodiments, the plate alignment mechanism 320 may include two rows of plate alignment units disposed on the horizontal plate-collecting conveyor belt section 210, wherein a width between two adjacent plate alignment structures 322 of one row of plate alignment units is greater than a width between two adjacent plate alignment structures 322 of the other row of plate alignment units. Therefore, the whole board channels with different widths can be formed between the whole board units in different rows, so that the whole board units in different rows can correspond to the PCB small boards 10 with different widths, and the PCB small boards with different sizes can be arranged. In addition, the plate-arranging mechanism 320 may include a row of plate-arranging units disposed on the horizontal plate-retracting conveyor belt segment 210, and may also include three or more rows of plate-arranging units disposed on the horizontal plate-retracting conveyor belt segment 210, so as to meet various plate-arranging requirements.
Further, the plate centering structure 322 may include a plate centering block disposed along the moving direction of the horizontal plate-collecting conveyor belt segment 210, and a lifting structure connected to the plate centering block. Moreover, the lifting structure is disposed at the lower side of the horizontal plate retracting conveyor belt segment 210 and connected to the plate analyzing and determining structure 314, for driving the plate alignment block to protrude above the horizontal plate retracting conveyor belt segment 210 or to be recessed below the horizontal plate retracting conveyor belt segment 210. That is, the lifting structure connected with the plate analysis and judgment structure 314 is arranged, the lifting structure corresponding to the analysis and calculation result of the plate analysis and judgment structure 314 is lifted, the plate centering blocks connected with the lifting structure are lifted to the upper part of the horizontal plate receiving conveying belt section 210 or are lowered to the lower part of the horizontal plate receiving conveying belt section 210, a plurality of plate centering blocks can be lifted out of the upper part of the horizontal plate receiving conveying belt section 210, a plurality of whole plate passages can be formed among the plate centering blocks, the whole plate passages are in one-to-one correspondence with a plurality of PCB small plates 10, the whole plate passages correspond to the PCB small plates in quantity and width.
For example, two rows of plate units, namely a first plate unit and a second plate unit, may be provided, wherein the first plate unit is close to the horizontal conveyor belt 100, and the second plate unit is provided at the rear side of the first plate unit. And the first full plate unit may include seven aligned plate centering structures 322, and six full plate passages may be formed between the seven plate centering structures 322. And the second integer plate unit may include five plate centering structures 322 arranged in alignment, and four integer plate passages may be formed between the five plate centering structures 322. When six small PCB plates 10 are detected in each row at the tail end of the horizontal conveying belt 100 through photographing, all plate centering structures 322 of the first whole plate unit can be enabled to rise through the plate analysis and judgment structure 314, all plate centering structures 322 of the second whole plate unit can be enabled to descend, six whole plate channels corresponding to the six small PCB plates 10 one by one are formed, and the six small PCB plates can be conveniently arranged; when four small PCB plates are detected in each row at the tail end of the horizontal conveying belt 100 through photographing, all plate centering structures 322 of the second whole plate unit can be enabled to rise through the plate analysis and judgment structure 314, all plate centering structures 322 of the first whole plate unit can be enabled to descend, four whole plate channels corresponding to the four small PCB plates 10 one by one are formed, and the four small PCB plates can be conveniently arranged; when three PCB small plates are detected in each row at the tail end of the horizontal conveying belt 100 through photographing, the plate analysis and judgment structure 314 is used for enabling the second, fourth and sixth plate centering structures 322 of the first whole plate unit to descend, enabling other plate centering structures 322 of the first whole plate unit to rise, enabling all plate centering structures 322 of the second whole plate unit to descend, and forming three whole plate channels corresponding to the three PCB small plates one by one, so that the arrangement of the three PCB small plates is facilitated; when shooing and detecting that every row at horizontal conveyor belt 100 end has two PCB platelets, can judge the second that structure 314 made the whole board unit of second through plate analysis, fourth plate centering structure descends to other plate centering structure 322 that make the whole board unit of second all rise, and make all plate centering structure 322 of first whole board unit all descend, form with two whole board passageways of two PCB platelet one-to-one, be convenient for arrange two PCB platelets in order.
Also, each plate centering block may include a feed plate corresponding to the end of the horizontal conveyor belt 100, and a dividing straight plate connected to the feed plate. The feeding plate can guide the PCB small plate 10, so that the PCB small plate 10 can smoothly enter between the two distributing straight plates. Moreover, in the same row of plate centering structure 322, the distance between the feeding plates of the two plate centering blocks is greater than the distance between the two corresponding distributing straight plates, and the distance between the two distributing straight plates corresponds to the width of the PCB small plate 10. Thus, a whole board channel with a larger inlet and a smaller outlet can be formed between the two board centering blocks, so that the small PCB 10 can smoothly enter the whole board channel and can be tidied between the two distributing straight boards. Further, both side surfaces of the feeding plate can extend from one end close to the horizontal conveying belt 100 to the material-separating straight plate, and simultaneously gradually incline towards the outer side surface of the material-separating straight plate, so as to form a conical structure. By setting the feeding plate to be a tapered structure, the small PCB 10 can be smoothly guided into the whole plate channel between the distributing straight plates along the inclined side of the feeding plate, and meanwhile, the small PCB 10 is not scratched and damaged. Furthermore, both sides of the feeding plate can be set to be arc-shaped sides, so that the guiding effect is better.
In addition, the plate-retracting conveyor belt mechanism 200 (including the horizontal plate-retracting conveyor belt segment and the inclined plate-retracting conveyor belt segment) may include a plurality of conveying belt sub-bodies arranged side by side, a belt body gap is formed between two adjacent conveying belt sub-bodies, and the plate centering block is disposed in the belt body gap. Thus, the plate collecting and conveying belt mechanism 200 and the plate centering structure 322 can be arranged independently, so that the normal operation of the plate collecting and conveying belt mechanism 200 can be ensured, and the normal operation of the plate centering structure 322 can also be ensured. In addition, still can set up fixed flat-plate filling structure in the area body clearance department of plate centering structure 322 both sides, pack the area body clearance, make receipts board conveyer belt mechanism 200 keep leveling, guarantee that PCB platelet 10 can normally slide on whole receipts board conveyer belt mechanism 200, can not fall into the area body clearance, also can not take place the friction with the edge in area body clearance, guarantee that PCB platelet keeps neat, still guaranteed PCB platelet 10's quality. In addition, the adsorption orifice and the push plate orifice can be arranged at the gap of the belt body.
According to the technical scheme, the board collecting conveying belt mechanism conveys the PCB small boards to the inclined board collecting conveying belt section from the horizontal board collecting conveying belt section, and when the PCB small boards are conveyed to the inclined board collecting conveying belt section, the board adsorption structure of the board collecting auxiliary mechanism can adsorb the PCB small boards, so that the PCB small boards cannot slide when conveyed on the inclined board collecting conveying belt section. When the PCB small plate is conveyed through the whole board collecting conveying belt mechanism, friction and sliding cannot be generated between the PCB small plate and the board collecting conveying belt mechanism, so that the PCB small plate cannot be scratched or scratched. In addition, when the PCB platelet is conveyed to the position of the platelet collecting tool mechanism through the inclined plate collecting conveyor belt section, the flexible push plate structure can push the PCB platelet away from the inclined plate collecting conveyor belt section and stack the PCB platelet on the platelet collecting tool mechanism. In the process of pushing the board, the flexible pushing board structure is in flexible contact with the PCB small board, and the PCB small board cannot be damaged. In addition, in the stacking process, the small PCB plates are less stressed and are not easy to scratch. In addition, automatic plate collection can be realized, and higher working efficiency can be ensured compared with manual plate collection and mechanical arm plate collection in the traditional technology; compared with a falling type collecting plate in the prior art, the problem of contact scratch of the plate is not easy to generate.
In addition, according to the technical scheme provided by the invention, the PCB small plates are conveyed to the board collecting conveying belt mechanism in a row-by-row manner through the horizontal conveying belt, and in the process of conveying the PCB small plates through the horizontal conveying belt, the PCB small plates are subjected to acid-base washing and water washing, so that the PCB small plates are inclined and are not arranged neatly; and the PCB platelet that arranges neatly is carrying the in-process of receiving board conveyer belt mechanism, and the camera of the plate detection mechanism of whole board device and plate analysis judge the structure can detect and computational analysis the quantity and the size of every row of PCB platelet, and whole board mechanism can carry out automatic arrangement to the PCB platelet according to the quantity and the size of the PCB platelet that computational analysis obtained, makes the PCB platelet of output receipts board conveyer belt mechanism neat standard, is convenient for follow-up automatic receipts board, can greatly improve the generation efficiency. Moreover, the board collecting and conveying belt mechanism for conveying the PCB small boards is set to be a flat plate type conveying belt, and the PCB small boards cannot be damaged. In addition, the whole board mechanism does not adopt the action of external force whole board, but adopts the mode that the board is progressively corrected in the process of sliding by oneself to align, can not exert external force to the PCB platelet, need not carry out the centering clapper board to every row of PCB platelet (carry out extrusion to every row of PCB platelet from both sides and make its neat), avoid having quality problems such as printing ink drops, the gold layer coating damage of PCB platelet on the PCB platelet, also can avoid the problem of superpose between platelet and the platelet simultaneously and the problem of adjacent platelet flange collision.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (9)

1. A PCB small plate collecting system is characterized by comprising an inclined type damage-free plate collecting device and a horizontal conveying belt corresponding to the inclined type damage-free plate collecting device;
the inclined leaning type damage-free plate collecting device comprises a flat plate collecting conveyer belt mechanism, a plate collecting auxiliary mechanism arranged on the plate collecting conveyer belt mechanism, and a plate collecting tool mechanism arranged at the tail end of the plate collecting conveyer belt mechanism;
the plate collecting conveyer belt mechanism comprises a horizontal plate collecting conveyer belt section and an inclined plate collecting conveyer belt section connected with the horizontal plate collecting conveyer belt section, an obtuse included angle is formed between the horizontal plate collecting conveyer belt section and the inclined plate collecting conveyer belt section, and the plate collecting tool mechanism is adjacently arranged on the outer side of the tail end of the inclined plate collecting conveyer belt section;
the plate collecting auxiliary mechanism comprises a plate adsorption structure and a flexible push plate structure which are arranged on the inner side of the inclined plate collecting conveyor belt section, and the inclined plate collecting conveyor belt section is provided with an adsorption hole opening corresponding to the plate adsorption structure and a push plate hole opening corresponding to the flexible push plate structure;
the horizontal conveying belt comprises a conveying belt feeding section and a conveying belt discharging section connected with the conveying belt feeding section, and the conveying belt discharging section is adjacent to the horizontal plate collecting conveying belt section of the plate collecting conveying belt mechanism;
receive board complementary unit still including locating receive the plate response detection structure of board frock mechanism bottom, the plate response detect the structure with flexible push pedal structural connection, the plate response detects the tip that the structure is used for detecting the PCB platelet and whether moves to the end of slope receipts board conveyer belt section, with receive the bottom contact of board frock mechanism.
2. The PCB platelet collecting system of claim 1, wherein the plate collecting tooling mechanism comprises a plate collecting tooling body;
the plate collecting tool main body comprises a plate collecting bottom plate horizontally arranged at the tail end of the inclined plate collecting conveyor belt section and a plate collecting backup plate arranged on the outer side of the plate collecting bottom plate and corresponding to or connected with the plate collecting bottom plate; an obtuse included angle is formed between the plate-folding backup plate and the plate-folding bottom plate, and the plate sensing detection structure is arranged on the plate-folding bottom plate and is adjacent to the tail end of the inclined plate-folding conveyor belt section;
receive board frock mechanism still include with receive board frock moving structure that board frock main part is connected, receive board frock moving structure and be used for the drive receive board frock main part to keeping away from the direction horizontal migration of board conveyer belt section is received in the slope.
3. The PCB platelet collecting system of claim 2, wherein the plate collecting auxiliary mechanism further comprises a plate thickness detecting structure arranged inside the horizontal plate collecting conveyor belt section and used for detecting the thickness of the PCB platelet, the plate thickness detecting structure is connected with the plate collecting tool moving structure, and the plate collecting tool moving structure moves the plate collecting tool main body according to the thickness of the PCB platelet.
4. The PCB small plate collecting system of claim 1, wherein the plate collecting conveyor belt mechanism comprises a conveyor belt angle adjusting structure, and the conveyor belt angle adjusting structure is correspondingly connected with the inclined plate collecting conveyor belt section and used for adjusting the inclination angle of the inclined plate collecting conveyor belt section.
5. A small board collecting system for PCB according to claim 1, wherein the board absorbing structure comprises an absorbing cylinder disposed inside the inclined board collecting conveyor belt section and an absorbing air nozzle connected with the absorbing cylinder, the absorbing air nozzle corresponding to the absorbing hole;
the flexible push plate structure is including locating slope receipts board conveyer belt section inboard and with the flexible drive structure of push pedal that the plate response detected structural connection, and with the flexible plate that pushes away of the flexible drive structural connection of push pedal, the flexibility push away the plate with on the slope receipts board conveyer belt section the push pedal drill way corresponds.
6. The PCB small board collecting system of claim 1, further comprising a whole board device correspondingly matched with the horizontal conveying belt or/and the horizontal collecting conveying belt section;
the plate arranging device comprises a plate quantity detection mechanism and a plate quantity detection mechanism, wherein the plate quantity detection mechanism is arranged on the horizontal conveying belt or on the horizontal collecting conveying belt section and is located at the rear side of the plate quantity detection mechanism, the plate quantity detection mechanism is connected with the plate quantity detection mechanism, the plate quantity detection mechanism is used for detecting the quantity and the size of each row of plates conveyed on the horizontal conveying belt, and the plate arranging mechanism is used for arranging the plates detected by the plate quantity detection mechanism in order.
7. The PCB small board collecting system of claim 6, wherein the board quantity detecting mechanism comprises a camera arranged above the horizontal conveying belt or the horizontal board collecting conveying belt section, and a board analyzing and judging structure connected with the camera, and the board analyzing and judging structure is connected with the whole board mechanism.
8. The PCB platelet collecting system of claim 7, wherein the plate arranging mechanism comprises at least one row of plate arranging units arranged on the horizontal plate collecting conveyor belt section, each row of plate arranging units comprises a plurality of plate centering structures arranged in side-by-side alignment, and each plate centering structure is connected with the plate analyzing and judging structure;
in the same row of the whole board units, a whole board channel is formed between the two board centering structures, and the width of the whole board channel corresponds to the width of the PCB small board.
9. The PCB small board collecting system of claim 8, wherein the board centering structure comprises a board centering block arranged along the moving direction of the horizontal board collecting conveyor belt section, and a lifting structure connected with the board centering block;
the lifting structure is arranged on the lower side of the horizontal plate folding conveyor belt section and connected with the plate analysis judging structure, and is used for driving the plate centering block to protrude above the horizontal plate folding conveyor belt section or be sunken below the horizontal plate folding conveyor belt section.
CN201811652620.8A 2018-12-30 2018-12-30 PCB small board collecting system Active CN109607285B (en)

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CN109607285A CN109607285A (en) 2019-04-12
CN109607285B true CN109607285B (en) 2020-05-22

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Citations (8)

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CN1646404A (en) * 2002-04-03 2005-07-27 3M创新有限公司 Angled product transfer conveyor
CN202529591U (en) * 2012-03-22 2012-11-14 株洲华德实业有限责任公司 Pneumatic suction plate separating device
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