CN109592481B - Automatic length fixing method and device for flexible thin wire - Google Patents
Automatic length fixing method and device for flexible thin wire Download PDFInfo
- Publication number
- CN109592481B CN109592481B CN201811635162.7A CN201811635162A CN109592481B CN 109592481 B CN109592481 B CN 109592481B CN 201811635162 A CN201811635162 A CN 201811635162A CN 109592481 B CN109592481 B CN 109592481B
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- module
- pulley
- thin wire
- flexible thin
- guide rod
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000002789 length control Methods 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/06—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate singly
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
Abstract
The automatic length fixing device for the flexible thin wire is characterized by comprising a movable pulley set module, a fixed pulley set module, a pulley fixing seat module, a pulley slider module, a guide rod module, a clamping hand module and a conveying module, wherein the fixed pulley set module is fixed on the pulley fixing seat module, the fixed pulley set module and the movable pulley set module are arranged in a staggered mode, and the movable pulley set module is connected with the guide rod module through the pulley slider module and can move up and down in the guide rod module. The invention skillfully designs a method for automatically feeding, automatically loading and automatically fixing the length of a flexible thin wire with micron-sized diameter, high transparency, thinness, easy breakage, easy deformation and weakness, such as an optical fiber, and designs a corresponding mechanical structure device aiming at the method. The method can be well adapted to flexible threads of various diameters having the above common characteristics.
Description
Technical Field
The invention relates to an automatic length fixing method and a device thereof for a flexible thin wire, belonging to a brand new technology in the field of processing and manufacturing the flexible thin wire made of specific materials in industrial production.
Background
The flexible thin wire researched by the project is a uniform type including optical fibers and the like with the characteristics of high transparency, thinness, easiness in breakage, easiness in deformation, fragility and the like, the diameter of the flexible thin wire is usually only a few tenths of millimeters or less, links such as carrying and shearing of the thin wire are indispensable procedures in the production process of the thin wire, the production of the thin wire needs to be transformed from full manual operation to full automatic operation, firstly, the problem is solved by how to solve the problems caused by the essential characteristics of transparency, thinness, easiness in breakage, easiness in deformation, fragility and the like in the automatic production process under the condition that the dependence on manual labor is reduced and the production efficiency is not reduced, and the efficient continuous production can be realized.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic length fixing method and device of a flexible thin wire by taking an automatic length fixing process of the flexible thin wire as a research entry point.
The invention aims to provide a method for stably and automatically finishing length fixing aiming at a flexible thin wire with the characteristics of micron-sized diameter, high transparency, thinness, easiness in breakage, easiness in deformation, weakness and the like.
The technical scheme of the invention is as follows: in a first aspect, an automatic length fixing method for a flexible thin line is characterized by comprising the following steps:
(1) the fixed pulley set module and the movable pulley set module are staggered to form a W-shaped arrangement mode for fixing, the fixed pulley block is arranged above the movable pulley block, and a linear channel is formed between the bottom of the fixed pulley and the top of the movable pulley;
(2) the conveying module stores the flexible thin wire and positions the thin wire at the output channel;
(3) the clamping module horizontally moves to be close to the thin line output channel of the conveying module;
(4) the clamp holds the flexible thin wire, moves in the direction parallel to the pulley fixing seat module, and enables the thin wire to stably enter a channel between the fixed pulley and the movable pulley from the conveying module in the horizontal direction, and to pass through all the pulleys in a linear track and penetrate out;
(5) the clamping module continues to clamp the flexible thin wire at the end of the pulley fixing seat module, and the movable pulley block module drives the flexible thin wire to stably move upwards in the guide rod module until the height of the flexible thin wire exceeds the plane height of the fixed pulley block and stops at the preset height.
In a second aspect, an automatic length control device for flexible thin lines is characterized by comprising: the movable pulley set module is connected with the guide rod module through the pulley sliding block module and can move up and down in the guide rod module.
On the basis of the technical scheme, the clamping hand module comprises a clamping mechanism and a movable sliding table.
The movable sliding table is provided with a vertical pulley fixing seat module and a parallel pulley fixing seat module in two moving directions.
On the basis of the technical scheme, the guide rod module comprises a synchronous wheel, a synchronous belt, a motor and a guide rail, wherein the guide rail is arranged inside the guide rod, the motor drives the synchronous wheel to drive the synchronous belt to move, the pulley block module is connected with the synchronous belt, and the synchronous belt drives the pulley block module to move up and down at a specified position in the guide rod groove and has a locking function.
The conveying module is provided with an output driving mechanism and an output channel mechanism, the output driving mechanism is an air cylinder, and the vertical surface of the output channel faces downwards.
Compared with the prior art, the invention has the beneficial effects that:
the invention skillfully designs a method for automatically feeding, automatically loading and automatically fixing the length of a flexible thin wire with micron-sized diameter, high transparency, thinness, easy breakage, easy deformation and weakness, such as an optical fiber, and designs a corresponding mechanical structure device aiming at the method. The method well solves the problem that how to efficiently finish the working material conveying, loading and length fixing procedures without damaging the processed carrier in a full-automatic mode in the processing and production process of the flexible thin wire which has high transparency, is easy to deform, has high softness and is fragile and can only be finished one by one under the assistance of a microscopic instrument at present. The method can be well suitable for flexible thin wires with various diameters and the common characteristics, and has the advantages of strong compatibility, high efficiency, high automation degree, convenient operation and accurate calculation.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a schematic structural diagram of a conveying module according to the present invention.
Fig. 4 is a schematic structural diagram of a movable pulley set module, a fixed pulley set module, a pulley fixing seat module, a pulley slider module and a guide rod module of the invention.
Wherein: 1-movable pulley block module, 2-fixed pulley block module, 3-pulley fixed seat module, 4-pulley sliding block module, 5-guide rod module, 51-synchronous wheel, 52-synchronous belt, 53-motor, 54-guide rail, 6-clamping hand module, 61-clamping mechanism, 62-movable sliding table, 7-conveying module, 71-output channel, 72-output driving mechanism
Detailed Description
The following describes in detail a specific embodiment of the present invention with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Example (b):
the schematic diagram of the embodiment of the invention is shown in fig. 1, and the automatic length fixing device for the flexible thin wire is characterized by comprising a movable pulley set module (1), a fixed pulley set module (2), a pulley fixing seat module (3), a pulley slider module (4), a guide rod module (5), a clamping hand module (6) and a conveying module (7), wherein the fixed pulley set module (2) is fixed on the pulley fixing seat module (3), the fixed pulley set module (2) and the movable pulley set module (1) are arranged in a staggered manner, and the movable pulley set module (1) and the guide rod module (5) are connected through the pulley slider module (4) and can move up and down in the guide rod module (5);
on the basis of the technical scheme, the clamping hand module (6) comprises a clamping mechanism (61) and a movable sliding table (62).
The movable sliding table (62) is provided with two moving directions of a vertical pulley fixing seat module and a parallel pulley fixing seat module.
On the basis of the technical scheme, as shown in an example of fig. 4, the guide rod module comprises a synchronous wheel (51), a synchronous belt (52), a motor (53) and a guide rail (54), wherein the guide rail (54) is arranged inside the guide rod, the motor (53) drives the synchronous wheel (51) to drive the synchronous belt (52) to move, the pulley slider module (4) is connected with the synchronous belt (52), and the synchronous belt (52) drives the pulley slider module (4) to move up and down at a specified position in the guide rod groove and has a locking function.
As shown in the example of FIG. 3, the conveying module (7) is provided with an output driving mechanism (72) and an output channel mechanism (71), the output driving is a cylinder, and the vertical surface of the output channel faces downwards
On the basis of the device, the embodiment of the invention also provides an automatic length fixing method for the flexible fine line, which comprises the following steps:
(1) the fixed pulley set module (2) and the movable pulley set module (1) are fixed in a W-shaped arrangement mode in a staggered mode, the fixed pulley block is arranged above the movable pulley block, the movable pulley block is arranged below the fixed pulley block, and a linear channel is formed between the bottom of the fixed pulley block and the top of the movable pulley block;
(2) the conveying module (7) stores flexible thin wires and positions the thin wires at the output channel (71);
(3) the clamping module (6) horizontally moves close to the thin line output channel (71) of the conveying module (7);
(4) the clamping hand (61) clamps the flexible thin wire, moves in the direction parallel to the pulley fixing seat module (3), enables the thin wire to stably enter a channel between the fixed pulley and the movable pulley from the conveying module (7) in the horizontal direction, and penetrates through all the pulleys in a linear track and penetrates out;
(5) the clamping module (6) continues to clamp the flexible thin wire at the end of the pulley fixing seat module, and the movable pulley block module (1) drives the flexible thin wire to stably move upwards in the guide rod module (5) until the height of the flexible thin wire exceeds the plane height of the fixed pulley block (2) and stops at a preset height.
The working principle of the invention is as follows: the flexible thin line is fed into an initial linear channel formed by the fixed pulley block (2) and the movable pulley block (1) from the conveying mechanism (7) through the clamping module (6) and stably passes through the clamping module, and then the movable pulley block (1) slides upwards in the guide rod (5) to drive the flexible thin line to stably stretch upwards to a preset length under the condition that the conveying mechanism (7) continuously supplies work materials.
It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (5)
1. The automatic length fixing device for the flexible thin wire is characterized by comprising a movable pulley set module, a fixed pulley set module, a pulley fixing seat module, a pulley slider module, a guide rod module, a clamping hand module and a conveying module, wherein the fixed pulley set module is fixed on the pulley fixing seat module, the fixed pulley set module and the movable pulley set module are arranged in a staggered mode, and the movable pulley set module is connected with the guide rod module through the pulley slider module and can move up and down in the guide rod module;
the automatic length fixing method of the flexible fine line comprises the following steps:
(1) the fixed pulley set module and the movable pulley set module are staggered to form a W-shaped arrangement mode for fixing, the fixed pulley block is arranged above the movable pulley block, and a linear channel is formed between the bottom of the fixed pulley and the top of the movable pulley;
(2) a conveying module stores the flexible thin wire and positions the flexible thin wire at an output channel;
(3) the clamping module horizontally moves to be close to the flexible thin wire output channel of the conveying module;
(4) the clamp holds the flexible thin wire, moves in the direction parallel to the pulley fixing seat, and enables the flexible thin wire to stably enter a channel between the fixed pulley and the movable pulley from the conveying module in the horizontal direction, and to pass through all the pulleys in a linear track and penetrate out;
(5) the clamping module continues to clamp the flexible thin wire at the end of the pulley fixing seat module, and the movable pulley block module drives the flexible thin wire to stably move upwards in the guide rod module until the height of the flexible thin wire exceeds the plane height of the fixed pulley block and stops at the preset height.
2. The automatic length control device for the flexible fine wire according to claim 1, wherein the gripper module includes a gripping mechanism and a moving slide table.
3. The automatic length control device for the flexible thin wire according to claim 2, wherein the moving slide table is provided with two moving directions of a vertical pulley holder module and a parallel pulley holder module.
4. The automatic length control device for the flexible thin wire as claimed in claim 1, wherein the guide rod module comprises a synchronous wheel, a synchronous belt, a motor, a guide rail, wherein the guide rail is arranged inside the guide rod, the motor drives the synchronous wheel to drive the synchronous belt to move, the pulley block module is connected with the synchronous belt, the synchronous belt drives the pulley block module to move up and down at a designated position in the guide rod groove, and the automatic length control device has a locking function.
5. An apparatus according to claim 1, wherein said transport module is provided with an output driving mechanism and an output passage mechanism, said output driving mechanism is a cylinder, and said output passage mechanism is directed vertically downward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811635162.7A CN109592481B (en) | 2018-12-29 | 2018-12-29 | Automatic length fixing method and device for flexible thin wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811635162.7A CN109592481B (en) | 2018-12-29 | 2018-12-29 | Automatic length fixing method and device for flexible thin wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109592481A CN109592481A (en) | 2019-04-09 |
| CN109592481B true CN109592481B (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811635162.7A Active CN109592481B (en) | 2018-12-29 | 2018-12-29 | Automatic length fixing method and device for flexible thin wire |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111570679B (en) * | 2020-05-27 | 2022-02-18 | 广州沧恒自动控制科技有限公司 | Automatic flexible thin wire connection system and method |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4422583A (en) * | 1981-12-14 | 1983-12-27 | Usm Corporation | Wire feeder |
| WO2016097099A1 (en) * | 2014-12-17 | 2016-06-23 | Philip Morris Products S.A. | Method and apparatus for supplying a continuous thread to a filter making machine |
| CN206126465U (en) * | 2016-07-20 | 2017-04-26 | 梁启明 | A send a tub device for medical pipe |
| CN206798820U (en) * | 2017-04-18 | 2017-12-26 | 威海威高血液净化制品有限公司 | A kind of linear receipts silk device of hollow-fiber film |
| CN207046594U (en) * | 2017-08-19 | 2018-02-27 | 深圳市君鸿宇科技有限公司 | A kind of feeding device of fixed length wire cutting machine |
| CN108313812A (en) * | 2017-12-28 | 2018-07-24 | 梁启明 | A kind of pipe-conveying device of conduit |
| CN207917228U (en) * | 2018-02-11 | 2018-09-28 | 唐山中科领航智能装备有限公司 | A kind of steels strapping wire feed storage silk device |
| CN108839879A (en) * | 2018-07-30 | 2018-11-20 | 南京冠智控科技有限公司 | A kind of automatic segmentation device of continuous deoxidier |
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