CN109590764B - An automated production line for grid plates and a working method thereof - Google Patents

An automated production line for grid plates and a working method thereof Download PDF

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Publication number
CN109590764B
CN109590764B CN201910065893.0A CN201910065893A CN109590764B CN 109590764 B CN109590764 B CN 109590764B CN 201910065893 A CN201910065893 A CN 201910065893A CN 109590764 B CN109590764 B CN 109590764B
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steel
automatic
welding
longitudinal
twisting
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CN109590764A (en
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张敏强
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Suzhou Huke Intelligent Technology Co ltd
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Suzhou Huke Intelligent Technology Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)
  • Wire Processing (AREA)

Abstract

The invention discloses an automatic production line for grid plates, which comprises the following steps: the device comprises a feeding mechanism, a twisting square steel press welding mechanism, an automatic sawing mechanism, a banding welding mechanism, a special-shaped cutting mechanism, an automatic blanking mechanism and a control device, wherein the feeding mechanism, the twisting square steel press welding mechanism, the automatic sawing mechanism, the banding welding mechanism, the special-shaped cutting mechanism and the automatic blanking mechanism are all connected with the control device; according to the invention, the steel strip is fed, the twisted square steel feeding mechanism finishes automatic feeding of the twisted square steel, the automatic press welding mechanism automatically presses the twisted square steel and the steel strip, the automatic sawing mechanism performs sawing according to the required size, the steel strip automatic feeding mechanism automatically conveys the edge-wrapping plates for edge sealing to two ends of the grid plate, the edge welding mechanism finishes welding of the edge-wrapping plates, the special-shaped cutting mechanism performs special-shaped cutting on the edge-wrapping plates, and finally the automatic blanking mechanism finishes blanking, so that the whole processing is realized, the production efficiency of the automatic press welding mechanism is greatly improved, and the processing quality of the automatic press welding mechanism is also improved.

Description

Automatic production line for grid plate and working method thereof
Technical Field
The invention belongs to the technical field of grid plates, and particularly relates to an automatic production line for a grid plate and a working method thereof.
Background
With the rapid development of social economy, various industries are continuously developing. The same is true in the field of grid plates, and at present, although automatic production is realized in the processing of grid plates, however, the feeding of current production line is mostly carried out by manual work, and the processing of follow-up twisted square steel feeding and edge covering plates is mostly semi-automatic, and automatic production cannot be realized.
The method comprises the steps of feeding a steel strip coil in a manual mode in the grid plate processing process, cutting the steel strip coil according to the required size after the steel strip coil is cut to the next process after the steel strip coil is cut to the required size, overturning the cut steel strip and placing the steel strip coil at a designated feeding position, wherein the whole process needs to be processed by people with different batches in sections;
Meanwhile, in the processing process of the grid plate, after the edge wrapping of the grid plate is finished, special-shaped cutting is required to be carried out on the grid plate according to requirements, and the traditional processing mode often needs to be manually carried out, so that even if some conventional producers adopt equipment for cutting, the cutting part is fixed, and the requirement of mobile cutting cannot be met;
the manual cutting seriously affects the processing efficiency and the processing quality, so that the production equipment for processing the grid plate is still to be improved.
Disclosure of Invention
The invention aims to overcome the defects, and aims to provide an automatic production line for grid plates, which has the advantages of simple structure, reasonable design, easy production, high degree of automation, reduced manual labor and improved working efficiency.
In order to achieve the above purpose, the invention provides an automatic production line for grid plates, which comprises a feeding mechanism, a twisting square steel press welding mechanism, an automatic sawing mechanism, an edge sealing welding mechanism, a special-shaped cutting mechanism, an automatic discharging mechanism and a control device, wherein the feeding mechanism, the twisting square steel press welding mechanism, the automatic sawing mechanism, the edge sealing welding mechanism, the special-shaped cutting mechanism and the automatic discharging mechanism are all connected with the control device;
The feeding mechanism is internally provided with a coil breaking mechanism, a flat-opening mechanism, a longitudinal cutting mechanism and a steel belt twisting mechanism, wherein the flat-opening mechanism is arranged at the rear of the coil breaking mechanism, the longitudinal cutting mechanism is arranged at the rear of the flat-opening mechanism, and the steel belt twisting mechanism is arranged at the rear of the longitudinal cutting mechanism;
the automatic pressure welding mechanism is arranged behind the steel strip twisting mechanism, the twisting square steel feeding mechanism is arranged on one side of the automatic pressure welding mechanism, and the output end of the twisting square steel feeding mechanism is connected with the square steel feeding end of the automatic pressure welding mechanism;
The automatic sawing mechanism is provided with a machine base and a sawing mechanism, the sawing mechanism is arranged at the rear of the twisting square steel pressure welding mechanism, and the sawing mechanism is arranged above the machine base;
the edge sealing welding mechanism is internally provided with a steel belt automatic feeding mechanism and a welding mechanism, the welding mechanism is arranged at the rear of the sawing mechanism, the steel belt automatic feeding mechanism is arranged at one side of the welding mechanism, and the output end of the steel belt automatic feeding mechanism is connected with a steel belt feeding port of the welding mechanism through a limiting plate;
The special-shaped cutting mechanism is arranged at the rear of the edge sealing welding mechanism, the frame is arranged in the special-shaped cutting mechanism, the cutting workbench is arranged on the frame, a group of first installation frames which are oppositely arranged are arranged on the inner side of the cutting workbench, a group of electric rollers used for driving the grid plate are arranged between the first installation frames, an electric roller driving mechanism used for driving the electric rollers to rotate is arranged below the electric rollers, a cutting mechanism is arranged at one end of a feeding port of the cutting workbench, the cutting mechanism is movably connected with the cutting workbench, and the automatic discharging mechanism is arranged above the special-shaped cutting mechanism.
The coil breaking mechanism is provided with a base, a rotating shaft is arranged on the base, a coil breaking driving mechanism is arranged on one side of the base, and the output end of the coil breaking driving mechanism is connected with the rotating shaft;
The flat-open mechanism is internally provided with a flat-open machine seat, the flat-open machine seat is concave, two sides of the flat-open machine seat are provided with second installation frames, the outer sides of the first installation frames are provided with flat-open driving mechanisms, a group of flat-open rollers are arranged between the two second installation frames, and the output end of the flat-open driving mechanism is connected with the flat-open rollers;
the longitudinal cutting mechanism is internally provided with a longitudinal cutting machine seat, two sides of the longitudinal cutting machine seat are provided with second mounting frames, a group of longitudinal cutting rollers are arranged between the second mounting frames, a longitudinal cutting driving mechanism is arranged outside the second mounting frame at one side, and the output end of the longitudinal cutting driving mechanism is connected with the longitudinal cutting rollers;
the steel belt twisting mechanism is internally provided with a machine base, a group of steel belt twisting rollers and vertical steel belt guide wheels are arranged on the machine base, the steel belt twisting rollers are arranged between the machine base, the steel belt twisting rollers are obliquely arranged, the vertical steel belt guide wheels are arranged at the rear of the steel belt twisting rollers, the outer side of the machine base is provided with a twisting roller driving mechanism, the twisting roller driving mechanism is connected with the steel belt twisting rollers, the steel belt twisting rollers adopt electric bending rollers, a group of upper twisting rollers and a group of lower twisting rollers are arranged, the upper twisting rollers and the lower twisting rollers are all arranged between the machine base, the upper twisting rollers are arranged above the lower twisting rollers, the upper twisting rollers and the lower twisting rollers are all provided with rollers, the rollers are arranged in pairs, and the rollers on the upper twisting rollers and the lower twisting rollers are obliquely arranged from one end to the other end;
At least two groups of guide wheels are arranged in the vertical steel belt guide wheels, a pavement for twisting the steel belt is arranged between the guide wheels, and the pavement is matched with the steel belt twisting roller.
The square steel feeding mechanism is internally provided with a feeding machine seat and a square steel straightening mechanism, one side of the feeding machine seat is provided with a steel placing mechanism for placing a square steel disc, the square steel straightening mechanism is arranged on one side of the steel placing mechanism, the automatic pressure welding mechanism is arranged at the output end of the square steel straightening mechanism, and the steel placing mechanism is connected with the automatic pressure welding mechanism through a feeding plate;
The automatic pressure welding mechanism is provided with a pressure welding machine seat, a workbench is arranged above the pressure welding machine seat, a pressure welding mechanism is arranged above the workbench, a pressing mechanism and a pressing driving mechanism are arranged in the pressure welding mechanism, the pressing mechanism is arranged above the workbench, the pressing driving mechanism is arranged above the pressing mechanism, an straightening machine seat is arranged in the square steel straightening mechanism, and at least one group of straightening mechanisms are arranged on the straightening machine seat.
The straightening mechanism is provided with a first square steel straightening mechanism, a second square steel straightening mechanism and a third square steel straightening mechanism, the first square steel straightening mechanism, the second square steel straightening mechanism and the third square steel straightening mechanism are respectively fixed on a workbench of a straightening machine base through a first fixing plate, a second fixing plate and a third fixing plate, and the rear parts of the first fixing plate and the second fixing plate are connected with the workbench through limiting mechanisms.
According to the automatic saw cutting mechanism, a fixed base is arranged on a machine seat, a fixed transverse frame is arranged on the fixed base, a group of guide rails are arranged on the fixed transverse frame, a screw rod is arranged between the guide rails, a driving mechanism and a saw blade in the saw cutting mechanism are connected with the guide rails in a sliding mode through a fixed sliding plate, a saw blade rotation driving mechanism and a saw blade transverse movement driving mechanism are arranged in the driving mechanism, a speed reducer is arranged at the output end of the saw blade rotation driving mechanism, the speed reducer is coaxially connected with the saw blade, the saw blade transverse movement driving mechanism is arranged on the outer side of the fixed transverse frame, a motor belt pulley is arranged on a rotating shaft at the output end of the saw blade transverse movement driving mechanism, and the motor belt pulley is connected with a belt pulley at the end of the screw rod through a belt.
The welding mechanism for the edge sealing is provided with a group of longitudinal moving mechanisms, a group of transverse moving mechanisms and a welding control device for the edge sealing, wherein the longitudinal moving mechanisms are arranged on the transverse moving mechanisms, one side of each longitudinal moving mechanism is provided with a welding gun, each welding gun is provided with an adjusting mechanism and a welding spot picking mechanism, a hanging mechanism for placing a grid plate top plate is arranged below each longitudinal moving mechanism, a group of position correcting mechanisms are vertically arranged outside the hanging mechanisms, and each longitudinal moving mechanism, each transverse moving mechanism, each welding gun, each hanging mechanism and each position correcting mechanism are connected with the welding control device for the edge sealing.
The cutting mechanism is provided with a position adjusting mechanism, a fixing frame for fixedly installing the cutting mechanism and a cutting gun, wherein the position adjusting mechanism is provided with a group of transverse adjusting mechanisms and a group of longitudinal adjusting mechanisms, the fixing frame is internally provided with a group of transverse fixing bases and longitudinal fixing frames, the transverse adjusting mechanisms are installed on a cutting workbench and are positioned on the outer sides of baffles, the transverse fixing bases are installed on the transverse adjusting mechanisms through sliding bases and are in sliding connection, the longitudinal fixing frames are installed on the tops of the transverse fixing bases, the longitudinal adjusting mechanisms are installed on the longitudinal fixing frames, and the cutting gun is installed on the longitudinal adjusting mechanisms through installation seats and is in sliding connection with the longitudinal fixing frames.
The transverse adjusting mechanism adopts a screw rod sliding table, wherein a transverse sliding table is arranged, one end of the transverse sliding table is provided with a transverse driving motor, one side of the transverse sliding table is provided with a driving chain, a sliding base below the transverse fixed base is arranged on the transverse sliding table, one end of the driving chain is connected with the transverse sliding table, and the other end of the driving chain is connected with the sliding base;
the longitudinal adjusting mechanism adopts a screw rod sliding table module, a longitudinal sliding table is arranged in the screw rod sliding table module, a longitudinal driving motor is arranged at one end of the longitudinal sliding table, a longitudinal driving chain is arranged at one side of the longitudinal sliding table, the lower part of the mounting seat is mounted on the longitudinal sliding table, one end of the longitudinal driving chain is connected with the longitudinal sliding table, and the other end of the longitudinal driving chain is connected with the mounting seat;
The lower part of sliding base and mount pad is equipped with horizontal slider and vertical slider respectively, horizontal slider and vertical slider all are the protruding font that arrives, all are equipped with first sliding base and curb plate in the two, first sliding base wears in the lead screw of horizontal slip table or vertical slip table, the curb plate is connected with corresponding first sliding base or mount pad.
According to the automatic blanking mechanism, the blanking truss is arranged in the automatic blanking mechanism, the blanking mechanism is arranged on the blanking truss, the movable supporting frame is arranged in the blanking mechanism, the blanking manipulator is arranged below the movable supporting frame, the blanking track is arranged on the blanking truss, the movable supporting frame is connected with the blanking track in a sliding mode through the sliding block, and the sliding block is connected with the sliding block driving mechanism.
The invention discloses a working method of an automatic production line for grid plates, which comprises the following steps of:
1) Firstly, a coil of steel on a rotating shaft is unfolded through a coil breaking mechanism, an unfolding roller on a unfolding mechanism is used for flattening the unfolded coil of steel after the coil of steel is unfolded, the flattened steel strip is longitudinally cut according to requirements through a longitudinal cutting roller on a longitudinal cutting mechanism, the steel strip after longitudinal cutting is twisted through a steel strip twisting roller in a steel strip twisting mechanism, and the twisted steel strip moves to the next working procedure along a pavement between vertical steel strip guide wheels;
2) When the twisted steel belt moves to a twisted square steel pressure welding mechanism, a twisted square steel feeding mechanism pays out twisted square steel on a steel placing mechanism and straightens the twisted square steel through a square steel straightening mechanism, and the straightened twisted square steel advances continuously forwards until reaching the grooves of the steel belt of the grid plate;
3) Then the automatic pressure welding mechanism presses the grooves on the twisted square steel and the steel belt, and then the steel belt continuously moves forwards with the pressed twisted square steel;
4) The steel strip provided with the twisted square steel enters an automatic sawing mechanism, the automatic sawing mechanism drives a saw blade to saw the steel strip through a saw blade rotation driving mechanism according to the actual required size, in the sawing process, a motor belt pulley is driven to rotate through the saw blade transverse movement driving mechanism, and the motor belt pulley is connected with a belt pulley at the end part of a screw rod through a belt, so that a fixed sliding plate rotates along the screw rod in the process, and the saw blade is in sliding connection with a guide rail through the fixed sliding plate, so that the saw blade is driven to move together in the moving process of the fixed sliding plate along the screw rod, and the position of the saw blade is adjusted;
5) The sawn grid plate enters an automatic edge sealing welding mechanism, an automatic steel belt feeding mechanism in the edge sealing welding mechanism expands edge sealing steel belts and straightens the edge sealing steel belts through a straightening mechanism, the straightened edge sealing steel belts enter the welding mechanism through a through groove on a limiting plate until reaching a designated position of the grid plate, and then the welding mechanism welds the edge sealing steel belts;
6) After welding, the grid plate is added into a special-shaped cutting station, and the grid plate is cut through a cutting gun in a special-shaped cutting mechanism according to actual needs;
7) The cut grid plate is fed through an automatic feeding mechanism, and the processed grid plate is transported to a specified position.
The technical scheme can be seen that the invention has the following beneficial effects:
1. According to the automatic production line for the grid plate, one line of automatic processing is realized from steel strips of raw materials of the grid plate through rolling breaking, flat opening and longitudinal cutting to twisting, automatic feeding of twisted square steel is finished through a twisted square steel feeding mechanism, the twisted square steel is pressed with the steel strips automatically through an automatic press welding mechanism, sawing is carried out according to the required size by an automatic sawing mechanism, the edge-wrapping plates for edge sealing are automatically conveyed to two ends of the grid plate through the steel strip automatic feeding mechanism, welding of the edge-wrapping plates is finished through an edge-sealing welding mechanism, and the automatic production line is further characterized in that the automatic production line comprises the following steps of
The intermittent demand carries out special-shaped cutting on the automatic feeding mechanism through the special-shaped cutting mechanism, and finally the automatic feeding mechanism finishes feeding, so that the whole processing is automatic, a large number of workers are saved, the problem existing in manual processing is well solved, meanwhile, the production efficiency is greatly improved, the processing quality is also improved, and the production demands of better enterprises are met.
2. According to the feeding mechanism, the coil breaking mechanism, the coil opening mechanism, the longitudinal cutting mechanism and the steel belt twisting mechanism are arranged, so that the coil breaking mechanism can sequentially open, longitudinally cut and twist the steel belts on the coil breaking mechanism, the steel belts are directly connected to the grid plate from the original steel belt rings to achieve automation, the processing efficiency and the processing quality of the steel belts are greatly improved, the problem that the production efficiency is affected due to the current manual sectional processing is well solved, rollers on the upper twisting roller and the lower twisting roller are obliquely arranged from one end to the other end, one end of each parallel steel belt can be effectively downwards, the other end of each parallel steel belt is upwards, one end of each parallel steel belt is in an oblique shape, and the parallel steel belt is smoothly fed into a steel belt path between the vertical steel belt guide wheels, so that each parallel steel belt is directly turned into a vertical shape, meanwhile, the guide wheels can well limit the turned steel belt, the steel belt is smoothly moved to the next procedure, and the deviation of the steel belt in the moving process is avoided.
According to the automatic press welding and twisting square steel mechanism for the grid plate, the automatic press welding mechanism is connected with the automatic feeding mechanism for the twisting square steel, so that automatic feeding is achieved, and then the twisting square steel is pressed into the grooves of the grid plate through the pressing mechanism in the press welding mechanism, so that automatic production of feeding and pressing is achieved, the feeding speed of the twisting square steel in the grid plate is improved, meanwhile, the installation speed of the twisting square steel is also improved, and further the production efficiency of the grid plate is effectively improved.
3. The square steel plate is placed on the square steel plate, the square steel plate is paid off through the steel placing mechanism, twisted square steel enters the square steel straightening mechanism, the square steel straightening mechanism is used for straightening the square steel, feeding is convenient to achieve after the square steel plate, the straightening effect and feeding speed of the square steel plate are greatly improved, the steel guiding mechanism is arranged, the twisted square steel can smoothly enter the square steel straightening mechanism, feeding speed of the square steel plate is improved, the twisted square steel is prevented from shifting after the square steel plate is arranged, the first square steel straightening mechanism, the second square steel straightening mechanism and the third square steel straightening mechanism are arranged, the twisted square steel can be straightened, the twisted square steel can be conveniently pressed into grooves in grid plates, the height of the second upper straightening wheel can be adjusted, the straightening wheel and the height adjusting mechanism are arranged, a hand wheel, a screw rod and a track are arranged in the height adjusting mechanism, the track is arranged on a second fixing plate, the screw rod is arranged between the tracks, the screw rod is connected with the hand wheel, a sliding block plate is arranged on the track, the lower part of the sliding block plate is arranged on the track, and the sliding block plate is arranged on the screw rod. The second upper straightening wheel is high to drive the lead screw to rotate through rotating the hand wheel, and the slider plate drives the straightening wheel to move up and down in the process of the rotation of the lead screw, so that the second upper straightening wheel can be height-adjusted according to the actual size of twisted square steel, and the application range of the second upper straightening wheel is further improved.
4. According to the automatic sawing mechanism, the saw blade rotary driving mechanism and the saw blade transverse movement driving mechanism are arranged, so that the saw blade can saw the grid plate, the position of the saw blade can be adjusted, the production efficiency of the automatic sawing mechanism is greatly improved, the machine base is arranged on the outer side of the sawing mechanism, the pressing mechanism is arranged, the grid plate can be limited, the grid plate is prevented from being deviated in the cutting process, and the cutting stability and the cutting accuracy of the automatic sawing mechanism are improved.
5. According to the automatic special-shaped cutting mechanism, the position adjusting mechanism is arranged in the cutting mechanism, so that the transverse position of the cutting mechanism can be adjusted, the longitudinal position of the cutting mechanism can be adjusted according to the requirement, the cutting gun can realize cutting at different positions, and the cutting requirement can be better met.
6. According to the edge sealing welding mechanism, the longitudinal moving mechanism and the transverse moving mechanism are arranged in the welding structure, so that the welding gun is convenient to adjust in the working process, the welding efficiency is greatly improved, the welding precision is effectively improved, meanwhile, the hanging mechanism is convenient to install the top plates at the two ends of the grid plate, the top plates are effectively prevented from sliding downwards in the installation and welding processes, the welding stability and the welding precision are further improved, the working efficiency is further improved, and the production requirement is better met.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
Fig. 2 is a schematic structural view of a feeding mechanism in the present invention, wherein a is a schematic structural view of a breaking mechanism, B is a schematic structural view of a flat-opening mechanism, C is a schematic structural view of a slitting mechanism, and D is a schematic structural view of a steel strip twisting mechanism;
FIG. 3 is an enlarged view of a portion of a schematic structural view of a steel strip twisting mechanism according to the present invention;
FIG. 4 is a top view of a twisted square steel bonding mechanism of the present invention;
FIG. 5 is a schematic view of a partial structure of a feeding mechanism for twisted square steel in a bonding mechanism for twisted square steel according to the present invention;
FIG. 6 is a schematic view of another side of the alignment mechanism of the present invention;
FIG. 7 is a schematic view of an automatic bonding mechanism according to the present invention;
FIG. 8 is a schematic view of an automatic sawing mechanism according to the present invention;
FIG. 9 is a top view of the edge banding weld mechanism of the present invention;
FIG. 10 is a schematic view of a welding mechanism according to the present invention;
FIG. 11 is a schematic view of the structure of the other end of the welding mechanism according to the present invention;
FIG. 12 is an enlarged view of a portion of the welding mechanism of the present invention;
FIG. 13 is a schematic view of a profile cutting mechanism according to the present invention;
FIG. 14 is an enlarged view of a portion of a cutting gun of the profile cutting mechanism of the present invention;
FIG. 15 is a schematic structural view of an automatic blanking mechanism in the present invention;
Fig. 16 is a front view of a movable support frame in the automatic blanking mechanism in the present invention.
Detailed Description
The invention is further elucidated below in connection with the drawings and the specific embodiments.
Example 1
The automatic production line for the grid plate comprises a feeding mechanism 1, a twisting square steel press-welding mechanism 2, an automatic sawing mechanism 3, a banding welding mechanism 4, a special-shaped cutting mechanism 5, an automatic blanking mechanism 6 and a control device, wherein the feeding mechanism 1, the twisting square steel press-welding mechanism 2, the automatic sawing mechanism 3, the banding welding mechanism 4, the special-shaped cutting mechanism 5 and the automatic blanking mechanism 6 are all connected with the control device; the steel strip automatic welding machine is characterized in that a coil breaking mechanism 11, a flat cutting mechanism 12, a slitting mechanism 13 and a steel strip twisting mechanism 14 are arranged in the feeding mechanism 1, the flat cutting mechanism 12 is arranged behind the coil breaking mechanism 11, the slitting mechanism 13 is arranged behind the flat cutting mechanism 12, the steel strip twisting mechanism 14 is arranged behind the slitting mechanism 13, a twisting square steel feeding mechanism 21 and an automatic welding mechanism 22 are arranged in the twisting square steel welding mechanism 2, the automatic welding mechanism 22 is arranged behind the steel strip twisting mechanism 14, the twisting square steel feeding mechanism 21 is arranged on one side of the automatic welding mechanism 22, the output end of the twisting square steel feeding mechanism 21 is connected with the square steel feeding end of the automatic welding mechanism 22, a base 31 and a sawing mechanism 32 are arranged in the automatic sawing mechanism 3, the sawing mechanism 3 is arranged behind the twisting square steel welding mechanism 2, the sawing mechanism 32 is arranged above the base 31, a steel strip automatic feeding mechanism 41 and a welding mechanism 42 are arranged in the edge sealing welding mechanism 4, the welding mechanism 42 is arranged behind the automatic sawing mechanism 3, the output end of the twisting square steel feeding mechanism 21 is connected with the square steel strip feeding mechanism 42, the welding mechanism 41 is arranged on one side of the two ends of the automatic welding mechanism 42, the special-shaped cutting mechanism 5 is arranged at the rear of the edge sealing welding mechanism 4, a frame 51 is arranged in the special-shaped cutting mechanism 5, a cutting workbench 52 is arranged on the frame 51, a group of first mounting frames 53 which are oppositely arranged are arranged on the inner side of the cutting workbench 52, a group of electric rollers 54 for driving grid plates are arranged between the first mounting frames 53, an electric roller driving mechanism 541 for driving the electric rollers 54 to rotate is arranged below the electric rollers 54, a cutting mechanism 55 is arranged at one end of the feeding port of the cutting workbench 52, the cutting mechanism 55 is movably connected with the cutting workbench 52, and the automatic blanking mechanism 6 is arranged above the special-shaped cutting mechanism 5.
In this embodiment, a base 111 is disposed in the roll breaking mechanism 11, a rotation shaft 112 is disposed on the base 111, a roll breaking driving mechanism 113 is disposed on one side of the base 111, and an output end of the roll breaking driving mechanism 113 is connected with the rotation shaft 112;
The flat-open mechanism 12 is provided with a flat-open machine seat 121, the flat-open machine seat 121 is concave, two sides of the flat-open machine seat are provided with second installation frames 122, the outer sides of the second installation frames 122 are provided with flat-open driving mechanisms 124, a group of flat-open rollers 123 are arranged between the two second installation frames 122, and the output end of the flat-open driving mechanisms 124 is connected with the flat-open rollers 123;
The slitting mechanism 13 is provided with a slitting machine seat 131, two sides of the slitting machine seat 131 are provided with second installation frames 122, a group of slitting rollers 132 are arranged between the second installation frames 122, a slitting driving mechanism 133 is arranged outside the second installation frame 122 at one side, and an output end of the slitting driving mechanism 133 is connected with the slitting rollers 132;
the steel belt twisting mechanism 14 is provided with a stand 141, the stand 141 is provided with a group of steel belt twisting rollers 142 and vertical steel belt guide wheels 143, the steel belt twisting rollers 142 are arranged between the stands 141, the steel belt twisting rollers 142 are obliquely arranged, the vertical steel belt guide wheels 143 are arranged at the rear of the steel belt twisting rollers 142, the outer side of the stand 141 is provided with a twisting roller driving mechanism 144, the twisting roller driving mechanism 144 is connected with the steel belt twisting rollers 142, the steel belt twisting rollers 142 adopt electric bending rollers, a group of upper twisting rollers 1421 and a group of lower twisting rollers 1422 are arranged, the upper twisting rollers 1421 and the lower twisting rollers 1422 are all arranged between the stands 141, the upper twisting rollers 1421 are arranged above the lower twisting rollers 1422, the rollers are arranged in pairs, and the rollers on the upper twisting rollers 1421 and the lower twisting rollers 1422 are obliquely arranged from one end to the other end;
At least two groups of guide wheels 1431 are arranged in the vertical steel belt guide wheels 143, a pavement 1432 for the twisted steel belt is arranged between the guide wheels 1431, and the pavement 1432 is matched with the steel belt twisting roller 142.
In this embodiment, a feeding base 211 and a square steel straightening mechanism are disposed in the twisted square steel feeding mechanism 21, a steel placing mechanism 214 for placing Fang Gangpan 213 is disposed on one side of the feeding base 211, the square steel straightening mechanism is disposed on one side of the steel placing mechanism 214, the automatic pressure welding mechanism 22 is disposed at an output end of the square steel straightening mechanism, and the steel placing mechanism 214 is connected with the automatic pressure welding mechanism 22 through a feeding plate 215;
The automatic pressure welding mechanism 22 is provided with a pressure welding machine seat 221, a workbench 222 is arranged above the pressure welding machine seat 221, a pressure welding mechanism is arranged above the workbench 222, a pressing mechanism and a pressing driving mechanism 2232 are arranged in the pressure welding mechanism, the pressing mechanism is arranged above the workbench 222, the pressing driving mechanism 2232 is arranged above the pressing mechanism, an straightening machine seat 2121 is arranged in the square steel straightening mechanism, and at least one group of straightening mechanisms are arranged on the straightening machine seat 2121.
In this embodiment, the straightening mechanism is provided with a first square steel straightening mechanism 23, a second square steel straightening mechanism 24 and a third square steel straightening mechanism 25, and the first square steel straightening mechanism 23, the second square steel straightening mechanism 24 and the third square steel straightening mechanism 25 are respectively fixed on the workbench of the straightening machine base 2121 through a first fixing plate 231, a second fixing plate 241 and a third fixing plate 251, and the rear parts of the first fixing plate 231 and the second fixing plate 241 are connected with the workbench through a limiting mechanism.
In this embodiment, a fixed base 33 is disposed on the stand 31 of the automatic sawing mechanism 3, a fixed transverse frame 34 is disposed on the fixed base 33, a set of guide rails 35 are disposed on the fixed transverse frame 34, a screw rod 351 is disposed between the guide rails 35, a driving mechanism and a saw blade 322 are disposed in the sawing mechanism 32, the saw blade 322 is slidably connected with the guide rails 35 through a fixed sliding plate 36, a saw blade rotation driving mechanism 323 and a saw blade transverse movement driving mechanism 324 are disposed in the driving mechanism, a speed reducer is disposed at an output end of the saw blade rotation driving mechanism 323, the speed reducer is coaxially connected with the saw blade 322, the saw blade transverse movement driving mechanism 324 is disposed at an outer side of the fixed transverse frame 34, a motor belt pulley is disposed on a rotating shaft of an output end of the saw blade transverse movement driving mechanism 324, and the motor belt pulley is connected with a belt pulley 3511 at an end portion of the screw rod 351 through a belt.
In this embodiment, a set of longitudinal moving mechanism 411, a set of transverse moving mechanism 412 and a sealing welding control device 413 are disposed in the sealing welding mechanism 4, the longitudinal moving mechanism 411 is disposed on the transverse moving mechanism 412, a welding gun is disposed on one side of the longitudinal moving mechanism 411, an adjusting mechanism 421 and a welding spot picking mechanism 422 are disposed on the welding gun, a hanging mechanism 414 for placing a grid plate top plate is disposed below the longitudinal moving mechanism 411, a set of position correcting mechanism 415 is disposed outside the hanging mechanism 414 vertically, and the longitudinal moving mechanism 411, the transverse moving mechanism 412, the welding gun, the hanging mechanism 414 and the position correcting mechanism 415 are all connected with the sealing welding control device.
In this embodiment, the cutting mechanism 55 is provided with a position adjusting mechanism 56, a fixing frame for fixedly mounting the cutting mechanism, and a cutting gun 58, the position adjusting mechanism 56 is provided with a set of transverse adjusting mechanism 561 and a longitudinal adjusting mechanism 562, the fixing frame is provided with a set of transverse fixing base 571 and a longitudinal fixing frame 2, the transverse adjusting mechanism 561 is mounted on the cutting workbench 52 and is located at the outer side of the baffle, the transverse fixing base 571 is mounted on the transverse adjusting mechanism 561 through a sliding base 5711, the transverse fixing base 571 and the transverse fixing base 571 are in sliding connection, the longitudinal fixing frame 2 is mounted on the top of the transverse fixing base 571, the longitudinal adjusting mechanism 562 is mounted on the longitudinal fixing frame 2, and the cutting gun 58 is mounted on the longitudinal adjusting mechanism 562 through a mounting seat 59 and is in sliding connection with the transverse fixing base 571 and the longitudinal fixing frame 562.
In this embodiment, the lateral adjustment mechanism 561 adopts a screw rod sliding table, wherein a lateral sliding table 5611 is provided, one end of the lateral sliding table 5611 is provided with a lateral driving motor 5612, one side of the lateral sliding table 5611 is provided with a driving chain 5613, a sliding base 5711 below the lateral fixed base 571 is mounted on the lateral sliding table 5611, one end of the driving chain 5613 is connected with the lateral sliding table 5611, and the other end is connected with the sliding base 5711;
The longitudinal adjustment mechanism 562 adopts a screw rod sliding table module, wherein a longitudinal sliding table 5621 is arranged, one end of the longitudinal sliding table 5621 is provided with a longitudinal driving motor 5622, one side of the longitudinal sliding table 5621 is provided with a longitudinal driving chain 5623, the lower part of the mounting seat 59 is mounted on the longitudinal sliding table 5621, one end of the longitudinal driving chain 5623 is connected with the longitudinal sliding table 5621, and the other end is connected with the mounting seat 59;
The lower parts of the sliding base 5711 and the mounting seat 59 are respectively provided with a transverse sliding block 510 and a longitudinal sliding block 511, the transverse sliding block 510 and the longitudinal sliding block 511 are in a convex shape, a first sliding base 5101 and a side plate 5102 are respectively arranged in the two, the first sliding base 5101 penetrates through a screw rod of the transverse sliding table 5611 or the longitudinal sliding table 5621, and the side plate 5102 is connected with the corresponding sliding base 5711 or the mounting seat 59. The sliding base is arranged on the lower portion of the sliding base, the sliding base is arranged on the upper portion of the sliding base, the upper portion of the sliding base is arranged on the upper portion of the sliding. The horizontal slider and the vertical slider that show adopt the unique structural design of protruding font, let it be connected with horizontal slip table or vertical slip table that can be better, improve the stability and the security of removal of its connection.
In this embodiment, a discharging truss 61 is disposed in the automatic discharging mechanism 6, a discharging mechanism is disposed on the discharging truss 61, a movable supporting frame 621 is disposed in the discharging mechanism, a discharging manipulator 622 is disposed under the movable supporting frame 621, a discharging rail 63 is disposed on the discharging truss 61, the movable supporting frame 621 is slidably connected with the discharging rail 63 through a slider, and the slider is connected with a slider driving mechanism.
Example 2
The structural components of an automated production line for grid plates described in this embodiment are the same as those in embodiment 1, and further:
the slitting roller 132 is provided with an upper slitting roller set 1321 and a lower slitting roller set 1322, the upper slitting roller set 1321 and the lower slitting roller set 1322 are both disposed on the slitting machine base 131, and the upper slitting roller set 1321 is disposed above the lower slitting roller set 1322 and is disposed opposite to the lower slitting roller set 1322.
The base 111 is provided with a base 1111, two sides of the base 1111 are provided with a stand 1112, an inner groove 1113 is formed in the inner side of the top of the stand 1112, two ends of the rotating shaft 112 are arranged in the inner groove 1113 and are connected with mounting holes on the stand 1112, and one end of the rotating shaft 112 is connected with the coil breaking driving mechanism 113.
The breaking driving mechanism 113, the opening driving mechanism 124, the slitting driving mechanism 133 and the twisting roller driving mechanism 143 all use a reduction motor.
In this embodiment, a bottom plate 2233 and an upper plate 2234 are disposed in the pressing mechanism in the automatic pressure welding mechanism 22, a first electrode 2235 is disposed above the bottom plate 2233, the upper plate 2234 is disposed above the bottom plate 2233 and is connected with the bottom plate 2233 through a guide post 2236, a second electrode 2237 is disposed below the upper plate 2234, the first electrode 2235 and the second electrode 2237 are disposed opposite to each other, the pressing driving mechanism 2232 is disposed above the upper plate 2234, a hydraulic cylinder 22321 and a fixed plate 22322 are disposed in the pressing driving mechanism 2232, the output end of the hydraulic cylinder 22321 is connected with the upper plate 2234, the fixed plate 22322, the bottom plate 2233 and the upper plate 2234 are coaxially connected with each other through the guide post 2236, through holes 22341 for the guide post 2236 are disposed at four corners of the upper plate 2234, guide sleeves 22342 are disposed on the through holes 22341, the guide sleeves 22342 are fixed on the upper plate 2234 through a set of fixed plates 2234, and the guide sleeves are fixed on the upper plate 2234 through a set of fixed plates 22351 for moving in the first set of grooves 22351.
The entrance of square steel alignment mechanism is equipped with and leads steel mechanism 15, be equipped with backup pad 151 in leading steel mechanism 15, be equipped with two sets of guide pulleys 152 that set up relatively on the backup pad 151, and be equipped with the runner 153 that is used for twisting square steel action between the guide pulley 152, be equipped with arc indent 1521 on the guide pulley 152, arc indent 1521 cooperatees with twisting square steel. The first square steel alignment mechanism 23 is provided with a first mounting plate 232, the first mounting plate 232 is vertically arranged on a first fixing plate 231, the top of the first mounting plate 232 is provided with a baffle column 233, a group of first alignment wheels 16 are arranged below the baffle column 233, the first alignment wheels 16 are provided with a first upper alignment wheel 161 and a first lower alignment wheel 162, the first upper alignment wheel 161 and the first lower alignment wheel 162 are oppositely arranged up and down, the first mounting plate 232 is provided with a threading plate 234 at the rear of the first alignment wheel 16, and the threading plate 234 is provided with a threading hole 235. The second square steel straightening mechanism 24 is provided with a mounting frame 242, the mounting frame 242 is vertically arranged on the second fixing plate 241, one side of the mounting frame 242 is provided with a group of second straightening wheels 17, the other side of the mounting frame 242 is provided with a motor 18 for driving the second straightening wheels 17 to rotate, the motor 18 is arranged on the second fixing plate 241, two sides of the tail end of the motor 18 are respectively connected with the limiting mechanisms behind the first fixing plate 231 and the second fixing plate 241 through the inclined strut 19, and the output end of the motor 18 is connected with the second straightening wheels 17. A set of second upper straightening wheels 171 and a set of second lower straightening wheels 172 are arranged in the second straightening wheels 17, the second upper straightening wheels 171 are driven wheels, the second lower straightening wheels 172 are driving wheels, and the second upper straightening wheels 171 and the second lower straightening wheels 172 are oppositely arranged. The second upper straightening wheel 171 has an adjustable height, wherein a straightening wheel 12233 and a height adjusting mechanism 12234 are provided, a hand wheel 12235, a screw rod 12236 and a rail 12237 are provided in the height adjusting mechanism 12234, the rail 12237 is mounted on the second fixing plate 241, the screw rod 12236 is provided between the rails 12237, the top of the screw rod 12236 is connected with the hand wheel 12235, a sliding plate 1716 is provided on the rail 12237, the lower part of the sliding plate 1716 is penetrated through the screw rod 12236, and the straightening wheel 12233 is mounted on the sliding plate 1716. The limiting mechanism is provided with a fixed block 261 and a limiting block 262, the fixed block 261 is fixed on the workbench through a nut, the limiting block 262 is clamped on the first fixed plate 231 or the second fixed plate 241, the fixed block 261 and the limiting block 262 are connected through a connecting rod 263, one end of the connecting rod 263 is provided with threads, one end of the diagonal bracing frame 19, which is close to the connecting rod, is provided with a nut, and the nut is in threaded connection with the connecting rod 263.
In this embodiment, a set of upper holes and a set of lower holes are formed in the third fixing plate 251, a third upper straightening wheel 252 and a third lower straightening wheel 253 are arranged in the third straightening mechanism 25, the third upper straightening wheel 252 and the third lower straightening wheel 253 are respectively arranged in the upper holes and the lower holes, fixing plates are arranged behind the upper holes and the lower holes, and connecting shafts on the third upper straightening wheel 252 and the third lower straightening wheel 253 penetrate through the fixing plates and are locked and fixed through nuts.
The fixed sliding plate 36 in the automatic sawing mechanism 3 is provided with a mounting plate 361 and a group of sliding blocks 362, the sliding blocks 362 are arranged on the back surface of the mounting plate 361, the front surface of the mounting plate 361 is provided with a mounting seat 363, the mounting seat 363 is provided with a connecting shaft 364, the connecting shaft 364 passes through a speed reducer and is connected with the saw blade 322, and the sliding blocks 362 are arranged on the guide rail 35;
The frame 31 is located the outside of sawing mechanism 32 and is equipped with hold-down mechanism 37, be equipped with base plate 371 in the hold-down mechanism 37, the both sides of base plate 371 are equipped with a set of stand 372, stand 372 top is equipped with roof 373, the below of roof 373 is equipped with pressure strip 374, pressure strip 374 passes through connecting rod 375 and is connected with roof 373, just roof 373 top is equipped with a set of hold-down actuating mechanism 376 that is used for driving pressure strip 374, the output of hold-down actuating mechanism 376 passes roof 373 through the connecting axle and is connected with pressure strip 374. The sliding block 362 is provided with an inner groove 3621, two sides of the inner groove 3621 are provided with protrusions 3622, the inner groove 3621 is clamped on the guide rail 35, and the inner groove 3621 is matched with the guide rail 35. The inner side of the fixed cross frame 34 is provided with a group of fixed base plates 341, the fixed base plates 341 are provided with grooves 342, the guide rail 35 is arranged in the grooves 342 and fixedly connected through bolts, the guide rail 35 is 8-shaped and consists of an upper rail and a lower rail, an arc-shaped inner groove 352 is arranged at the joint of the upper rail and the lower rail, the upper rail is clamped in an inner groove 3621 on the sliding block 362, and the arc-shaped inner groove 352 is matched with the protrusion 3622. The two ends of the screw rod 351 are fixed on the fixed cross frame 34 through bearing blocks, the belt pulley 3511 is provided with one end of the screw rod 351 and is arranged on the outer side of the bearing blocks, and the belt pulley 3511 is connected with a motor belt pulley at the output end of the saw blade transverse movement driving mechanism 324 through a belt. The fixed cross frame 34 is also provided with a display screen 38, and the display screen 38 is connected with a control device. The outer side of the stand 31 is also provided with a protection cover 39, and two sides of the protection cover 39 are provided with a feeding opening and a discharging opening.
In the edge sealing welding mechanism 4 of the present embodiment, a first longitudinal moving mechanism 416 and a second longitudinal moving mechanism 417 are disposed in the longitudinal moving mechanism 411, a supporting frame 4111 is disposed in each of the first longitudinal moving mechanism 416 and the second longitudinal moving mechanism 417, the hanging mechanism 414 is mounted below the supporting frame 4111, a sliding table 4112 is disposed on the supporting frame 4111, sliding grooves are disposed on two sides of the sliding table 4112, the supporting frame 4111 is disposed on two sides of the sliding table 4112, a chain box 4114 and a driving mechanism 4115 for mounting a driving chain 4113 are disposed on the supporting frame 4111, a fixing frame 4116 is disposed on the driving mechanism 4115, the fixing frame 4116 is connected with a sliding seat 4118 through a connecting plate 4117, the sliding seat 4118 is mounted on the sliding table 4112, the driving chain 4113 is mounted in the chain box 4114, one end of the driving chain is fixed on the chain box 4114, and the other end of the driving chain is connected with the sliding seat 4118. The support 4111 is provided with a base 41111 and a mounting seat 41112, the mounting seat 41112 is mounted on the base 41111, the suspension mechanism 414 is mounted below the mounting seat 41112, the base 4111 is provided with a mounting frame 41113 for mounting the position correction mechanism 415, and the position correction mechanism 415 is mounted on the inner side of the mounting frame 41113. A sliding block 4161 is disposed below the base 4111 below the support frame 4111 in the first longitudinal moving mechanism 416, and the sliding block 4161 is mounted on the lateral moving mechanism 412. The lateral moving mechanism 412 is provided with a lateral sliding table 4121, a chain box 4114 is arranged at the outer side of the lateral sliding table 4121, a driving chain 4122 of a sliding block 4161 under the base 41111 is arranged in the chain box 4114, and one end of the driving chain 4122 is fixed on the chain box 4114, and the other end is connected with the base 41111. The suspension mechanism 414 is provided with a telescopic mounting frame 4141 and a hanging frame 4142, wherein the telescopic mounting frame 4141 is installed below the supporting frame 4111, and the hanging frame 4142 is installed on the telescopic mounting frame 4141. The position correcting mechanism 415 is provided with a set of fixed correcting frames 4151 and a correcting adjusting frame 4152, a fixed plate 4153 is arranged in the fixed correcting frames 4151, the fixed plate 4153 is fixed on the mounting frame 41113, the correcting adjusting frame 4152 is provided with a correcting frame 41521 and a cylinder 41522, the cylinder 41522 is mounted on the mounting frame 41113, and the cylinder 41522 is connected with the welding control device 413. The welding control device 413 is provided with a welding control module and a controller module, the welding control module is provided with a movement control unit and a welding control unit, the movement control unit is provided with a longitudinal movement control unit and a transverse movement control unit, the longitudinal movement control unit and the transverse movement control unit are respectively connected with a longitudinal movement mechanism 411 and a transverse movement mechanism 412, the welding control unit is provided with a welding gun control unit and a position adjustment control unit, the welding gun control unit and the position adjustment control unit are respectively connected with a welding gun and an adjustment mechanism 421, and the welding control module is connected with the controller module. the first longitudinal moving mechanism and the second longitudinal moving mechanism are arranged, and can be adjusted according to the actual production requirement of a welding gun through the front-back movement of the sliding seat on the sliding table, so that accurate scanning and welding can be conveniently carried out, and the welding effect is further improved.
The support frame is provided with a base and an installation seat, the installation seat is installed on the base, the hanging mechanism is installed below the installation seat, the base is provided with an installation frame for installing the position correcting mechanism, and the position correcting mechanism is installed on the inner side of the installation frame. The position correction mechanism is arranged to correct the position of the torsion angle square steel in the grid plate, so that left-right offset of the grid plate is avoided, and the welding accuracy and the processing quality of products are further improved. The sliding block is arranged below the base below the supporting frame in the first longitudinal moving mechanism and is arranged on the transverse moving mechanism, and the first longitudinal moving mechanism of the sliding block can move along the transverse moving mechanism, so that the transverse position of the sliding block can be adjusted, and the working convenience of the sliding block is further improved.
In this embodiment, a base 591 is disposed in the mounting base 59, a mounting plate 592 is disposed on one side of the base 591, a driving mechanism 581 for driving the cutting gun 8 is disposed on one side of the mounting plate 592, the cutting gun 58 is connected with the cutting gun driving mechanism 581 through a sliding base 582, a fixing frame 583 is disposed on an upper portion of the cutting gun 58, and the other end of the fixing frame 583 is fixed on the base 591.
The fixing frame 583 is provided with a connecting frame 5831 at one end near the cutting gun 58, the connecting frame 5831 is in a U shape, the inner side of the connecting frame 5831 is fixedly connected with the side surface of the cutting gun 58, the base 591 and the mounting plate 592 are in reinforced connection through a diagonal brace 593, the diagonal brace 593 is in a right trapezoid shape, the transverse fixing base 571 is provided with a sliding base 5711, a stand column 5712 and a top plate 5713, the stand column 5712 is mounted on the sliding base 5711, the top plate 5713 is mounted on the top of the stand column 5712, a diagonal brace plate 5714 is arranged between one end of the stand column 5712 near the sliding base 5711 and the sliding base 5711, and the diagonal brace plate 5714 is in a triangle shape. The transverse fixing base is internally provided with a sliding base, an upright post and a top plate, an inclined supporting plate is arranged between one end of the upright post, which is close to the sliding base, and the inclined supporting plate is triangular. The setting of the inclined supporting plate greatly improves the stability and the firmness of the connection of the upright post and the sliding base, and simultaneously improves the stability of the installation of the cutting gun and the safety of later use.
The automatic discharging mechanism 6 is provided with a discharging truss 61, the discharging truss 61 is provided with a discharging mechanism, the discharging mechanism is provided with a movable supporting frame 621, a discharging manipulator 622 is arranged below the movable supporting frame 621, the discharging truss 61 is provided with a discharging track 63, the movable supporting frame 621 is connected with the discharging track 63 in a sliding mode through a sliding block, and the sliding block is connected with a sliding block driving mechanism. The automatic feeding device comprises a feeding truss and a feeding manipulator, wherein a track is arranged on the feeding truss, a movable truss is arranged on the track, a slide way is arranged on the movable truss, and the feeding manipulator is installed on the slide way of the movable truss through an installation support and is movably connected with the feeding truss and the movable truss. The setting of orbital on the unloading truss lets it let to remove the truss according to actual conditions and realizes the position removal, removes the setting of truss upper slide simultaneously, the removal of unloading manipulator of being convenient for to let it carry out position adjustment according to actual conditions, and then provide a great deal of convenience for the unloading.
In this embodiment, a feeding control module, a pressure welding control module, a sawing control module, a welding control module, a cutting control module, a discharging control module and a controller module are arranged in the control device, a coil breaking control unit, a flat opening control unit, a longitudinal cutting control unit and a steel strip twisting control unit are arranged in the feeding control module, the coil breaking control unit, the flat opening control unit, the longitudinal cutting control unit and the steel strip twisting control unit are respectively connected with a coil breaking mechanism 11, a flat opening mechanism 12, a longitudinal cutting mechanism 13 and a steel strip twisting mechanism 14, a twisting square steel feeding control unit and an automatic pressure welding control unit are arranged in the pressure welding control module, the twisting square steel feeding control unit and the automatic pressure welding control unit are respectively connected with a twisting square steel feeding mechanism 21 and an automatic pressure welding mechanism 22, the sawing control module is connected with an automatic sawing mechanism 3, and the discharging control module is connected with an automatic discharging mechanism 6, and the sawing control unit is connected with an automatic discharging mechanism 6
The feeding control module, the pressure welding control module, the sawing control module, the welding control module, the cutting control module and the discharging control module are all connected with the controller module.
The working method of the automatic production line for the grid plate in the embodiment is as follows:
1) Firstly, a coil of steel on a rotating shaft 112 is unfolded through a coil breaking mechanism 11, the unfolded coil of steel is flattened through an uncoiling roller 123 on a uncoiling mechanism 12 after the coil of steel is unfolded, the flattened steel strip is longitudinally cut according to requirements through a longitudinal cutting roller 132 on a longitudinal cutting mechanism 13, the longitudinally cut steel strip is twisted through a steel strip twisting roller 142 in a steel strip twisting mechanism 14, and the twisted steel strip moves to the next procedure along a pavement 432 between vertical steel strip guide wheels 143;
2) When the twisted steel belt moves to the twisted square steel press welding mechanism 2, the twisted square steel feeding mechanism 21 pays off the twisted square steel on the steel placing mechanism 214 and straightens the twisted square steel through the square steel straightening mechanism, and the straightened twisted square steel advances continuously until reaching the grooves of the steel belt of the grid plate;
3) Then the automatic pressure welding mechanism 22 presses the twisting square steel and the grooves on the steel belt, and then the steel belt moves forward with the pressed twisting square steel;
4) The steel strip with the twisted square steel is put into an automatic sawing mechanism 3, the automatic sawing mechanism 3 drives a saw blade 322 to saw the steel strip through a saw blade rotary driving mechanism 323 according to the actual required size, during the sawing process, a motor belt pulley is driven to rotate through a saw blade transverse movement driving mechanism 324, and the motor belt pulley is connected with a belt pulley 3511 at the end part of a screw rod 351 through a belt, so that a fixed sliding plate 36 rotates along the screw rod 351 during the process, and the saw blade 322 is connected with a guide rail 35 in a sliding manner through the fixed sliding plate 36, so that the saw blade 322 is driven to move together during the moving process of the fixed sliding plate 36 along the screw rod 351, and the position of the saw blade 322 is adjusted;
5) The sawn grid plate enters an automatic edge sealing welding mechanism 4, an automatic steel belt feeding mechanism 41 in the edge sealing welding mechanism 4 expands the edge sealing steel belt and straightens the edge sealing steel belt through a straightening mechanism, the straightened edge sealing steel belt enters a welding mechanism 42 through a through groove on a limiting plate 401 until reaching a designated position of the grid plate, and then the welding mechanism 42 welds the edge sealing steel belt;
6) After the welding is finished, the grid plate is added into a special-shaped cutting station, and is cut by a cutting gun 58 in a special-shaped cutting mechanism 5 according to actual needs;
7) The cut grid plate is fed through an automatic feeding mechanism 6, and the processed grid plate is transported to a designated position.
The specific working method of the automatic edge sealing and welding mechanism 4 in this embodiment is as follows:
1) After the grid plate is transported to a welding station, placing edge sealing steel belts at two ends of the grid plate, hanging the edge sealing steel belts on a hanging rack 4142 in a hanging mechanism 414 in a welding mechanism 41, adjusting the position of the hanging rack 4142 to a proper position through a telescopic mounting rack 4141, driving the hanging rack 4142 to press downwards through a driving mechanism, and pressing a top plate and the grid plate to a proper position;
2) The position correcting mechanism 415 will correct the position of the grid plate from two sides, that is, the correcting rack 41521 is pushed forward by the cylinder 41522 until the edge-covering plate on the other side is tightly attached to the fixing plate 4153 in the fixing correcting rack 4151, and the positions of the edge-covering plate and the grid plate are corrected;
3) Then, the welding spots inside the grid plate and the welding spot positions between the wrapping edge and the grid plate are scanned and identified through a welding spot pick-up mechanism 422 on the welding gun, scanned data are transmitted to a control device 413, and the detected data are analyzed through a data processing module in the control device 413 to obtain specific welding spot positions;
4) Then the controller module commands the adjusting mechanism 421 to adjust the welding gun through the position adjusting control unit of the welding control module according to the received welding spot position information;
5) After the position of the welding gun is adjusted, the controller module commands the welding gun on the first longitudinal moving mechanism 416 and the second longitudinal moving mechanism 417 to weld the welding spots inside the grid plate and the welding spots between the grid plate and the wrapping edge from two ends respectively through the welding gun control unit until all welding spots are welded.
6) In the steps 1 to 5, the welding mechanism 41 can adjust the position of the whole welding mechanism 41 through the longitudinal moving mechanism 411 and the transverse moving mechanism 412 according to the actual situation during the process of picking up and welding the welding.
In step 6, the specific method for adjusting the position of the whole welding mechanism 41 by the longitudinal moving mechanism 411 and the transverse moving mechanism 412 according to the working method of the automatic edge sealing welding mechanism 4 in the present embodiment is as follows:
in operation, the lateral position of the welding gun is adjusted along the lateral slide 4121 of the lateral movement mechanism 412 by the slide block 4161 under the base 41111 under the support frame 4111 in the first longitudinal movement mechanism 416;
Meanwhile, the driving mechanism 4115 in the first longitudinal moving mechanism 416 and the second longitudinal moving mechanism 417 drives the sliding seat 4118 to move left and right along the sliding table 4112 on the supporting frame 4111, so as to realize the longitudinal adjustment of the position of the welding gun.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.

Claims (10)

1. The automatic production line for the grid plate is characterized by comprising a feeding mechanism (1), a twisting square steel pressure welding mechanism (2), an automatic sawing mechanism (3), an edge sealing welding mechanism (4), a special-shaped cutting mechanism (5), an automatic discharging mechanism (6) and a control device, wherein the feeding mechanism (1), the twisting square steel pressure welding mechanism (2), the automatic sawing mechanism (3), the edge sealing welding mechanism (4), the special-shaped cutting mechanism (5) and the automatic discharging mechanism (6) are connected with the control device;
The feeding mechanism (1) is internally provided with a coil breaking mechanism (11), a flat opening mechanism (12), a longitudinal cutting mechanism (13) and a steel strip twisting mechanism (14), wherein the flat opening mechanism (12) is arranged at the rear of the coil breaking mechanism (11), the longitudinal cutting mechanism (13) is arranged at the rear of the flat opening mechanism (12), and the steel strip twisting mechanism (14) is arranged at the rear of the longitudinal cutting mechanism (13);
The automatic pressure welding mechanism (22) is arranged behind the steel strip twisting mechanism (14), the twisting square steel feeding mechanism (21) is arranged on one side of the automatic pressure welding mechanism (22), and the output end of the twisting square steel feeding mechanism (21) is connected with the square steel feeding end of the automatic pressure welding mechanism (22);
The automatic sawing mechanism (3) is internally provided with a machine base (31) and a sawing mechanism (32), the sawing mechanism (32) is arranged at the rear part of the twisting square steel pressure welding mechanism (2), and the sawing mechanism (32) is arranged above the machine base (31);
The edge sealing welding mechanism (4) is internally provided with a steel belt automatic feeding mechanism (41) and a welding mechanism (42), the welding mechanism (42) is arranged at the rear of the automatic sawing mechanism (3), the steel belt automatic feeding mechanism (41) is arranged at one side of the welding mechanism (42), and the output end of the steel belt automatic feeding mechanism (41) is connected with a steel belt feeding port of the welding mechanism (42) through a limiting plate (401);
The special-shaped cutting mechanism (5) is arranged at the rear of the edge sealing welding mechanism (4), a frame (51) is arranged in the special-shaped cutting mechanism (5), a cutting workbench (52) is arranged on the frame (51), a group of first mounting frames (53) which are oppositely arranged are arranged on the inner sides of the cutting workbench (52), a group of electric rollers (54) which are used for driving grid plates are arranged between the first mounting frames (53), an electric roller driving mechanism (541) which is used for driving the electric rollers (54) to rotate is arranged below the electric rollers (54), a cutting mechanism is arranged at one end of a feed inlet of the cutting workbench (52), the cutting mechanism is movably connected with the cutting workbench (52), and an automatic discharging mechanism (6) is arranged above the special-shaped cutting mechanism (5).
2. The automatic production line for grid plates according to claim 1, wherein a base (111) is arranged in the breaking mechanism (11), a rotating shaft (112) is arranged on the base (111), a breaking driving mechanism (113) is arranged on one side of the base (111), and the output end of the breaking driving mechanism (113) is connected with the rotating shaft (112);
The flat-open mechanism (12) is internally provided with a flat-open machine seat (121), the flat-open machine seat (121) is concave, two sides of the flat-open machine seat are provided with second installation frames (122), the outer sides of the second installation frames (122) are provided with flat-open driving mechanisms (124), a group of flat-open rollers (123) are arranged between the two second installation frames (122), and the output end of the flat-open driving mechanisms (124) is connected with the flat-open rollers (123);
a slitting machine seat (131) is arranged in the slitting mechanism (13), second installation frames (122) are arranged on two sides of the slitting machine seat (131), a group of slitting rollers (132) are arranged between the second installation frames (122), a slitting driving mechanism (133) is arranged outside the second installation frame (122) on one side, and the output end of the slitting driving mechanism (133) is connected with the slitting rollers (132);
The steel strip twisting mechanism (14) is internally provided with a stand (141), the stand (141) is provided with a group of steel strip twisting rollers (142) and a vertical steel strip guide wheel (143), the steel strip twisting rollers (142) are arranged between the stand (141), the steel strip twisting rollers (142) are obliquely arranged, the vertical steel strip guide wheel (143) is arranged at the rear of the steel strip twisting rollers (142), the outer side of the stand (141) is provided with a twisting roller driving mechanism (144), the twisting roller driving mechanism (144) is connected with the steel strip twisting rollers (142), the steel strip twisting rollers (142) adopt electric bending rollers, a group of upper twisting rollers (1421) and a group of lower twisting rollers (1422) are arranged, the upper twisting rollers (1421) and the lower twisting rollers (1422) are all arranged above the lower twisting rollers (1422), the upper twisting rollers (1421) and the lower twisting rollers (1422) are all provided with roller pairs, and the upper twisting rollers (1421) and the lower twisting rollers (1422) are obliquely arranged from one end to the other end;
at least two groups of guide wheels (431) are arranged in the vertical steel belt guide wheels (143), a pavement (432) for twisted steel belts is arranged between the guide wheels (431), and the pavement (432) is matched with the steel belt twisting rollers (142).
3. The automated production line for grid plates according to claim 2, wherein a feeding base (211) and a square steel straightening mechanism are arranged in the twisted square steel feeding mechanism (21), a steel placing mechanism (214) for placing Fang Gangpan (213) is arranged on one side of the feeding base (211), the square steel straightening mechanism is arranged on one side of the steel placing mechanism (214), the automatic pressure welding mechanism (22) is arranged at the output end of the square steel straightening mechanism, and the steel placing mechanism (214) is connected with the automatic pressure welding mechanism (22) through a feeding plate (215);
The automatic pressure welding mechanism (22) is provided with a pressure welding machine seat (221), a workbench (222) is arranged above the pressure welding machine seat (221), a pressure welding mechanism is arranged above the workbench (222), a pressing mechanism and a pressing driving mechanism (2232) are arranged in the pressure welding mechanism, the pressing mechanism is arranged above the workbench (222), the pressing driving mechanism (2232) is arranged above the pressing mechanism, an straightening machine seat (2121) is arranged in the square steel straightening mechanism, and at least one group of straightening mechanisms are arranged on the straightening machine seat (2121).
4. The automated production line for grid plates according to claim 3, wherein the straightening mechanism is provided with a first square steel straightening mechanism (23), a second square steel straightening mechanism (24) and a third square steel straightening mechanism (25), the first square steel straightening mechanism (23), the second square steel straightening mechanism (24) and the third square steel straightening mechanism (25) are respectively fixed on a workbench of the straightening base (2121) through a first fixing plate (231), a second fixing plate (241) and a third fixing plate (251), and the rear parts of the first fixing plate (231) and the second fixing plate (241) are connected with the workbench through limiting mechanisms.
5. The automated production line for grid plates according to claim 4, wherein the first machine base (31) of the automatic sawing mechanism (3) is provided with a fixed base (33), the fixed base (33) is provided with a fixed transverse frame (34), the fixed transverse frame (34) is provided with a group of guide rails (35), a screw rod (351) is arranged between the guide rails (35), the sawing mechanism (32) is provided with a driving mechanism and a saw blade (322), the saw blade (322) is in sliding connection with the guide rails (35) through a fixed sliding plate (36), the driving mechanism is provided with a saw blade rotation driving mechanism (323) and a saw blade transverse movement driving mechanism (324), the output end of the saw blade rotation driving mechanism (323) is provided with a speed reducer, the speed reducer is coaxially connected with the saw blade (322), the saw blade transverse movement driving mechanism (324) is arranged on the outer side of the fixed transverse frame (34), a motor pulley is arranged on a rotating shaft of the output end of the saw blade transverse movement driving mechanism (324), and the motor pulley is connected with a pulley (3511) at the end of the screw rod (351) through a belt.
6. The automated production line for grid plates according to claim 5, wherein a group of longitudinal moving mechanisms (411) and a group of transverse moving mechanisms (412) and a banding welding control device (413) are arranged in the banding welding mechanism (4), the longitudinal moving mechanisms (411) are arranged on the transverse moving mechanisms (412), a welding gun is arranged on one side of the longitudinal moving mechanisms (411), an adjusting mechanism (421) and a welding spot picking mechanism (422) are arranged on the welding gun, a hanging mechanism (414) for placing a grid plate top plate is arranged below the longitudinal moving mechanisms (411), a group of position correcting mechanisms (415) are vertically arranged outside the hanging mechanism (414), and the longitudinal moving mechanisms (411), the transverse moving mechanisms (412), the welding gun, the hanging mechanism (414) and the position correcting mechanisms (415) are all connected with the banding welding control device.
7. The automated production line for grid plates according to claim 5, wherein the cutting mechanism is provided with a position adjusting mechanism (56), a fixing frame for fixedly installing the cutting mechanism and a cutting gun (58), wherein the position adjusting mechanism (56) is provided with a group of transverse adjusting mechanism (561) and a group of longitudinal adjusting mechanism (562), the fixing frame is provided with a group of transverse fixing base (571) and a group of longitudinal fixing frame (572), the transverse adjusting mechanism (561) is installed on the cutting workbench (52) and is positioned on the outer side of the baffle plate, the transverse fixing base (571) is installed on the transverse adjusting mechanism (561) through a sliding base (5711) and is connected with the transverse adjusting mechanism and the transverse fixing base (571) in a sliding mode, the longitudinal adjusting mechanism (562) is installed on the longitudinal fixing frame (572), and the cutting gun (58) is installed on the longitudinal adjusting mechanism (562) through a mounting seat (59) and is connected with the longitudinal fixing base and the longitudinal fixing frame in a sliding mode.
8. The automated production line for grid plates according to claim 7, wherein the lateral adjustment mechanism (561) adopts a screw rod sliding table, wherein a lateral sliding table (5611) is arranged, one end of the lateral sliding table (5611) is provided with a lateral driving motor (5612), one side of the lateral sliding table (5611) is provided with a driving chain (5613), a sliding base (5711) below the lateral fixing base (571) is installed on the lateral sliding table (5611), one end of the driving chain (5613) is connected with the lateral sliding table (5611), and the other end of the driving chain is connected with the sliding base (5711);
The longitudinal adjusting mechanism (562) adopts a screw rod sliding table module, wherein a longitudinal sliding table (5621) is arranged, one end of the longitudinal sliding table (5621) is provided with a longitudinal driving motor (5622), one side of the longitudinal sliding table (5621) is provided with a longitudinal driving chain (5623), the lower part of the mounting seat (59) is mounted on the longitudinal sliding table (5621), one end of the longitudinal driving chain (5623) is connected with the longitudinal sliding table (5621), and the other end of the longitudinal driving chain is connected with the mounting seat (59);
The sliding base (5711) and the lower part of the mounting seat (59) are respectively provided with a transverse sliding block (510) and a longitudinal sliding block (511), the transverse sliding block (510) and the longitudinal sliding block (511) are in a convex shape, a first sliding base (5101) and a side plate (5102) are arranged in the two, the first sliding base (5101) penetrates through a screw rod of the transverse sliding table (5611) or the longitudinal sliding table (5621), and the side plate (5102) is connected with the corresponding sliding base (5711) or the mounting seat (59).
9. The automated production line for grid plates according to claim 5, wherein a blanking truss (61) is arranged in the automatic blanking mechanism (6), a blanking mechanism is arranged on the blanking truss (61), a movable supporting frame (621) is arranged in the blanking mechanism, a blanking manipulator (622) is arranged below the movable supporting frame (621), a blanking track (63) is arranged on the blanking truss (61), the movable supporting frame (621) is connected with the blanking track (63) in a sliding mode through a sliding block, and the sliding block is connected with a sliding block driving mechanism.
10. The method according to any one of claims 5 to 9, characterized in that it comprises the following steps:
Firstly, a coil of steel on a rotating shaft (112) is unfolded through a coil breaking mechanism (11), an unfolding roller (123) on a unfolding mechanism (12) is used for flattening the unfolded coil of steel after the coil of steel is unfolded, the flattened steel strip is longitudinally cut according to requirements through a longitudinal cutting roller (132) on a longitudinal cutting mechanism (13), the longitudinally cut steel strip is twisted through a steel strip twisting roller (142) in a steel strip twisting mechanism (14), and the twisted steel strip moves to the next process along a pavement (432) between vertical steel strip guide wheels (143);
2) When the twisted steel belt moves to a twisted square steel press welding mechanism (2), a twisted square steel feeding mechanism (21) pays off twisted square steel on a steel discharging mechanism (214) and straightens the twisted square steel by a square steel straightening mechanism, and the straightened twisted square steel continues to move forwards until reaching the grooves of the steel belt of the grid plate;
3) Then an automatic pressure welding mechanism (22) presses the twisting square steel and the grooves on the steel belt, and then the steel belt continuously moves forwards with the pressed twisting square steel;
4) The steel strip provided with twisted square steel enters an automatic sawing mechanism (3), the automatic sawing mechanism (3) drives a saw blade (322) to saw the steel strip through a saw blade rotary driving mechanism (323) according to the actual required size, in the sawing process, a motor belt pulley is driven to rotate through a saw blade transverse movement driving mechanism (324), the motor belt pulley is connected with a belt pulley (3511) at the end part of a screw rod (351) through a belt, a fixed sliding plate (36) rotates along the screw rod (351) in the process, and the saw blade (322) is connected with a guide rail (35) in a sliding manner through the fixed sliding plate (36), so that the saw blade (322) is driven to move together in the moving process of the fixed sliding plate (36) along the screw rod (351), and the position of the saw blade (322) is adjusted;
5) The sawn grid plate enters an automatic edge sealing welding mechanism (4), an automatic steel belt feeding mechanism (41) in the edge sealing welding mechanism (4) expands the edge sealing steel belt, the edge sealing steel belt is straightened by a straightening mechanism, the straightened edge sealing steel belt enters a welding mechanism (42) through a through groove on a limiting plate (401) until reaching a designated position of the grid plate, and then the welding mechanism (42) welds the edge sealing steel belt;
6) After welding, the grid plate is added into a special-shaped cutting station, and the grid plate is cut through a cutting gun (58) in a special-shaped cutting mechanism (5) according to actual needs;
7) The cut grid plate is fed through an automatic feeding mechanism (6), and the processed grid plate is transported to a designated position.
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