CN109590751A - A kind of brake disc manufacture system - Google Patents
A kind of brake disc manufacture system Download PDFInfo
- Publication number
- CN109590751A CN109590751A CN201811346982.4A CN201811346982A CN109590751A CN 109590751 A CN109590751 A CN 109590751A CN 201811346982 A CN201811346982 A CN 201811346982A CN 109590751 A CN109590751 A CN 109590751A
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- workbench
- brake disc
- rack
- pedestal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a kind of brake disc manufacture systems, the rack is fixedly connected on the top of the workbench, the rough turn device, the smart car device and the stamp device are fixedly connected with the rack, and it is sequentially located at the lower section of the rack, the clamp assemblies are fixedly connected on the top of the pedestal, the Electronic hammer is fixedly connected on the top of the clamp assemblies, one end of the strut is fixedly connected with the pedestal, the other end of the strut is fixedly connected with the velocity sensor, the vibration test controller is fixedly connected on the side of the pedestal, first hydraulic cylinder is fixedly connected on the top of the pedestal, the piston rod at first hydraulic cylinder both ends is fixedly connected with the clamp arm respectively.Reach velocity sensor to be not necessarily to and brake disc, that is, can measure intrinsic frequency, guarantee the purpose of the detection accuracy of intrinsic frequency.
Description
Technical field
The present invention relates to brake disc manufacturing technology field more particularly to a kind of brake disc manufacture systems.
Background technique
Brake disc is one of the part of most critical in motor vehicle braking system, cooperates with brake strip, passes through rubbing action
To achieve the purpose that vehicle deceleration or stopping.Traditional brake disc is formed by iron casting, preferably with easy processing, wearability etc.
Advantage.When forming a complete production network the cast iron brake disk for introducing vehicle, cast, machining, surfacecti proteon and detection etc. were produced
Cheng Hou, brake disc produced has to comply with customer and provides the requirement of product design document, and reaches corresponding foreign technology standard and want
It asks.
At present in the intrinsic frequency of measurement brake disc, contact type measurement is generally used, wherein velocity sensor is directly pacified
Dress on the disc brake rotor, due to being influenced by velocity sensor quality itself, causes the speed of measurement to have very large deviation, influences intrinsic
The detection accuracy of frequency.
Summary of the invention
The purpose of the present invention is to provide a kind of brake disc manufacture systems, it is intended to solve velocity sensor in the prior art
The technical issues of being mounted directly the detection accuracy for influencing intrinsic frequency on the disc brake rotor.
To achieve the above object, a kind of brake disc manufacture system that the present invention uses, the brake disc manufacture system include
Conveying device, rough turn device, smart car device, stamp device, dynamic poise device, flatness detecting device, intrinsic frequency detection dress
It sets, failure detector, marking device and transfer device, the conveying device includes workbench and rack, the rack and the work
It is fixedly connected as platform, and is located at the top of the workbench, the rough turn device, the smart car device and the stamp device are equal
It is fixedly connected with the rack, and is sequentially located at the lower section of the rack, the dynamic poise device, flatness detection dress
It sets, the device for detecting inherent frequency, failure detector and marking device are fixedly connected with the workbench, and are sequentially located at institute
The top of workbench is stated, the transfer device is fixedly connected with the workbench, and is located at the top of the workbench, and described
The quantity of transfer device be it is multiple, multiple transfer devices are evenly distributed on the conveying device, the rough turn device, described
Smart car device, the stamp device, the dynamic poise device, the flatness detecting device, the device for detecting inherent frequency,
Between the failure detector and the marking device,
The device for detecting inherent frequency includes pedestal, clamp assemblies, Electronic hammer, strut, velocity sensor, vibration test
Controller and computer, the clamp assemblies are fixedly connected with the pedestal, and are located at the top of the pedestal, the Electronic hammer
It is fixedly connected with the clamp assemblies, and is located at the top of the clamp assemblies, one end of the strut is fixed with the pedestal
Connection, the other end of the strut is fixedly connected with the velocity sensor, and the velocity sensor is located at brake disc front end
Surface, the vibration test controller is fixedly connected with the pedestal, and is located at the side of the pedestal, and the vibration
Controlling test instrument is electrically connected with the Electronic hammer, the velocity sensor and the computer, and the clamp assemblies include
First hydraulic cylinder and clamp arm, first hydraulic cylinder are fixedly connected with the pedestal, and are located at the top of the pedestal,
The piston rod at first hydraulic cylinder both ends is fixedly connected with the clamp arm respectively.
Wherein, the device for detecting inherent frequency further includes power amplifier, and the power amplifier and the pedestal are solid
Fixed connection, and it is located at the side wall of the pedestal.
Wherein, the transfer device includes pedestal, turntable, upright bar, extension rod and gripper, the pedestal and the work
It is fixedly connected as platform, and is located at the top of the workbench, the turntable is connect with the base rotation, and is located at the bottom
The top of seat, one end of the upright bar are fixedly connected with the turntable, and the other end of the upright bar is fixed with the extension rod
Connection, and the extension rod is extended laterally along the axial line of the upright bar, the gripper is fixedly connected with the extension rod, and
One end positioned at the extension rod far from the upright bar.
Wherein, the rough turn device includes that the first lifting cylinder, the first rotary press head, sliding block, positioning plate and second are hydraulic
Cylinder, first lifting cylinder are fixedly connected with the rack, and are located at the lower section of the rack, first rotary press head
It is rotatablely connected with the output end of first lifting cylinder, the sliding block is located in the sliding slot of the workbench, the positioning plate
It is slidably connected with the sliding block, and is located at the inside of sliding slot, second hydraulic cylinder is fixedly connected with the workbench, and position
Output end in the top of the workbench, second hydraulic cylinder is fixedly connected with the positioning plate.
Wherein, the smart car device include the second lifting cylinder, drill bit and fixing seat, second lifting cylinder with it is described
Rack is fixedly connected, and is located at the lower section of the rack, and the output end of the drill bit and second lifting cylinder is rotatablely connected,
The fixing seat is fixedly connected with the workbench, and is located at the top of workbench.
Wherein, the stamp device includes coder and the first scanning machine, and the coder is fixedly connected with the rack,
And it is located at the lower section of the rack, first scanning machine is fixedly connected with the rack, and is located at the rear of the coder.
Wherein, the dynamic poise device includes balancing machine and the second scanning machine, and the balancing machine is fixed with the workbench
Connection, and it is located at the side wall of the workbench, second scanning machine is fixedly connected with the workbench, and is located at the work
The side wall of platform, and second scanning machine is located at the rear of the balancing machine.
Wherein, the flatness detecting device includes electronic centigrade scale, third lifting cylinder and the second rotary press head, described
Electronic centigrade scale is fixedly connected with the workbench, and be located at the workbench side wall, the third lifting cylinder with it is described
Rack is fixedly connected, and is located at the lower section of the rack, and second rotary press head and the third lifting cylinder are rotatablely connected,
And it is located at the output end of the third lifting cylinder.
Wherein, the failure detector includes reflectoscope and third scanning machine, the reflectoscope and the work
Platform is fixedly connected, and is located at the side wall of the workbench, and the third scanning machine is fixedly connected with the workbench, and is located at institute
The side wall of workbench is stated, and the third scanning machine is located at the rear of the reflectoscope.
Wherein, the marking device includes electronics mark rifle, the 4th lifting cylinder and third rotary press head, and the electronics is beaten
Javelin is fixedly connected with the workbench, and is located at the side wall of the workbench, and the 4th lifting cylinder and the rack are solid
Fixed connection, and it is located at the lower section of the rack, the third rotary press head and the 4th lifting cylinder are rotatablely connected, and are located at
The output end of 4th lifting cylinder.
A kind of brake disc manufacture system of the invention, the top of the workbench, institute are fixedly connected on by the rack
It states rough turn device, the smart car device and the stamp device to be fixedly connected with the rack, and is sequentially located at the rack
Lower section, the dynamic poise device, the flatness detecting device, the device for detecting inherent frequency, failure detector and mark
Device is fixedly connected with the workbench, and is sequentially located at the top of the workbench, and multiple transfer devices uniformly divide
Cloth is in the conveying device, the rough turn device, the smart car device, the stamp device, the dynamic poise device, described flat
Between whole degree detection device, the device for detecting inherent frequency, the failure detector and the marking device, the clamp assemblies
It is fixedly connected on the top of the pedestal, the Electronic hammer is fixedly connected on the top of the clamp assemblies, and the one of the strut
End is fixedly connected with the pedestal, and the other end of the strut is fixedly connected with the velocity sensor, the vibration test control
Instrument processed is fixedly connected on the side of the pedestal, and first hydraulic cylinder is fixedly connected on the top of the pedestal, and described
The piston rod at one hydraulic cylinder both ends is fixedly connected with the clamp arm respectively.Brake disc exciting letter is given by the Electronic hammer
Number, so that brake disc is vibrated on the clamp assemblies, and acquired by the velocity sensor in the top close to brake disc
Signal, and be not necessarily to and brake disc using the vibration test controller non-contact measurement as a result, obtaining velocity sensor,
It can measure intrinsic frequency, guarantee the effect of the detection accuracy of intrinsic frequency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the front view of brake disc manufacture system of the invention.
Fig. 2 is the structural schematic diagram of device for detecting inherent frequency of the invention.
Fig. 3 is the overall structure diagram of brake disc manufacture system of the invention.
Fig. 4 is the part-structure enlarged drawing of rough turn device of the invention.
100- brake disc manufacture system, 10- conveying device, the rough turn device of 20-, 30- smart car device, 40- stamp device,
50- dynamic poise device, 60- flatness detecting device, 70- device for detecting inherent frequency, 80- failure detector, 90- marking device,
11- workbench, 12- rack, the first lifting cylinder of 21-, the first rotary press head of 22-, 23- sliding block, 24- positioning plate, the second liquid of 25-
Air cylinder, the second lifting cylinder of 31-, 32- drill bit, 33- fixing seat, 41- coder, the first scanning machine of 42-, 51- balancing machine,
The second scanning machine of 52-, 61- electronic centigrade scale, 62- third lifting cylinder, the second rotary press head of 63-, 71- pedestal, 72- clamping group
Part, the first hydraulic cylinder of 721-, 722- clamp arm, 73- Electronic hammer, 74- strut, 75- velocity sensor, 76- vibration test control
Instrument processed, 77- computer, 78- power amplifier, 81- reflectoscope, 82- third scanning machine, 91- transfer device, the bottom 911-
Seat, 912- turntable, 913- upright bar, 914- extension rod, 915- gripper, 92- electronics mark rifle, the 4th lifting cylinder of 93-,
94- third rotary press head.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " length ", " width ", "upper", "lower", "front", "rear",
The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is based on attached drawing institute
The orientation or positional relationship shown, is merely for convenience of description of the present invention and simplification of the description, rather than the dress of indication or suggestion meaning
It sets or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to limit of the invention
System.In addition, in the description of the present invention, the meaning of " plurality " is two or more, unless otherwise specifically defined.
The present invention provides a kind of brake disc manufacture system 100, the brake disc manufacture systems referring to FIG. 1 to FIG. 4,
100 include conveying device 10, rough turn device 20, smart car device 30, stamp device 40, dynamic poise device 50, flatness detection dress
60, device for detecting inherent frequency 70, failure detector 80, marking device 90 and transfer device 91 are set, the conveying device 10 includes
Workbench 11 and rack 12, the rack 12 are fixedly connected with the workbench 11, and are located at the top of the workbench 11, institute
It states rough turn device 20, the smart car device 30 and the stamp device 40 to be fixedly connected with the rack 12, and is sequentially located at
The lower section of the rack 12, the dynamic poise device 50, the flatness detecting device 60, the device for detecting inherent frequency
70, failure detector 80 and marking device 90 are fixedly connected with the workbench 11, and are sequentially located at the upper of the workbench 11
Side, the transfer device 91 are fixedly connected with the workbench 11, and are located at the top of the workbench 11, and the transhipment fills
Set 91 quantity be it is multiple, multiple transfer devices 91 are evenly distributed on the conveying device 10, the rough turn device 20, institute
State smart car device 30, the stamp device 40, the dynamic poise device 50, the flatness detecting device 60, the intrinsic frequency
Between rate detection device 70, the failure detector 80 and the marking device 90.
The device for detecting inherent frequency 70 includes pedestal 71, clamp assemblies 72, Electronic hammer 73, strut 74, velocity pick-up
Device 75, vibration test controller 76 and computer 77, the clamp assemblies 72 are fixedly connected with the pedestal 71, and are located at described
The top of pedestal 71, the Electronic hammer 73 are fixedly connected with the clamp assemblies 72, and are located at the top of the clamp assemblies 72,
One end of the strut 74 is fixedly connected with the pedestal 71, and the other end of the strut 74 and the velocity sensor 75 are fixed
Connection, and the velocity sensor 75 is located at the surface of brake disc front end, the vibration test controller 76 and the pedestal
71 are fixedly connected, and are located at the side of the pedestal 71, and the vibration test controller 76 with the Electronic hammer 73, described
Velocity sensor 75 and the computer 77 are electrically connected, and the clamp assemblies 72 include the first hydraulic cylinder 721 and clamp arm
722, first hydraulic cylinder 721 is fixedly connected with the pedestal 71, and is located at the top of the pedestal 71, first liquid
The piston rod at 721 both ends of air cylinder is fixedly connected with the clamp arm 722 respectively.
In the present embodiment, the Electronic hammer 73, the velocity sensor 75, the vibration test controller 76, institute
It states computer 77 and first hydraulic cylinder 721 to be electrically connected with controller, when brake disc blank is transported to the work
On platform 11, and it is located at the underface of the rough turn device 20, the controller control rough turn device 20 acts, and then to brake disc
Blank carries out the rough turn of convex surface, is clamped by clamping unit to brake disc blank behind rough turn complete convex surface, and passes through motor control
Clamping unit overturning processed, and then brake disc blank is overturn, and then by the rough turn device 20 to its brake disc blank
Concave surface carry out it is rough turn, later by the transfer device 91 by brake disc blank transport the smart car device 30 just under
Side, controller control the smart car device 30 and act, and then carry out smart car to the concave and convex surface of brake disc blank, and bore
Hole.Brake disc after the completion of turning transports the stamp device 40 by the transfer device 91, and the stamp device 40 is right
Brake disc carries out stamp, and stamp is transported the dynamic poise device 50 again by the transfer device 91 after the completion, made to it
Moving plate carries out dynamic balancing measurement, and records, and brake disc is transported the flatness detection and filled by the transfer device 91 later
The lower section for setting 60, the detection of surface smoothness is carried out to its brake disc, and is recorded, and the transfer device 91 transports brake disc later
It is defeated that first hydraulic cylinder 721 is controlled by controller and is acted on the pedestal 71,721 liang of first hydraulic cylinder
The piston rod at end is shunk, and then drives two clamp arms 722 to contract, and then clamps the braking on the pedestal 71
Disk, the Electronic hammer 73 receives the instruction of the vibration test controller 76, and then issues accumulation signal to the brake disc,
So that brake disc generates vibration, and response signal is collected by the velocity sensor 75 on the strut 74, and will
Response signal sends the vibration test controller 76 to, and the intrinsic frequency of brake disc is calculated by the computer 77,
Use Doppler effect principle when measuring intrinsic frequency, Doppler effect wave source and connects i.e. when wave source is mobile towards receiver
Receiving the wave transmitted between device will change, and wavelength shortens, and frequency increases；Conversely, when wave source carries receiver movement, wave source
The wavelength that sound wave is transmitted between receiver will grow longer, and frequency can reduce.The Doppler of relevant laser light wave when vertical incidence
Frequency is equal to twice of the vibration velocity of testee divided by wavelength, it can thus be appreciated that resonant method principle is namely based on measurement system
The Doppler frequency for the coherent laser wave that Moving plate surface tiny area is reflected back, and then determine the vibration velocity of brake disc, finally
75 signal of velocity sensor is inputted in the computer 77, is calculated, by utilizing the velocity pick-up and system
Moving plate does not contact to substitute the mode of the velocity sensor 75 and brake disc calculating intrinsic frequency, while the vibration
The setting of controlling test instrument 76 can further increase signal-to-noise ratio, so that measurement result is more accurate, detection passes through after completing
The transfer device 91 transports the lower section of the failure detector 80, and the failure detector 80 is to the surface of its brake disc or interior
Portion whether there is slight crack or defect, and be recorded, and the underproof brake disc detected for step before passes through manually
Or sorting machine sorts out, and transports it into the marking device by the transfer device 91 for qualified brake disc
90, identification marking is carried out to it by the marking device 90, and then complete the manufacture of brake disc.
Further, the device for detecting inherent frequency 70 further includes power amplifier 78, the power amplifier 78 with
The pedestal 71 is fixedly connected, and is located at the side wall of the pedestal 71.
In the present embodiment, the power amplifier 78 is electrically connected with controller, and the power amplifier 78 refers to
Under the conditions of given distortion rate, maximum power output can be generated to drive the amplifier of a certain load (such as loudspeaker).Power
Amplifier 78 plays the pivotal role of " tissue, coordination ", dominate to a certain extent whole system can provide it is good
Sound quality output can further increase accumulation signal when braking disc vibration by the power amplifier 78, facilitate the speed
It spends sensor 75 to collect, and then can be further ensured that the accuracy of the testing result of intrinsic frequency, in the another of present embodiment
In one embodiment: display panel can be increased and be electrically connected with the power amplifier 78, display panel can directly will be described
The response signal that velocity sensor 75 is collected into shows that more convenient technical staff observes, the inside of the clamp arm 722
Settable groove body, groove body is interior to be arranged idler wheel, and the first clamping part and the second clamping part is respectively set on idler wheel, can clamp different big
Small brake disc, and can be in rear setting lifting device, the first discharge channel, the second discharge channel and the third blanking of the pedestal 71
Road, one end of the first discharge channel are fixedly connected with the pedestal 71, and the other end of the first discharge channel is fixedly connected with lifting device,
Second discharge channel and lifting device are fixedly connected on one end far from the first discharge channel, and third discharge channel is fixedly connected under first
The top of material path, lifting device include stepping cylinder, frame, motor and roller bearing, and stepping cylinder is fixed with first discharge channel
Connection, and it is located at the top of the first discharge channel, frame is fixedly connected with stepping cylinder, and is located at the output end of stepping cylinder, electricity
Machine is fixedly connected with frame, and is located at the lateral wall of frame, and roller bearing and motor are rotatablely connected, and are located at the output end of motor, and
Roller bearing is located at the inside of frame, controller with stepping cylinder and the electrical connection of motor, when controller controls stepping cylinder
When with motor action, stepping cylinder will push frame and move up, and be since motor drives rotating manner of the roller bearing on frame
Lateral rotation, it is different from the rotating manner in the first material path, and then detect that the underproof brake disc of intrinsic frequency can pass through rolling
Axis shifts to third discharge channel, is transported and is collected by third discharge channel, the qualified brake disc of intrinsic frequency detection, controller
Stepping cylinder and roller bearing movement will not be controlled, and then brake disc passes through the second discharge channel, is slipped on the workbench 11.
Further, the transfer device 91 includes pedestal 911, turntable 912, upright bar 913, extension rod 914 and machinery
Pawl 915, the pedestal 911 are fixedly connected with the workbench 11, and are located at the top of the workbench 11, the turntable
912 are rotatablely connected with the pedestal 911, and are located at the top of the pedestal 911, one end of the upright bar 913 and the rotation
Platform 912 is fixedly connected, and the other end of the upright bar 913 is fixedly connected with the extension rod 914, and the extension rod 914 is along institute
The axial line for stating upright bar 913 extends laterally, and the gripper 915 is fixedly connected with the extension rod 914, and is located at the extension
The one end of bar 914 far from the upright bar 913.
In the present embodiment, driving unit control clamping is fixed in the outer end of the extension rod 914 or unclamp system
The gripper 915 of Moving plate, the pedestal 911 are fixed on elevating mechanism, and the turntable 912 is driven by motor to be revolved
Turn, so that the gripper 915 be made to operate between two neighboring device, generally there are two states for tool for the gripper 915, just
Beginning state and operating condition, the gripper 915 of original state enter between two neighboring device when needing to carry
Operating condition, then the pedestal 911 is first risen by elevating mechanism, is turned to above previous timer and is declined again, the machinery
Raised bottom 911 again after pawl 915 picks up brake disc, brake disc is transported to another dress by the rotation of turntable 912 later
Top is set, elevating mechanism declines again, then after being put down, elevating mechanism is risen, and the rotation of turntable 912 makes the machinery
Pawl 915 returns to initial middle position.It can be avoided the interference between component by the lifting of elevating mechanism, but also placing braking
The position of disk is more accurate.
Further, the rough turn device 20 includes the first lifting cylinder 21, the first rotary press head 22, sliding block 23, positioning
Plate 24 and the second hydraulic cylinder 25, first lifting cylinder 21 are fixedly connected with the rack 12, and are located at the rack 12
Lower section, first rotary press head 22 and the output end of first lifting cylinder 21 be rotatablely connected, and the sliding block 23 is located at
In the sliding slot of the workbench 11, the positioning plate 24 is slidably connected with the sliding block 23, and is located at the inside of sliding slot, and described the
Two hydraulic cylinders 25 are fixedly connected with the workbench 11, and are located at the top of the workbench 11, second hydraulic cylinder
25 output end is fixedly connected with the positioning plate 24.
In the present embodiment, first lifting cylinder 21 and second hydraulic cylinder 25 electrically connect with controller
It connecing, brake disc is placed on the positioning plate 24, and has the sunk structure that can position brake disc on the positioning plate 24, when
When needing to carry out rough turn to brake disc, first lifting cylinder 21 pushes the positioning plate 24, and the sliding block 23 is in sliding slot
Mobile, until the positioning plate 24 slides into the lower section of first rotary press head 22, rotation is driven by motor in the rotary press head
Turn, by second hydraulic cylinder 25 and first rotary press head 22, cooperation is rough turn to brake disc progress jointly,
Described in positioning plate 24 and the transfer device 91 cooperation grab brake disc, and then simplify equipment structure, accelerate braking
Disk processing efficiency.
Further, the smart car device 30 include the second lifting cylinder 31, drill bit 32 and fixing seat 33, described second liter
Sending down abnormally ascending cylinder 31 is fixedly connected with the rack 12, and is located at the lower section of the rack 12, the drill bit 32 and second lifting
The output end of cylinder 31 is rotatablely connected, and the fixing seat 33 is fixedly connected with the workbench 11, and is located at the upper of workbench 11
Side.
In the present embodiment, second lifting cylinder 31 is electrically connected with controller, and the drill bit 32 is driven by motor
Rough turn completion brake disc is placed in the fixing seat 33 by the gripper 915, passes through second lifting air by dynamic rotation
The common cooperation of cylinder 31 and the drill bit 32 can convex surface to brake disc and concave surface carry out smart car polishing, and pass through the brill
First 32 drill to its brake disc, by enabling to the surface of brake disc more smooth the secondary turning of braking.
Further, the stamp device 40 include coder 41 and the first scanning machine 42, the coder 41 with it is described
Rack 12 is fixedly connected, and is located at the lower section of the rack 12, and first scanning machine 42 is fixedly connected with the rack 12, and
Positioned at the rear of the coder 41.
In the present embodiment, the coder 41 and the first scanning machine 42 are electrically connected with controller, by described
Brake disc after the completion of smart car is grabbed the lower section of the coder 41 by gripper 915, and the coder 41 is Laser Jet
Machine 41 can print two dimensional code to it on the appearance wall of brake disc, and after the completion of stamp, pass through first scanning machine 42
Two dimensional code in its brake disc is scanned, and typing PLC system, by carrying out two dimensional code stamp and typing to brake disc
PLC system enables to each brake disc that can be identified, and understand that the production line of brake disc.
Further, the dynamic poise device 50 includes balancing machine 51 and the second scanning machine 52, the balancing machine 51 and institute
It states workbench 11 to be fixedly connected, and is located at the side wall of the workbench 11, second scanning machine 52 and the workbench 11 are solid
Fixed connection, and it is located at the side wall of the workbench 11, and second scanning machine 52 is located at the rear of the balancing machine 51.
In the present embodiment, the balancing machine 51 and second scanning machine 52 are electrically connected with controller, described
Gripper 915 grabs the brake disc after the completion of stamp on the workbench 11, and measures the dynamic balancing of brake disc, has measured
Cheng Hou is carried out carrying out barcode scanning to brake disc with second scanning machine 52, by the dynamic balancing data input PLC system of its brake disc
System scans the two-dimensional code the dynamic balancing parameter of i.e. knowable brake disc, facilitates inquiry after convenient.
Further, the flatness detecting device 60 includes electronic centigrade scale 61, third lifting cylinder 62 and the second rotation
Turn pressure head 63, the electronic centigrade scale 61 is fixedly connected with the workbench 11, and is located at the side wall of the workbench 11, described
Third lifting cylinder 62 is fixedly connected with the rack 12, and is located at the lower section of the rack 12, second rotary press head 63
It is rotatablely connected with the third lifting cylinder 62, and is located at the output end of the third lifting cylinder 62.
In the present embodiment, the electronic centigrade scale 61 and the third lifting cylinder 62 electrically connect with controller
It connects, the rotation of the second rotary press head 63 described in motor driven, the gripper 915 will measure dynamically balanced brake disc and grab institute
It states on workbench 11, the measurement of flatness is carried out to its brake disc using the electronic centigrade scale 61, if brake disc flatness
Not critical field can be by the cooperation of the third lifting cylinder 62 and second rotary press head 63, and then braking of polishing
Device disk can stop polishing until the flatness of brake disc is in critical field.By that can be beaten while measuring flatness
The underproof brake disc of flatness is ground, reduces procedure of processing, improves production efficiency.
Further, the failure detector 80 includes reflectoscope 81 and third scanning machine 82, the reflectoscope
81 are fixedly connected with the workbench 11, and are located at the side wall of the workbench 11, the third scanning machine 82 and the work
Platform 11 is fixedly connected, and is located at the side wall of the workbench 11, and the third scanning machine 82 is located at the reflectoscope 81
Rear.
In the present embodiment, the reflectoscope 81 and the third scanning machine 82 are electrically connected with controller,
The gripper 915 grabs the brake disc after the completion of measuring flatness on the workbench 11, the reflectoscope 81
Carrying out flaw detection, the slight crack or stomata of detection brake disc outwardly and inwardly are carried out to it, and are swept by the third scanning machine 82
Two dimensional code typing PLC system is retouched, can check the flaw detection situation of brake disc after convenient at any time.
Further, the marking device 90 includes electronics mark rifle 92, the 4th lifting cylinder 93 and third rotary press head
94, the electronics mark rifle 92 is fixedly connected with the workbench 11, and is located at the side wall of the workbench 11, and described 4th liter
Sending down abnormally ascending cylinder 93 is fixedly connected with the rack 12, and be located at the rack 12 lower section, the third rotary press head 94 with it is described
The rotation connection of 4th lifting cylinder 93, and it is located at the output end of the 4th lifting cylinder 93.
In the present embodiment, the electronics mark rifle 92 and the 4th lifting cylinder 93 electrically connect with controller
It connects, motor drives the third rotary press head 94 to rotate, and the gripper 915 grabs the brake disc after the completion of carrying out flaw detection
On the workbench 11, is contacted by the electronics mark rifle 92 with the side of brake disc, pass through the third rotary press head 94
With the cooperation of the electronics mark rifle 92, the stamp in the qualified brake disc of detection, and specific bit is transported by conveyer belt
Set packing.
Above disclosed is only a preferred embodiment of the present invention, cannot limit the power of the present invention with this certainly
Sharp range, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and weighs according to the present invention
Benefit requires made equivalent variations, still belongs to the scope covered by the invention.
Claims (10)
1. a kind of brake disc manufacture system, which is characterized in that
The brake disc manufacture system includes conveying device, rough turn device, smart car device, stamp device, dynamic poise device, smooth
Spending detection device, device for detecting inherent frequency, failure detector, marking device and transfer device, the conveying device includes work
Platform and rack, the rack are fixedly connected with the workbench, and are located at the top of the workbench, the rough turn device, institute
It states smart car device and the stamp device is fixedly connected with the rack, and be sequentially located at the lower section of the rack, it is described dynamic
Balancing device, the flatness detecting device, the device for detecting inherent frequency, failure detector and marking device with the work
It is fixedly connected as platform, and is sequentially located at the top of the workbench, the transfer device is fixedly connected with the workbench, and position
In the top of the workbench, and the quantity of the transfer device be it is multiple, multiple transfer devices are evenly distributed on described
Conveying device, the rough turn device, the smart car device, the stamp device, the dynamic poise device, the flatness detection
Between device, the device for detecting inherent frequency, the failure detector and the marking device,
The device for detecting inherent frequency includes pedestal, clamp assemblies, Electronic hammer, strut, velocity sensor, vibration test control
Instrument and computer, the clamp assemblies are fixedly connected with the pedestal, and are located at the top of the pedestal, the Electronic hammer and institute
It states clamp assemblies to be fixedly connected, and is located at the top of the clamp assemblies, one end of the strut is fixedly connected with the pedestal,
The other end of the strut is fixedly connected with the velocity sensor, and the velocity sensor be located at brake disc front end just on
Side, the vibration test controller are fixedly connected with the pedestal, and are located at the side of the pedestal, and the vibration test control
Instrument processed is electrically connected with the Electronic hammer, the velocity sensor and the computer, and the clamp assemblies include the first liquid
Air cylinder and clamp arm, first hydraulic cylinder are fixedly connected with the pedestal, and are located at the top of the pedestal, and described the
The piston rod at one hydraulic cylinder both ends is fixedly connected with the clamp arm respectively.
2. brake disc manufacture system as described in claim 1, which is characterized in that
The device for detecting inherent frequency further includes power amplifier, and the power amplifier is fixedly connected with the pedestal, and
Positioned at the side wall of the pedestal.
3. brake disc manufacture system as claimed in claim 2, which is characterized in that
The transfer device includes pedestal, turntable, upright bar, extension rod and gripper, and the pedestal is fixed with the workbench
Connection, and it is located at the top of the workbench, the turntable is connect with the base rotation, and is located at the upper of the pedestal
Side, one end of the upright bar are fixedly connected with the turntable, and the other end of the upright bar is fixedly connected with the extension rod, and
The extension rod is extended laterally along the axial line of the upright bar, and the gripper is fixedly connected with the extension rod, and is located at institute
State the one end of extension rod far from the upright bar.
4. brake disc manufacture system as described in claim 1, which is characterized in that
The rough turn device includes the first lifting cylinder, the first rotary press head, sliding block, positioning plate and the second hydraulic cylinder, described
First lifting cylinder is fixedly connected with the rack, and is located at the lower section of the rack, first rotary press head and described the
The output end of one lifting cylinder is rotatablely connected, and the sliding block is located in the sliding slot of the workbench, the positioning plate and the cunning
Block is slidably connected, and is located at the inside of sliding slot, and second hydraulic cylinder is fixedly connected with the workbench, and is located at the work
Make the top of platform, the output end of second hydraulic cylinder is fixedly connected with the positioning plate.
5. brake disc manufacture system as described in claim 1, which is characterized in that
The smart car device includes the second lifting cylinder, drill bit and fixing seat, and second lifting cylinder is fixed with the rack
Connection, and it is located at the lower section of the rack, the output end of the drill bit and second lifting cylinder is rotatablely connected, the fixation
Seat is fixedly connected with the workbench, and is located at the top of workbench.
6. brake disc manufacture system as claimed in claim 2, which is characterized in that
The stamp device includes coder and the first scanning machine, and the coder is fixedly connected with the rack, and is located at institute
The lower section of rack is stated, first scanning machine is fixedly connected with the rack, and is located at the rear of the coder.
7. brake disc manufacture system as claimed in claim 6, which is characterized in that
The dynamic poise device includes balancing machine and the second scanning machine, and the balancing machine is fixedly connected with the workbench, and position
In the side wall of the workbench, second scanning machine is fixedly connected with the workbench, and is located at the side wall of the workbench,
And second scanning machine is located at the rear of the balancing machine.
8. brake disc manufacture system as claimed in claim 7, which is characterized in that
The flatness detecting device includes electronic centigrade scale, third lifting cylinder and the second rotary press head, the electronics percentage
Table is fixedly connected with the workbench, and is located at the side wall of the workbench, and the third lifting cylinder is fixed with the rack
Connection, and it is located at the lower section of the rack, second rotary press head and the third lifting cylinder are rotatablely connected, and are located at institute
State the output end of third lifting cylinder.
9. brake disc manufacture system as claimed in claim 8, which is characterized in that
The failure detector includes reflectoscope and third scanning machine, and the reflectoscope and the workbench, which are fixed, to be connected
It connects, and is located at the side wall of the workbench, the third scanning machine is fixedly connected with the workbench, and is located at the workbench
Side wall, and the third scanning machine is located at the rear of the reflectoscope.
10. brake disc manufacture system as claimed in claim 9, which is characterized in that
The marking device includes electronics mark rifle, the 4th lifting cylinder and third rotary press head, the electronics mark rifle and institute
It states workbench to be fixedly connected, and is located at the side wall of the workbench, the 4th lifting cylinder is fixedly connected with the rack, and
Positioned at the lower section of the rack, the third rotary press head and the 4th lifting cylinder are rotatablely connected, and are located at the described 4th
The output end of lifting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811346982.4A CN109590751B (en) | 2018-11-13 | 2018-11-13 | Brake disc manufacturing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811346982.4A CN109590751B (en) | 2018-11-13 | 2018-11-13 | Brake disc manufacturing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109590751A true CN109590751A (en) | 2019-04-09 |
| CN109590751B CN109590751B (en) | 2023-03-07 |
Family
ID=65958392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811346982.4A Active CN109590751B (en) | 2018-11-13 | 2018-11-13 | Brake disc manufacturing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109590751B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992692A (en) * | 2020-08-24 | 2020-11-27 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN113478232A (en) * | 2021-06-21 | 2021-10-08 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
| CN114074204A (en) * | 2022-01-19 | 2022-02-22 | 深圳市恒讯通电子有限公司 | Intelligent debugging positioning mechanism is used in circuit board processing |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5509198A (en) * | 1992-02-24 | 1996-04-23 | Nsk Ltd. | Preloading method for preload-adjustable rolling bearing and manufacture of the same |
| US5808743A (en) * | 1996-04-05 | 1998-09-15 | Board Of Regents Of The University Of Colorado | Laser sensor using optical feedback-induced frequency modulation |
| CN104075848A (en) * | 2013-03-26 | 2014-10-01 | 苏州工业园区聚博精密设备有限公司 | Full-automatic multi-station balancing machine |
| CN204094154U (en) * | 2014-08-27 | 2015-01-14 | 宁波恒力汽配轴承有限公司 | A kind of headstock |
| CN104990488A (en) * | 2015-05-28 | 2015-10-21 | 芜湖诚拓汽车零部件有限公司 | Brake plate production detection system |
| CN205020420U (en) * | 2015-09-15 | 2016-02-10 | 重庆三友机器制造有限责任公司 | Automatic natural frequency measurement system of brake disc |
| CN206905879U (en) * | 2017-03-30 | 2018-01-19 | 沈阳航空航天大学 | A kind of separate type Natural Frequency of Blade detection means |
-
2018
- 2018-11-13 CN CN201811346982.4A patent/CN109590751B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5509198A (en) * | 1992-02-24 | 1996-04-23 | Nsk Ltd. | Preloading method for preload-adjustable rolling bearing and manufacture of the same |
| US5808743A (en) * | 1996-04-05 | 1998-09-15 | Board Of Regents Of The University Of Colorado | Laser sensor using optical feedback-induced frequency modulation |
| CN104075848A (en) * | 2013-03-26 | 2014-10-01 | 苏州工业园区聚博精密设备有限公司 | Full-automatic multi-station balancing machine |
| CN204094154U (en) * | 2014-08-27 | 2015-01-14 | 宁波恒力汽配轴承有限公司 | A kind of headstock |
| CN104990488A (en) * | 2015-05-28 | 2015-10-21 | 芜湖诚拓汽车零部件有限公司 | Brake plate production detection system |
| CN205020420U (en) * | 2015-09-15 | 2016-02-10 | 重庆三友机器制造有限责任公司 | Automatic natural frequency measurement system of brake disc |
| CN206905879U (en) * | 2017-03-30 | 2018-01-19 | 沈阳航空航天大学 | A kind of separate type Natural Frequency of Blade detection means |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992692A (en) * | 2020-08-24 | 2020-11-27 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN111992692B (en) * | 2020-08-24 | 2022-04-15 | 成都市龙泉通惠实业有限责任公司 | Piston production line monitoring system |
| CN113478232A (en) * | 2021-06-21 | 2021-10-08 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
| CN113478232B (en) * | 2021-06-21 | 2023-08-18 | 芜湖市球精汽车部件铸模有限公司 | Intelligent vehicle-mounted brake pump processing production line |
| CN114074204A (en) * | 2022-01-19 | 2022-02-22 | 深圳市恒讯通电子有限公司 | Intelligent debugging positioning mechanism is used in circuit board processing |
| CN114074204B (en) * | 2022-01-19 | 2022-05-20 | 深圳市恒讯通电子有限公司 | Intelligent debugging positioning mechanism is used in circuit board processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109590751B (en) | 2023-03-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109590751A (en) | A kind of brake disc manufacture system | |
| CA2154204C (en) | Non-contact railway wheel test apparatus | |
| CN107084673A (en) | A kind of the measurement detection means and detection method of motor vehicle wheels external diameter and internal diameter | |
| CN108686982A (en) | A kind of detection device and detection method of wheel hub blank outer margin deformation amount | |
| EP0565320A2 (en) | Method and an apparatus for sensing wheel parameters in a wheel balancing machine | |
| EP1060835A2 (en) | Method and apparatus for controlling flatness of polished semiconductor wafers | |
| CN208555093U (en) | A kind of detection device of wheel hub blank outer margin deformation amount | |
| CN219037926U (en) | Printing flatness detection device | |
| JPH06507478A (en) | Equipment for scanning shapes and its use | |
| CN109352422A (en) | A kind of multi-functional on-position measure method and device of dual-headed laser scanning | |
| CN218066417U (en) | Detection mechanism for automatic testing device of bearing saddle | |
| CN109531059B (en) | Manufacturing method of brake disc | |
| CN214391159U (en) | Online detecting system for bearing saddle | |
| CN113048854B (en) | Automatic measuring device and measuring method | |
| JP2000136923A (en) | Contact-type pipe-inside-diameter measuring apparatus | |
| CN103557789B (en) | Method and device for detecting glass bent through baking | |
| CN214391158U (en) | Bearing saddle detection system | |
| CN112525117A (en) | Thickness measuring system for high-temperature cast pipe online and use method thereof | |
| CN209432273U (en) | A kind of device for detecting inherent frequency of brake disc | |
| CN211291998U (en) | Wheel set bearing detection device | |
| JP4094916B2 (en) | Bending machine | |
| CN114682498A (en) | Bearing saddle detection system | |
| CN214200026U (en) | Thickness measuring system for high-temperature cast pipe online use | |
| CN219737373U (en) | Auxiliary device for detecting flaw of main shaft of roll press | |
| CN216523839U (en) | Sucker flatness detection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |