CN109590505B - Intelligent remote control side drilling device - Google Patents

Intelligent remote control side drilling device Download PDF

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CN109590505B
CN109590505B CN201811446546.4A CN201811446546A CN109590505B CN 109590505 B CN109590505 B CN 109590505B CN 201811446546 A CN201811446546 A CN 201811446546A CN 109590505 B CN109590505 B CN 109590505B
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motor
processing table
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mounting seat
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CN109590505A (en
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欧汉文
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Hefei Minglong Electronic Technology Co ltd
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Chongqing University of Arts and Sciences
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work

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Abstract

本发明涉及板材的钻孔加工设备领域,为了解决现有技术中,由于钻孔的过程中为了能够及时停止钻头的运行需要工人一直处于加工台旁边,从而导致工人工作不方便的问题,提供了一种智能遥控侧面钻孔装置,包括加工台、钻头和电机,加工台上设置有夹紧机构,加工台的一端设置有可沿加工台长度方向移动的安装机构,安装机构位于夹紧机构的一侧,安装机构包括安装座和滑动件,滑动件与加工台垂直设置,安装座与滑动件滑动连接,电机与安装座滑动连接;安装机构还设置有信号接收模块和控制模块,信号接收模块用于接收控制信号,控制模块用于根据控制信号控制安装座沿滑动件滑动和电机沿安装座滑动。

Figure 201811446546

The invention relates to the field of drilling processing equipment for plates. In order to solve the problem in the prior art that in order to stop the operation of the drill bit in time during the drilling process, the worker needs to be at the side of the processing table all the time, thereby causing the worker to work inconveniently. An intelligent remote control side drilling device includes a processing table, a drill bit and a motor, a clamping mechanism is arranged on the processing table, one end of the processing table is provided with an installation mechanism that can move along the length direction of the processing table, and the installation mechanism is located at the side of the clamping mechanism. On one side, the mounting mechanism includes a mounting seat and a sliding piece, the sliding piece is vertically arranged with the processing table, the mounting seat is slidably connected with the sliding piece, and the motor is slidably connected with the mounting seat; the mounting mechanism is also provided with a signal receiving module and a control module, and the signal receiving module The control module is used for receiving the control signal, and the control module is used for controlling the sliding of the mounting seat along the sliding member and the sliding of the motor along the mounting seat according to the control signal.

Figure 201811446546

Description

智能遥控侧面钻孔装置Intelligent remote control side drilling device

技术领域technical field

本发明涉及板材的钻孔加工设备领域,具体为一种智能遥控侧面钻孔装置。The invention relates to the field of drilling processing equipment for plates, in particular to an intelligent remote control side drilling device.

背景技术Background technique

钻孔是指用钻头在实体材料上加工出孔的操作。现有技术中,在对板材进行钻孔操作时,为了实现对板材的定点钻孔,通常需要钻头能够在加工台的上下、左右以及前后三个方向上进行运动,将板材放置在加工台上后,通过钻头在加工台上的前后、左右方向上的运动,使得钻头能够到达板材上需要打孔的位置的上方,然后再通过钻头的上下运动完成对板材的钻孔操作,这样一来,就需要在加工台的长度方向以及宽度方向上均设置有滑轨,利用加工台长度方向上的滑轨实现钻头的前后方向上的运动,宽度方向上的滑轨则用来实现钻头在加工台上左右方向上的运动。Drilling is the operation of using a drill to create a hole in a solid material. In the prior art, when drilling a plate, in order to realize fixed-point drilling of the plate, it is usually required that the drill bit can move in three directions: up and down, left and right, and front and rear of the processing table, and the plate is placed on the processing table. After that, through the movement of the drill bit in the front and rear, left and right directions on the processing table, the drill bit can reach the position above the position where the hole needs to be drilled on the plate, and then the up and down movement of the drill bit is used to complete the drilling operation on the plate. In this way, It is necessary to provide slide rails in the length and width directions of the processing table. The slide rails in the length direction of the processing table are used to realize the movement of the drill bit in the front and rear directions, and the slide rails in the width direction are used to realize the drill bit in the processing table. Movement in the left and right directions.

现有技术中,为了减少工人的工作量,通常都是采用控制器来控制钻头在加工台上的移动,钻孔时,工人将待加工的板材放到加工台上后,通过控制面板输入钻头需要移动的参数后,控制器就会按照输入的参数控制钻头移动,从而对板材进行钻孔。然而,在钻孔的过程中,一旦发现钻头出现故障,需要及时停止钻头,若此时工人并不在加工台旁,也就不能及时关闭钻头,因此,就需要工人一直位于加工台旁边,这样一来,就限制了工人的移动范围,使得工人工作不方便,而且在钻孔的过程中,钻出的碎屑会四处飞溅,还会对加工台旁的工人造成危害。In the prior art, in order to reduce the workload of workers, a controller is usually used to control the movement of the drill bit on the processing table. When drilling, the worker places the plate to be processed on the processing table, and then inputs the drill bit through the control panel. After the parameters that need to be moved, the controller will control the drill bit to move according to the input parameters, thereby drilling the plate. However, in the process of drilling, once it is found that the drill bit fails, the drill bit needs to be stopped in time. If the worker is not at the processing table at this time, the drill bit cannot be turned off in time. Therefore, the worker needs to be always beside the processing table. It limits the movement range of the workers, making it inconvenient for the workers to work, and in the process of drilling, the drilled debris will splash around, and it will also cause harm to the workers next to the processing table.

发明内容SUMMARY OF THE INVENTION

本发明意在提供一种智能遥控侧面钻孔装置,以解决现有技术中,由于钻孔的过程中为了能够及时停止钻头的运行需要工人一直处于加工台旁边,从而导致工人工作不方便的问题。The purpose of the present invention is to provide an intelligent remote control side drilling device to solve the problem of inconvenience for the workers in the prior art, because in order to stop the operation of the drill bit in time during the drilling process, the worker needs to stay beside the processing table all the time. .

本发明提供基础方案是:智能遥控侧面钻孔装置,包括加工台、钻头和驱动钻头转动的电机,加工台上设置有夹紧机构,其中:加工台的一端设置有可沿加工台长度方向移动的安装机构,安装机构位于夹紧机构的一侧,安装机构包括安装座和滑动件,滑动件与加工台垂直设置,安装座与滑动件滑动连接且可沿滑动件上下滑动,电机与安装座滑动连接且可沿安装座左右滑动;安装机构还设置有信号接收模块和控制模块,信号接收模块用于接收控制信号,控制模块用于根据控制信号控制安装座沿滑动件滑动和电机沿安装座滑动。The basic solution provided by the present invention is: an intelligent remote control side drilling device, including a processing table, a drill bit and a motor for driving the drill bit to rotate, and a clamping mechanism is arranged on the processing table, wherein: one end of the processing table is provided with a movable along the length direction of the processing table. The mounting mechanism is located on one side of the clamping mechanism. The mounting mechanism includes a mounting seat and a sliding piece. The sliding piece is vertically arranged with the processing table. The mounting seat and the sliding piece are slidably connected and can slide up and down along the sliding piece. It is slidably connected and can slide left and right along the mounting seat; the mounting mechanism is also provided with a signal receiving module and a control module, the signal receiving module is used for receiving control signals, and the control module is used for controlling the mounting seat to slide along the sliding piece and the motor along the mounting seat according to the control signal. slide.

基础方案的工作原理及有益效果是:与现有的钻孔装置相比较,本方案中通过在安装机构上设置信号接收模块和控制模块实现对电机的遥控,从而控制钻头的移动,这样一来,在钻孔的过程中,工人就能够自由移动,使得工人工作更加方便,而且与只能通过操作控制面板实现对钻头的控制相比较,本方案中遥控功能则使得控制更加方便。。The working principle and beneficial effects of the basic scheme are: compared with the existing drilling device, in this scheme, a signal receiving module and a control module are arranged on the installation mechanism to realize the remote control of the motor, so as to control the movement of the drill bit. , in the process of drilling, the worker can move freely, which makes the worker's work more convenient, and compared with the control of the drill bit that can only be realized by operating the control panel, the remote control function in this solution makes the control more convenient. .

优选方案一:作为基础方案的优选,安装座包括基座和连接块,基座与滑动件滑动连接,基座上设置有连接槽,连接槽内沿长度方向安装有连接丝杠,连接块与连接丝杠滑动连接,连接块的外侧安装电机;连接槽内设置有缸体,连接丝杠穿过缸体,缸体位于连接块与夹紧机构之间,缸体内滑动连接有活塞,活塞朝向夹紧机构的一面设置有活塞杆,活塞杆的活动端依次穿出缸体和基座后位于基座外部,活塞杆的活动端下端面设置有锯齿部,活动端下方设置有与锯齿部啮合的齿轮组,齿轮组朝向钻头的一侧连接有扇叶;缸体朝向钻头的一侧设置有可向外打开的出口。有益效果:考虑到在钻孔的过程中,若钻头的进给过快,容易导致钻头损坏,因此就需要降低钻头的进给速度,又由于钻头的进给是来自电机的移动,因此就需要降低连接电机的连接块的移动速度;因此本方案中,在控制模块控制安装座滑动时,连接块沿着连接丝杠滑动,连接块就会推动活塞在缸体内移动,而由于缸体内装满冷却液,活塞的移动就会挤压缸体内的冷却液,缸体的出口在冷却液的推动下向外打开,出口打开后,冷却液经过出口喷出并喷到电机上,从而对电机进行冷却;而在这个过程中,由于力的作用下相互的,因此在活塞挤压冷却液的过程中,冷却液也会阻碍活塞的移动,于是活塞的移动速度也就得到降低,连接块的速度降低,电机的移动速度降低,钻头的进给速度也就得以降低,从而避免由于钻头的进给速度快而导致钻头损坏的问题;Preferred scheme 1: As a preferred option of the basic scheme, the mounting seat includes a base and a connecting block, the base is slidably connected to the sliding member, a connecting groove is provided on the base, and a connecting screw is installed in the connecting groove along the length direction, and the connecting block is connected to The connecting screw is slidably connected, and the motor is installed on the outside of the connecting block; a cylinder is arranged in the connecting groove, the connecting screw passes through the cylinder, the cylinder is located between the connecting block and the clamping mechanism, and a piston is slidably connected in the cylinder. The side facing the clamping mechanism is provided with a piston rod. The movable end of the piston rod passes through the cylinder body and the base in turn and is located outside the base. The gear set is meshed, and the side of the gear set facing the drill bit is connected with a fan blade; the side of the cylinder body facing the drill bit is provided with an outlet that can be opened outward. Beneficial effect: Considering that in the process of drilling, if the feed of the drill bit is too fast, it is easy to cause damage to the drill bit, so it is necessary to reduce the feed speed of the drill bit. Reduce the moving speed of the connecting block connected to the motor; therefore, in this solution, when the control module controls the sliding of the mounting seat, the connecting block slides along the connecting screw, and the connecting block pushes the piston to move in the cylinder, and due to the Filled with coolant, the movement of the piston will squeeze the coolant in the cylinder, and the outlet of the cylinder will open outward under the push of the coolant. After the outlet is opened, the coolant will be sprayed out through the outlet and onto the motor, thereby Cool the motor; in this process, due to the mutual action of the force, the coolant will also hinder the movement of the piston when the piston squeezes the coolant, so the moving speed of the piston is also reduced, connecting The speed of the block is reduced, the moving speed of the motor is reduced, and the feed speed of the drill bit is also reduced, so as to avoid the problem of damage to the drill bit due to the fast feed speed of the drill bit;

再有,在活塞移动的过程中,活塞杆在活塞的带动下移动,由于活塞杆的活动端是设置有锯齿部的,于是与锯齿部啮合的齿轮组就会开始转动,齿轮组上的扇叶转动,形成气流,对电机进行风冷散热,进一步保证了电机的散热效果,同时气流在电机上的流动会将喷到电机上的冷却液吹散开,冷却液与电机的接触面积增大,加强了散热效果;再有,由于钻孔过程中钻出的碎屑会四处飞溅,而一旦碎屑落到电机上,可能进入到电机内部,从而造成电机损坏,因此在气流从电机上流过的时候,还会将到达电机处的碎屑吹走,避免了碎屑落到电机上,从而避免由于碎屑进入电机内部而造成电机损坏的问题。In addition, during the movement of the piston, the piston rod moves under the driving of the piston. Since the movable end of the piston rod is provided with a sawtooth part, the gear set meshing with the sawtooth part will start to rotate, and the fan on the gear set will start to rotate. The blade rotates to form an air flow, and the motor is cooled by air to dissipate heat, which further ensures the heat dissipation effect of the motor. At the same time, the flow of the air flow on the motor will blow away the cooling liquid sprayed on the motor, and the contact area between the cooling liquid and the motor will increase. , which enhances the heat dissipation effect; in addition, because the debris drilled during the drilling process will splash around, and once the debris falls on the motor, it may enter the inside of the motor and cause damage to the motor, so the airflow flows through the motor. At the time, the debris that reaches the motor will be blown away to avoid the debris falling on the motor, thereby avoiding the problem of damage to the motor caused by debris entering the interior of the motor.

优选方案二:作为优选方案一的优选,齿轮组包括第一齿轮、第二齿轮和第三齿轮,第一齿轮与锯齿部啮合,第二齿轮与第一齿轮通过心轴连接,心轴的中部外套有连接杆,连接杆固定在基座外壁上,第三齿轮位于第二齿轮靠近基座的一侧且与第二齿轮啮合,第三齿轮安装在基座朝向电机的侧壁上,第三齿轮朝向电机的一侧连接扇叶。有益效果:利用第一齿轮、第二齿轮以及第三齿轮的配合将活塞杆的移动转化为扇叶的转动,从而实现对电机的风冷散热,结构紧凑。Preferred solution 2: As a preference of preferred solution 1, the gear set includes a first gear, a second gear and a third gear, the first gear meshes with the sawtooth portion, the second gear and the first gear are connected by a mandrel, and the middle part of the mandrel is The outer casing has a connecting rod, the connecting rod is fixed on the outer wall of the base, the third gear is located on the side of the second gear close to the base and meshes with the second gear, the third gear is installed on the side wall of the base facing the motor, the third gear The side of the gear facing the motor is connected to the fan blade. Beneficial effects: The movement of the piston rod is converted into the rotation of the fan blade by the cooperation of the first gear, the second gear and the third gear, so as to realize air cooling and heat dissipation of the motor, and the structure is compact.

优选方案三:作为优选方案二的优选,第二齿轮的直径大于第三齿轮。有益效果:将第二齿轮的直径大于第三齿轮的直径设置后,就会使得第三齿轮的角速度大于第二齿轮的角速度,即第三齿轮的转动速度会提高,于是扇叶的转动速度增大,形成的气流也就增大,从而加强了对电机的风冷降温效果。Preferred solution 3: As a preference of preferred solution 2, the diameter of the second gear is larger than that of the third gear. Beneficial effect: After setting the diameter of the second gear to be larger than the diameter of the third gear, the angular velocity of the third gear will be greater than that of the second gear, that is, the rotation speed of the third gear will increase, so the rotation speed of the fan blade will increase. If it is large, the air flow formed will also increase, thereby enhancing the cooling effect of air cooling on the motor.

优选方案四:作为优选方案一的优选,滑动件包括丝杠螺母和丝杠,丝杠垂直设置在加工台上,基座设置有安装孔,丝杠螺母固定在安装孔内,控制模块可控制丝杠转动。有益效果:丝杠是工具机械和精密机械上最常使用的传动元件,其主要功能是将旋转运动转换成线性运动,或将扭矩转换成轴向反复作用力,同时兼具高精度、可逆性和高效率的特点,从而实现了钻头在上下方向上的准确移动。Option 4: As a preferred option of Option 1, the sliding member includes a lead screw nut and a lead screw, the lead screw is vertically arranged on the processing table, the base is provided with a mounting hole, the lead screw nut is fixed in the mounting hole, and the control module can control The screw turns. Beneficial effects: The lead screw is the most commonly used transmission element in tool machinery and precision machinery. Its main function is to convert rotary motion into linear motion, or convert torque into axial repetitive force, and at the same time, it has high precision and reversibility. and high efficiency, so as to realize the accurate movement of the drill bit in the up and down direction.

优选方案五:作为优选方案四的优选,滑动件还包括竖直设置在加工台上的导向柱,导向柱位于丝杠的一侧,基座与导向柱滑动连接。有益效果:导向柱的设置一方面保证了基座能顺利的沿着丝杠上下移动,同时也起到导向的作用。Preferred solution 5: As a preference of preferred solution 4, the sliding member further includes a guide column vertically arranged on the processing table, the guide column is located on one side of the lead screw, and the base is slidably connected to the guide column. Beneficial effect: The arrangement of the guide column ensures that the base can smoothly move up and down along the lead screw on the one hand, and also plays a guiding role.

附图说明Description of drawings

图1为本发明智能遥控侧面钻孔装置实施例的正视图;1 is a front view of an embodiment of an intelligent remote control side drilling device of the present invention;

图2为图1中基座处的放大示意图;Fig. 2 is the enlarged schematic diagram of the base in Fig. 1;

图3为图1中基座处的横截面示意图。FIG. 3 is a schematic cross-sectional view of the base in FIG. 1 .

具体实施方式Detailed ways

下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:

说明书附图中的附图标记包括:加工台1、夹紧机构2、基座3、滑动件30、第二驱动电机32、导向柱301、丝杠303、推杆304、连接块305、连接丝杠306、安装板309、电机 35、钻头37、活塞杆5、心轴501、连接杆503、第二齿轮505、第三齿轮507、封板509。Reference numerals in the accompanying drawings include: processing table 1, clamping mechanism 2, base 3, slider 30, second drive motor 32, guide column 301, lead screw 303, push rod 304, connection block 305, connection The screw 306 , the mounting plate 309 , the motor 35 , the drill bit 37 , the piston rod 5 , the mandrel 501 , the connecting rod 503 , the second gear 505 , the third gear 507 , and the sealing plate 509 .

实施例基本如附图1所示:智能遥控侧面钻孔装置,包括加工台1、钻头37和驱动钻头 37转动的电机35,加工台1上设置有夹紧机构2,夹紧机构2位于加工台1的一侧,本实施例中为左侧,夹紧机构2可以采用螺栓夹紧的方式对板材进行固定,具体的,夹紧机构2包括放置板,在放置板的两端均安装有螺栓,螺栓上螺纹连接有螺母,螺栓外套有压紧块,压紧块位于螺母下方;The embodiment is basically shown in Figure 1: the intelligent remote control side drilling device includes a processing table 1, a drill bit 37 and a motor 35 for driving the drill bit 37 to rotate. The processing table 1 is provided with a clamping mechanism 2, and the clamping mechanism 2 is located in the processing table. One side of the table 1, which is the left side in this embodiment, the clamping mechanism 2 can fix the plate by means of bolt clamping. Specifically, the clamping mechanism 2 includes a placing plate, and both ends of the placing plate are installed with Bolts, the bolts are threadedly connected with nuts, the bolt jackets are provided with compression blocks, and the compression blocks are located under the nut;

其中:加工台1的一端设置有可沿加工台1长度方向移动的安装机构,安装机构位于夹紧机构2的右侧,安装机构包括安装座和滑动件30,滑动件30与加工台1垂直设置,安装座与滑动件30滑动连接且可沿滑动件30上下滑动,电机35与安装座滑动连接且可沿安装座左右滑动;具体的,如图2和图3所示,安装座包括基座3和连接块305,基座3连接在滑动件30上且可沿滑动件30上下运动,基座3上设置有连接槽,连接槽内沿长度方向安装有连接丝杠306,连接块305与连接丝杠306滑动连接,连接块305的外侧设置有安装板309,电机35安装在安装板309上;Wherein: one end of the processing table 1 is provided with a mounting mechanism that can move along the length direction of the processing table 1, the mounting mechanism is located on the right side of the clamping mechanism 2, and the mounting mechanism includes a mounting seat and a sliding member 30, and the sliding member 30 is perpendicular to the processing table 1. Setting, the mounting seat is slidably connected with the slider 30 and can slide up and down along the slider 30, and the motor 35 is slidably connected with the mounting seat and can slide left and right along the mounting seat; specifically, as shown in Figures 2 and 3, the mounting seat includes a base The seat 3 and the connecting block 305, the base 3 is connected to the sliding member 30 and can move up and down along the sliding member 30, the base 3 is provided with a connecting groove, and a connecting screw 306 is installed in the connecting groove along the length direction, and the connecting block 305 Slidingly connected with the connecting screw 306, a mounting plate 309 is provided on the outer side of the connecting block 305, and the motor 35 is mounted on the mounting plate 309;

为了实现基座3可沿滑动件30上下运动,本实施例中,滑动件30包括丝杠303螺母和丝杠303,丝杠303垂直设置在加工台1上,丝杠303的上端安装有固定板,固定板上端安装有用于驱动丝杠303转动的第二驱动电机32,基座3设置有安装孔,丝杠303螺母固定在安装孔内,控制模块可控制丝杠303转动,由于丝杠303螺母固定在安装孔内,而安装孔所在的基座3是跟滑动件30连接的,因此在丝杠303转动后,丝杠303螺母会沿着丝杠303 上下移动,从而使得安装孔所在的基座3移动,滑动件30还包括竖直设置在加工台1上的导向柱301,导向柱301位于丝杠303的一侧,基座3与导向柱301滑动连接;In order to realize that the base 3 can move up and down along the sliding member 30, in this embodiment, the sliding member 30 includes a lead screw 303, a nut and a lead screw 303, the lead screw 303 is vertically arranged on the processing table 1, and the upper end of the lead screw 303 is installed with a fixed The second drive motor 32 for driving the lead screw 303 to rotate is installed on the upper end of the fixed plate, the base 3 is provided with a mounting hole, the lead screw 303 nut is fixed in the mounting hole, and the control module can control the lead screw 303 to rotate. The nut 303 is fixed in the mounting hole, and the base 3 where the mounting hole is located is connected to the slider 30. Therefore, after the lead screw 303 is rotated, the nut of the lead screw 303 will move up and down along the lead screw 303, so that the mounting hole is The base 3 moves, the slider 30 also includes a guide column 301 vertically arranged on the processing table 1, the guide column 301 is located on one side of the lead screw 303, and the base 3 is slidably connected with the guide column 301;

连接槽内设置有缸体,缸体内装有冷却液,连接丝杠306穿过缸体,缸体位于连接块305与夹紧机构2之间,缸体内滑动连接有活塞,连接块305朝向活塞的一端设置有推杆304,推杆304与活塞相抵,活塞朝向夹紧机构2的一面设置有活塞杆5,活塞杆5的活动端依次穿出缸体和基座3后位于基座3外部,活塞杆5的活动端下端面设置有锯齿部,活动端下方设置有与锯齿部啮合的齿轮组,齿轮组朝向钻头37的一侧连接有扇叶;缸体朝向钻头37的一侧设置有可向外打开的出口,具体的,出口为T型口,出口处通过扭簧铰接有封板509;A cylinder is arranged in the connecting groove, the cylinder is filled with coolant, the connecting lead screw 306 passes through the cylinder, the cylinder is located between the connecting block 305 and the clamping mechanism 2, a piston is slidably connected in the cylinder, and the connecting block 305 faces One end of the piston is provided with a push rod 304, the push rod 304 is in contact with the piston, the side of the piston facing the clamping mechanism 2 is provided with a piston rod 5, and the movable end of the piston rod 5 passes through the cylinder and the base 3 in turn and is located in the base 3. Externally, the lower end surface of the movable end of the piston rod 5 is provided with a serrated portion, and a gear set meshing with the serrated portion is provided below the movable end, and the side of the gear set facing the drill bit 37 is connected with a fan blade; the side of the cylinder body facing the drill bit 37 is provided There is an outlet that can be opened outward, specifically, the outlet is a T-shaped mouth, and a sealing plate 509 is hinged at the outlet through a torsion spring;

其中,齿轮组包括第一齿轮、第二齿轮505和第三齿轮507,第一齿轮与锯齿部啮合,第二齿轮505通过心轴501连接第一齿轮,在基座3外壁上设置有连接杆503,心轴501的中部穿过连接杆503,连接杆503对心轴501进行支撑,第三齿轮507位于第二齿轮505靠近基座3的一侧且与第二齿轮505啮合,第三齿轮507安装在基座3朝向电机35的侧壁上,第三齿轮507朝向电机35的一侧连接扇叶,第二齿轮505的直径大于第三齿轮507,且第二齿轮505与第三齿轮507模数相同,压力角相等;The gear set includes a first gear, a second gear 505 and a third gear 507, the first gear meshes with the sawtooth portion, the second gear 505 is connected to the first gear through the spindle 501, and a connecting rod is provided on the outer wall of the base 3 503, the middle of the mandrel 501 passes through the connecting rod 503, the connecting rod 503 supports the mandrel 501, the third gear 507 is located on the side of the second gear 505 close to the base 3 and meshes with the second gear 505, the third gear 507 is installed on the side wall of the base 3 facing the motor 35, the third gear 507 is connected to the fan blade on the side facing the motor 35, the diameter of the second gear 505 is larger than that of the third gear 507, and the second gear 505 and the third gear 507 The modulus is the same, the pressure angle is the same;

安装机构还设置有信号接收模块和控制模块,信号接收模块用于接收控制信号,控制模块用于根据控制信号控制安装座沿滑动件30滑动和电机35沿安装座滑动,具体的,控制模块用于控制第二驱动电机32转动,从而带动丝杠303转动,基座3沿丝杠303上下运动,为了实现电机35沿安装座滑动,本实施例中,连接丝杠306与连接块305的配合同样采用丝杠结构,控制模块则通过第一驱动电机驱动连接丝杠306的转动实现连接块 305的左右移动。具体实施过程如下:钻孔前,需要先将板材固定在加工台1上,具体的,将板材放置在放置板上,使得板材的两端位于压紧块与放置板之间,然后拧动螺母,使得螺母沿着螺栓向下移动,压紧块在螺母的作用下沿着螺栓向下移动,于是将板材压紧在放置板上,完成板材在加工台1上的定位;The installation mechanism is also provided with a signal receiving module and a control module, the signal receiving module is used for receiving control signals, and the control module is used for controlling the mounting seat to slide along the sliding member 30 and the motor 35 to slide along the mounting seat according to the control signal. In order to control the rotation of the second driving motor 32, the lead screw 303 is driven to rotate, and the base 3 moves up and down along the lead screw 303. In order to realize the sliding of the motor 35 along the mounting seat, in this embodiment, the connection between the lead screw 306 and the connection block 305 cooperates. The screw structure is also adopted, and the control module drives the rotation of the connecting screw 306 through the first drive motor to realize the left and right movement of the connecting block 305 . The specific implementation process is as follows: before drilling, the plate needs to be fixed on the processing table 1. Specifically, the plate is placed on the placement plate so that both ends of the plate are located between the pressing block and the placement plate, and then the nut is screwed , so that the nut moves down along the bolt, and the pressing block moves down along the bolt under the action of the nut, so the plate is pressed on the placing plate to complete the positioning of the plate on the processing table 1;

钻孔时,工人操作信号发射模块发射控制信号,信号接收模块在接收到控制信号后,控制模块则根据控制信号控制第一驱动电机以及第二驱动电机32转动;当第二驱动电机32顺时针转动时,丝杠303转动,丝杠303螺母则沿着丝杠303下降,基座3下降,当基座3下降到与板材水平高度一致时,第二驱动电机32停止转动;此时第一驱动电机顺时针转动,连接丝杠306转动,连接块305沿着连接丝杠306向左移动,靠近板材,同时启动电机35,钻头37转动,对板材进行钻孔操作;When drilling, the worker operates the signal transmitting module to transmit the control signal, and after the signal receiving module receives the control signal, the control module controls the first driving motor and the second driving motor 32 to rotate according to the control signal; when the second driving motor 32 rotates clockwise When rotating, the lead screw 303 rotates, the nut of the lead screw 303 descends along the lead screw 303, and the base 3 descends. When the base 3 descends to the same level as the plate, the second drive motor 32 stops rotating; The drive motor rotates clockwise, the connecting lead screw 306 rotates, the connecting block 305 moves to the left along the connecting lead screw 306, and approaches the plate, and at the same time, the motor 35 is started, the drill bit 37 rotates, and the plate is drilled;

在上述过程中,连接块305的移动会推动推杆304移动,推杆304则推动活塞在缸体内向左移动,而由于缸体内装满冷却液,活塞的移动就会挤压缸体内的冷却液,缸体的出口在冷却液的推动下向外打开,出口打开后,冷却液经过出口喷出并喷到电机35上,从而对电机35进行冷却,优选的在出口处连接有喷雾喷嘴,这样一来,冷却液经过出口后形成喷雾到达电机35上,从而避免打湿电机35;而在这个过程中,由于力的作用下相互的,因此在活塞挤压冷却液的过程中,冷却液也会阻碍活塞的向左移动,于是活塞的移动速度也就得到降低,连接块305的速度也就降低,电机35的移动速度降低,钻头37的进给速度也就得以降低,考虑到由于钻头37的进给速度,会出现钻头37旋转速度太快、金属屑没有来得及排除造成粘刀,造成钻头37上下都有力矩,钻头37就比较容易断,因此钻头37的进给速度降低还能避免由于钻头37的进给速度快而导致钻头37损坏的问题;In the above process, the movement of the connecting block 305 will push the push rod 304 to move, and the push rod 304 will push the piston to move leftward in the cylinder. Since the cylinder is filled with coolant, the movement of the piston will squeeze the cylinder. The cooling liquid, the outlet of the cylinder is opened outward under the push of the cooling liquid. After the outlet is opened, the cooling liquid is sprayed out through the outlet and onto the motor 35, thereby cooling the motor 35. Preferably, a spray is connected to the outlet. In this way, the cooling liquid forms a spray and reaches the motor 35 after passing through the outlet, so as to avoid wetting the motor 35; and in this process, due to the mutual action of the force, the piston squeezes the cooling liquid. The coolant will also hinder the leftward movement of the piston, so the moving speed of the piston is also reduced, the speed of the connecting block 305 is also reduced, the moving speed of the motor 35 is reduced, and the feeding speed of the drill bit 37 is also reduced. Due to the feeding speed of the drill bit 37, the rotation speed of the drill bit 37 is too fast, and the metal chips are not removed in time to cause sticking to the knife, resulting in torque up and down the drill bit 37, and the drill bit 37 is relatively easy to break. Therefore, the feed speed of the drill bit 37 is reduced. The problem that the drill bit 37 is damaged due to the fast feeding speed of the drill bit 37 can be avoided;

再有,在活塞移动的过程中,活塞杆5在活塞的带动下移动,于是与活塞杆5的锯齿部啮合的齿轮组就会开始转动,具体的,与锯齿部啮合的第一齿轮转动,与第一齿轮通过心轴501连接的第二齿轮505转动,与第二齿轮505啮合的第三齿轮507转动,又由于第三齿轮507上设置有扇叶,于是扇叶转动,形成气流,对电机35进行风冷散热,进一步保证了电机35的散热效果,同时气流在电机35上的流动会将喷到电机35上的冷却液吹散开,冷却液与电机35的接触面积增大,加强了散热效果;再有,由于钻孔过程中钻出的碎屑会四处飞溅,而一旦碎屑落到电机35上,可能进入到电机35内部,从而造成电机35损坏,因此在气流从电机35上流过的时候,还会将到达电机35处的碎屑吹走,避免了碎屑落到电机35上,从而避免由于碎屑进入电机35内部而造成电机35损坏的问题。In addition, during the movement of the piston, the piston rod 5 moves under the driving of the piston, so the gear set that meshes with the serrations of the piston rod 5 will start to rotate. Specifically, the first gear that meshes with the serrations rotates. The second gear 505 connected with the first gear through the spindle 501 rotates, the third gear 507 meshed with the second gear 505 rotates, and because the third gear 507 is provided with a fan blade, the fan blade rotates to form airflow, The motor 35 is air-cooled and dissipated, which further ensures the heat dissipation effect of the motor 35. At the same time, the flow of the air flow on the motor 35 will blow away the cooling liquid sprayed on the motor 35, and the contact area between the cooling liquid and the motor 35 is increased, strengthening the In addition, since the debris drilled during the drilling process will splash around, and once the debris falls on the motor 35, it may enter the inside of the motor 35, thereby causing damage to the motor 35, so the air flow from the motor 35 When flowing up, the debris that reaches the motor 35 will also be blown away, preventing debris from falling on the motor 35, thereby avoiding the problem of damage to the motor 35 due to debris entering the interior of the motor 35.

为了便于工人进行遥控,本实施例中的钻孔装置还包括有遥控装置,遥控装置包括信号发射模块和指令系统,指令系统用于工人输入控制指令,信号发射模块用于将工人输入的控制指令发给信号接收模块,指令系统包括有开关模块、方向选择模块以及显示模块,开关模块用于向指定的运动对象发送开关指令,控制模块根据开关指令控制该运动对象的启闭,方向模块用于发送运动方向指令,控制模块根据运动方向指令控制运动对象运动方向,显示模块则用于显示上述的控制指令;本实施例中,开关模块以及方向选择模块设置在遥控器上,显示模块则设置在安装座上;具体的,本实施例中,运动对象包括第一驱动电机、第二驱动电机32和电机35,因此,本实施例中开关模块包括第一开关单元、第二开关单元和开关单元,第一开关单元用于向第一驱动电机发送开关指令,第二开关单元用于向第二驱动电机32 发送开关指令,开关单元则用于向电机35发送开关指令;由于钻头37在运动时,需要在上下、左右、前后三个方向上进行运动,因此,本实施例中将上、左、前三个方向定为正方向,下、右、后三个方向则为负方向,方向选择模块又包括正方向单元和负方向单元;为了控制运动对象的运动距离,本实施例中指令系统还包括有用于输入距离指令的输入模块;In order to facilitate the worker to perform remote control, the drilling device in this embodiment also includes a remote control device. The remote control device includes a signal transmission module and an instruction system. The instruction system is used for the worker to input control instructions, and the signal transmission module is used for the control instructions input by the worker. Sent to the signal receiving module, the command system includes a switch module, a direction selection module and a display module, the switch module is used to send a switch command to a designated moving object, the control module controls the opening and closing of the moving object according to the switch command, and the direction module is used for Send the movement direction command, the control module controls the movement direction of the moving object according to the movement direction command, and the display module is used to display the above-mentioned control command; in this embodiment, the switch module and the direction selection module are arranged on the remote controller, and the display module is arranged on the Specifically, in this embodiment, the moving object includes a first drive motor, a second drive motor 32 and a motor 35, therefore, the switch module in this embodiment includes a first switch unit, a second switch unit and a switch unit , the first switch unit is used to send the switch command to the first drive motor, the second switch unit is used to send the switch command to the second drive motor 32, and the switch unit is used to send the switch command to the motor 35; , it needs to move in three directions: up and down, left and right, and front and back. Therefore, in this embodiment, the up, left, and front directions are set as positive directions, and the down, right, and rear directions are negative directions. The module further includes a positive direction unit and a negative direction unit; in order to control the moving distance of the moving object, the command system in this embodiment also includes an input module for inputting distance commands;

以第二驱动电机32向下运动5cm为例,工人首先需要选择第二驱动电机32作为运动对象,即工人需要触发第二开关单元,然后利用输入模块输入5cm的距离指令,最后触发负方向单元,于是,第二驱动电机32就会向下移动5cm;在输入距离指令时,输入模块采用0-9 的按钮进行输入,方便工人直接输入需要的距离指令;而在工人输入控制指令后,显示模块显示输入的控制指令,便于工人查看,以确认输入的控制指令的准确或了解钻头37的工作状态。Taking the second drive motor 32 moving down 5cm as an example, the worker first needs to select the second drive motor 32 as the moving object, that is, the worker needs to trigger the second switch unit, then use the input module to input a distance command of 5cm, and finally trigger the negative direction unit. , then, the second drive motor 32 will move down 5cm; when inputting the distance command, the input module uses buttons 0-9 to input, which is convenient for the worker to directly input the required distance command; and after the worker inputs the control command, the display is displayed. The module displays the input control instructions, which is convenient for workers to check, so as to confirm the accuracy of the input control instructions or to understand the working status of the drill bit 37 .

以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前发明所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only the embodiments of the present invention, and the common knowledge such as the well-known specific structures and characteristics in the scheme has not been described too much here. Those of ordinary skill in the art know that the invention belongs to the technical field before the filing date or the priority date. Technical knowledge, can know all the existing technologies in this field, and have the ability to apply conventional experimental means before the date, those of ordinary skill in the art can improve and implement this scheme in combination with their own abilities under the enlightenment given in this application, Some typical well-known structures or well-known methods should not be an obstacle to those skilled in the art from practicing the present application. It should be pointed out that for those skilled in the art, on the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.

Claims (5)

1.智能遥控侧面钻孔装置,包括加工台、钻头和驱动钻头转动的电机,所述加工台上设置有夹紧机构,其特征在于:所述加工台的一端设置有可沿所述加工台长度方向移动的安装机构,所述安装机构位于所述夹紧机构的一侧,所述安装机构包括安装座和滑动件,所述滑动件与所述加工台垂直设置,所述安装座与所述滑动件滑动连接且可沿所述滑动件上下滑动,所述电机与所述安装座滑动连接且可沿所述安装座左右滑动;所述安装机构还设置有信号接收模块和控制模块,所述信号接收模块用于接收控制信号,所述控制模块用于根据所述控制信号控制所述安装座沿滑动件滑动和所述电机沿所述安装座滑动;1. An intelligent remote control side drilling device, comprising a processing table, a drill bit and a motor that drives the drill bit to rotate, a clamping mechanism is provided on the processing table, and it is characterized in that: one end of the processing table is provided with a tool that can move along the processing table. An installation mechanism that moves in the length direction, the installation mechanism is located on one side of the clamping mechanism, the installation mechanism includes a mounting seat and a sliding piece, the sliding piece is vertically arranged with the processing table, and the mounting seat is connected to the The sliding piece is slidably connected and can slide up and down along the sliding piece, the motor is slidably connected with the mounting seat and can slide left and right along the mounting seat; the mounting mechanism is also provided with a signal receiving module and a control module, so The signal receiving module is configured to receive a control signal, and the control module is configured to control the mounting seat to slide along the sliding member and the motor to slide along the mounting seat according to the control signal; 所述安装座包括基座和连接块,所述基座与所述滑动件滑动连接,所述基座上设置有连接槽,所述连接槽内沿长度方向安装有连接丝杠,所述连接块与所述连接丝杠滑动连接,所述连接块的外侧安装所述电机;所述连接槽内设置有缸体,所述连接丝杠穿过所述缸体,所述缸体位于所述连接块与所述夹紧机构之间,所述缸体内滑动连接有活塞,所述活塞朝向所述夹紧机构的一面设置有活塞杆,所述活塞杆的活动端依次穿出所述缸体和所述基座后位于所述基座外部,所述活塞杆的活动端下端面设置有锯齿部,所述活动端下方设置有与所述锯齿部啮合的齿轮组,所述齿轮组朝向所述钻头的一侧连接有扇叶;所述缸体朝向所述钻头的一侧设置有可向外打开的出口。The mounting seat includes a base and a connecting block, the base is slidably connected with the sliding member, a connecting groove is provided on the base, and a connecting screw is installed in the connecting groove along the length direction, and the connecting The block is slidably connected with the connecting screw, and the motor is installed on the outside of the connecting block; a cylinder is arranged in the connecting groove, the connecting screw passes through the cylinder, and the cylinder is located in the Between the connecting block and the clamping mechanism, a piston is slidably connected in the cylinder, a piston rod is provided on the side of the piston facing the clamping mechanism, and the movable end of the piston rod passes through the cylinder in sequence The body and the base are located outside the base, the lower end surface of the movable end of the piston rod is provided with a serrated part, and a gear set meshing with the serrated part is provided below the movable end, and the gear set faces One side of the drill bit is connected with a fan blade; the side of the cylinder body facing the drill bit is provided with an outlet that can be opened outward. 2.根据权利要求1所述的智能遥控侧面钻孔装置,其特征在于:所述齿轮组包括第一齿轮、第二齿轮和第三齿轮,所述第一齿轮与所述锯齿部啮合,所述第二齿轮与第一齿轮通过心轴连接,所述心轴的中部外套有连接杆,所述连接杆固定在所述基座外壁上,所述第三齿轮位于所述第二齿轮靠近所述基座的一侧且与所述第二齿轮啮合,所述第三齿轮安装在所述基座朝向所述电机的侧壁上,所述第三齿轮朝向所述电机的一侧连接所述扇叶。2 . The intelligent remote control side drilling device according to claim 1 , wherein the gear set comprises a first gear, a second gear and a third gear, and the first gear meshes with the sawtooth part, so the The second gear is connected with the first gear through a mandrel, the middle of the mandrel is covered with a connecting rod, the connecting rod is fixed on the outer wall of the base, and the third gear is located near the second gear. one side of the base and meshed with the second gear, the third gear is mounted on the side wall of the base facing the motor, and the third gear is connected to the side of the base facing the motor fan blade. 3.根据权利要求2所述的智能遥控侧面钻孔装置,其特征在于:所述第二齿轮的直径大于所述第三齿轮。3 . The intelligent remote control side drilling device according to claim 2 , wherein the diameter of the second gear is larger than that of the third gear. 4 . 4.根据权利要求1所述的智能遥控侧面钻孔装置,其特征在于:所述滑动件包括丝杠螺母和丝杠,所述丝杠垂直设置在所述加工台上,所述基座设置有安装孔,所述丝杠螺母固定在所述安装孔内,所述控制模块可控制所述丝杠转动。4. The intelligent remote control side drilling device according to claim 1, wherein the sliding member comprises a lead screw nut and a lead screw, the lead screw is vertically arranged on the processing table, and the base is arranged There is an installation hole, the screw nut is fixed in the installation hole, and the control module can control the rotation of the screw. 5.根据权利要求4所述的智能遥控侧面钻孔装置,其特征在于:所述滑动件还包括竖直设置在所述加工台上的导向柱,所述导向柱位于所述丝杠的一侧,所述基座与所述导向柱滑动连接。5 . The intelligent remote control side drilling device according to claim 4 , wherein the sliding member further comprises a guide column vertically arranged on the processing table, and the guide column is located at one end of the lead screw. 6 . On the side, the base is slidably connected with the guide post.
CN201811446546.4A 2018-11-29 2018-11-29 Intelligent remote control side drilling device Active CN109590505B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105798707A (en) * 2014-12-27 2016-07-27 富泰华工业(深圳)有限公司 A milling machine device and a control system
CN106014513A (en) * 2016-07-24 2016-10-12 蔡学斌 Power generation device through low temperature exhaust heat
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