CN109574262A - Carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and its preparation method and application - Google Patents
Carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and its preparation method and application Download PDFInfo
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- CN109574262A CN109574262A CN201910000480.4A CN201910000480A CN109574262A CN 109574262 A CN109574262 A CN 109574262A CN 201910000480 A CN201910000480 A CN 201910000480A CN 109574262 A CN109574262 A CN 109574262A
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- carbene
- derusting
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- friendly type
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F5/00—Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
- C02F5/10—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
- C02F5/105—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances combined with inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/04—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors
- C23G1/06—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors
- C23G1/068—Cleaning or pickling metallic material with solutions or molten salts with acid solutions using inhibitors organic inhibitors compounds containing a C=C bond
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/02—Non-contaminated water, e.g. for industrial water supply
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2303/00—Specific treatment goals
- C02F2303/22—Eliminating or preventing deposits, scale removal, scale prevention
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Inorganic Chemistry (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
Abstract
The invention discloses a kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and its preparation method and application, component and its mass percents are as follows: carbene 1~10%, promotor 0.1~1.0%, dispersing agent, 0.01~1.00%, surplus is deionized water.Carbene is water-soluble carbene sol body, and pH value is 0.5~3, electromotive force E is 280~380mv, and granularity ф is 0.3~20nm, and size distribution ψ is D90~D98, and solutes content is 0.1%~1%.The carbene environment-friendly type descaling and derusting anticorrosion liquid that the present invention uses; have the function of efficiently quickly infiltration and inhibition; it can clean and remove in a short time the scale and rust stain in metallic walls; parent metal is protected simultaneously; it is set to obtain one layer of corrosion inhibition film coating; the anti-corrosion capability of material is improved, and easy to use.
Description
Technical field
The present invention relates to field of metal surface treatment technology, more particularly to one kind for metal material and metal product
The environment-friendly type descaling and derusting anticorrosion liquid that is handled of surface.
Background technique
The descaling and derusting anticorrosion of metal surface is concerned as technical problem always.Water makees the heat exchange dress of cooling medium
Set, in use for some time in system will fouling, and be formed on container or duct wall, as all kinds of heat exchangers pipe in
On wall.The main component of scale is calcium carbonate and magnesium carbonate.Meanwhile metal surface easily generates oxide, that is, metal corruption
Erosion and rust stain.The scale and rust stain of deposition influence heat exchanger effectiveness.For example, fouling will to exchange heat when reaching 0.5mm thickness
Device cooling system cannot normally transmit temperature.When scale is more than 0.8mm thickness or more, it is unsmooth to will lead to waterway circulating, shadow
It rings equipment to work normally, reduces heat transfer efficiency, equipment can be damaged when serious.The method that tradition removes scale is to use strong acid or strong
Alkali cleaning, although this cleaning method can remove scale, the etching of body metal is serious, and pollutes environment.
It is existing more for the cleaning agent kind veriety of equipment scale on the market, mostly using acidic materials and corrosion inhibiter etc.
To dissolve dispersion calcium and magnesium salt scale.But these cleaning agents mostly cleaning effect is bad, after some equipment metal cleanings when shorter
It is interior to get rusty again again;And corrosivity is big, safety is poor, and storing is also inconvenient.These problems are not solved preferably always
Certainly.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and its preparations
Methods and applications.
The present invention is realized by following technical proposal:
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and preparation method thereof, it is characterised in that: its component and its matter
Measure percentage are as follows: carbene 1~10%, promotor 0.1~1.0%, dispersing agent, 0.01~1.00%, surplus is deionized water.
Wherein, the carbene is water-soluble carbene sol body, has very strong elecrtonegativity, quickly dissolves dirty stain and net catches calcium
The metal ions function such as magnesium, meanwhile, and be the reductant-oxidant of metal oxide.Have a scale removal rust and antiscale is become rusty special work
With.Its pH value is 0.5~3, electromotive force E is 280~380mv, and granularity ф is 0.3~20nm, and size distribution ψ is D90~D98,
Solutes content is 0.1%~1%.Preferably, pH value be 1.5~2.5, electromotive force E be 300~320mv, granularity ф be 0.3~
5nm, size distribution ψ are D95~D98, and solutes content is 0.3%~0.6%.
Raw material are taken from normal carbon (setting carbon or amorphous carbon) and deionization pure water, unbalanced using carbon molecules
Electronics distribution, be electrochemically reacted in the environment of pure water, the single carbon molecule of generation and more carbon molecules are anti-in redox
Novel substance is obtained in answering, and forms the liquid of carbon sol state.Single carbon and more carbon molecules in carbon sol liquid form not of uniform size
Carbene structural body.Prepared using acoustochemical intervention is carried out while electrochemistry, with three wave bands ultrasound (20KHz, 45KHz,
Environmental parameter 80KHz) makes constantly to produce countless microcosmic (nanoscale hole) subenvironments in solution, this subenvironment is in wink
Between (<0.001S) generate high temperature, (>=5000 DEG C of high pressure;>=100Mpa) energy unit, form the violent expansion in liquid hole
Compress the conversion of cycle alternation energy.H in carbene structural body and water+Ion, OH-Ion in such circumstances, can carry out various knots
Structure and form oxidation reaction obtain above-mentioned high activity carbene.
Wherein, the promotor is fumaric acid, has the function of acidity regulator, anti-oxidant auxiliary agent, promotor etc., has
Strong buffer function can keep solution in pH stability and the etch-proof important function of long-acting descaling and derusting.
Wherein, the dispersing agent is low carbon mixed alcohol, specially C1~C4 alcohol-based mixtures.Rudimentary alcohols is water-soluble
Good, energy and water are miscible with arbitrary proportion.Since carbon is different with the electronegativity of oxygen, so carbon-oxygen bond is polar bond, alcohol is a pole
Property molecule.When hydroxyl and double or triple bonds carbon phase connect, the sp3 hybridized orbit of oxygen then forms σ key with the sp hybridized orbit of carbon.?
Cooperate in water-soluble carbene sol body and plays the role of superpower dispersibility.It more specifically can be by C1 alcohol 1%~10%, C2 alcohol 50%
~90%, C3 alcohol 5%~30%, C4 alcohol 1%~10% form.Preferentially are as follows: C1 alcohol 2%, C2 alcohol 86%, C3 alcohol 8%, C4 alcohol
4%.
The preparation method of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid of the present invention, comprising the following steps:
(1) preparation of carbene
Weigh a certain amount of carbon and deionized water, then in non-PVC engineering plastics vessel or glassware into
Row stirring, while the liquid input three wave bands alternating ultrasonic energy into vessel, 1~10min of 20KHz, 45KHz 1~
1~10min of 10min, 80KHz continuously alternately carbon decentralized processing 8 hours, obtain carbene liquid;
(2) it weighs after promotor, dispersing agent and deionized water are mixed and obtains additive mixed liquor, then use pipette
It pipettes additive mixed liquor to participate in being stirred in carbene liquid, while mixing liquid is heated up to 45 degree and keeps that continuously stir 1 small
When;
(3) by above-mentioned raw materials mixed liquor cooled to room temperature to get carbene environment-friendly type descaling and derusting anticorrosion antirust liquid.
High activity carbene in liquid can be sent out metal surface by the media material of permeable formation and formation scale and rust staining
Biochemical reaction can be destroyed rapidly, be decomposed, peeling off scale, rusty scale and oxide redox on metal surface, and in gold
Metal surface forms one layer of secured, closed protective film, to reach descaling and derusting corrosion-resisting function.It can replace completely traditional
The multiple tracks technology such as scale removal, derusting, antirust, phosphatization, nigrescence.
The application of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid: for the first time in use, additive amount is the 2- of recirculated water weight
5%, dosage is adjusted according to scale forming;When reusing, adding proportion is the 1-3% of recirculated water weight.
Cleaning method:
(1) discharge tube sewage need to discharge clean (if water quality can only discharge more clearly a part) when water is corvinus;
(2) add water and add this product according to quantity, booting circulation adds up operation 20 hours or more, is automatically performed scale removal, removes
Rust, purifies the cleaning of sewage;
(3) pipeline cleaning sewage is emptied;
(4) topped up with water and this product 0.5-1.0% is added, cleaning all terminates.When booting operates normally, this product
Automatically it penetrates into wall surface and forms protective film, play scale inhibition anti-rust action.
Compared with the existing technology, protrusion effect of the invention is:
(1) this product can become rusty to the dirt of metal surface, spot and rusty scale thoroughly effectively remove, and self-assembling formation is attached
Firm protective layer, without remaking antiscaling and antirust anti-corrosion treatment process;Application method is easy, and it is each to be suitable for large, medium and small type
Class recirculated water metal device removes rust deposite and anti-rust deposite, such as central air conditioner system, industrial cooling system, heat-exchange system, hot water
All kinds of watering equipment systems such as boiler system and various other heat exchangers.Can also be used for all kinds of metal components removes rust deposite and antirust
Cleaning, the protective treatment of dirt or metal surface.
(2) any strong acid, highly basic are free of in solution of the present invention, nontoxic, corrosion-free, performance is stablized, and it is non-ignitable not quick-fried, use peace
It is complete reliable, and volatilize without smog and smell, also without discharging of waste liquid, to environment and personnel without any damage;The metal of processing
Surface forms the protection surface layer of black bright, and not only beautiful, the effective protection phase is up to more than half a year;With traditional chemical inorganic agent
It compares, this product processing cost can be greatly lowered, and workload reduces more than half.
(3) product of the present invention has longer preservation validity period, and general up to never degenerating within 2 years or more, using effect is still
Well.And it can be used under room temperature or high/low temperature operating condition, easy to operate, safe and reliable, non-environmental-pollution, to human body and metal
It is non-stimulated, harmless.
(4) the carbene environment-friendly type descaling and derusting anticorrosion liquid of the invention used has efficiently quickly infiltration and inhibition
Function can clean and remove in a short time scale and rust stain in metallic walls, while protect parent metal, it is made to obtain one
Layer corrosion inhibition film coating, improves the anti-corrosion capability of material, and easy to use.
(5) carbene environment-friendly type descaling and derusting anticorrosion liquid when in use, can pump transportation system circulation, can also be with metal watch
Face spraying is brushed.
(6) it when this product is used to make with water the various machine equipment cooling system scale removal rust of cooling medium, is not required to stop, it can
To carry out online.It can be widely used for various industrial equipment water cooling systems and industrial water cooling heat exchanger system descaling and derusting anti-corrosion
Erosion also can be used for the scale removal rust and antiscale rust purposes of family's gas heater and sanitary apparatus.
Combined with specific embodiments below to carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and preparation method thereof of the invention
It is described further with application.
Specific embodiment
Embodiment 1
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the weight of each raw material is carbene 1%, promotor is anti-
Butene dioic acid C4H4O41.0%, dispersing agent 1.00%, deionized water surplus.Dispersing agent is by C1 alcohol 1%, C2 alcohol 90%, C3 alcohol
5%, C4 alcohol 4% forms.
Embodiment 2
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the mass percent of each raw material are as follows: carbene 2%, promotor
Fumaric acid C4H4O40.5%, dispersing agent 0.05%, deionized water surplus are mixed.Dispersing agent is by C1 alcohol 2%, C2 alcohol
86%, C3 alcohol 8%, C4 alcohol 4% form.
Embodiment 3
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the mass percent of each raw material are as follows: carbene 10%, promotor
Fumaric acid C4H4O40.1%, dispersing agent 0.01%, deionized water surplus.Dispersing agent is by C1 alcohol 10%, C2 alcohol 75%, C3
Alcohol 10%, C4 alcohol 5% form.
Embodiment 4
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the mass percent of each raw material are as follows: carbene 4%, promotor
0.6%, dispersing agent 0.07%, deionized water surplus are mixed.Dispersing agent is by C1 alcohol 7%, C2 alcohol 80%, C3 alcohol 8%, C4 alcohol
5% composition.
Embodiment 5
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the mass percent of each raw material are as follows: carbene 5%, promotor
0.5%, dispersing agent 0.5%, deionized water surplus.Dispersing agent is made of C1 alcohol 8%, C2 alcohol 75%, C3 alcohol 10%, C4 alcohol 7%.
Embodiment 6
A kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid, the mass percent of each raw material are as follows: carbene 5%, promotor
0.8%, dispersing agent 0.50%, deionized water surplus are mixed.Dispersing agent is by C1 alcohol 2%, C2 alcohol 86%, C3 alcohol 8%, C4 alcohol
4% composition.
The product of embodiment 1-3 is applied in 18 injection molding machines in parallel in city, the month Guangdong Province 9-10 in 2018, is imitated
Fruit is as follows:
The calcium ions and magnesium ions content laboratory report of water sampling in 1 cooling bay of table and injection molding machine
Note: water body parameter is almost the same inside and outside injection molding machine equipment
Note: carbene environment-friendly type descaling and derusting anticorrosion liquid is referred to as " carbene liquid "
The product prepared by the embodiment of the present application 1-3 it can be seen from above-mentioned experimental result can significantly reduce water body
Middle calcium ions and magnesium ions content has good descaling and derusting effect.Discovery in use, after addition this product cleaning, original is by dirt
The pore of blocking is all unimpeded, scale removal significant effect.
Embodiment described above only describe the preferred embodiments of the invention, not to model of the invention
It encloses and is defined, without departing from the spirit of the design of the present invention, those of ordinary skill in the art are to technical side of the invention
The various changes and improvements that case is made should all be fallen into the protection scope that claims of the present invention determines.
Claims (10)
1. a kind of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid and preparation method thereof, it is characterised in that: its component and its quality
Percentage are as follows: carbene 1~10%, promotor 0.1~1.0%, dispersing agent, 0.01~1.00%, surplus is deionized water.
2. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 1, it is characterised in that: the carbene is water
Dissolubility carbene sol body.
3. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 2, it is characterised in that: the pH of the carbene
Value is that 0.5~3, electromotive force E is 280~380mv, and granularity ф is 0.3~20nm, and size distribution ψ is D90~D98, solutes content
It is 0.1%~1%.
4. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 3, it is characterised in that: the pH of the carbene
Value is 1.5~2.5, and electromotive force E is 300~320mv, and granularity ф is 0.3~5nm, and size distribution ψ is D95~D98, and solute contains
Amount is 0.3%~0.6%.
5. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 1, it is characterised in that: the promotor is
Fumaric acid;The dispersing agent is low carbon mixed alcohol.
6. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 5, it is characterised in that: the dispersing agent is
C1~C4 alcohol-based mixtures.
7. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 6, it is characterised in that: the dispersing agent by
C1 alcohol 1%~10%, C2 alcohol 50%~90%, C3 alcohol 5%~30%, C4 alcohol 1%~10% form.
8. carbene environment-friendly type descaling and derusting anticorrosion antirust liquid according to claim 7, it is characterised in that: the dispersing agent by
C1 alcohol 2%, C2 alcohol 86%, C3 alcohol 8%, C4 alcohol 4% form.
9. the preparation method of any carbene environment-friendly type descaling and derusting anticorrosion antirust liquid of claim 1-8, which is characterized in that
The following steps are included:
(1) preparation of carbene
A certain amount of carbon and deionized water are weighed, is then stirred in non-PVC engineering plastics vessel or glassware
Mix, while liquid into vessel inputs three wave bands and replaces ultrasonic energy, 1~10min of 20KHz, 1~10min of 45KHz,
80KHz1~10min continuously alternately carbon decentralized processing 8 hours, obtain carbene liquid;
(2) it weighs after promotor, dispersing agent and deionized water are mixed and obtains additive mixed liquor, then pipetted with pipette
Additive mixed liquor participates in being stirred in carbene liquid, while mixing liquid is heated up to 45 degree of holdings and continuously stirs 1 hour;
(3) by above-mentioned raw materials mixed liquor cooled to room temperature to get carbene environment-friendly type descaling and derusting anticorrosion antirust liquid.
10. the application of carbene environment-friendly type descaling and derusting anticorrosion antirust liquid described in claim 1-8, it is characterised in that: make for the first time
Used time, additive amount are the 2-5% of recirculated water weight, adjust dosage according to scale forming;When reusing, adding proportion is circulation
The 1-3% of water weight.
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Application publication date: 20190405 |