CN109571166A - A kind of roll squeezer class roll shaft axial plane wears online repair system and method - Google Patents

A kind of roll squeezer class roll shaft axial plane wears online repair system and method Download PDF

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Publication number
CN109571166A
CN109571166A CN201811554850.0A CN201811554850A CN109571166A CN 109571166 A CN109571166 A CN 109571166A CN 201811554850 A CN201811554850 A CN 201811554850A CN 109571166 A CN109571166 A CN 109571166A
Authority
CN
China
Prior art keywords
axial
roll shaft
radial
lead screw
pallet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811554850.0A
Other languages
Chinese (zh)
Inventor
张开明
廖义德
陈绪兵
汤勇华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Kaiming Hi-Tech Co Ltd
Original Assignee
Hubei Kaiming Hi-Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Kaiming Hi-Tech Co Ltd filed Critical Hubei Kaiming Hi-Tech Co Ltd
Priority to CN201811554850.0A priority Critical patent/CN109571166A/en
Publication of CN109571166A publication Critical patent/CN109571166A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36Single-purpose machines or devices
    • B24B5/37Single-purpose machines or devices for grinding rolls, e.g. barrel-shaped rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/35Accessories

Abstract

The invention discloses a kind of roll squeezer class roll shaft axial planes to wear online repair system, including roll shaft transmission system and on-line grinding system.Roll shaft transmission system includes driving motor, retarder, the first V belt wheel, the 2nd V belt wheel and shaft;It is driven between first V belt wheel and the 2nd V belt wheel by vee-belt, band action roller shaft rotates.On-line grinding system includes axial bracket, axial pallet, axial screw rod, radial struts, radial pallet, radial lead screw, motor, grinding wheel, pass through axial rotary lead screw and radial lead screw, the axially and radially amount of feeding for adjusting grinding wheel, may be implemented the on-line grinding reparation of roll shaft.The present invention utilizes on-line grinding system and roll shaft transmission system, can be repaired online to roll squeezer class roll shaft axial plane, and without dismounting, depot repair, it is long in time limit, at high cost to solve the problems, such as that traditional roll squeezer class roll shaft axial plane repairs.

Description

A kind of roll squeezer class roll shaft axial plane wears online repair system and method
Technical field
The present invention relates to a kind of roll squeezer class roll shaft axial planes to wear online repair system and method.
Background technique
Roll squeezer also known as squeezing mill, roll mill are that the novel concrete energy conservation grinding that international the mid-80 grows up is set It is standby, there is substitution high energy consumption and efficiency low ball grinding machine pregrinding system, and reduce the function of steel consumption and noise.Roll squeezer By rack, two roller systems, transmission device, torque bearing, jacket, feeding device, hydraulic (pressurization) system, main bearing lubrication system The part such as system, grease lubricating system, electrical system forms.Wherein, hydraulic (pressurization) systemic effect in the non-supported axial plane of roll squeezer, Band transmission roller press rotates, and support axial plane is easy to wear under long-play.According to pervious experience, it is necessary to dismantle roll squeezer Depot repair afterwards.Entire repair process is long in time limit, at high cost, deficiency in economic performance.
Summary of the invention
The object of the present invention is to provide a kind of roll squeezer class roll shaft axial planes to wear online repair system and method, to solve roller Press class roll shaft axial plane abrasion tradition repairs defect long in time limit, at high cost.
To achieve the above object, the technical scheme is that a kind of abrasion of roll squeezer class roll shaft axial plane is online to repair system System, including roll shaft transmission system and on-line grinding system;
Roll shaft transmission system includes driving motor, retarder, the first V belt wheel, the 2nd V belt wheel and shaft, the driving of driving motor Axis is coaxially connected with retarder, and the first V belt wheel is set on the output shaft of retarder, and the 2nd V belt wheel is set in shaft, shaft It is coaxially connected with roll shaft, it is driven between the first V belt wheel and the 2nd V belt wheel by belt, band action roller shaft rotates;
On-line grinding system includes axial bracket, axial pallet, axial screw rod, radial struts, radial pallet, radial lead screw, electricity Machine, grinding wheel, axial bracket are fixed on ground by external bracket, and axial lead screw is rotatable to be fixed on axial bracket, axial Lead screw is axially arranged along roll shaft, and axial pallet is slidably disposed on axial bracket and connect with axial threads of lead screw, passes through Axial rotary lead screw drives axial pallet to slide axially along roll shaft;Radial struts are mounted on axial pallet, and radial lead screw can revolve The setting turned is in radial struts, and radial lead screw is arranged radially along roll shaft, and radial pallet is slidably disposed in radial struts And connect with radial threads of lead screw, drive radial pallet to radially slide along roll shaft by rotating radial lead screw;Motor is mounted on diameter To on pallet, the drive shaft of motor is parallel to roll shaft and end is equipped with grinding wheel.
A kind of roll squeezer class roll shaft axial plane wears the restorative procedure of online repair system, comprising the following steps:
1) roll shaft axial plane abrading section carries out cladding processing;
2) above-mentioned roll shaft transmission system is installed;
3) above-mentioned on-line grinding system is installed;
4) axial rotary lead screw and radial lead screw according to the actual situation, adjust the axially and radially amount of feeding of grinding wheel, realize to roller The on-line grinding reparation of axis.
The beneficial effects of the present invention are: the present invention includes online grinding system and roll shaft transmission system, it can be to roll squeezer Class roll shaft axial plane is repaired online, without dismounting, depot repair, solves traditional roll squeezer class roll shaft axial plane maintenance duration Problem long, at high cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that roll squeezer class roll shaft axial plane wears online repair system.
Specific embodiment
Below in conjunction with attached drawing, technical scheme in the embodiment of the invention is clearly and completely described.
As shown in Figure 1, a kind of roll squeezer class roll shaft axial plane wears online repair system, including roll shaft transmission system 10 and Line grinding system 20;
Roll shaft transmission system 10 includes driving motor 11, retarder 12, the first V belt wheel 13, the 2nd V belt wheel 14 and shaft 15, is passed The drive shaft and retarder 12 of dynamic motor 11 are coaxially connected, and the first V belt wheel 13 is set on the output shaft of retarder 12, the 2nd V Belt wheel 14 is set in shaft 15, and shaft 15 and roll shaft 00 are coaxially connected, passes through skin between the first V belt wheel 13 and the 2nd V belt wheel 14 Band 16 is driven, and band action roller shaft 00 rotates;
On-line grinding system 20 include axial bracket 21, axial pallet 22, axial screw rod 23, radial struts 24, radial pallet 25, Radial lead screw 26, motor 27, grinding wheel 28, axial bracket 21 are fixed on ground by external bracket, and axial lead screw 23 is rotatable It is fixed on axial bracket 21, axial lead screw 23 is slidably disposed in axial branch along the axial setting of roll shaft 00, axial pallet 22 It is threadedly coupled on frame 21 and with axial lead screw 23, drives axial pallet 22 axial sliding along roll shaft 00 by axial rotary lead screw 23 It is dynamic;Radial struts 24 are mounted on axial pallet 22, and radial lead screw 26 is rotatably arranged in radial struts 24, radial lead screw 26 are arranged radially along roll shaft 00, and radial pallet 25 is slidably disposed in radial struts 24 and connects with radial 26 screw thread of lead screw It connects, drives radial pallet 25 to radially slide along roll shaft 00 by rotating radial lead screw 26;Motor 27 is mounted on radial pallet 25, The drive shaft of motor 27 is parallel to roll shaft 00 and end is equipped with grinding wheel 28.
A kind of online restorative procedure of roll squeezer class roll shaft axial plane abrasion, comprising the following steps:
1) 00 axial plane abrading section of roll shaft carries out cladding processing;
2) above-mentioned roll shaft transmission system 10 is installed;
3) above-mentioned on-line grinding system 20 is installed;
4) axial rotary lead screw 23 and radial lead screw 26, the axially and radially amount of feeding of adjustment grinding wheel 28 are real according to the actual situation The on-line grinding reparation of existing roll shaft.
The present invention utilizes on-line grinding system and roll shaft transmission system, can be repaired online to roll squeezer class roll shaft axial plane It is multiple, without dismounting, depot repair, it is long in time limit, at high cost to solve the problems, such as that traditional roll squeezer class roll shaft axial plane repairs.
The present apparatus is unable to displacement system suitable for shafting.
Described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on the present invention In embodiment, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, belongs to the scope of the present invention.

Claims (2)

1. a kind of roll squeezer class roll shaft axial plane wears online repair system, which is characterized in that including roll shaft transmission system and online Grinding system;
Roll shaft transmission system includes driving motor, retarder, the first V belt wheel, the 2nd V belt wheel and shaft, the driving of driving motor Axis is coaxially connected with retarder, and the first V belt wheel is set on the output shaft of retarder, and the 2nd V belt wheel is set in shaft, shaft It is coaxially connected with roll shaft, it is driven between the first V belt wheel and the 2nd V belt wheel by belt, band action roller shaft rotates;
On-line grinding system includes axial bracket, axial pallet, axial screw rod, radial struts, radial pallet, radial lead screw, electricity Machine, grinding wheel, axial bracket are fixed on ground by external bracket, and axial lead screw is rotatable to be fixed on axial bracket, axial Lead screw is axially arranged along roll shaft, and axial pallet is slidably disposed on axial bracket and connect with axial threads of lead screw, passes through Axial rotary lead screw drives axial pallet to slide axially along roll shaft;Radial struts are mounted on axial pallet, and radial lead screw can revolve The setting turned is in radial struts, and radial lead screw is arranged radially along roll shaft, and radial pallet is slidably disposed in radial struts And connect with radial threads of lead screw, drive radial pallet to radially slide along roll shaft by rotating radial lead screw;Motor is mounted on diameter To on pallet, the drive shaft of motor is parallel to roll shaft and end is equipped with grinding wheel.
2. the restorative procedure that a kind of roll squeezer class roll shaft axial plane wears online repair system, which comprises the following steps:
1) roll shaft axial plane abrading section carries out cladding processing;
2) roll shaft transmission system as described in claim 1 is installed;
3) on-line grinding system as described in claim 1 is installed;
4) axial rotary lead screw and radial lead screw according to the actual situation, adjust the axially and radially amount of feeding of grinding wheel, realize to roller The on-line grinding reparation of axis.
CN201811554850.0A 2018-12-19 2018-12-19 A kind of roll squeezer class roll shaft axial plane wears online repair system and method Pending CN109571166A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811554850.0A CN109571166A (en) 2018-12-19 2018-12-19 A kind of roll squeezer class roll shaft axial plane wears online repair system and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811554850.0A CN109571166A (en) 2018-12-19 2018-12-19 A kind of roll squeezer class roll shaft axial plane wears online repair system and method

Publications (1)

Publication Number Publication Date
CN109571166A true CN109571166A (en) 2019-04-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112476105A (en) * 2020-11-23 2021-03-12 郭文科 Shaft part deburring device for machining
CN113523923A (en) * 2021-06-22 2021-10-22 安徽金星钛白(集团)有限公司 Surface treatment device for roll-in grinder

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4251903A (en) * 1978-04-14 1981-02-24 Kocks Technik Gmbh & Co. Turning and/or grinding machines
CN1239686A (en) * 1998-06-23 1999-12-29 刘显树 Hydraulic grinder for machining oil material roller
CN200984686Y (en) * 2006-12-30 2007-12-05 洛阳中原矿山机械制造有限公司 Grinding and cutting device for repairing online four-smoothing-roller surface of grinder
CN202398385U (en) * 2011-11-29 2012-08-29 成都利君科技有限责任公司 Auxiliary transmission device for roller press and high pressure roller mill
CN202804831U (en) * 2012-08-10 2013-03-20 博凯机械(上海)有限公司 On-site regrinding device applied to single-face machine pressure roll
CN105483698A (en) * 2015-12-31 2016-04-13 安徽昱工机电科技有限公司 Cladding method for compounding tungsten carbide on high-chromium cast iron roller shell
CN207138861U (en) * 2017-07-28 2018-03-27 武汉中海荣特焊科技有限公司 A kind of roll-in arbor abrasion is online to repair frock
CN207239835U (en) * 2017-08-22 2018-04-17 乌鲁木齐欣盛众达电力科技有限公司 A kind of large-scale roll shaft abrasion reparation grinding machine
CN108466116A (en) * 2017-06-13 2018-08-31 广东嘉元科技股份有限公司 Cathode roll milling apparatus and its application method

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4251903A (en) * 1978-04-14 1981-02-24 Kocks Technik Gmbh & Co. Turning and/or grinding machines
CN1239686A (en) * 1998-06-23 1999-12-29 刘显树 Hydraulic grinder for machining oil material roller
CN200984686Y (en) * 2006-12-30 2007-12-05 洛阳中原矿山机械制造有限公司 Grinding and cutting device for repairing online four-smoothing-roller surface of grinder
CN202398385U (en) * 2011-11-29 2012-08-29 成都利君科技有限责任公司 Auxiliary transmission device for roller press and high pressure roller mill
CN202804831U (en) * 2012-08-10 2013-03-20 博凯机械(上海)有限公司 On-site regrinding device applied to single-face machine pressure roll
CN105483698A (en) * 2015-12-31 2016-04-13 安徽昱工机电科技有限公司 Cladding method for compounding tungsten carbide on high-chromium cast iron roller shell
CN108466116A (en) * 2017-06-13 2018-08-31 广东嘉元科技股份有限公司 Cathode roll milling apparatus and its application method
CN207138861U (en) * 2017-07-28 2018-03-27 武汉中海荣特焊科技有限公司 A kind of roll-in arbor abrasion is online to repair frock
CN207239835U (en) * 2017-08-22 2018-04-17 乌鲁木齐欣盛众达电力科技有限公司 A kind of large-scale roll shaft abrasion reparation grinding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112476105A (en) * 2020-11-23 2021-03-12 郭文科 Shaft part deburring device for machining
CN113523923A (en) * 2021-06-22 2021-10-22 安徽金星钛白(集团)有限公司 Surface treatment device for roll-in grinder
CN113523923B (en) * 2021-06-22 2022-09-06 安徽金星钛白(集团)有限公司 Surface treatment device for rolling mill

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Application publication date: 20190405