CN109569837A - A kind of rock processing handling ambrose alloy sulfide ore - Google Patents

A kind of rock processing handling ambrose alloy sulfide ore Download PDF

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Publication number
CN109569837A
CN109569837A CN201811279830.7A CN201811279830A CN109569837A CN 109569837 A CN109569837 A CN 109569837A CN 201811279830 A CN201811279830 A CN 201811279830A CN 109569837 A CN109569837 A CN 109569837A
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ore
mine
semi
rock
autogenous
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CN109569837B (en
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崔忠远
王玛斗
张玮昌
江敏
王虹
陈伟
高泽东
李建博
马红
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Jinchuan Group Nickel Cobalt Co ltd
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Jinchuan Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Crushing And Grinding (AREA)

Abstract

The invention discloses a kind of rock processings for handling ambrose alloy sulfide ore, belong to metalliferous mineral processing technique field.The specific process step of the rock processing are as follows: Semi-Autogenous → wet screening → hard rock is broken → cyclone classification → ball grinder graded.The present invention is crushed using Semi-Autogenous equipment, change the original crumbling method of ore, simplify production procedure, compared with the rock processing of conventional vulcanized ambrose alloy ore, ore milling product particle size stable, grain class distribution is more reasonable, reduce the excessive crushing of metalliferous mineral, alleviate pollution of the irony to valuable mineral, stronger condition is created for flotation, -74~+10 μm of grain size contents for being suitble to floatation process enriching and recovering are made to increase by 14%, and -10 μm of grain size contents for being not suitable for floatation process processing reduce about 5%;Equipment number is few, and production cost is low;Reduce ore having bad luck in production link back and forth, avoid pollution of the dust to worker's operating environment, reduces personnel's occupational disease risk.

Description

A kind of rock processing handling ambrose alloy sulfide ore
Technical field
The present invention relates to metalliferous mineral processing technique fields, and in particular to a kind of new ore rock processing, in particular to A kind of rock processing handling ambrose alloy sulfide ore.
Background technique
The purpose of mineral processing is to be enriched with from primary ore to the maximum extent, recycle valuable mineral.In traditional mineral In process, main rock processing are as follows: crushing and screening+grind grading.Therefore, the degree of grinding of ore directly affects ore dressing Technical-economic index.If granularity is excessively thick, the degree sufficiently dissociated with gangue mineral is not achieved in target minreal, is unable to satisfy postorder The technical requirements sorted;Particle size after cracking is meticulous, and target minreal, which is crossed, to be crushed and enter sorting operation jointly with gangue mineral, makes It can not be sorted out from gangue mineral at target minreal, the purpose of useful resources enrichment and high efficiente callback is not achieved.
By taking traditional rock processing of certain ambrose alloy sulfide ore as an example: the ore grain size of mining reaches the ratio of+500mm Account for about 70% or so, after one section of coarse crushing, product granularity generally can reach 250mm hereinafter, by belt-conveying enter in broken, granularity Reach 60mm hereinafter, then being sieved, oversize enters fine crushing, feed of the undersize as ore grinding;Oversize into After row is fine crushing, product granularity reaches 12mm, subsequently into screening;Undersize enters grinding operation, and oversize return is fine crushing, It is recycled with this.Broken qualified products enter a ball milling, and the ore discharge of ball milling carries out scalping, after scalping and heavy Sand returns to a ball milling, and the overflow mine after scalping carries out secondary grading.The overflow mine of secondary grading enters flotation operation, and two The sand setting of secondary classification enters secondary ball milling;Ore discharge returns to secondary grading after secondary ball milling, and overflow mine enters flotation operation, and sand setting returns Return secondary ball milling (see figure 1).
From figure 1 it appears that traditional broken process is three section of one closed circuit flow, Grinding procedure is two sections of closed circuit streams Journey.Existing particular problem are as follows:
1, complex technical process, work flow is long, and ore cycle-index is more, causes comminution product fineness low and grade forms not Rationally, unstable.As shown in table 1, grinding fineness 65.6% is suitable for -74~+15 μm of grains of floatation process processing in qualified grain size Grade content only accounts for 28.24%, and -15 μm or less the rank contents for being not suitable for floatation process processing account for 37.36%.
The traditional comminution process product grain class distribution content table (%) of table 1
2, number of devices is more, and management difficulty is big, and energy consumption is high, and producing cost is high.
3, crushing stage, ore are being transported and are being crushed, generating a large amount of dust in screening process, generating to personnel health very big It influences.
Summary of the invention
The purpose of the invention is to overcome the defect of above-mentioned prior art, provide that a kind of product quality is high, at low cost, people The rock processing of the highly-safe processing ambrose alloy sulfide ore of member.
The purpose of the present invention is what is be achieved through the following technical solutions: a kind of rock processing handling ambrose alloy sulfide ore, Specifically includes the following steps:
(1) Semi-Autogenous: ambrose alloy sulfide ore is given after being tentatively crushed to granularity≤250mm using belt conveyer in underground Enter semi-autogenous mill and carry out ore grinding, output semi-autogenous mill ore discharge, which is weight percentage the mine of concentration 65-70% Slurry;
(2) wet screening: feeding wet screening machine for the semi-autogenous mill ore discharge gravity flow in step (1) and sieve, difficult on sieve With the hard rock ground, lower sieve is fine product, granularity≤6mm ore particle accounting 80-90% in the fine product;
(3) hard rock is broken: hard rock in step (2) is fed into hard rock crusher by belt conveyer and is crushed, mine-supplying quantity 46-92 Ton/when, output granularity≤15mm crushed product, the crushed product return to semi-autogenous mill by belt conveyer and carry out circulation mill Mine;
(4) cyclone classification: being pumped into hydrocyclone for fine product in step (2) and be classified, and cyclone pressure is 0.7- 0.75Mpa, output overflow mine and sand setting, overflow mine add floating agent and are used as flotation after mixing evenly from stirred tank is flow to Raw material;
(5) ball grinder graded: sand setting gravity flow in step (4) being fed into ball mill and carries out ore grinding, ball mill milling medium pack completeness is 30-35%, ore discharge product are weight percentage the ore pulp of concentration 58-65%, which is pumped into hydrocyclone and is classified.
As the further preferred of technical solution of the present invention, in above-mentioned steps (1), when ore grinding, mine-supplying quantity is 460 tons/it is small When, 75 % of ore milling concentration, ore grinding work index is 15.9-17.65Kwh/t, and milling medium pack completeness is 8-15%, ore grinding water supply water Pressure is 0.35-0.45Mpa.The consumption of semi-autogenous mill steel ball and wear liner degree are minimum under this condition, semi-autogenous mill power, electricity Stream etc. transports key parameter and stablizes, and hard rock quantum of output is constant, creates for subsequent ball grinder graded link stable operation good Condition.
In step (4), overflow mine is weight percentage the ore pulp of concentration 25-27%, and partial size is 0.074mm's in the ore pulp Ore particle accounting 70-75%;Sand setting is weight percentage the ore pulp of concentration 65-75%, ore particle partial size≤6mm in the ore pulp.At this Ball milling+cyclone classification link ore pulp amount is stablized under part, and Pulp pump runs smoothly, cyclone classification pressure oscillation is smaller, classification Effect is best, creates good condition for the stable operation of subsequent flotation.
Rock processing of the invention is crushed using Semi-Autogenous equipment, changes the original crumbling method of ore, is simplified Production procedure has the advantage that compared with the rock processing of conventional vulcanized ambrose alloy ore
1, ore milling product particle size stable, grain class distribution is more reasonable, reduces the excessive crushing of metalliferous mineral, alleviates irony to having With the pollution of mineral, stronger condition is created for flotation.It is 460 ton/hours, 70 % of ore milling concentration in mine-supplying quantity, mill Mine work index be 17.65Kwh/t, milling medium pack completeness be 15%, ore grinding water-feeding pressure be 0.45Mpa under conditions of to eddy flow The sampling of device overflow mine, carries out grain class distribution test, and test result is as shown in table 2.
As can be seen from the table, rock processing section of the present invention makes -74~+10 μm of grades for being suitble to floatation process enriching and recovering Content increases by 14%, and -10 μm of grain size contents for being not suitable for floatation process processing reduce about 5%.
The 2 Semi-Autogenous rock processing ore milling product grain class distribution content table (%) of the present invention of table
2, present device number of units is few, and configuration is convenient, and land occupation is few, with low investment.
3, production process facilitates management, high production efficiency, and production cost is low, it is easy to accomplish automatically controls, operating personnel's labor Fatigue resistance decline.
4, reduce ore to have bad luck back and forth in production link, avoid the production of the clogging of dust and intermediate link It is raw, worker's operating environment is thoroughly improved, personnel's occupational disease risk is reduced.
Detailed description of the invention
Fig. 1 is the rock processing flow chart of existing ambrose alloy sulfide ore;
Fig. 2 is the rock processing flow chart of ambrose alloy sulfide ore of the present invention.
Specific embodiment
It is described in further detail below by rock processing of the specific embodiment to ambrose alloy sulfide ore of the present invention.
Process flow is referring to Fig. 2 in the following embodiments of the present invention.
Embodiment 1
Mine-supplying quantity is 460 ton/hours, and 100~250 mm of feed preparation unit size accounts for 30%, and ore nickel grade is 0.85%, the Pu Shi of ore Hardness is 12.5.
Step (1): first by the above grade, hardness ambrose alloy sulfide ore using belt conveyer feed semi-autogenous mill into Row ore grinding, ore grinding work index are 17.65 Kwh/t, and grinding medium filling ratio 15%, Semi-Autogenous feed pressure is 0.45Mpa.Output half Autogenous tumbling mill ore discharge, the semi-autogenous mill ore discharge are weight percentage the ore pulp of concentration 70%;
Step (2): the semi-autogenous mill ore discharge gravity flow in step (1) is fed into wet screening machine and is sieved, is difficult to grind on sieve Broken hard rock, lower sieve is fine product, granularity≤6mm ore particle accounting 80% in the fine product;
Step (3): feeding hard rock crusher by belt conveyer for the hard rock (measuring on sieve) in step (2) and be crushed, and gives mine 92 tons of amount/when, output granularity≤15mm crushed product, the crushed product returns to semi-autogenous mill by belt conveyer and is followed Ring ore grinding;
Step (4): fine product in step (2) (the lower amount of sieve) is pumped into hydrocyclone and is classified, cyclone pressure is 0.71Mpa, output overflow mine and sand setting, overflow mine add floating agent and are used as flotation after mixing evenly from stirred tank is flow to Raw material;
Step (5): feeding ball mill for sand setting gravity flow in step (4) and carry out ore grinding, and ball mill milling medium pack completeness is 30%, Ore discharge product is weight percentage the ore pulp of concentration 58%, which is pumped into hydrocyclone and is classified.
It is crushed → ball-milling technology by this Semi-Autogenous → hard rock, the overflow ore particle grade composition of output is as shown in table 3 below:
Overflow ore particle grade composition (%) in 3 embodiment 1 of table
As seen from the above table: the size fraction ranges suitable for flotation are as follows: -74~10 μm, proportion average out to 60.85% reaches one section and floats It is elected to be the grade requirement of industry 60%.
Embodiment 2
Mine-supplying quantity is 460 ton/hours, and 100~250 mm of feed preparation unit size accounts for 25%, and ore nickel grade is 0.78%, the Pu Shi of ore Hardness is 12.
Step (1): first by the above grade, hardness ambrose alloy sulfide ore using belt conveyer feed semi-autogenous mill into Row ore grinding, ore grinding work index are 16.7 Kwh/t, and grinding medium filling ratio 12%, Semi-Autogenous feed pressure is 0.43Mpa.Output half Autogenous tumbling mill ore discharge, the semi-autogenous mill ore discharge are weight percentage the ore pulp of concentration 68%;
Step (2): the semi-autogenous mill ore discharge gravity flow in step (1) is fed into wet screening machine and is sieved, is difficult to grind on sieve Broken hard rock, lower sieve is fine product, granularity≤6mm ore particle accounting 85% in the fine product;
Step (3): feeding hard rock crusher by belt conveyer for the hard rock (measuring on sieve) in step (2) and be crushed, and gives mine 69 tons of amount/when, output granularity≤15mm crushed product, the crushed product returns to semi-autogenous mill by belt conveyer and is followed Ring ore grinding;
Step (4): fine product in step (2) (the lower amount of sieve) is pumped into hydrocyclone and is classified, cyclone pressure is 0.73Mpa, output overflow mine and sand setting, overflow mine add floating agent and are used as flotation after mixing evenly from stirred tank is flow to Raw material;
Step (5): feeding ball mill for sand setting gravity flow in step (4) and carry out ore grinding, and ball mill milling medium pack completeness is 33%, Ore discharge product is weight percentage the ore pulp of concentration 62%, which is pumped into hydrocyclone and is classified.
It is crushed → ball-milling technology by this Semi-Autogenous → hard rock, the overflow grade composition of output is as shown in table 4 below:
Overflow ore particle grade composition (%) in 4 embodiment 2 of table
As seen from the above table: the size fraction ranges suitable for flotation are as follows: -74~10 μm, proportion average out to 62.29% reaches one section and floats It is elected to be the grade requirement of industry 60%.
Embodiment 3
Mine-supplying quantity is 460 ton/hours, and 100~250 mm of feed preparation unit size accounts for 20%, and ore nickel grade is 0.65%, the Pu Shi of ore Hardness is 11.7.
Step (1): first by the above grade, hardness ambrose alloy sulfide ore using belt conveyer feed semi-autogenous mill into Row ore grinding, ore grinding work index are 17.65 Kwh/t, and grinding medium filling ratio 10%, Semi-Autogenous feed pressure is 0.41Mpa.Output half Autogenous tumbling mill ore discharge, the semi-autogenous mill ore discharge are weight percentage the ore pulp of concentration 65%;
Step (2): the semi-autogenous mill ore discharge gravity flow in step (1) is fed into wet screening machine and is sieved, is difficult to grind on sieve Broken hard rock, lower sieve is fine product, granularity≤6mm ore particle accounting 90% in the fine product;
Step (3): feeding hard rock crusher by belt conveyer for the hard rock (measuring on sieve) in step (2) and be crushed, and gives mine 46 tons of amount/when, output granularity≤15mm crushed product, the crushed product returns to semi-autogenous mill by belt conveyer and is followed Ring ore grinding;
Step (4): fine product in step (2) (the lower amount of sieve) is pumped into hydrocyclone and is classified, cyclone pressure is 0.75Mpa, output overflow mine and sand setting, overflow mine add floating agent and are used as flotation after mixing evenly from stirred tank is flow to Raw material;
Step (5): feeding ball mill for sand setting gravity flow in step (4) and carry out ore grinding, and ball mill milling medium pack completeness is 35%, Ore discharge product is weight percentage the ore pulp of concentration 65%, which is pumped into hydrocyclone and is classified.
It is crushed → ball-milling technology by this Semi-Autogenous → hard rock, the overflow grade composition of output is as shown in table 5 below:
Overflow ore particle grade composition (%) in 5 embodiment 3 of table
As seen from the above table: the size fraction ranges suitable for flotation are as follows: -74~10 μm, proportion average out to 60.33% reaches one section and floats It is elected to be the grade requirement of industry 60%.

Claims (3)

1. a kind of rock processing for handling ambrose alloy sulfide ore, which comprises the following steps:
(1) Semi-Autogenous: ambrose alloy sulfide ore is given after being tentatively crushed to granularity≤250mm using belt conveyer in underground Enter semi-autogenous mill and carry out ore grinding, output semi-autogenous mill ore discharge, which is weight percentage the mine of concentration 65-70% Slurry;
(2) wet screening: feeding wet screening machine for the semi-autogenous mill ore discharge gravity flow in step (1) and sieve, difficult on sieve With the hard rock ground, lower sieve is fine product, granularity≤6mm ore particle accounting 80-90% in the fine product;
(3) hard rock is broken: hard rock in step (2) is fed into hard rock crusher by belt conveyer and is crushed, mine-supplying quantity 46-92 Ton/when, output granularity≤15mm crushed product, the crushed product return to semi-autogenous mill by belt conveyer and carry out circulation mill Mine;
(4) cyclone classification: being pumped into hydrocyclone for fine product in step (2) and be classified, and cyclone pressure is 0.7- 0.75Mpa, output overflow mine and sand setting, overflow mine add floating agent and are used as flotation after mixing evenly from stirred tank is flow to Raw material;
(5) ball grinder graded: sand setting gravity flow in step (4) being fed into ball mill and carries out ore grinding, ball mill milling medium pack completeness is 30-35%, ore discharge product are weight percentage the ore pulp of concentration 58-65%, which is pumped into hydrocyclone and is classified.
2. a kind of rock processing for handling ambrose alloy sulfide ore as described in claim 1, which is characterized in that in step (1), mill When mine, the mine-supplying quantity is 460 ton/hours, 75 % of ore milling concentration, and ore grinding work index is 15.9-17.65Kwh/t, milling medium Pack completeness is 8-15%, and ore grinding water-feeding pressure is 0.35-0.45Mpa.
3. a kind of rock processing for handling ambrose alloy sulfide ore as claimed in claim 1 or 2, which is characterized in that step (4) In, the overflow mine is weight percentage the ore pulp of concentration 25-27%, and partial size is the ore particle accounting 70- of 0.074mm in the ore pulp 75%;Sand setting is weight percentage the ore pulp of concentration 65-75%, ore particle partial size≤6mm in the ore pulp.
CN201811279830.7A 2018-10-30 2018-10-30 Crushing and grinding process for treating nickel-copper sulfide ore Active CN109569837B (en)

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Cited By (10)

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CN109939789A (en) * 2019-05-05 2019-06-28 林阳辉 A kind of ore pulp coarse granule screening grinding device
CN110116054A (en) * 2019-05-10 2019-08-13 玉溪大红山矿业有限公司 A kind of method for floating of low-grade stockyard high oxidation copper raw ore
CN110215998A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of simplified mechanism sandstone production technology
CN110215997A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of Machine-made Sand lapicide's skill of self raising flour dirt
CN110215996A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of mechanism sandstone production technology
CN110339936A (en) * 2019-07-09 2019-10-18 黑龙江多宝山铜业股份有限公司 A kind of beneficiation method of extremely frigid zones particle sulphur oxygen mixed type copper mine
CN111686906A (en) * 2020-05-24 2020-09-22 中国瑞林工程技术股份有限公司 Efficient energy-saving crushing and grinding process for stage ore grinding
CN112264182A (en) * 2020-09-29 2021-01-26 新疆紫金锌业有限公司 Crushing and grinding process of low-hardness raw ore
CN113492055A (en) * 2020-04-02 2021-10-12 中国瑞林工程技术股份有限公司 Mineral processing technology for treating copper-containing pyrite
CN114669388A (en) * 2022-04-19 2022-06-28 安徽马钢矿业资源集团姑山矿业有限公司 Pre-screening device applied to semi-autogenous grinding and screening process thereof

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109939789A (en) * 2019-05-05 2019-06-28 林阳辉 A kind of ore pulp coarse granule screening grinding device
CN110116054A (en) * 2019-05-10 2019-08-13 玉溪大红山矿业有限公司 A kind of method for floating of low-grade stockyard high oxidation copper raw ore
CN110116054B (en) * 2019-05-10 2021-07-02 玉溪大红山矿业有限公司 Flotation method for high-copper oxide raw ore in low-grade storage yard
CN110215998A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of simplified mechanism sandstone production technology
CN110215997A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of Machine-made Sand lapicide's skill of self raising flour dirt
CN110215996A (en) * 2019-06-18 2019-09-10 日昌升集团有限公司 A kind of mechanism sandstone production technology
CN110339936A (en) * 2019-07-09 2019-10-18 黑龙江多宝山铜业股份有限公司 A kind of beneficiation method of extremely frigid zones particle sulphur oxygen mixed type copper mine
CN113492055A (en) * 2020-04-02 2021-10-12 中国瑞林工程技术股份有限公司 Mineral processing technology for treating copper-containing pyrite
CN111686906A (en) * 2020-05-24 2020-09-22 中国瑞林工程技术股份有限公司 Efficient energy-saving crushing and grinding process for stage ore grinding
CN112264182A (en) * 2020-09-29 2021-01-26 新疆紫金锌业有限公司 Crushing and grinding process of low-hardness raw ore
CN114669388A (en) * 2022-04-19 2022-06-28 安徽马钢矿业资源集团姑山矿业有限公司 Pre-screening device applied to semi-autogenous grinding and screening process thereof

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Effective date of registration: 20240218

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