CN109551618B - Automatic compressing and unlocking device for wallboard mold - Google Patents
Automatic compressing and unlocking device for wallboard mold Download PDFInfo
- Publication number
- CN109551618B CN109551618B CN201910071800.5A CN201910071800A CN109551618B CN 109551618 B CN109551618 B CN 109551618B CN 201910071800 A CN201910071800 A CN 201910071800A CN 109551618 B CN109551618 B CN 109551618B
- Authority
- CN
- China
- Prior art keywords
- frame
- wallboard
- pressing
- bracket
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000003825 pressing Methods 0.000 claims abstract description 56
- 230000006835 compression Effects 0.000 claims abstract description 33
- 238000007906 compression Methods 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 25
- 238000005056 compaction Methods 0.000 claims abstract description 6
- 239000002002 slurry Substances 0.000 abstract description 10
- 230000003139 buffering effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
An automatic compaction and release device of wallboard mould comprises a portal frame, an air cylinder, a pressing frame, a pressing rod, a mould bracket and a quick clamp. The portal frame is fixed on the ground, the air cylinder is arranged on the portal frame, the pressing frame is connected with the air cylinder, and the pressing frame moves up and down under the driving of the air cylinder; the compression bar is connected to the compression frame and moves up and down along with the compression frame; the mould bracket is arranged on a wallboard production line, and the wallboard mould is arranged on the mould bracket; the mold bracket is provided with a quick clamp for pressing the wallboard mold onto the mold bracket. The lower end of the pressing rod in the unbuckling device is provided with a pull head or an inverted V-shaped pressing head. The invention can thoroughly solve the problem of slurry leakage in the existing wallboard production process, and the assembly and disassembly of wallboard dies are very convenient and quick, and can be automatically completed by a machine on a production line, thereby improving the production efficiency, saving the production cost and producing the wallboard with good flatness and high dimensional accuracy.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to an automatic compaction and unbuckling device of a wallboard die.
Background
Wallboard molds used on existing wallboard production lines typically consist of a mold frame and a pallet. When wallboard is produced, slurry is easily leaked after being added into a mold frame, and particularly, slurry leakage is difficult to avoid in the vibration and grouting process and the transmission process on a production line. And after slurry leakage occurs, the size precision and the flatness of the produced wall plate can not be guaranteed, and waste slurry cleaning is time-consuming and labor-consuming, so that the yield and the production efficiency of products are affected.
In order to solve the problem of slurry leakage in wallboard production, most of the existing methods are to fix through screw and pin matching. The disadvantage of this way of fixation is that: the operations of drilling, assembling and disassembling are needed on the platform, so that the drilling, assembling and disassembling are complex, time and labor are wasted, continuous production on a production line is not facilitated, the recycling rate of the die is low, and the cost is too high.
In addition, the upper and lower edges of the wallboard mould adopt a dovetail groove structure, a connecting piece is respectively inserted into the dovetail grooves of two templates to be connected, the purpose of connection is achieved, and then the connecting piece is connected into a fixing device by bolts. The template with the dovetail groove structure is easy to form dirt in the groove, is not easy to clean, influences the smooth insertion of the connecting piece next time, influences the recycling rate, and the connecting piece in the structure is also required to be fixed by bolts, so that the template is inconvenient to use.
Disclosure of Invention
In order to overcome the defects of the prior wallboard mold in the use process of the production line, the invention aims to provide a device for realizing automatic compaction and unbuckling of the wallboard mold on the production line so as to ensure that slurry leakage does not occur in the production process and improve the production efficiency of wallboards.
The technical scheme adopted by the invention for achieving the purpose is as follows:
An automatic compaction and release device of wallboard mould comprises a portal frame, an air cylinder, a pressing frame, a pressing rod, a mould bracket and a quick clamp. The portal frame is fixed on the ground; the air cylinder is arranged on the portal frame; the pressing frame is connected with the air cylinder and moves up and down under the driving of the air cylinder; the compression bar is connected to the compression frame and moves up and down along with the compression frame; the mould bracket is arranged on a wallboard production line, and a wallboard mould for producing wallboards is arranged on the mould bracket; the mold bracket is provided with a quick clamp for pressing the wallboard mold onto the mold bracket.
Preferably, the quick clamps are generally four, are distributed at four corners of the mold bracket and are used for pressing the mold frame and the supporting plate of the wallboard mold.
Preferably, the number of the compression bars is four, the positions of the compression bars in the vertical direction correspond to the positions of the quick clamps on the die brackets, and the compression bars are further provided with springs and inverted V-shaped pressure heads or sliders with frames. The spring has the function of buffering when the quick clamp handle is pressed down, so that the spring cannot be impacted at one time; the inverted V-shaped pressure head has the advantages that the inverted V-shaped pressure head can be better pressed on the handle of the quick clamp; the slider with the frame is used for unbuckling the quick clamp.
After the mould bracket and the wallboard mould are aligned and placed on a wallboard production line below the portal frame, the cylinder arranged on the portal frame is triggered to work. The cylinder promotes the pressure frame and moves downwards, and the reverse V-arrangement pressure head of pressure bar lower extreme presses the handle that presss from both sides fast on the pressure frame, and the layering of pressing from both sides fast just compresses tightly mould frame and layer board of wallboard mould firmly on the mould bracket, just so can not take place to leak thick liquid when grouting and vibrating in the wallboard mould.
When the mould bracket and the wallboard mould fixed on the mould bracket by utilizing the quick clamp move to the mould removing station along with the assembly line, the mould bracket triggers the cylinder arranged on the portal frame to work after touching the travel switch. The cylinder pushes the pressing frame to move downwards, and the pull head with the frame at the lower end of the pressing rod on the pressing frame touches the handle of the quick clamp and frames the handle of the quick clamp. Then the cylinder lifts the press frame, the pull head with the frame at the lower end of the press rod on the press frame lifts the handle of the quick clamp upwards, and the quick clamp for pressing the mold frame and the support plate is unbuckled, so that the mold frame and the support plate of the wallboard mold can be separated, and the mold frame, the support plate and the mold bracket are separated to enter the next station.
In addition, a seesaw type ejector rod can be arranged on the edge of the handle of the quick clamp on the die bracket, and the handle of the quick clamp is jacked up by pressing the seesaw type ejector rod through the pressing rod, so that the quick clamp is unbuckled.
The invention has the positive effects that: because be provided with quick clamp on the mould bracket, this quick clamp can firmly compress tightly fixed wallboard mould's mould frame and layer board, has thoroughly solved the thick liquid problem that leaks in the current wallboard production process, compresses tightly moreover with unbuckling all very swiftly convenient, and accomplish by the machine is automatic on the production assembly line of wallboard, need not manual intervention, has improved production efficiency greatly, has saved manufacturing cost.
Drawings
Fig. 1 is a schematic perspective view of an automatic compression device in accordance with one embodiment of the present invention.
Fig. 2 is an enlarged view of the portion of circle a in the embodiment of fig. 1.
Fig. 3 is a perspective view of the embodiment of fig. 1 when the press frame is moved to the lower end by the driving of the cylinder.
Fig. 4 is an enlarged view of a portion of circle B in fig. 3.
Fig. 5 is a schematic perspective view of an automatic trip device in one embodiment of the present invention.
Fig. 6 is an enlarged view of a portion of circle C in the embodiment of fig. 5.
Fig. 7 is a perspective view of the embodiment of fig. 5 when the press frame is moved to the lower end by the driving of the cylinder.
Fig. 8 is an enlarged view of a portion D of fig. 7.
Fig. 9 is an enlarged partial view of the press frame of fig. 7 after being lifted from the lower end by the cylinder.
Fig. 10 is a schematic perspective view of an automatic trip device in another embodiment of the present invention.
Fig. 11 is an enlarged view of a portion of circle E in the embodiment of fig. 10.
Fig. 12 is an enlarged view of a portion of the press frame of fig. 10 (the wallboard mold is not shown) when it is moved to the lower end by the driving of the cylinder.
Fig. 13 is an exploded view of a wallboard mold and cradle used in one embodiment of the present invention.
Fig. 14 is a gray scale corresponding to fig. 13.
Fig. 15 is an exploded view of the mold frame used in fig. 13.
In the figure: 1. the device comprises a portal frame, a cylinder, a pressing frame, a pressing rod, a spring, a reverse V-shaped pressing head, a pull head, a die frame, a side die, an end die, a supporting plate, a die bracket, a lock catch, a quick clamp and a seesaw type ejector rod.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, the automatic compacting device of the wallboard mould comprises a portal frame 1, an air cylinder 2, a pressing frame 3, a pressing rod 4, a mould bracket 7 and a quick clamp 9. The portal frame 1 is fixed on the ground; the cylinder 2 is arranged on the portal frame 1; the pressing frame 3 is connected with the air cylinder 2 and moves up and down under the driving of the air cylinder 2; the four compression bars 4 are respectively connected to four corner positions of the compression frame 3, the positions of the compression bars in the vertical direction correspond to the positions of the four quick clamps 9 on the die bracket 7, and the compression bars 4 move up and down along with the compression frame 3 when in operation and can just touch the quick clamps 9 on the die bracket 7 when moving to the lower end; the mould bracket 7 is placed on a wallboard production line (omitted in the figure and not shown), and the mould frame 5 and the supporting plate 6 for producing wallboards are placed on the mould bracket 7; four quick clamps 9 (compression type quick clamps) are arranged on the die bracket 7, the four quick clamps 9 are respectively arranged on four corners of the die bracket 7, and the quick clamps 9 are used for compressing the die frame 5 and the supporting plate 6 on the die bracket 7.
In addition, a spring 4A and an inverted V-shaped pressure head 4B are arranged on the pressure lever 4, and the spring 4A plays a role in buffering when the handle of the quick clamp 9 is pressed down, so that the spring cannot impact at one time; the inverted V-shaped ram 4B is useful for better pressing onto the handle of the quick clamp 9.
Referring to fig. 3 and 4, after the mold bracket 7 is aligned with the mold frame 5 and the pallet 6 of the wallboard mold and placed on the wallboard production line (omitted in the drawing and not shown) below the gantry 1, the cylinder 2 mounted on the gantry 1 is triggered to operate. The cylinder 2 pushes the pressing frame 3 to move downwards, the inverted V-shaped pressing head 4B at the lower end of the pressing rod 4 on the pressing frame 3 presses the handle of the quick clamp 9, and the pressing bar on the quick clamp 9 firmly presses the die frame 5 and the supporting plate 6 of the wallboard die onto the die bracket 7, so that the die bracket 7, the die frame 5 and the supporting plate 6 are connected into a whole, and slurry leakage cannot occur during grouting and vibrating in the die frame 5. The spring 4A on the compression bar 4 plays a role in buffering when the inverted V-shaped pressure head 4B hits the handle of the quick clamp 9, so that the quick clamp cannot be impacted at one time.
Referring to fig. 5 and 6, the automatic tripping device of the wallboard mould comprises a portal frame 1, a cylinder 2, a pressing frame 3, a pressing rod 4 and a pull head 4C. The portal frame 1 is fixed on the ground; the cylinder 2 is arranged on the portal frame 1; the pressing frame 3 is connected with the air cylinder 2 and moves up and down under the driving of the air cylinder 2; the four compression bars 4 are respectively connected to the four corners of the compression frame 3, and the compression bars 4 move up and down along with the compression frame 3 during operation; the pull head 4C is fixed at the lower end of the compression bar 4 through a spring 4A.
Referring to fig. 7 and 8, when the mold bracket 7 and the mold frame 5 and the pallet 6 fixed to the mold bracket 7 by the quick clamp 9 move to the demolding station along with the assembly line, the mold bracket 7 touches a travel switch (not shown in the drawings) and then triggers the cylinder 2 mounted on the portal frame 1 to work. The cylinder 2 pushes the pressing frame 3 to move downwards, and the pull head 4C with the frame at the lower end of the pressing rod 4 on the pressing frame 3 touches the handle of the quick clamp 9 and frames the handle of the quick clamp 9. The pull head 4C at the lower end of the compression bar 4 is provided with a guide piece, when the compression bar 4 moves downwards, the guide piece deflects after touching the handle of the quick clamp 9, the spring 4A is also jacked, and after the compression bar 4 continues to move downwards, the pull head 4C is rebounded, and simultaneously the handle of the quick clamp 9 is framed.
Referring to fig. 9, after the handle of the quick clamp 9 is framed by the slider 4C, the press frame 3 is lifted by the air cylinder, the handle of the quick clamp 9 is lifted upward by the slider 4C with the frame at the lower end of the press rod 4 on the press frame 3, and the quick clamp 9 pressing the mold frame 5 and the pallet 6 is unbuckled, so that the mold frame 5, the pallet 6 and the mold frame 7 can be separated from the mold frame 5 and the pallet 6 of the wallboard mold, and the mold frame 5, the pallet 6 and the mold bracket 7 can be separated to enter the next station of the assembly line.
Referring to fig. 10 and 11, the automatic unbuckling device of the wallboard mold of the present invention comprises a portal frame 1, a cylinder 2, a pressing frame 3, a pressing rod 4, an inverted V-shaped pressing head 4B, and a seesaw type ejector rod 10. The portal frame 1 is fixed on the ground; the cylinder 2 is arranged on the portal frame 1; the pressing frame 3 is connected with the air cylinder 2 and moves up and down under the driving of the air cylinder 2; the four press rods 4 are respectively connected to the four corners of the press frame 3 and correspond to the seesaw type ejector rods 10 on the four quick clamps 9 on the die bracket 7, and the press rods 4 move up and down along with the press frame 3 during operation; the inverted V-shaped pressure head 4B is fixed at the lower end of the pressure rod 4 through a spring 4A; the seesaw ejector rod 10 is arranged on the edge of the handle of the quick clamp 9 on the die bracket 7.
Referring to fig. 12, when the mold carrier and wallboard mold (not shown) move with the assembly line to the demolding station, the mold carrier triggers the cylinder mounted on the gantry to operate after encountering the travel switch. The cylinder pushes the pressing frame to move downwards, the inverted V-shaped pressure head 4B at the lower end of the pressing rod 4 on the pressing frame presses the seesaw type ejector rod 10 downwards, the other side of the seesaw type ejector rod 10 is lifted upwards along with the seesaw type ejector rod, and the handle of the quick clamp 9 is lifted, so that the quick clamp 9 for pressing the die frame and the supporting plate is unbuckled, and the die bracket, the die frame and the supporting plate of the wallboard die can be separated and move into the next station along with the assembly line.
Referring to fig. 13 and 14, a mold assembly for producing wallboard includes a mold frame 5, a pallet 6, and a bracket 7. At least four snap clips (compression type snap clips) 9 are provided on the bracket 7. When the wallboard is produced, the supporting plate 6 is placed on the bracket 7, the die frame 5 is placed on the supporting plate 6, and the four corners of the die frame 5 and the supporting plate 6 are pressed and fixed on the bracket 7 through the quick clamp 9.
Referring to fig. 15, the mold frame 5 is composed of a side mold 5A and an end mold 5B, and the side mold 5A and the end mold 5B are connected by a lock catch 8 (snap-in type quick clamp).
According to the automatic compacting and unbuckling device for the wallboard mould, the mould frame 5 and the supporting plate 6 are compacted and fixed by adopting the quick clamp 9 on the mould bracket 7, so that the assembly, the disassembly and the disassembly are very convenient and quick. As long as the cylinder 2 pushes the pressing frame 3 to move downwards, the inverted V-shaped pressing head 4B at the lower end of the pressing rod 4 on the pressing frame 3 presses the handle of the quick clamp 9, the pressing bar on the quick clamp 9 firmly presses the die frame 5 and the supporting plate 6 of the wallboard die onto the die bracket 7, so that the die bracket 7, the die frame 5 and the supporting plate 6 are connected into a whole, slurry leakage of a gap between the die frame 5 and the supporting plate 6 can be prevented, the technical problem of slurry leakage which puzzles wallboard production for many years is thoroughly solved, therefore, the production efficiency is improved, and the produced wallboard has good flatness and dimensional accuracy.
Claims (2)
1. An automatic compaction and tripping device of wallboard mould, characterized by: comprises a portal frame, an air cylinder, a pressing frame, a pressing rod, a die bracket and a quick clamp; the portal frame is fixed on the ground; the air cylinder is arranged on the portal frame; the pressing frame is connected with the air cylinder and moves up and down under the driving of the air cylinder; the compression bar is connected to the compression frame and moves up and down along with the compression frame; the mould bracket is arranged on a wallboard production line; the quick clamp is arranged on the die bracket and is used for pressing the wallboard die on the die bracket; the four quick clamps are arranged on the die bracket and are distributed at four corners of the die bracket and used for tightly pressing the die frame and the supporting plate of the wallboard die; the number of the compression bars connected to the compression frame is four, and the positions of the compression bars in the vertical direction correspond to the positions of the quick clamps on the die bracket; the compression bar is also provided with a spring and an inverted V-shaped pressure head or a pull head with a frame.
2. The automatic compaction and trip unit for wallboard mold according to claim 1, wherein: a seesaw type ejector rod is arranged on the edge of the quick clamp handle on the die bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910071800.5A CN109551618B (en) | 2019-01-30 | 2019-01-30 | Automatic compressing and unlocking device for wallboard mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910071800.5A CN109551618B (en) | 2019-01-30 | 2019-01-30 | Automatic compressing and unlocking device for wallboard mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109551618A CN109551618A (en) | 2019-04-02 |
| CN109551618B true CN109551618B (en) | 2024-05-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910071800.5A Active CN109551618B (en) | 2019-01-30 | 2019-01-30 | Automatic compressing and unlocking device for wallboard mold |
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| Country | Link |
|---|---|
| CN (1) | CN109551618B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114523563B (en) * | 2022-02-23 | 2025-03-18 | 山东地平线建筑节能科技有限公司 | A method for manufacturing a calcium magnesium silicate thermal insulation integrated board and a processing mold thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363348A (en) * | 2011-05-22 | 2012-02-29 | 浙江省天台祥和实业有限公司 | Quickly opened and closed forming die |
| CN102794820A (en) * | 2012-08-09 | 2012-11-28 | 薛智涌 | Mould processing device for insulation plate |
| CN202656286U (en) * | 2012-05-15 | 2013-01-09 | 上海城建物资有限公司 | Compression device for assembling integrated prefabricated part casting die |
| CN204340072U (en) * | 2014-11-24 | 2015-05-20 | 浙江衢州祥光橡塑有限公司 | For the fastening structure of mould |
| CN205342859U (en) * | 2015-12-04 | 2016-06-29 | 苏州明远冲压件厂 | Electronic two clamp plate anchor clamps of presenting a theatrical performance as last item on a programme |
| CN209718085U (en) * | 2019-01-30 | 2019-12-03 | 广州市轻能建材有限公司 | A kind of automatic impaction and trip gear of wallboard mould |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001045916A2 (en) * | 1999-12-13 | 2001-06-28 | Besser Company | Concrete product molding machines and methods of making and operating the machines |
-
2019
- 2019-01-30 CN CN201910071800.5A patent/CN109551618B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102363348A (en) * | 2011-05-22 | 2012-02-29 | 浙江省天台祥和实业有限公司 | Quickly opened and closed forming die |
| CN202656286U (en) * | 2012-05-15 | 2013-01-09 | 上海城建物资有限公司 | Compression device for assembling integrated prefabricated part casting die |
| CN102794820A (en) * | 2012-08-09 | 2012-11-28 | 薛智涌 | Mould processing device for insulation plate |
| CN204340072U (en) * | 2014-11-24 | 2015-05-20 | 浙江衢州祥光橡塑有限公司 | For the fastening structure of mould |
| CN205342859U (en) * | 2015-12-04 | 2016-06-29 | 苏州明远冲压件厂 | Electronic two clamp plate anchor clamps of presenting a theatrical performance as last item on a programme |
| CN209718085U (en) * | 2019-01-30 | 2019-12-03 | 广州市轻能建材有限公司 | A kind of automatic impaction and trip gear of wallboard mould |
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| Publication number | Publication date |
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| CN109551618A (en) | 2019-04-02 |
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Address after: 511483 Room 102, No. 362, Fubei Road, Fuyong village, Shawan Town, Panyu District, Guangzhou City, Guangdong Province Applicant after: Guangzhou qingneng Technology Co.,Ltd. Address before: No.23, the third industrial zone, Shawan Town, Panyu District, Guangzhou City, Guangdong Province, 511483 Applicant before: GUANGZHOU QINGNENG BUILDING MATERIALS Co.,Ltd. |
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