CN109551421B - Lamp holder installation and fluorescent tube packaging all-in-one machine - Google Patents
Lamp holder installation and fluorescent tube packaging all-in-one machine Download PDFInfo
- Publication number
- CN109551421B CN109551421B CN201811454257.9A CN201811454257A CN109551421B CN 109551421 B CN109551421 B CN 109551421B CN 201811454257 A CN201811454257 A CN 201811454257A CN 109551421 B CN109551421 B CN 109551421B
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- China
- Prior art keywords
- lamp
- lamp tube
- tubes
- conveying mechanism
- cap
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/026—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same fluid driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/20—Feeding, e.g. conveying, single articles by reciprocating or oscillatory pushers
Abstract
The invention discloses a lamp holder mounting and lamp tube packaging integrated machine which comprises a rack, and a lamp tube feeding device, a lamp holder assembling device and a lamp tube packaging device which are sequentially arranged on the rack according to the production process of a lamp tube, wherein the lamp tube feeding device is used for conveying the lamp tube to the lamp holder assembling device, the lamp holder assembling device is used for mounting the lamp holder at two ends of the lamp tube to form a finished lamp tube, and the lamp tube packaging device is used for inserting the finished lamp tube into a paper sleeve. The invention can improve the production efficiency and the product percent of pass, reduce the labor intensity and the labor cost of workers and has reasonable and compact structure.
Description
Technical Field
The invention belongs to the technical field of lamp holder installation and lamp tube packaging, and particularly relates to an integrated machine for lamp holder installation and lamp tube packaging.
Background
At present, domestic T8L ED lamp tubes are generally assembled by adopting a production line, and T8L ED lamp tubes are assembled manually by operators.
In the lamp holder installation process, when most L ED lamp tubes are produced and assembled and screw fixing plugs are used, because the hardened self-tapping screws are directly locked on the aluminum tubes, the aluminum tubes are easy to slip and the screws are broken, if glue is adopted for fixing, the glue can overflow, the time for drying the glue is long, and the production is difficult.
In fluorescent tube packaging process, mostly adopt the manual work to overlap the package that is made by the cotton material of pearl in the fluorescent tube outside at present, because the fluorescent tube is longer and the fluorescent tube is at the in-process that slips into the package because the friction produces the hindrance effort, lead to artifical packing speed very slow, production efficiency is low, and manufacturing cost is high or low, is unfavorable for the production automation development of enterprise, hinders the sustainable development of enterprise.
Disclosure of Invention
The invention aims to provide an integrated machine for lamp holder installation and lamp tube packaging, which can improve the production efficiency and the product qualification rate, reduce the labor intensity and the labor cost of workers and has a reasonable and compact structure.
In order to solve the technical problem, the invention provides a lamp holder mounting and lamp tube packaging integrated machine which comprises a rack, and a lamp tube feeding device, a lamp holder assembling device and a lamp tube packaging device which are sequentially arranged on the rack according to the production process of a lamp tube, wherein the lamp tube feeding device is used for conveying the lamp tube to the lamp holder assembling device, the lamp holder assembling device is used for mounting the lamp holder at two ends of the lamp tube to form a finished lamp tube, and the lamp tube packaging device is used for inserting the finished lamp tube into a paper sleeve.
As a preferred scheme of the lamp holder installation and lamp tube packaging integrated machine, the lamp tube feeding device comprises a lamp tube conveying mechanism and a lamp tube trough, the lamp tube trough is arranged at the head end of the lamp tube conveying mechanism in the conveying direction, the lamp tube conveying mechanism is provided with a plurality of rows of clamping grooves capable of taking out lamp tubes from the lamp tube trough one by one, and a lamp holder assembling station and a lamp tube packaging station are sequentially arranged in the conveying direction of the lamp tube conveying mechanism.
As the preferred scheme of the integrated machine for lamp cap installation and lamp tube packaging, the lamp cap assembling devices are arranged on the left side and the right side of the lamp cap assembling station and comprise a lamp cap feeding mechanism and a lamp cap press-mounting mechanism; the lamp cap feeding mechanism comprises a lamp cap bin and a lamp cap taking and placing manipulator, and the lamp cap taking and placing manipulator is used for clamping a lamp cap from the lamp cap bin and sleeving the lamp cap on the end part of the lamp tube; the lamp holder press-fitting mechanism is used for tightly pressing and fixing the lamp holder at the end part of the lamp tube, the lamp holder press-fitting mechanism comprises a plurality of first air cylinders matched with the number of the lamp tubes on the lamp holder assembling station, the first air cylinders are fixed on the rack, and the end parts of piston rods of the first air cylinders are opposite to the end parts of the lamp tubes.
As a preferred scheme of the lamp holder installation and lamp tube packaging integrated machine, the lamp tube packaging device comprises a lamp tube pushing mechanism and a paper sheet sleeve conveying mechanism, wherein the lamp tube pushing mechanism and the paper sheet sleeve conveying mechanism are respectively arranged on two sides of the lamp tube conveying mechanism and are opposite to the lamp tube packaging station; the lamp tube pushing mechanism is used for pushing finished lamp tubes into the paper wrapper sleeve, and comprises a plurality of second air cylinders matched with the number of the lamp tubes on the lamp tube packaging station, the second air cylinders are fixed on the rack, and the end parts of piston rods of the second air cylinders are opposite to the end parts of the lamp tubes; the leatheroid sleeve conveying mechanism comprises a rolling shaft workbench, a carrier and a limiting assembly, wherein one side of the carrier is provided with a plurality of leatheroid sleeve port supporting rings which are matched with the number of the lamp tubes on the lamp tube packaging station and can prop the leatheroid sleeve towards one end opening of the lamp tubes, the other side of the carrier is provided with a supporting table for supporting the tail end of the leatheroid sleeve, the carrier is arranged on the rolling shaft workbench and can move along the length direction of the rolling shaft workbench, the rolling shaft workbench is provided with a plurality of rolling shafts arranged along the width direction of the rolling shaft workbench, the rolling shafts are connected with a first driving mechanism for controlling the rotation of the rolling shafts, the limiting assembly comprises a first limiting block and a second limiting block, the first limiting block and the second limiting block are respectively and movably arranged at the two limiting ends of the rolling shaft workbench corresponding to the lamp tube packaging station, an interval capable of fixing the object carrier is formed between the first limiting block and the second limiting block, and the first limiting block is connected with a third air cylinder for controlling the limiting action of the first limiting block; and a plurality of guide wheels matched with the number of the lamp tubes on the lamp tube packaging station are arranged between the leatheroid sleeve conveying mechanism and the lamp tube conveying mechanism, and the guide wheels are connected with a second driving mechanism for controlling the rotation of the guide wheels.
Compared with the prior art, the lamp holder installation and lamp tube packaging integrated machine has the following beneficial effects:
the lamp holder assembling device and the lamp tube packaging device are organically combined, so that the lamp holder assembling process, the lamp tube packaging process and other processes can be continuously carried out, the automation and integration of the lamp holder assembling process and the lamp tube packaging process are realized, the product loss caused by misoperation in the manual assembling process is avoided, the production efficiency and the product qualification rate are improved, the labor intensity of workers and the labor cost are reduced, and the structure is reasonable and compact.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
FIG. 1 is a top view of a lamp tube production line according to the present invention;
figure 2 is a schematic view of a structure of a carrier.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, the preferred embodiment of the lamp holder mounting and lamp tube packaging all-in-one machine provided by the invention comprises a frame 1, a lamp tube feeding device 2, a lamp holder assembling device 3 and a lamp tube packaging device 4 which are sequentially arranged on the frame according to a lamp tube production process, wherein the lamp tube feeding device 2 is used for conveying a lamp tube to the lamp holder assembling device 3, the lamp holder assembling device 3 is used for mounting the lamp holder at two ends of the lamp tube to form a finished lamp tube, and the lamp tube packaging device 4 is used for inserting the finished lamp tube into a paper sleeve 6.
Therefore, the lamp holder assembling device 3 and the lamp tube packaging device 4 are organically combined, so that the lamp holder assembling process, the lamp tube packaging process and other processes can be continuously carried out, the automation and integration of the lamp holder assembling process and the lamp tube packaging process are realized, the product loss caused by misoperation in the manual assembling process is avoided, the production efficiency and the product qualification rate are improved, the labor intensity of workers and the labor cost are reduced, and the structure is reasonable and compact.
Illustratively, the lamp tube feeding device 2 comprises a lamp tube conveying mechanism 21 and a lamp tube trough 5, wherein the lamp tube trough 5 is arranged at the head end of the lamp tube conveying mechanism 21 in the conveying direction, the lamp tube conveying mechanism 21 is provided with a plurality of rows of clamping grooves capable of taking out the lamp tubes from the lamp tube trough 5 one by one, and a lamp holder assembling station and a lamp tube packaging station are sequentially arranged in the conveying direction of the lamp tube conveying mechanism 21. Therefore, the lamp tube feeding device 2 conveys the lamp tubes in the lamp tube trough 5 to the lamp cap assembling station matched with the lamp cap taking and placing manipulator 9 on the lamp cap assembling device 3, so that the lamp tubes and the lamp cap taking and placing manipulator 9 on the lamp cap assembling device 3 are opposite and fixed one by one, and the process of assembling the lamp caps into the lamp tubes is quicker and more convenient.
Exemplarily, the lamp cap assembling devices 3 are arranged on the left side and the right side of the lamp cap assembling station, and each lamp cap assembling device 3 comprises a lamp cap feeding mechanism and a lamp cap press-fitting mechanism; the lamp cap feeding mechanism comprises a lamp cap bin 8 and a lamp cap taking and placing manipulator 9, and the lamp cap taking and placing manipulator 9 is used for clamping a lamp cap from the lamp cap bin 8 and sleeving the lamp cap on the end part of the lamp tube; the lamp holder press-fitting mechanism is used for tightly pressing and fixing the lamp holder at the end part of the lamp tube, the lamp holder press-fitting mechanism comprises a plurality of first air cylinders 10 matched with the number of the lamp tubes on the lamp holder assembling station, the first air cylinders 10 are fixed on the rack 1, and the end parts of piston rods of the first air cylinders 10 are opposite to the end parts of the lamp tubes. Therefore, the lamp holder assembling device 3 is used for installing the lamp holders at the two ends of the lamp tube to form the finished lamp tube, so that the lamp holders can be installed at the two ends of the lamp tube more conveniently, quickly and firmly.
Illustratively, the lamp tube packaging device 4 comprises a lamp tube pushing mechanism 11 and a paper leather sleeve conveying mechanism 12, wherein the lamp tube pushing mechanism 11 and the paper leather sleeve conveying mechanism 12 are respectively arranged on two sides of the lamp tube conveying mechanism 21 and opposite to the lamp tube packaging station; the lamp tube pushing mechanism 11 is used for pushing finished lamp tubes into the paper sleeve 6, the lamp tube pushing mechanism 11 comprises a plurality of second cylinders 13 matched with the number of the lamp tubes on the lamp tube packaging station, the second cylinders 13 are fixed on the rack 1, and the end parts of piston rods of the second cylinders 13 are opposite to the end parts of the lamp tubes; the leatheroid sleeve conveying mechanism 12 comprises a roller workbench 7, a carrier 14 and a limiting component, wherein one side of the carrier 14 is provided with a plurality of leatheroid sleeve port support rings 15 which are matched with the number of the lamp tubes on the lamp tube packaging station and can unfold the leatheroid sleeve 6 towards one end opening of the lamp tubes, the other side of the carrier 14 is provided with a support table 16 for supporting the tail end of the leatheroid sleeve 6, the carrier 14 is arranged on the roller workbench 7 and can move along the length direction of the roller workbench 7, the roller workbench 7 is provided with a plurality of rollers 17 arranged along the width direction of the roller workbench 7, the rollers 17 are connected with a first driving mechanism for controlling the rotation of the rollers 17, the limiting component comprises a first limiting block 18 and a second limiting block 19, the first limiting block 18 and the second limiting block 19 are respectively and movably arranged at two extreme ends of the roller workbench 7 corresponding to the lamp tube packaging station, an interval capable of fixing the object carrier 14 is formed between the first limiting block 18 and the second limiting block 19, and the first limiting block 18 is connected with a third air cylinder for controlling the limiting action of the first limiting block 18; a plurality of guide wheels 20 matched with the number of the lamp tubes on the lamp tube packaging station are arranged between the leatheroid sleeve conveying mechanism 12 and the lamp tube conveying mechanism 21, and the guide wheels 20 are connected with a second driving mechanism for controlling the rotation of the guide wheels. Therefore, the finished lamp tube is inserted into the paper sleeve 6 through the lamp tube packaging device 4, so that the lamp tube can be automatically packaged, the damage to the lamp tube during manual packaging is avoided, the packaging efficiency is improved, and manpower and material resources are saved.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention, and it is therefore to be understood that the invention is not limited by the scope of the appended claims.
Claims (1)
1. A lamp holder mounting and lamp tube packaging integrated machine is characterized by comprising a rack, a lamp tube feeding device, a lamp holder assembling device and a lamp tube packaging device, wherein the lamp tube feeding device, the lamp holder assembling device and the lamp tube packaging device are sequentially arranged on the rack according to the production process of a lamp tube;
the lamp tube feeding device comprises a lamp tube conveying mechanism and a lamp tube trough, wherein the lamp tube trough is arranged at the head end of the lamp tube conveying mechanism in the conveying direction, the lamp tube conveying mechanism is provided with a plurality of rows of clamping grooves capable of taking out the lamp tubes from the lamp tube trough one by one, and a lamp holder assembling station and a lamp tube packaging station are sequentially arranged in the conveying direction of the lamp tube conveying mechanism;
the lamp cap assembling devices are arranged on the left side and the right side of the lamp cap assembling station and comprise a lamp cap feeding mechanism and a lamp cap press-fitting mechanism; the lamp cap feeding mechanism comprises a lamp cap bin and a lamp cap taking and placing manipulator, and the lamp cap taking and placing manipulator is used for clamping a lamp cap from the lamp cap bin and sleeving the lamp cap on the end part of the lamp tube; the lamp holder press-mounting mechanism is used for tightly pressing and fixing the lamp holder at the end part of the lamp tube, the lamp holder press-mounting mechanism comprises a plurality of first air cylinders matched with the number of the lamp tubes on the lamp holder assembling station, the first air cylinders are fixed on the rack, and the end parts of piston rods of the first air cylinders are opposite to the end parts of the lamp tubes;
the lamp tube packaging device comprises a lamp tube pushing mechanism and a paper sheet sleeve conveying mechanism, wherein the lamp tube pushing mechanism and the paper sheet sleeve conveying mechanism are respectively arranged on two sides of the lamp tube conveying mechanism and are opposite to the lamp tube packaging station; the lamp tube pushing mechanism is used for pushing finished lamp tubes into the paper wrapper sleeve, and comprises a plurality of second air cylinders matched with the number of the lamp tubes on the lamp tube packaging station, the second air cylinders are fixed on the rack, and the end parts of piston rods of the second air cylinders are opposite to the end parts of the lamp tubes; the leatheroid sleeve conveying mechanism comprises a rolling shaft workbench, a carrier and a limiting assembly, wherein one side of the carrier is provided with a plurality of leatheroid sleeve port supporting rings which are matched with the number of the lamp tubes on the lamp tube packaging station and can prop the leatheroid sleeve towards one end opening of the lamp tubes, the other side of the carrier is provided with a supporting table for supporting the tail end of the leatheroid sleeve, the carrier is arranged on the rolling shaft workbench and can move along the length direction of the rolling shaft workbench, the rolling shaft workbench is provided with a plurality of rolling shafts arranged along the width direction of the rolling shaft workbench, the rolling shafts are connected with a first driving mechanism for controlling the rotation of the rolling shafts, the limiting assembly comprises a first limiting block and a second limiting block, the first limiting block and the second limiting block are respectively and movably arranged at the two limiting ends of the rolling shaft workbench corresponding to the lamp tube packaging station, an interval capable of fixing the object carrier is formed between the first limiting block and the second limiting block, and the first limiting block is connected with a third air cylinder for controlling the limiting action of the first limiting block; and a plurality of guide wheels matched with the number of the lamp tubes on the lamp tube packaging station are arranged between the leatheroid sleeve conveying mechanism and the lamp tube conveying mechanism, and the guide wheels are connected with a second driving mechanism for controlling the rotation of the guide wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811454257.9A CN109551421B (en) | 2018-11-30 | 2018-11-30 | Lamp holder installation and fluorescent tube packaging all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811454257.9A CN109551421B (en) | 2018-11-30 | 2018-11-30 | Lamp holder installation and fluorescent tube packaging all-in-one machine |
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| Publication Number | Publication Date |
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| CN109551421A CN109551421A (en) | 2019-04-02 |
| CN109551421B true CN109551421B (en) | 2020-08-07 |
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| CN201811454257.9A Active CN109551421B (en) | 2018-11-30 | 2018-11-30 | Lamp holder installation and fluorescent tube packaging all-in-one machine |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8141766B1 (en) * | 2010-09-06 | 2012-03-27 | Cheng Uei Precision Industry Co., Ltd. | Automatic soldering system |
| CN105314189A (en) * | 2015-10-21 | 2016-02-10 | 江苏浩明光电科技股份有限公司 | Automatic tube feeding and discharging device for light bar pasting process of T8LED lamp tube full-automatic production line |
| CN105479158B (en) * | 2015-10-23 | 2019-04-26 | 江苏浩明光电科技股份有限公司 | T8LED fluorescent tube automatic production line Full automatic lamp tube assembly machine |
| CN206191323U (en) * | 2016-10-13 | 2017-05-24 | 江苏浩明光电科技股份有限公司 | Lamp strip device is beaten and glues, is pasted to LED fluorescent tube flexible automatic production line lamp strip |
| CN106629033B (en) * | 2016-10-13 | 2023-11-10 | 江苏浩明光电科技股份有限公司 | Automatic feeding device for double bins of lamp strip pasting on flexible automatic production line of LED lamp tube |
| CN206514109U (en) * | 2017-01-25 | 2017-09-22 | 江苏浩明光电科技股份有限公司 | A kind of LED lamp tube flexible automatic production line |
| CN207548848U (en) * | 2017-08-29 | 2018-06-29 | 王琼毕 | A kind of LED lamp band cutter device |
| CN108465607A (en) * | 2018-05-22 | 2018-08-31 | 广东大唐永恒智能科技有限公司 | Glue applying mechanism and automatic patch light bar device |
| CN108820323A (en) * | 2018-05-31 | 2018-11-16 | 江苏浩明光电科技股份有限公司 | LED lamp tube fully-automatic packaging line fluorescent tube recrater |
| CN108706118A (en) * | 2018-05-31 | 2018-10-26 | 江苏浩明光电科技股份有限公司 | LED lamp tube fully-automatic packaging line fluorescent tube automatic packaging machine |
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Address after: 529000 zone B, floor 2, building 10, No. 15, Jinhui Road, Jianghai District, Jiangmen City, Guangdong Province Applicant after: Guangdong Sanxing Lighting Technology Co.,Ltd. Address before: 529000 South Side of the Fourth Floor of No. 168 Gaoxin West Road, Jianghai District, Jiangmen City, Guangdong Province Applicant before: JIANGMEN SANXING LIGHTING TECHNOLOGY Co.,Ltd. |
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