CN109530474A - Coil of wire alignment production line - Google Patents
Coil of wire alignment production line Download PDFInfo
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- CN109530474A CN109530474A CN201811561542.0A CN201811561542A CN109530474A CN 109530474 A CN109530474 A CN 109530474A CN 201811561542 A CN201811561542 A CN 201811561542A CN 109530474 A CN109530474 A CN 109530474A
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- coil
- straightening
- production line
- roller table
- drive roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
本发明公开了一种线卷调直生产线，包括:上料系统(1)、挂卷系统(2)、调直系统(3)、取料系统(4)、运输打捆系统(5)和称重收集系统(6)，上料系统(1)能够将线卷沿水平和竖直方向移动；挂卷系统(2)能够将上料系统(1)运输来的所述线卷吊挂；调直系统(3)能够将挂在挂卷系统(2)上的所述线卷变成多根直线条；取料系统(4)能够移动所述多根直线条；运输打捆系统(5)能够将取料系统(4)运送来的该多根直线条移动及打捆；称重收集系统(6)能够将运输打捆系统(5)运送来的一捆直线条移动以及称重。该线卷调直生产线可以实现线卷的全自动开卷、调直、打捆、称重收集，整个生产过程不需要人工干预。
The invention discloses a wire coil straightening production line, comprising: a feeding system (1), a coil hanging system (2), a straightening system (3), a material reclaiming system (4), a transportation and baling system (5) and a weighing collection system (6), a feeding system (1) capable of moving the wire coils in horizontal and vertical directions; a coil hanging system (2) capable of hanging the wire coils transported by the feeding system (1); The straightening system (3) can turn the coils hung on the coiling system (2) into a plurality of straight lines; the reclaiming system (4) can move the plurality of straight lines; the transportation and baling system (5) ) can move and bundle the plurality of straight lines delivered by the reclaiming system (4); the weighing collection system (6) can move and weigh a bundle of straight lines delivered by the transport bundling system (5). The coil straightening production line can realize the automatic uncoiling, straightening, bundling, weighing and collecting of the coil, and the whole production process does not require manual intervention.
Description
Technical field
The present invention relates to metal wire rod processing equipment field, a kind of particularly coil of wire alignment production line.
Background technique
For reinforcing bar when with the form delivery of disk circle, the stress slow release remained in inside reinforcing bar will lead to the change of reinforcing bar
Shape, and straightener can carry out aligning by the reinforcing bar to coiled state to eliminate the residual stress inside reinforcing bar.
Under existing equipment condition, the coil of wire of uncoiling, straightening is needed, it usually needs be manually carried to monomer straightening
The end of a thread is manually inserted into straightener entrance by machine side, manually starts straightener, and straightener starts straightening, the coil of wire that straightening is completed
It is cut by the segmentation of straightening drive end unit by the coil of wire scale after straightening, and the roller-way by arranging with gradient will expect that material is transported to tune
In the blanking collection frame of straight side, then by manually will be packaged and carry after straightening leave material frame.The almost mistake of entire uncoiling, straightening
Each link in journey is seriously to be restricted the efficiency of coil of wire uncoiling straightening in this way by manually carrying out, not only increased operation
The quantity of personnel, and the problems such as be easy to cause wrong number, maloperation, be packaged unsightly, and potential some potential safety problems.
Summary of the invention
In order to solve the problems, such as that existing uncoiling straightening process efficiency is low.The present invention provides a kind of coil of wire alignment production line,
The all process steps that full-automatic uncoiling, straightening, bundling, the weighing of the coil of wire are collected may be implemented in the coil of wire alignment production line, entire raw
Production process does not need manual intervention, substantially increases production efficiency.
The present invention solves technological invention used by its technical problem: a kind of coil of wire alignment production line, comprising:
Feeding system can move the coil of wire along horizontal and vertical direction；
Volume system is hung, the coil of wire that can carry out feeding system transport is hung；
The coil of wire hung in volume system can be become more vertical elements by straightening system；
Reclaimer system can move the more vertical elements；
Bundling system useable is transported, the more vertical elements movements that reclaimer system transport can be come and bundling；
Weighing collection system can will transport bundling system useable and transport a bundle of vertical element movement come and weigh.
Transport bundling system useable contains single drive roller-way, and feeding system contains the first conveyer and lift-sliding machine, lift-sliding
Machine is located between the first conveyer and single drive roller-way.
It hangs volume system and contains extension volume frame and reason volume device, hang the top that volume frame is located at lift-sliding machine, straightening system contains tune
Straight machine, cutting machine and alignment roller table, along single conveying direction for driving roller-way, alignment roller table, cutting machine, straightener, reason volume device and extension
Volume frame is set gradually.
Straightening system also contains oblique material frame, gear steel device and blanking basket, along alignment roller table to single direction for driving roller-way, is being aligned
Between roller-way and single drive roller-way, oblique material frame, gear steel device, blanking basket and reclaimer system are set gradually.
Transport bundling system useable also contains fixed baffle, pneumatic baffle, baler and former, and fixed baffle is located at single drive roller
The tail portion in road, pneumatic baffle, baler and former are arranged successively on singly drive roller-way along single conveying direction for driving roller-way, feeding
System is between former and straightening system.
Weighing collection system contains lift chain, weighing device and second conveyor, and lift chain is located at single head for driving roller-way,
Weighing device is between lift chain and second conveyor.
The coil of wire alignment production line hitches volume system including two sets of feeding systems, two, two sets of straightening systems and two are extracted
Material system, two sets of feeding systems, two lists that are set to for hitching volume system, two sets of straightening systems and two sets of feeding symmetry system having symmetries drive roller
The two sides in road.
Bundling system useable is transported containing there are two pneumatic baffle and two balers.
Reclaimer system contains this intelligent material fetching mechanism.
The beneficial effects of the present invention are: in addition to the movement for threading head before straightening is by being accomplished manually, uncoiling, straightening, bundling, title
The all process steps collected again are automatically performed, and substantially increase production efficiency.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows
Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.
Fig. 1 is the main view of coil of wire alignment production line of the present invention.
Fig. 2 is the bottom view that roller-way is singly driven in Fig. 1.
Fig. 3 is in Fig. 1 along the cross-sectional view in the direction A-A.
Fig. 4 is in Fig. 1 along the cross-sectional view in the direction B-B.
Fig. 5 is the schematic diagram of feeding system and extension volume system in Fig. 1.
Fig. 6 is the schematic diagram of straightening system in Fig. 1.
Fig. 7 is the schematic diagram of pneumatic baffle in Fig. 1, baler and former.
Fig. 8 is the schematic diagram of weighing collection system in Fig. 1.
1, feeding system；2, volume system is hung；3, straightening system；4, reclaimer system；5, bundling system useable is transported；6, weighing is collected
System；
11, the first conveyer；12, lift-sliding machine；
21, volume frame is hung；22, reason volume device；
31, straightener；32, cutting machine；33, alignment roller table；34, oblique material frame；35, steel device is kept off；36, blanking basket；
51, single to drive roller-way；52, fixed baffle；53, pneumatic baffle；54, baler；55, former；
61, lift chain；62, weighing device；63, second conveyor.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase
Mutually combination.The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
A kind of coil of wire alignment production line, comprising:
Steel wire can be rolled up and be moved along horizontal and vertical direction by feeding system 1；
Volume system 2 is hung, feeding system 1 can be transported to the steel wire come and roll up hanging；
The steel wire hung in volume system 2 can be rolled up and become more straight line steel bars by straightening system 3；
Reclaimer system 4 can move the more straight line steel bars；
Bundling system useable 5 is transported, reclaimer system 4 can be transported to the more straight line steel bars movements come and bundling；
Weighing collection system 6 can will transport bundling system useable 5 and transport a bundle of the straight line steel bar movement come and weigh, such as
Shown in Fig. 1 to Fig. 4.
In the present embodiment, transport bundling system useable 5 drives roller-way 51 containing single, and feeding system 1 contains 11 He of the first conveyer
Lift-sliding machine 12, lift-sliding machine 12 are located between the first conveyer 11 and single drive roller-way 51.First conveyer 11 can make
Up and down direction of the steel wire volume in Fig. 1 moves, and lift-sliding machine 12 makes steel wire roll up the left and right directions in Fig. 1 and perpendicular to Fig. 1
Paper direction it is mobile.
In the present embodiment, volume system 2 is hung containing volume frame 21 and reason volume device 22 is hung, and is hung volume frame 21 and is located at lift-sliding machine 12
Top, straightening system 3 contains straightener 31, cutting machine 32 and alignment roller table 33, (schemes along single conveying direction for driving roller-way 51
Direction from right to left in 1), alignment roller table 33, cutting machine 32, straightener 31, reason volume device 22 and extension volume frame 21 are arranged successively,
As shown in Figure 5.
In the present embodiment, straightening system 3 is also containing oblique material frame 34, gear steel device 35 and blanking basket 36, along alignment roller table 33
To single direction (i.e. upper and lower direction in Fig. 1) for driving roller-way 51, between alignment roller table 33 and single drive roller-way 51, oblique material frame
34, it keeps off steel device 35, blanking basket 36 and reclaimer system 4 to set gradually, as shown in Figure 6.
In the present embodiment, transport bundling system useable 5 is also containing fixed baffle 52, pneumatic baffle 53, baler 54 and molding
Device 55, fixed baffle 52 are located at single tail portion (right side of roller-way 51 is singly driven in Fig. 1) for driving roller-way 51, pneumatic baffle 53, baler
54 and former 55 be arranged successively along single conveying direction for driving roller-way 51 on roller-way 51 singly driving, feeding system 1 is located at former
Between 55 and straightening system 3, as shown in Figure 7.
In the present embodiment, weighing collection system 6 contains lift chain 61, weighing device 62 and second conveyor 63, lifting
Chain 61 is located at single head for driving roller-way 51, and weighing device 62 is between lift chain 61 and second conveyor 63, as shown in Figure 8.
Lift chain 61 can make it is single drive up and down direction of the bundled straight line steel bar in Fig. 1 on roller-way 51 move and perpendicular to Fig. 1 paper
Direction is mobile, and second conveyor 63 can be such that up and down direction of the bundled straight line steel bar in Fig. 1 moves.
In the present embodiment, the coil of wire alignment production line may include that two sets of feeding systems 1, two hitch volume system 2, two
Set straightening system 3 and two sets of reclaimer systems 4, two sets of feeding systems 1, two are hitched 2, two sets of straightening systems 3 and two of volume system and are extracted
Material system 4 is symmetrically set to single two sides for driving roller-way 51.Two sets of feeding systems 1, two hitch 2, two sets of straightening systems 3 of volume system
A set of transport bundling system useable 5 and weighing collection system 6 can be shared with two sets of reclaimer systems 4, feeding system can also be covered more, hang volume
System and straightening system share a set of transport bundling system useable and weighing collection system.
In the present embodiment, transport bundling system useable 5 is containing there are two pneumatic baffle 53 and two balers 54.Reclaimer system 4
Contain this intelligent material fetching mechanism.First conveyer 11 is not limited to chain structure, and the mode of movement such as hydraulic, pneumatic can also be used.It is single
It drives roller-way 51 and is not limited to single drive direct-coupled electrical machinery driving, central driving, chain drive etc. can also be used.Pneumatic baffle 53 is not limited to adopt
With pneumatic actuation, hydraulic drive also can be used.
The course of work of coil of wire alignment production line of the present invention is described below.
First conveyer 11 is transported to before lift-sliding machine 12 one by one by the steel wire volume for being packaged knot has been torn open；Lift-sliding machine
12 roll up steel wire in rise and traversing extremely extension volume frame 21.
Manually steel wire spiral head is penetrated in reason volume device 22, while the end of a thread is penetrated into entering for the straightener 31 of straightening system 3
In mouth guide roller；Steel wire, which is involved in, carries out straightening into straightener 31, after the completion of straightening, is cut into scale vertical bar steel, line through cutting machine 32
Volume counts the radical of the vertical bar steel of cutting while cutting machine 32 is cut off；Vertical bar steel after shearing is in alignment roller table
An alignment on 33；Oblique material frame 34 of the vertical bar steel along the side of alignment roller table 33 after alignment slides to high-order gear steel device 35
Place, after the vertical bar steel radical cut reaches scheduled requirement, the gear landing low level of steel device 35, multiple vertical bar steel fall into blanking basket simultaneously
In 36.
Hui Sidun material fetching mechanism in reclaimer system 4, which takes vertical bar steel to the single of transport bundling system useable 5 from blanking basket 36, to be driven
On roller-way 51, vertical bar steel is transported at baler 54 by single drive roller-way 51 starting to the left, and pneumatic baffle 53 is in gear steel position, molding
The opening of device 55 embraces vertical bar steel, 54 bundling of baler.
After the completion of bundling, pneumatic baffle 53 is opened, and the vertical bar steel for completing bundling is delivered to weighing receipts by singly driving roller-way 51 again
6 side of collecting system.Lift chain 61 is in low level at this time；Lift chain 61, which rises, is transported to weighing device 62 for bundled vertical bar steel
Place, lift chain 61 decline, and bundled vertical bar steel is weighed, and after the completion of weighing, lift chain 61 rises bundled vertical bar steel is defeated
It is sent to the end of second conveyor 63.
The main online equipment in entire straightening workshop, which acts, to be completed.Wherein, the movement of the gear steel device 35 of straightening system 3 is necessary
It is chain with this intelligent material fetching mechanism action signal of reclaimer system 4.
The above, only specific embodiments of the present invention cannot limit the range that invention is implemented with it, so it is equivalent
The displacement of component, or according to equivalent variations made by the invention patent protection scope and modification, should all still fall within what this patent was covered
Scope.In addition, between technical characteristic and technical characteristic in the present invention, between technical characteristic and technological invention, technological invention with
Use can be freely combined between technological invention.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811561542.0A CN109530474B (en) | 2018-12-20 | 2018-12-20 | A wire coil straightening production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811561542.0A CN109530474B (en) | 2018-12-20 | 2018-12-20 | A wire coil straightening production line |
Publications (2)
| Publication Number | Publication Date |
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| CN109530474A true CN109530474A (en) | 2019-03-29 |
| CN109530474B CN109530474B (en) | 2024-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811561542.0A Active CN109530474B (en) | 2018-12-20 | 2018-12-20 | A wire coil straightening production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113211106A (en) * | 2021-04-12 | 2021-08-06 | 六安乐巴巴科技有限公司 | Automatic production system for welding nail machining and use method thereof |
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