CN109517730A - A kind of half dry type diphasic anaerobic fermentor - Google Patents
A kind of half dry type diphasic anaerobic fermentor Download PDFInfo
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Abstract
本发明公开了一种半干式两相厌氧发酵罐,包括:水解酸化池设在发酵罐本体内中央部位,水解酸化池外周与发酵罐本体内壁之间环形空间为环形发酵空间,水解酸化池顶部设有低于发酵罐本体的罐顶板的开口,水解酸化池经顶部的开口与环形发酵空间连通;立式搅拌器设在水解酸化池内;原料进料管与水解酸化池内连通;侧式搅拌器设在水解酸化池外周的环形发酵空间内;发酵罐本体的罐侧壁上分布设有与环形发酵空间连通的消化液溢流管、压力平衡管和沼气出气管;处于发酵罐本体外的循环出料器与消化液溢流管和压力平衡管相连。该发酵罐通过将水解酸化池设在厌氧发酵罐本体内,实现了两相厌氧,保证了产酸相和产甲烷相各自的独立性,提高了厌氧的消化效率。
The present invention has disclosed a semi -dry two -phase aversion fermentation tank, including: hydrolyzed acidized pool is set in the central part of the fermentation tank body, and the circular space between the periphery of the outer peripheral of the hydrolysis pond and the inner wall of the fermentation tank is a circular fermentation space, hydrolyzed acidification The top of the pool is opened with an openings below the tank of the tank body. The hydrolyzed acid pool is connected to the ring fermentation space through the opening of the top; The mixer is located in the ring fermentation space of the periphery of the hydrolysis of the hydrolyzed pond; the side wall of the tank of the fermentation tank body is distributed with a digestive solution overflow pipe, pressure balance pipe and biogas outlets connected to the circular fermentation space; The circulating outlet of the feeder is connected with the digestive liquid overflow pipe and the pressure balance pipe. The fermentation tank is set in the body of anaerobic fermentation tank by setting the hydrolyzed acid pool, which achieves anaerobic two -phase aversion to ensure the independence of the acid phase and the methane phase, and improves the digestive efficiency of anaerobic anaerobic.
Description
技术领域technical field
本发明涉及处理有机固体废弃物的厌氧发酵设备领域,尤其涉及一种半干式两相厌氧发酵罐。The invention relates to the field of anaerobic fermentation equipment for treating organic solid waste, in particular to a semi-dry two-phase anaerobic fermentation tank.
背景技术Background technique
有机固体废弃物主要包括农业固体废物(农作物秸秆和畜禽粪便等)、工业废物(过期食品、各类酒糟、豆渣等)以及城市生活垃圾中的有机成分(餐厨垃圾、厨余垃圾、各类易腐垃圾及污水处理厂产生的污泥等)。近年来,随着城市化进程的加快以及人们生活水平的提高,有机固体废弃物数量也急剧增加,成分日益复杂,大量有机废物的随意排放对地下水和周围环境造成了严重的污染,利用厌氧发酵技术对有机固体废弃物污染进行处理已成为环保必需和社会可持续发展的趋势。Organic solid waste mainly includes agricultural solid waste (crop straw, livestock and poultry manure, etc.), industrial waste (expired food, various distiller's grains, bean dregs, etc.), and organic components in municipal solid waste (kitchen waste, kitchen waste, various Perishable garbage and sludge generated by sewage treatment plants, etc.). In recent years, with the acceleration of urbanization and the improvement of people's living standards, the amount of organic solid waste has also increased sharply, and its composition has become increasingly complex. The random discharge of a large amount of organic waste has caused serious pollution to groundwater and the surrounding environment. Using anaerobic The treatment of organic solid waste pollution by fermentation technology has become a necessity for environmental protection and a trend of sustainable social development.
厌氧发酵罐是利用微生物在厌氧条件下的代谢活动将有机固体废弃物稳定化,同时产生CH4、CO2、H2S气体等,是厌氧技术处理有机固体废弃物的核心设备。当前主流的厌氧发酵罐体主要有湿式完全混合式厌氧发酵罐(CSTR)和干式推流式厌氧发酵罐(PFR)等,尤以湿式完全混合式工艺占主导地位;厌氧发酵罐根据反应罐内物料含固率的不同,可分为湿式和干式发酵两大类,湿式发酵物料的含固率为4~10%之间,干式发酵物料的含固率在25~40%之间。The anaerobic fermentation tank is to use the metabolic activity of microorganisms under anaerobic conditions to stabilize organic solid waste, and at the same time produce CH 4 , CO 2 , H 2 S gas, etc., which is the core equipment for the azoa technology to treat organic solid waste. At present, the mainstream anaerobic fermentation tanks mainly include wet complete mixed anaerobic fermentation tanks (CSTR) and dry push -flowing anaerobic fermentation tanks (PFR), etc., especially in wet -type complete hybrid process; According to the different ingredients in the reaction tank, the tank can be divided into two categories: wet and dry fermentation. The solid rate of wet fermentation materials is between 4 to 10 %, and the solid rate of dry fermentation materials is 25 ~ Between 40%.
湿式发酵一般采用立式圆柱体全混合式反应装置,因为发酵物料中的含固率低,对进料要求高,预处理复杂,导致单位有机废弃物所需要的反应装置容积大,占地大,能耗高,投资大,单位容积产气率低。干式发酵一般采用槽式推流式厌氧反应装置,因为发酵罐中物料的含固率高,物料输送和搅拌较为困难,尤其搅拌是技术难点,进出料的设计也显的尤为重要,技术难度较高,工艺控制极为复杂,设备造价高,由于物料的流动性差,有机物降解速度慢、产气量及产气效率较低。Wet fermentation generally adopts a vertical cylinder full-mixing reaction device, because the solid content in the fermentation material is low, the requirement for feed material is high, and the pretreatment is complicated, resulting in a large volume of reaction device required per unit of organic waste and a large area. , high energy consumption, large investment, and low gas production rate per unit volume. Dry fermentation generally adopts a trough-type plug-flow anaerobic reaction device, because the solid content of the material in the fermentation tank is high, and material transportation and mixing are difficult, especially stirring is a technical difficulty, and the design of the material inlet and outlet is also particularly important. The difficulty is high, the process control is extremely complicated, and the equipment cost is high. Due to the poor fluidity of the material, the degradation rate of organic matter is slow, and the gas production rate and gas production efficiency are low.
一般情况下,有机固体废弃物厌氧发酵产甲烷过程主要包括四个阶段:水解、酸化、产乙酸和产甲烷。其中,水解酸化速率快,原料pH快速降低至2~4,而稳定的产酸产甲烷阶段pH稳定在7~8,两类微生物种群的适应条件有着本质的区别。高效稳定的厌氧发酵产甲烷工艺需要保证水解产酸过程和产乙酸产甲烷过程之间的平衡,水解产酸过程产生的小分子有机酸能够及时被产甲烷过程利用,避免有机酸积累从而抑制发酵系统内的微生物,尤其是对产甲烷菌的抑制,因为产甲烷菌对有机酸的耐受浓度较低,有机酸浓度累积到一定值时就会完全抑制产甲烷活性。In general, the process of anaerobic fermentation of organic solid waste to produce methane mainly includes four stages: hydrolysis, acidification, acetogenic and methanogenic. Among them, the hydrolysis and acidification rate is fast, and the pH of the raw material is rapidly reduced to 2-4, while the pH of the stable acidogenic and methanogenic stage is stable at 7-8. There are essential differences in the adaptation conditions of the two types of microbial populations. An efficient and stable anaerobic fermentation methane production process needs to ensure the balance between the hydrolysis acid production process and the acetogenic methanogenesis process. The small molecule organic acids produced in the hydrolysis acid production process can be used by the methanation process in time to avoid the accumulation of organic acids and inhibit The microorganisms in the fermentation system, especially the inhibition of methanogens, because methanogens have a low tolerance to organic acids, and when the concentration of organic acids accumulates to a certain value, the methanogenic activity will be completely inhibited.
但传统的厌氧发酵采用一体式厌氧发酵罐,将水解产酸过程和产乙酸产甲烷过程整合在一个反应器内,使微生物形成共生关系,这样罐体在启动阶段,酸化菌世代周期短,较高的挥发性脂肪酸浓度始终对世代周期长的甲烷菌形成较强的基质浓度抑制和毒害作用,导致甲烷菌生长困难,进料负荷长时间保持低幅度增加,调试进度缓慢。对于操作管理要求非常严格,一旦疏于管理造成挥发性脂肪酸剧增、pH剧降,甚至会造成厌氧反应系统的不可逆性崩溃、失效。厌氧体系的平衡较脆弱、pH缓冲能力也弱,受进料波动、停电、温度等影响,酸化会在数小时内发生,较难调控,而且一体化发酵罐沼气产量波动性较大,甲烷产量和浓度偏低,对搅拌要求高,搅拌不均易形成局部酸化。However, the traditional anaerobic fermentation adopts an integrated anaerobic fermentation tank, which integrates the hydrolysis acid production process and the acetogenic methane production process in one reactor, so that the microorganisms form a symbiotic relationship, so that in the start-up stage of the tank, the generation cycle of acidifying bacteria is short , the higher concentration of volatile fatty acids has always formed a strong matrix concentration inhibitory and toxic effect on the methanogens with a long generation cycle, resulting in difficulty in the growth of the methanogens, the feed load has remained low for a long time, and the commissioning progress has been slow. The operation and management requirements are very strict. Once the management is neglected, the volatile fatty acids will increase sharply, the pH will drop sharply, and even the anaerobic reaction system will irreversibly collapse and fail. The balance of the anaerobic system is relatively fragile, and the pH buffering capacity is also weak. Affected by feed fluctuations, power outages, temperature, etc., acidification will occur within a few hours, which is difficult to control. Moreover, the biogas output of the integrated fermentation tank fluctuates greatly, and methane The output and concentration are low, and the requirements for stirring are high, and uneven stirring is easy to form local acidification.
发明内容SUMMARY OF THE INVENTION
基于现有技术所存在的问题,本发明的目的是提供一种半干式两相厌氧发酵罐,能够对较高含固率的有机废弃物进行有效的半干式厌氧发酵,并避免有机酸积累对产甲烷菌的影响。Based on the problems existing in the prior art, the purpose of the present invention is to provide a semi-dry two-phase anaerobic fermentation tank, which can effectively carry out semi-dry anaerobic fermentation of organic wastes with higher solid content, and avoid Effects of organic acid accumulation on methanogens.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
本发明实施例一种半干式两相厌氧发酵罐,包括:A semi-dry two-phase anaerobic fermentation tank according to the embodiment of the present invention, comprising:
发酵罐本体、水解酸化池、原料进料管、消化液溢流管、压力平衡管、沼气出气管、侧式搅拌器、立式搅拌器和循环出料器;其中,Fermentation tank body, hydrolysis acidification tank, raw material feed pipe, digestive liquid overflow pipe, pressure balance pipe, biogas outlet pipe, side agitator, vertical agitator and circulation discharger; among them,
所述发酵罐本体为中空圆柱体结构;The fermenter body is a hollow cylinder structure;
所述水解酸化池设在所述发酵罐本体内中央部位,所述水解酸化池外周与所述发酵罐本体内壁之间的环形空间为环形发酵空间,所述水解酸化池顶部设有开口,该开口低于所述发酵罐本体的罐顶板,所述水解酸化池经顶部的开口与所述发酵罐本体内的环形发酵空间连通;The hydrolytic acidification tank is arranged in the central part of the fermenter body, the annular space between the outer periphery of the hydrolytic acidification tank and the inner wall of the fermenter body is an annular fermentation space, and the top of the hydrolysis acidification tank is provided with an opening. The opening is lower than the tank roof of the fermenter body, and the hydrolytic acidification tank communicates with the annular fermentation space in the fermenter body through the opening at the top;
所述立式搅拌器设在所述水解酸化池内;The vertical agitator is arranged in the hydrolytic acidification tank;
所述原料进料管与所述水解酸化池内连通;The raw material feed pipe communicates with the hydrolytic acidification tank;
所述侧式搅拌器设在所述水解酸化池外周的所述发酵罐本体内的环形发酵空间内;The side agitator is arranged in the annular fermentation space in the fermenter body on the periphery of the hydrolytic acidification tank;
所述发酵罐本体的罐侧壁上分布设有与该发酵罐本体内的环形发酵空间连通的所述消化液溢流管、压力平衡管和沼气出气管;The tank side wall of the fermenter body is distributed with the digestive juice overflow pipe, pressure balance pipe and biogas outlet pipe communicating with the annular fermentation space in the fermenter body;
所述循环出料器设在所述发酵罐本体外,该循环出料器的上端与所述消化液溢流管和压力平衡管相连,该循环出料器下部设有出料管。The circulation discharger is arranged outside the fermenter body, the upper end of the circulation discharger is connected with the digestive juice overflow pipe and the pressure balance pipe, and the lower part of the circulation discharger is provided with a discharge pipe.
由上述本发明提供的技术方案可以看出,本发明实施例提供的半干式两相厌氧发酵罐,其有益效果为:It can be seen from the above-mentioned technical scheme provided by the present invention that the semi-dry two-phase anaerobic fermentation tank provided by the embodiment of the present invention has the following beneficial effects:
通过将水解酸化池设置在厌氧发酵罐本体内,实现了两相厌氧,既满足了水解酸化与厌氧发酵在同等环境中进行,又保证了产酸相和产甲烷相各自的独立性,通过调控两个单元的运行参数,使两类微生物在各自最佳状态下工作,提高了物料处理能力、增强了工艺运行的稳定性,从而提高厌氧的消化效率。By setting the hydrolytic acidification tank in the anaerobic fermentation tank body, two-phase anaerobic is realized, which not only satisfies the need for hydrolytic acidification and anaerobic fermentation to be carried out in the same environment, but also ensures the independence of the acid-producing phase and the methanogenic phase. , by adjusting the operating parameters of the two units, the two types of microorganisms can work in their respective optimal conditions, which improves the material handling capacity and the stability of the process operation, thereby improving the anaerobic digestion efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例提供的半干式两相厌氧发酵罐的内部结构立面图;Fig. 1 is the elevation view of the internal structure of the semi-dry two-phase anaerobic fermentation tank provided by the embodiment of the present invention;
图2为本发明实施例提供的半干式两相厌氧发酵罐的内部结构俯视图;2 is a top view of the internal structure of the semi-dry two-phase anaerobic fermentation tank provided by the embodiment of the present invention;
图3为本发明实施例提供的半干式两相厌氧发酵罐的外部管道位置图;Fig. 3 is the external pipeline location diagram of the semi-dry two-phase anaerobic fermentation tank that the embodiment of the present invention provides;
图中各标号对应的部件名称为:1-发酵罐本体;11-罐底板;12-罐侧壁;13-罐顶板;14-原料进料管;15-排沙管;16-消化液溢流管;17-压力平衡管;18-沼气出气管;19-应急放空管;2-水解酸化池;21-池壁;22-溢流堰;3-侧式搅拌器;31-侧式搅拌器电机;32-螺旋式浆叶;33-侧式搅拌器轴;34-支架;4-加热盘管;5-盘管支架;6-立式搅拌器;61-立式搅拌器电机;62-旋浆式浆叶;7-循环出料器;8-出料管;The names of the parts corresponding to the labels in the figure are: 1-fermentation tank body; 11-tank bottom plate; 12-tank side wall; 13-tank roof; 14-raw material feeding pipe; Flow pipe; 17-pressure balance pipe; 18-biogas outlet pipe; 19-emergency vent pipe; 2-hydrolysis acidification tank; 21-pool wall; 22-overflow weir; 3-side agitator; 31-side type Agitator motor; 32-spiral paddle; 33-side agitator shaft; 34-support; 4-heating coil; 5-coil support; 6-vertical agitator; 61-vertical agitator motor; 62-propeller paddle; 7-circulation discharge device; 8-discharge pipe;
具体实施方式Detailed ways
下面结合本发明的具体内容,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。本发明实施例中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the specific content of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention. Contents that are not described in detail in the embodiments of the present invention belong to the prior art known to those skilled in the art.
如图1、2所示,本发明实施例提供一种半干式两相厌氧发酵罐,包括:As shown in Figures 1 and 2, the embodiment of the present invention provides a semi-dry two-phase anaerobic fermentation tank, comprising:
发酵罐本体、水解酸化池、原料进料管、消化液溢流管、压力平衡管、沼气出气管、侧式搅拌器、立式搅拌器和循环出料器;其中,Fermentation tank body, hydrolysis acidification tank, raw material feed pipe, digestive liquid overflow pipe, pressure balance pipe, biogas outlet pipe, side agitator, vertical agitator and circulation discharger; among them,
所述发酵罐本体为中空圆柱体结构;The fermenter body is a hollow cylinder structure;
所述水解酸化池设在所述发酵罐本体内中央部位,所述水解酸化池外周与所述发酵罐本体内壁之间的环形空间为环形发酵空间,所述水解酸化池顶部设有开口,该开口低于所述发酵罐本体的罐顶板,所述水解酸化池经顶部的开口与所述发酵罐本体内的环形发酵空间连通;The hydrolytic acidification tank is arranged in the central part of the fermenter body, the annular space between the outer periphery of the hydrolytic acidification tank and the inner wall of the fermenter body is an annular fermentation space, and the top of the hydrolysis acidification tank is provided with an opening. The opening is lower than the tank roof of the fermenter body, and the hydrolytic acidification tank communicates with the annular fermentation space in the fermenter body through the opening at the top;
所述立式搅拌器设在所述水解酸化池内;The vertical agitator is arranged in the hydrolytic acidification tank;
所述原料进料管与所述水解酸化池内连通;The raw material feed pipe communicates with the hydrolytic acidification tank;
所述侧式搅拌器设在所述水解酸化池外周的所述发酵罐本体内的环形发酵空间内;The side agitator is arranged in the annular fermentation space in the fermenter body on the periphery of the hydrolytic acidification tank;
所述发酵罐本体的罐侧壁上分布设有与该发酵罐本体内的环形发酵空间连通的所述消化液溢流管、压力平衡管和沼气出气管;The tank side wall of the fermenter body is distributed with the digestive juice overflow pipe, pressure balance pipe and biogas outlet pipe communicating with the annular fermentation space in the fermenter body;
所述循环出料器设在所述发酵罐本体外,该循环出料器的上端与所述消化液溢流管和压力平衡管相连,该循环出料器下部设有出料管。The circulation discharger is arranged outside the fermenter body, the upper end of the circulation discharger is connected with the digestive juice overflow pipe and the pressure balance pipe, and the lower part of the circulation discharger is provided with a discharge pipe.
上述发酵罐中,发酵罐本体为直径大于高度的圆柱体结构;该发酵罐本体由罐底板、罐侧壁和罐顶板构成。优选的,罐底板、罐侧壁和罐顶板d结构均可采用钢筋混凝土或碳钢材质制成;In the above fermenter, the fermenter body is a cylindrical structure with a diameter greater than its height; the fermenter body is composed of a tank bottom plate, a tank side wall and a tank roof plate. Preferably, the tank bottom plate, tank side wall and tank roof d structure can be made of reinforced concrete or carbon steel;
上述发酵罐中,水解酸化池为中空圆柱结构体,与所述发酵罐本体的中空圆柱体结构同心设置,该中空圆柱结构体的体积为所述发酵罐本体容量的1/10~1/20;优选的,水解酸化池的池壁结构采用钢筋混凝土或碳钢材质制成;In the above fermentation tank, the hydrolytic acidification tank is a hollow cylindrical structure, which is concentrically arranged with the hollow cylindrical structure of the fermentation tank body, and the volume of the hollow cylindrical structure is 1/10 to 1/20 of the capacity of the fermentation tank body ; Preferably, the wall structure of the hydrolytic acidification tank is made of reinforced concrete or carbon steel;
所述水解酸化池顶部的开口距所述发酵罐本体的罐顶板的距离为0.5~2.0m;该水解酸化池顶部的开口高出满负荷运行时的发酵罐本体内的发酵物料液面0.5~2.0m;The distance between the opening at the top of the hydrolytic acidification tank and the top plate of the fermenter body is 0.5-2.0 m; the opening at the top of the hydrolysis acidification tank is 0.5-2.0 m higher than the liquid level of the fermented material in the fermenter body during full-load operation. 2.0m;
所述水解酸化池顶部的开口边缘固定设有一圈溢流堰,溢流堰的堰体宽度为0.2~0.5m,所述堰体与水平面的夹角为30°。A ring of overflow weirs is fixed on the opening edge of the top of the hydrolysis acidification tank, the width of the weir body of the overflow weir is 0.2-0.5m, and the included angle between the weir body and the horizontal plane is 30°.
上述的溢流堰的堰体采用圆弧形片状结构体。The weir body of the above-mentioned overflow weir adopts an arc-shaped sheet structure.
具体的,溢流堰为不锈钢材质溢流堰,溢流堰成30°圆弧形片状结构安装于池壁顶部,弧形边缘外伸约0.2~0.5m。Specifically, the overflow weir is a stainless steel overflow weir, and the overflow weir is installed on the top of the pool wall in a 30° arc-shaped sheet structure, and the arc edge extends about 0.2 to 0.5m.
上述发酵罐中,侧式搅拌器为三个,均匀分布设在所述发酵罐本体内的环形发酵空间内,相邻两个侧式搅拌器之间的夹角为120°。In the above fermenter, there are three side agitators, which are evenly distributed in the annular fermentation space in the fermenter body, and the angle between two adjacent side agitators is 120°.
上述发酵罐中,侧式搅拌器包括:In the above fermenter, the side agitator includes:
支架、侧式搅拌器轴、螺旋式浆叶和侧式搅拌器电机;其中,frame, side agitator shaft, helical paddle and side agitator motor; of which,
所述支架铺设在所述发酵罐本体的罐侧壁与所述水解酸化池外壁之间;The support is laid between the tank side wall of the fermenter body and the outer wall of the hydrolytic acidification tank;
所述侧式搅拌器电机安装在所述发酵罐本体的罐侧壁内侧,处于所述支架一端,所述侧式搅拌器电机与所述支架上设置的侧式搅拌器轴连接,所述侧式搅拌器轴上均匀分布设置所述螺旋式浆叶,所述螺旋式浆叶围绕所述侧式搅拌器轴呈螺旋式布置;The side agitator motor is installed on the inner side of the tank side wall of the fermenter body, at one end of the support, the side agitator motor is connected to the side agitator shaft provided on the support, and the side agitator is connected to the side agitator shaft. The helical blades are evenly distributed on the shaft of the side agitator, and the helical blades are spirally arranged around the shaft of the side agitator;
所述螺旋式浆叶的上顶面高于所述发酵罐本体内的发酵物料的最高液位,螺旋式浆叶的下底面与所述发酵罐本体的罐底板的间距小于等于300mm。The upper top surface of the spiral blade is higher than the highest liquid level of the fermented material in the fermenter body, and the distance between the lower bottom surface of the spiral blade and the bottom plate of the fermenter body is less than or equal to 300mm.
上述发酵罐中,所述消化液溢流管在所述发酵罐本体的罐侧壁的开孔口位于所述发酵罐本体内的发酵物料液面下0~1.0m处,所述消化液溢流管在所述发酵罐本体内的管口位于发酵物料液面下的1/2~2/3液位处;In the above fermenter, the opening of the digestive juice overflow pipe on the tank side wall of the fermenter body is located at 0-1.0m below the liquid surface of the fermentation material in the fermenter body, and the digestive juice overflows The mouth of the flow tube in the fermenter body is located at 1/2 to 2/3 of the liquid level of the fermented material;
所述压力平衡管位于所述消化液溢流管正上方,所述压力平衡管连接在所述发酵罐本体的罐侧壁的开孔口位于发酵物料液面上0~1.0m处;The pressure balance pipe is located directly above the digestive juice overflow pipe, and the opening of the pressure balance pipe connected to the tank side wall of the fermentation tank body is located at 0-1.0m above the fermentation material liquid surface;
所述沼气出气管的开口位于发酵物料液面1.0m以上位置的所述罐侧壁上。The opening of the biogas outlet pipe is located on the side wall of the tank at a position 1.0 m above the liquid level of the fermentation material.
上述发酵罐还包括:应急放空管,连接于所述发酵罐本体的罐侧壁的开孔口位于所述发酵罐本体的罐底板以上位置0.5~2.0m处,该应急放空管处于所述发酵罐本体内部的管口位于所述罐底板出料坑处。The above-mentioned fermenter also includes: an emergency vent pipe, the opening of the tank side wall connected to the fermenter body is located at a position 0.5-2.0m above the tank bottom of the fermenter body, and the emergency vent pipe is located at the The nozzle inside the fermenter body is located at the discharge pit on the bottom of the tank.
上述发酵罐中,发酵罐本体的罐侧壁内侧和所述水解酸化池的池壁外周都对称均匀布置加热盘管组件。优选的,加热盘管组件由盘管支架和加热盘管构成,具体是,罐侧壁内侧及水解酸化池的池壁外周对称均匀布置盘管支架,在盘管支架上安装用于物料加热保温所需的加热盘管。In the above-mentioned fermenter, the inner side wall of the fermenter body and the outer periphery of the tank wall of the hydrolysis acidification tank are symmetrically and uniformly arranged with heating coil assemblies. Preferably, the heating coil assembly is composed of a coil bracket and a heating coil. Specifically, the coil bracket is arranged symmetrically and evenly on the inner side of the tank side wall and the outer periphery of the pool wall of the hydrolysis acidification tank, and the coil bracket is installed on the coil bracket for material heating and heat preservation. The required heating tray.
上述发酵罐中,原料进料管从所述发酵罐本体的底部连接至所述水解酸化池;进一步,还包括:排沙管,原料进料管在发酵罐本体外以三通形式与排沙管汇合成一支管道通向罐底板中央位置。In the above fermentation tank, the raw material feeding pipe is connected to the hydrolysis acidification tank from the bottom of the fermenting tank body; further, it also includes: a sand discharge pipe, the raw material feeding pipe is connected with the sand discharge pipe in the form of a tee outside the fermentation tank body The tubes merge into one pipe leading to the center of the tank floor.
所述循环出料器为密闭圆柱形结构,优选采用不锈钢或碳钢防腐材质制成,能储存一定量的溢流消化液,方便通过出料管排出。The circulating discharger is a closed cylindrical structure, preferably made of stainless steel or carbon steel anti-corrosion material, which can store a certain amount of overflow digestive juice, and is convenient to discharge through the discharge pipe.
上述水解酸化池内设置的立式搅拌器为一台,由立式搅拌器电机和旋浆式浆叶构成,立式搅拌器电机位于发酵罐本体的罐顶板外部中央位置。The above-mentioned vertical agitator installed in the hydrolytic acidification tank is one, which is composed of a vertical agitator motor and a propeller blade, and the vertical agitator motor is located at the center outside the tank roof of the fermentation tank body.
本发明提供的半干式两相厌氧发酵罐,能够对较高含固率(10~25%)有机废弃物进行有效的半干式两相厌氧发酵,同时为避免有机酸积累对产甲烷菌的影响,设置两相厌氧发酵过程,提高了厌氧消化效率。与现有技术相比,本发明半干式两相厌氧发酵罐至少具体以下有益效果:The semi-dry type two-phase anaerobic fermentation tank provided by the invention can effectively carry out semi-dry type two-phase anaerobic fermentation on organic wastes with a relatively high solid content (10-25%), and at the same time, in order to avoid the accumulation of organic acids on the production In order to avoid the influence of methane bacteria, a two-phase anaerobic fermentation process is set up to improve the efficiency of anaerobic digestion. Compared with the prior art, the semi-dry two-phase anaerobic fermentation tank of the present invention has at least the following beneficial effects:
(1)原料适应性强、发酵浓度高:该发明适用于各类有机固体废弃物的厌氧发酵处理,发酵浓度一般在8~30%,优选发酵浓度10~25%,有机物负荷高,系统抗冲击负荷较强。(1) Strong raw material adaptability and high fermentation concentration: the invention is suitable for anaerobic fermentation treatment of various organic solid wastes. The fermentation concentration is generally 8-30%, preferably 10-25%. The organic matter load is high, and the system The impact load is strong.
(2)系统稳定性强、发酵效率高:采用两相厌氧,将水解酸化池设置在厌氧发酵罐本体内,既满足了水解酸化与厌氧发酵在同等环境中进行,又保证了产酸相和产甲烷相各自的独立性,通过调控两个单元的运行参数,使两类微生物在各自最佳状态下工作,提高了物料处理能力、增强了工艺运行的稳定性,从而提高系统的厌氧消化效率。(2) Strong system stability and high fermentation efficiency: Two-phase anaerobic is adopted, and the hydrolytic acidification tank is set in the anaerobic fermentation tank body, which not only satisfies the need for hydrolytic acidification and anaerobic fermentation to be carried out in the same environment, but also ensures the production The independence of the acid phase and the methanogenic phase, by adjusting the operating parameters of the two units, the two types of microorganisms can work in their respective optimal conditions, which improves the material handling capacity and the stability of the process operation, thereby improving the system efficiency. Aerobic and digestion efficiency.
(3)进料均一性好、搅拌效率高:厌氧罐进料是水解酸化完成的物料通过溢流堰溢流的方式平均分布到水解酸化池周围,起到了均匀进料的目的。侧式搅拌器在搅拌过程中除具有纵向的搅拌作用外,同时形成轴向的推进力,搅拌混合效果好。由于发酵罐本体中尺位置无发酵原料,相比传统的搅拌方式,避免了像传统发酵罐体中央出现搅拌死角的现象,搅拌效率高。(3) Good feed uniformity and high stirring efficiency: The feed to the anaerobic tank is that the material after hydrolysis and acidification is evenly distributed around the hydrolysis and acidification tank through the overflow of the overflow weir, which achieves the purpose of uniform feeding. In addition to the longitudinal stirring effect, the side agitator also forms an axial propulsion during the stirring process, and the stirring and mixing effect is good. Since there is no fermentation raw material in the middle position of the fermenter body, compared with the traditional stirring method, it avoids the phenomenon of stirring dead angle in the center of the traditional fermenter body, and the stirring efficiency is high.
(4)保温效果好、占地面积省:通过对罐侧壁内侧及水解酸化池的池壁外周对称均匀布置加热盘管,内外结合,可以快速给物料加热及保温。水解酸化池设置于厌氧发酵罐内,可有效节约占地面积。(4) Good heat preservation effect and low floor space: By symmetrically and evenly arranging the heating coils on the inner side of the tank side wall and the outer periphery of the hydrolytic acidification tank wall, the combination of the inside and outside can quickly heat and keep the material warm. The hydrolytic acidification tank is set in the anaerobic fermentation tank, which can effectively save the occupied area.
下面对本发明实施例具体作进一步地详细描述。The embodiments of the present invention will be further described in detail below.
如图1、图2和图3所示,本发明实施例提供一种半干式两相厌氧发酵罐,包括:发酵罐本体1、水解酸化池2、侧式搅拌器3、立式搅拌器6、循环出料器7等。As shown in Figure 1, Figure 2 and Figure 3, the embodiment of the present invention provides a semi-dry two-phase anaerobic fermentation tank, including: a fermentation tank body 1, a hydrolytic acidification tank 2, a side agitator 3, a vertical agitator Device 6, circulation discharger 7, etc.
发酵罐本体1为矮胖形圆柱体,包括罐底板11、罐侧壁12和罐顶板13,结构均为钢筋混凝土或碳钢材质。The fermentation tank body 1 is a chunky cylinder, including a tank bottom plate 11, a tank side wall 12 and a tank top plate 13, all of which are made of reinforced concrete or carbon steel.
如图2所示,发酵罐本体1均匀安装三台侧式搅拌器3,各自成角120°,侧式搅拌器3由侧式搅拌器电机31、侧式搅拌器轴33、螺旋式浆叶32和支架34构成,侧式搅拌器3转速一般控制在2~10rpm/min。As shown in Figure 2, three side agitators 3 are evenly installed on the fermenter body 1, each at an angle of 120°. 32 and a bracket 34, and the rotation speed of the side agitator 3 is generally controlled at 2 to 10 rpm/min.
如图1所示,侧式搅拌器电机31安装在所述罐侧壁12外侧,所述螺旋式浆叶32均匀分布在侧式搅拌器轴33上,并围绕侧式搅拌器轴33呈螺旋式布置,便于搅拌时起到纵向的搅拌作用外,同时形成轴向的推进力。As shown in Figure 1, the side agitator motor 31 is installed on the outside of the side wall 12 of the tank, and the spiral paddles 32 are evenly distributed on the side agitator shaft 33 and spiral around the side agitator shaft 33. The layout is convenient to play the role of vertical stirring when stirring, and at the same time form the axial propulsion.
螺旋式浆叶32在搅拌过程中,浆叶上顶面保证高出发酵物料的最高液位,便于破除原料表层可能产生的浮渣,浆叶下底面保证与罐底板≤300mm的间距,便于在搅拌过程中将沉积的泥沙更好的混合于发酵物料中,随消化液排出,防止沉淀。During the stirring process of the spiral paddle 32, the top surface of the paddle is guaranteed to be higher than the maximum liquid level of the fermentation material, which is convenient for breaking the scum that may be generated on the surface of the raw material, and the distance between the bottom surface of the paddle and the bottom of the tank is guaranteed to be ≤300mm, which is convenient for the During the stirring process, the deposited sediment is better mixed with the fermented material and discharged with the digestive juice to prevent precipitation.
如图3所示,罐侧壁12设置消化液溢流管16、压力平衡管17、沼气出气管18及应急放空管19。消化液溢流管16在罐侧壁12的开孔口位于发酵物料液面以下0~1.0m处,内部管口位于发酵罐液位面以下1/2~2/3液位处。As shown in FIG. 3 , the tank side wall 12 is provided with a digestive liquid overflow pipe 16 , a pressure balance pipe 17 , a biogas outlet pipe 18 and an emergency vent pipe 19 . The opening of the digestive juice overflow pipe 16 on the side wall 12 of the tank is located at 0-1.0 m below the liquid level of the fermented material, and the inner nozzle is located at 1/2-2/3 of the liquid level below the liquid level of the fermentation tank.
压力平衡管17位于消化液溢流管正上方,在罐侧壁12的开孔口位置位于液面以上0~1.0m处。The pressure balance pipe 17 is located directly above the digestive fluid overflow pipe, and the opening of the side wall 12 of the tank is located at 0-1.0 m above the liquid level.
沼气出气管18开口位于罐侧壁12且在发酵物料液面1.0m以上位置。应急放空管19在罐侧壁12的开孔口位于罐底板11以上0.5~2.0m处,内部管口位于罐底板11出料坑处,保证紧急条件下,物料可以完全排出。The opening of the biogas outlet pipe 18 is located on the side wall 12 of the tank and at a position above 1.0 m from the liquid surface of the fermentation material. The opening of the emergency vent pipe 19 on the tank side wall 12 is located 0.5-2.0m above the tank bottom plate 11, and the internal nozzle is located at the discharge pit of the tank bottom plate 11 to ensure that the material can be completely discharged under emergency conditions.
罐底板11以下设置原料进料管15及排沙管15,进料管14在发酵罐本体1外以三通形式与排沙管15汇合成一支管道通向罐底板11中央位置,便于发酵原料输送至水解酸化池2内;同时在排沙过程中将水解酸化池2中的泥沙通过共用管道引出并从排沙管15排出。The raw material feed pipe 15 and the sand discharge pipe 15 are arranged below the bottom plate 11 of the tank, and the feed pipe 14 merges with the sand discharge pipe 15 in the form of a three-way outside the fermentation tank body 1 to form a pipeline leading to the center of the bottom plate 11, which is convenient for fermentation The raw materials are transported to the hydrolytic acidification tank 2; at the same time, the sediment in the hydrolytic acidification tank 2 is drawn out through a common pipeline and discharged from the sand discharge pipe 15 during the sand discharge process.
如图1和图2所示,罐侧壁12内侧及所述水解酸化池2的池壁21外周对称均匀布置盘管支架5,并安装用于物料加热保温所需的加热盘管4。As shown in Figures 1 and 2, coil support 5 is arranged symmetrically and evenly on the inner side of tank side wall 12 and the outer circumference of the pool wall 21 of the hydrolysis acidification tank 2, and the heating coil 4 required for material heating and heat preservation is installed.
水解酸化池2位于发酵罐本体1中央,与发酵罐本体1形成同心无盖圆柱体,体积为发酵罐本体1容量的1/10~1/20,保证每天新进物料总量不超过水解酸化池2总容量的1/2,物料在水解酸化池2内停留1.0~2.0天完成水解酸化过程,生成大量小分子有机酸产物,进料的同时溢出相同体积的水解酸化后物料,水解酸化池2的池壁21结构为钢筋混凝土或碳钢材质。The hydrolysis and acidification tank 2 is located in the center of the fermentation tank body 1, forming a concentric cylinder without a cover with the fermentation tank body 1. The volume is 1/10 to 1/20 of the capacity of the fermentation tank body 1, ensuring that the total amount of new materials every day does not exceed the hydrolysis and acidification 1/2 of the total capacity of the pool 2, the material stays in the hydrolytic acidification pool 2 for 1.0-2.0 days to complete the hydrolysis and acidification process, and generates a large amount of small molecular organic acid products. The pool wall 21 structure of 2 is reinforced concrete or carbon steel material.
池壁21高度距罐顶板13约0.5~2.0m,高出发酵物料液面0.5~2.0m,池壁21顶边缘设置有一圈不锈钢材质溢流堰22,溢流堰22成30°圆弧形片状结构安装于池壁21顶部,弧形边缘外伸约0.2~0.5m,便于物料的正常溢流。防止池壁21顶部长期过流的冲刷及腐蚀,同时减少直接流下对外周加热盘管4的冲击力。The height of the pool wall 21 is about 0.5-2.0m from the tank top plate 13, and 0.5-2.0m higher than the liquid surface of the fermentation material. There is a ring of stainless steel overflow weir 22 on the top edge of the pool wall 21, and the overflow weir 22 is in the shape of a 30° arc The flaky structure is installed on the top of the pool wall 21, and the arc-shaped edge extends about 0.2-0.5m, which is convenient for the normal overflow of materials. Prevent the long-term overcurrent erosion and corrosion at the top of the pool wall 21, and reduce the impact force directly flowing down on the peripheral heating coil 4.
如图1和图2所示,水解酸化池2内部设置立式搅拌器6一台,包括立式搅拌器电机61和旋浆式浆叶62。所述立式搅拌器电机61位于罐顶板13外部中央位置,立式搅拌器6转速一般控制在10~30rpm/min,搅拌周期为每小时运行20~40min。As shown in FIG. 1 and FIG. 2 , a vertical agitator 6 is installed inside the hydrolysis acidification tank 2 , including a vertical agitator motor 61 and a propeller blade 62 . The motor 61 of the vertical agitator is located at the center outside the top plate 13 of the tank, the rotation speed of the vertical agitator 6 is generally controlled at 10-30 rpm/min, and the stirring cycle is 20-40 minutes per hour.
如图3所示,循环出料器7为密闭圆柱形结构,材质为不锈钢或碳钢防腐,能储存一定量的溢流消化液,上端与压力平衡管17及消化液溢流管16相连,下部设置出料管8,出料管8输出的消化液可以直接输送至后续固液分离单元,必要时也可以回流至进料单元用于物料的返混接种或预热。As shown in Figure 3, the circulating discharger 7 is a closed cylindrical structure made of stainless steel or carbon steel for anti-corrosion, and can store a certain amount of overflow digestive juice. The upper end is connected with the pressure balance pipe 17 and the digestive juice overflow pipe 16. The lower part is provided with a discharge pipe 8, and the digestive liquid output from the discharge pipe 8 can be directly transported to the subsequent solid-liquid separation unit, and can also be returned to the feed unit for back-mixing inoculation or preheating of the material if necessary.
下面以一个具体的实施例详细说明本发明半干式两相厌氧发酵罐进行的两相厌氧发酵处理流程为:The two-phase anaerobic fermentation treatment process that the semi-dry type two-phase anaerobic fermentation tank of the present invention carries out is described in detail below with a specific embodiment:
收集到的多种复合有机固体废弃物原料,经过简单的破碎、除杂、浓度调至10~20%后备用。发酵罐首次启动时,由进料管14向水解酸化池2中加入新鲜的牛粪,并调节牛粪物料浓度在8%左右,加热升温保持温度在37±1℃,在立式搅拌器6的搅拌作用下,培养5~7天,获得粪便菌群培养液。The collected raw materials of multiple compound organic solid wastes are simply crushed, removed, and the concentration is adjusted to 10-20% for later use. When the fermenter is started for the first time, fresh cow dung is added to the hydrolytic acidification tank 2 from the feed pipe 14, and the concentration of the cow dung material is adjusted at about 8%, and the temperature is kept at 37±1°C by heating and heating. Under the action of stirring, cultivate for 5 to 7 days to obtain the fecal flora culture solution.
将预处理好的原料通过输送设备经进料管14输送至水解酸化池2内,物料在立式搅拌器6的搅拌作用下,将新进物料与粪便菌群培养液进行充分混合只至完成水解酸化过程。立式搅拌器6转速一般控制在10~30rpm/min,搅拌周期为每小时20~40min,每天新进物料总量不超过水解酸化池2总容量的1/2,物料在水解酸化池2内停留1.0~2.0天完成水解酸化过程。在进料过程中,立式搅拌器6不启动,保证新物料在水解酸化池2底层,通过挤压上顶的方式将等体积水解酸化后的上层物料由溢流堰22均匀分布溢出并流入厌氧发酵罐本体1内。未溢出的水解酸化液富含大量水解酸化菌群,可以提供新进物料水解酸化最佳的反应条件和微生物群体,在侧式搅拌器3的搅拌作用下将新进的物料进行充分的混合接种,完成水解酸化过程,生成小分子有机酸等成分。The pretreated raw materials are transported to the hydrolysis acidification tank 2 through the feeding pipe 14 through the conveying equipment, and the materials are stirred by the vertical mixer 6 to fully mix the new materials and the fecal flora culture solution until the completion of the process. Hydrolysis process. The speed of the vertical mixer 6 is generally controlled at 10-30rpm/min, and the stirring cycle is 20-40min per hour. The total amount of new materials every day does not exceed 1/2 of the total capacity of the hydrolysis acidification tank 2, and the materials are in the hydrolysis acidification tank 2 Stay for 1.0-2.0 days to complete the hydrolysis and acidification process. During the feeding process, the vertical agitator 6 is not started to ensure that the new material is in the bottom layer of the hydrolytic acidification tank 2, and the upper layer material after equal volume hydrolysis and acidification is evenly distributed and overflowed from the overflow weir 22 by squeezing the top. Aerobic fermentation tank body 1. The unspilled hydrolytic acidification solution is rich in a large number of hydrolytic acidification bacteria, which can provide the best reaction conditions and microbial populations for the hydrolysis and acidification of new materials. Under the agitation of the side agitator 3, the new materials are fully mixed and inoculated , to complete the hydrolysis and acidification process to generate small molecular organic acids and other components.
水解酸化完成的物料进入厌氧发酵罐本体1内,控制发酵物料温度中温30~38℃或高温45~55℃条件下,物料在侧式搅拌器3的搅拌作用下经过15~30天的厌氧发酵过程,物料中挥化性有机质被大量降解,同时产生CH4、H2O、CO2等,通过沼气出气管18收集于沼气存储系统内。The material completed by hydrolyzed acidification enters the anaerobic fermentation tank body 1, and controls the temperature of the fermented material at a temperature of 30 ~ 38 ℃ or the high temperature is 45-55 ℃. The material of the material is fastened by 15-30 days under the stirring of the side mixer 3. In the process of oxygen fermentation, the organic matter of the material is degraded in large quantities, and at the same time, CH 4 , H 2 O, CO 2 , etc. are generated, and the biogas gas is collected in the biogas storage system through biogas.
厌氧发酵完成的消化液通过消化液溢流管16进入循环出料器7内,然后经过出料管8排出,消化液可以直接输送至后续固液分离单元,必要时也可以回流至进料单元用于物料的返混接种或预热。The digested liquid after anaerobic fermentation enters the circulating discharger 7 through the digested liquid overflow pipe 16, and then is discharged through the discharge pipe 8. The digested liquid can be directly transported to the subsequent solid-liquid separation unit, and can also be returned to the feed if necessary. The unit is used for back-mixing inoculation or preheating of materials.
当水解酸化池内沉沙达到一定厚度时,启动立式搅拌器6,关闭进料管14前端阀门,同时打开排沙管15阀门,沉沙通过罐内水压作用自动排出至发酵罐外部沉沙池内。When the sedimentation in the hydrolytic acidification tank reaches a certain thickness, start the vertical agitator 6, close the valve at the front end of the feed pipe 14, and open the valve of the sand discharge pipe 15 at the same time, and the sedimentation will be automatically discharged to the outside of the fermentation tank for sedimentation by the water pressure in the tank Inside the pool.
当厌氧发酵过程遇到紧急情况或需要整体检修进,开启应急放空管19阀门,物料可以完全排出。When the anaerobic fermentation process encounters an emergency or requires overall maintenance, the valve of the emergency vent pipe 19 is opened, and the material can be completely discharged.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Any person skilled in the art can easily think of changes or Substitutions should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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