CN109514705A - A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component - Google Patents

A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component Download PDF

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Publication number
CN109514705A
CN109514705A CN201811374581.XA CN201811374581A CN109514705A CN 109514705 A CN109514705 A CN 109514705A CN 201811374581 A CN201811374581 A CN 201811374581A CN 109514705 A CN109514705 A CN 109514705A
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China
Prior art keywords
gas
filled formwork
concrete component
filled
formwork
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Pending
Application number
CN201811374581.XA
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Chinese (zh)
Inventor
李鑫生
刘逸翱
郑金玉
陈爱春
李振华
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University of Shanghai for Science and Technology
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University of Shanghai for Science and Technology
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Publication date
Application filed by University of Shanghai for Science and Technology filed Critical University of Shanghai for Science and Technology
Priority to CN201811374581.XA priority Critical patent/CN109514705A/en
Publication of CN109514705A publication Critical patent/CN109514705A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0064Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component involved according to the present invention, because using a kind of inflatable gas-filled formwork for obtaining rigidity, and gas-filled formwork surface has bulge-structure, gas-filled formwork is put into the forming panel of casting concrete component before casting concrete component, after concrete component initial set, then gas-filled formwork is deflated to extract out or do not deflate and rotates the application method of extraction.So a kind of application method of gas-filled formwork applied to prefabricated assembled concrete component of the invention has the characteristics that prefabricated assembled concrete component faying face is made to become shaped face, and then enhance the mechanical property of itself and the area Hou Jiao concrete joint surface.And because the gas-filled formwork of this method also has the characteristics that detachable, small in size and self weight is small, installation that this method is related to, tool transport are all very convenient, and the gas-filled formwork of this method is reused, and have stronger economic and practical.

Description

A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component
Technical field
The invention belongs to concrete component production method fields, and in particular to one kind is applied to prefabricated assembled concrete structure The application method of the gas-filled formwork of part.
Background technique
Nowadays, prefabricated assembled concrete structure is a kind of common building structure, in recent years, in China, prefabrication and assembly construction Formula concrete structure has become the principal mode of new building, and will play an increasingly important role.
For prefabricated assembled concrete component, the most weak place of structural behaviour is the faying face of component.Many structures Before distress in concrete appearance, faying face just cracks.
Existing prefabricated assembled concrete component faying face almost all is mill finished form, prefabricated assembled concrete structure Cohesive force between part and rear pouring concrete is insufficient.
Existing makes the roughened technology of prefabricated assembled concrete component faying face, using traditional bellows or The template of person's PVC material causes installation, transport all inconvenient since volume is big, self weight is larger, and bellows place after cannot take Out, and concrete joint surface by bellows carrys out transfer bond, and adhesion strength is relatively low.
Summary of the invention
The present invention is to carry out to solve the above-mentioned problems, and it is an object of the present invention to provide a kind of be applied to prefabricated assembled coagulation The application method of the gas-filled formwork of native component.For having the gas-filled formwork of multiple bulge-structures in prefabricated dress by using surface With formula concrete component internal structure abnormity penetration type joint face, which is characterized in that concrete component pours in forming panel Molding, is respectively arranged with reserved through hole in forming panel two end side panels, is provided with fixed plate on two end side panels outer surface, Gu Fixed board is connected to the both ends of gas-filled formwork, and gas-filled formwork is inflatable hollow membrane, is provided with venthole on gas-filled formwork, Gas-filled formwork is inflated for deflated by venthole, includes the following steps: step S1, and the gas-filled formwork of unaerated is passed through shaping mould The reserved through hole of board ends side plate;
Two fixed plates are connected in two pieces of two end side panels by step S2;
Gas-filled formwork gassy is obtained the gas-filled formwork with certain rigidity by step S3;
Step S4, the casting concrete component in forming panel;
Step S5 removes the fixed plate connected in two end side panels to concrete component initial set;And
Step S6, gas-filled formwork is deflated, and soft gas-filled formwork is extracted out from forming panel.
In a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component provided by the invention, also It can have such feature: where the connection type of gas-filled formwork at least one end and fixed plate is to be detachably connected.
In a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component provided by the invention, also It can have such feature: where in step s3, gassiness gas-filled formwork is cylindrical.
In a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component provided by the invention, also It can have such feature: where in step s 6, after removing in forming panel, multiple bulge-structures exist gas-filled formwork Surface of concrete structure, which is opened up, leaves multiple pits, forms special-shaped penetration type joint face.
In a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component provided by the invention.For By using surface there is the gas-filled formwork of multiple bulge-structures to run through in prefabricated assembled concrete component inside construction abnormity Formula joint face, which is characterized in that concrete component pouring molding in forming panel is set respectively in forming panel two end side panels It is equipped with reserved through hole, fixed plate is provided on two end side panels outer surface, fixed plate is connected to the both ends of gas-filled formwork, fills Gas template is inflatable hollow membrane, and venthole is provided on gas-filled formwork, and gas-filled formwork is inflated for deflated by venthole, packet Include following steps:
The gas-filled formwork of unaerated is passed through the reserved through hole of forming panel two end side panels by step S1;
Two fixed plates are connected in two pieces of two end side panels by step S2;
Gas-filled formwork gassy is obtained the gas-filled formwork with certain rigidity by step S3;
Step S4, the casting concrete component in forming panel;
Step S5 removes the fixed plate connected in two end side panels to concrete component initial set;And
Step S6 does not deflate to gas-filled formwork, gas-filled formwork is directly rotating to extraction from forming panel.
The action and effect of invention
A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component involved according to the present invention, Because using a kind of inflatable gas-filled formwork for obtaining rigidity, and gas-filled formwork surface has bulge-structure, in casting concrete Gas-filled formwork is put into the forming panel of casting concrete component before component, after concrete component initial set, then by inflating mold Plate, which deflates to extract out or do not deflate, rotates the application method of extraction.So one kind of the invention is applied to prefabricated assembled concrete The application method of the gas-filled formwork of component has the characteristics that make prefabricated assembled concrete component faying face to become shaped face, in turn The contact area for significantly increasing rear pouring concrete and precast concrete improves the cohesive force of the two, enhances the area Hou Jiao coagulation The mechanical property of soil.And the gas-filled formwork of this method also has the characteristics that detachable, small in size and self weight is small, therefore pacifies Dress, transport are all very convenient, and the gas-filled formwork of this method can be reused, and have stronger economic and practical, in addition our Method reduces significantly compared with the difficulty of construction of traditional such as punching block, wooden model.
Detailed description of the invention
Fig. 1 is that the application method of the gas-filled formwork in the embodiment of the present invention applied to prefabricated assembled concrete component is answered Schematic top plan view when used in concrete component;And
Fig. 2 is that the application method of the gas-filled formwork in the embodiment of the present invention applied to prefabricated assembled concrete component is answered Step flow chart when used in concrete component.
Specific embodiment
It is real below in order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention Example combination attached drawing is applied specifically to explain the application method work of the gas-filled formwork applied to prefabricated assembled concrete component of the invention It states.
As shown in Figure 1, what the application method for being applied to the gas-filled formwork of prefabricated assembled concrete component was related to when applying Hardware component includes: forming panel 40, gas-filled formwork 100.
Concrete component pouring molding in forming panel 40, forming panel 40 are rectangle uncovered box, including side plate 42, reserved through hole and fixed plate 20.
Side plate 42 is located at the both ends of forming panel 40.
Reserved through hole is 2 circular through holes, is separately positioned in two end side panels 42, the meaning of reserved through hole is: with two A reserved through hole is end face, and the cylindrical space formed inside forming panel 40 is the pilot hole of concrete component after forming Road, the cylindrical space surface in forming panel 40 are the penetration type joint face of concrete component after forming.
Fixed plate 20 has two pieces of round plate bodys, is arranged on the outer surface of two end side panels M11 of forming panel 40, in fixation Plate 20 is provided centrally with round fixed plate through-hole 21.
Gas-filled formwork 100 includes:
Membrane body 10, fixed plate 20 and give gas deflation assembly 30.
The hollow elasticity film that membrane body 10 is integrally formed, can be rubber, plastics etc..One end has venthole 11, membrane body 10 surface is dispersed with a plurality of bulge-structure 12 in rotation line shape.In the present embodiment, membrane body material is preferably rubber.
The quantity of venthole 11 is at least 1, and membrane body 10 is inflated or deflated by venthole 11.The membrane body 10 of unaerated Be it is soft, when 10 gassy of membrane body, membrane body 10 it is cylindrical and have certain rigidity.In the present embodiment, it ventilates The quantity in hole 11 is 1.
At least 2 pieces of fixed plate 20,10 both ends of membrane body are connected to, and the fixed plate 20 at least one end of membrane body 10 can Disassembly.20 surface of fixed plate has first through hole 21 and multiple threaded holes (not marking in figure).
Fixed plate 20 and the specific connection type of membrane body 10 can use super glue fixed bonding, or 10 surface of membrane body is glued A screw element is connect, is threadedly coupled by screw element with fixed plate 20.The venthole 11 of membrane body 10 passes through the first of fixed plate 20 Through-hole 21 communicates with the outside world;Fixed plate 20 at least one end of membrane body 10 is detachable.The material of fixed plate 20 be wood, iron, Any one in plastics.In the present embodiment, 20 material of fixed plate is preferably wood.Fixed plate 20 is in the form of annular discs.Close to ventilation One piece of fixed plate 20 in hole 11 is bonded on membrane body 10 by seccotine, another piece of fixed plate 20 and the spiral shell being pasted on membrane body 10 Line part is threadedly coupled.
First through hole 21 is located at 20 center of fixed plate.In the present embodiment, first through hole 21 is circular through hole.
Multiple threaded holes have been distributed uniformly and circumferentially on the end face of fixed plate 20.In the present embodiment, threaded hole Quantity is 4.
To gas deflation assembly 30 include be sequentially communicated air blower 31, air inlet pipe 32, valve 33 and pass through first through hole 21 The gas main 34 being connected to venthole 11 further includes exhaust pipe 35 to gas deflation assembly 30, valve 33 respectively with gas main 34, air inlet Pipe 32 and exhaust pipe 35 are detachably connected.
Membrane body 10 is inflated or is deflated by gas main 34.
35 both ends of exhaust pipe are respectively communicated with valve 33 and outside.
In the present embodiment, valve 33 passes through the handle (not marking in figure) that is arranged on changeover valve 33 to three different positions Set and generate three kinds of connected states: the first state is inflated condition: when in inflated condition, 33 handle of changeover valve to position One is set, valve 33 is made only to be connected to air inlet pipe 32 and gas main 34, air inlet pipe 32 and gas main 34 form gas channels one, air blower 31 are inflated by gas channels a pair of membrane body 10;Second of state is deflation status: when in a deflated state, rotary valve 33 handles of door make valve 33 only be connected to exhaust pipe 35 and gas main 34, exhaust pipe 35 and gas main 34 form gas circuit to position two Channel two, membrane body 10 are deflated by gas channels two;The third state is in off state: when in the closed position, rotary valve 33 handles of door are to position three, and valve 33 is not connected to air inlet pipe 32, exhaust pipe 35, gas main 34, at this time the gas in membrane body 10 Body is with extraneous without exchanging.
Fixed plate 21 is connected to the both ends of membrane body 10 and at least one end of membrane body 10 and the connection type of fixed plate 20 are It is detachably connected.In the present embodiment, one end of membrane body 10 is threadedly coupled by the way that threaded fittings are arranged with fixed plate 20, the other end It is Nian Jie with fixed plate 20 by seccotine.
The application method of gas-filled formwork 100 applied to prefabricated assembled concrete component is used for by using gas-filled formwork 100 construct special-shaped penetration type joint face in prefabricated assembled concrete component inside.As shown in Fig. 2, including the following steps:
The gas-filled formwork C10 of unaerated is passed through 40 two end side panels of forming panel before casting concrete component by step S1 42 reserved through hole;
Two fixed plates 20 are connected in the two end side panels 42 of forming panel 40 by step S2, at this point, membrane body 10 is solid Fixed is connected across between two blocks of side plates 42.In the present embodiment, fixed plate 20 is to be threadedly coupled with the connection type of side plate 42;
10 gassy of membrane body is obtained the membrane body 10 with certain rigidity by step S3;
Step S4, the casting concrete component in forming panel 40, membrane body 10 and pouring molding with certain rigidity Contact surface inside concrete component is the penetration type joint face of concrete component;
Step S5 connects 40 both ends of forming panel to concrete component initial set, that is, when concrete component loses plasticity The fixed plate 20 connect is removed, and in the present embodiment, removing fixed plate 20 is specially to release the company of fixed plate 20 and forming panel 40 It connects, one piece of fixed plate 20 is removed from gas-filled formwork 100;And
Step S6 deflates membrane body 10, and soft membrane body 10 is extracted out from forming panel 40.Membrane body 10 is from forming panel After removing in 40, the bulge-structure 12 of spiricle shape opens up that leave spiricle shape recessed on the penetration type joint face surface of concrete component Hole forms the concrete component with special-shaped penetration type joint face.Shaped face can significantly increase rear pouring concrete and concrete The contact area of native component improves the cohesive force of the two, enhances the mechanical property of the area Hou Jiao concrete.
In addition, in step s 6, can not also deflate to membrane body 10, directly be rotating membrane body 10 from forming panel 40 Extraction.Specific practice are as follows: keep the connected state of valve 33 to be in off state, by air inlet pipe 32 and exhaust pipe 35 from valve 33 Upper dismounting rotates the fixed plate 20 that do not remove on membrane body 10, so that membrane body 10 is rotated pumping from membrane body 10 from forming panel 40 Out.At this point, the penetration type joint face of concrete component by there are 10 perficial helical line shape bulge-structure 12 of membrane body open up out it is a plurality of The helically pit of line shape, and due to membrane body 10 during rotating extraction bulge-structure 12 and penetration type joint face it is mutual Spin friction, the pit surface resulted in is rougher, so that penetration type joint face becomes the abnormity of rougher spiricle shape Face.Both rougher shaped face can significantly increase the contact area of rear pouring concrete and precast concrete, greatly improve Cohesive force, enhance the area Hou Jiao concrete mechanical property.
In addition, can also by change 10 surface bulge structure 12 of membrane body shape and arrangement mode, such as: bulge-structure 12 Shape be also possible to calabash shaped, droplet shape, twill-like etc., arrangement mode be also possible to it is arranged in parallel, be staggered;According to Practice of construction needs to form the shaped face with the various constructions of different mechanical properties in the penetration type joint face of concrete component, And then gas-filled formwork 100 is enable to make flexibly adjustment according to actual needs.
Alternatively, it is also possible to which membrane body 10 is fabricated to after gassy in the membrane body 10 after different shape, such as gassy It is also possible to cuboid, frustum, terrace with edge etc..Form the penetration type joint face of concrete component with of different shapes various different Shape face, and then gas-filled formwork 100 is enable to make flexibly adjustment according to actual needs.
The action and effect of embodiment
A kind of user of the gas-filled formwork applied to prefabricated assembled concrete component according to involved in the present embodiment Method, because using a kind of inflatable gas-filled formwork for obtaining rigidity, and gas-filled formwork surface has bulge-structure, is pouring coagulation Gas-filled formwork is put into the forming panel of casting concrete component before native component, after concrete component initial set, then will inflation Template, which deflates to extract out or do not deflate, rotates the application method of extraction.So one kind of the invention is applied to prefabricated assembled coagulation The application method of the gas-filled formwork of native component has the characteristics that make prefabricated assembled concrete component faying face to become shaped face, into And the contact area of rear pouring concrete and precast concrete is significantly increased, the cohesive force of the two is improved, the enhancing area Hou Jiao is mixed Coagulate the mechanical property of soil.And the gas-filled formwork of this method also has the characteristics that detachable, small in size and self weight is small, therefore pacifies Dress, transport are all very convenient, and the gas-filled formwork of this method can be reused, and have stronger economic and practical, in addition our Method reduces significantly compared with the difficulty of construction of traditional such as punching block, wooden model.
Above embodiment is the preferred case of the present embodiment, is not intended to limit the protection scope of the present embodiment.

Claims (5)

1. a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component, for having by using surface The gas-filled formwork of multiple bulge-structures constructs special-shaped penetration type joint face in prefabricated assembled concrete component inside, and feature exists In concrete component pouring molding in forming panel is respectively arranged with reserved in the forming panel two end side panels Through-hole, is provided with fixed plate on the two end side panels outer surface, and the fixed plate is connected to the two of the gas-filled formwork End, the gas-filled formwork are inflatable hollow membrane, are provided with venthole on the gas-filled formwork, the gas-filled formwork passes through institute It is inflated for deflated to state venthole, includes the following steps:
The gas-filled formwork of unaerated is passed through the reserved through hole of side plate described in the forming panel both ends by step S1;
Two pieces of fixed plates are connected on side plate described in both ends by step S2;
The gas-filled formwork gassy is obtained the gas-filled formwork with certain rigidity by step S3;
Step S4 pours the concrete component in the forming panel;
Step S5 removes the fixed plate connected on side plate described in both ends to the concrete component initial set;And
Step S6 deflates the gas-filled formwork, and the soft gas-filled formwork is extracted out from the forming panel.
2. a kind of application method of gas-filled formwork applied to prefabricated assembled concrete component according to claim 1, It is characterized by:
Wherein, the connection type of the gas-filled formwork at least one end and the fixed plate is to be detachably connected.
3. a kind of application method of gas-filled formwork applied to prefabricated assembled concrete component according to claim 1, It is characterized by:
Wherein, in step s3, the gassiness gas-filled formwork is cylindrical.
4. a kind of application method of gas-filled formwork applied to prefabricated assembled concrete component according to claim 1, It is characterized by:
Wherein, in step s 6, the gas-filled formwork in the forming panel after removing, and multiple bulge-structures are described Surface of concrete structure, which is opened up, leaves multiple pits, forms special-shaped penetration type joint face.
5. a kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component, for having by using surface The gas-filled formwork of multiple bulge-structures constructs special-shaped penetration type joint face in prefabricated assembled concrete component inside, and feature exists In concrete component pouring molding in forming panel is respectively arranged with reserved in the forming panel two end side panels Through-hole, is provided with fixed plate on the two end side panels outer surface, and the fixed plate is connected to the two of the gas-filled formwork End, the gas-filled formwork are inflatable hollow membrane, are provided with venthole on the gas-filled formwork, the gas-filled formwork passes through institute It is inflated for deflated to state venthole, includes the following steps:
The gas-filled formwork of unaerated is passed through the reserved through hole of side plate described in the forming panel both ends by step S1;
Two pieces of fixed plates are connected on side plate described in two pieces of both ends by step S2;
The gas-filled formwork gassy is obtained the gas-filled formwork with certain rigidity by step S3;
Step S4 pours the concrete component in the forming panel;
Step S5 removes the fixed plate connected on side plate described in both ends to the concrete component initial set;And
Step S6 does not deflate to the gas-filled formwork, the gas-filled formwork is directly rotating extraction from the forming panel.
CN201811374581.XA 2018-11-19 2018-11-19 A kind of application method of the gas-filled formwork applied to prefabricated assembled concrete component Pending CN109514705A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111441576A (en) * 2020-04-14 2020-07-24 中建四局第一建筑工程有限公司 Method and structure for pouring concrete beam post-cast strip by adopting inflatable template
CN117513077A (en) * 2024-01-08 2024-02-06 中国铁路设计集团有限公司 Construction method of air cushion template of prefabricated short slab secondary pouring growth slab

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014785A (en) * 2015-08-02 2015-11-04 长安大学 Steel bar anchoring preformed hole forming device and method for prefabricated assembled type concrete members
CN206085299U (en) * 2016-10-15 2017-04-12 山西省交通科学研究院 Assembled box girder baseplate air vent is prefabricated with filling gas core mould

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014785A (en) * 2015-08-02 2015-11-04 长安大学 Steel bar anchoring preformed hole forming device and method for prefabricated assembled type concrete members
CN206085299U (en) * 2016-10-15 2017-04-12 山西省交通科学研究院 Assembled box girder baseplate air vent is prefabricated with filling gas core mould

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111441576A (en) * 2020-04-14 2020-07-24 中建四局第一建筑工程有限公司 Method and structure for pouring concrete beam post-cast strip by adopting inflatable template
CN117513077A (en) * 2024-01-08 2024-02-06 中国铁路设计集团有限公司 Construction method of air cushion template of prefabricated short slab secondary pouring growth slab
CN117513077B (en) * 2024-01-08 2024-03-22 中国铁路设计集团有限公司 Construction method of air cushion template of prefabricated short slab secondary pouring growth slab

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