CN109513994B - Control method of secondary pushing mechanism of machine tool - Google Patents

Control method of secondary pushing mechanism of machine tool Download PDF

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Publication number
CN109513994B
CN109513994B CN201811359778.6A CN201811359778A CN109513994B CN 109513994 B CN109513994 B CN 109513994B CN 201811359778 A CN201811359778 A CN 201811359778A CN 109513994 B CN109513994 B CN 109513994B
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plate
primary
workpiece
pushing
control system
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CN109513994A (en
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赵建华
陈留洋
李敢
刘代波
王文周
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Changsha Sisheng Intelligent Device Co ltd
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Changsha Sisheng Intelligent Device Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D41/00Broaching machines or broaching devices characterised only by constructional features of particular parts
    • B23D41/06Broaching machines or broaching devices characterised only by constructional features of particular parts of devices for feeding, clamping, or ejecting workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/06Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of pushers

Abstract

The invention provides a control method for a secondary pushing mechanism of a machine tool, wherein the secondary pushing mechanism comprises a primary sliding assembly, a secondary sliding assembly, a primary pushing device and a secondary pushing device, and the control method comprises the following steps: step one, after a workpiece to be machined is machined into a machined workpiece on a machining station of the machine tool, a control system of the machine tool controls a primary pushing device to be matched with a primary sliding assembly, and the machined workpiece is pushed away from the machining station; and step two, the control system controls a secondary pushing device to be matched with a secondary sliding assembly and the primary sliding assembly together, and the processed workpiece pushed away from the processing station is pushed to a feeding and discharging station of the machine tool for blanking. The invention can reduce the labor intensity of an operator and avoid the damage of the misoperation of the machine tool or the iron chips and cooling water remained on the machine tool to the operator.

Description

Control method of secondary pushing mechanism of machine tool
Technical Field
The invention relates to the field of machine tool machining, in particular to a control method for a secondary pushing mechanism of a machine tool.
Background
When the existing vertical broaching machine is used for feeding, a protective door on the front side of the broaching machine needs to be opened firstly, then a workpiece is manually placed on a machining position of a workbench positioned in the protective door, and after the workpiece is machined, the workpiece is manually taken down from the machining position of the workbench.
However, the broaching machine has fast processing beat and high feeding and discharging frequency, and an operator needs to stand outside a protective door of the broaching machine and stretch hands to a processing position to complete the feeding and discharging operation, so that the labor intensity of working a day is high, the hands of the operator are frequently operated on the processing position, and the operator can be injured if the operator encounters misoperation of the broaching machine.
In addition, the scrap brushing disc of the cutter is arranged right above the processing station, and scrap iron and cooling water remained on the scrap brushing disc can drip on the hands of an operator, so that the hands of the operator are easily injured.
Disclosure of Invention
In view of the above, the present invention provides a method for controlling a secondary pushing mechanism of a machine tool, so as to solve the problems that a vertical broaching machine in the prior art is inconvenient to load and unload materials and has certain dangerousness in the loading and unloading processes.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the invention provides a control method for a secondary pushing mechanism of a machine tool, wherein the secondary pushing mechanism comprises a primary sliding assembly, a secondary sliding assembly, a primary pushing device and a secondary pushing device, and the control method comprises the following steps:
step one, after a workpiece to be machined is machined into a machined workpiece on a machining station of the machine tool, a control system of the machine tool controls a primary pushing device to be matched with a primary sliding assembly, and the machined workpiece is pushed away from the machining station;
and step two, the control system controls a secondary pushing device to be matched with a secondary sliding assembly and the primary sliding assembly together, and the processed workpiece pushed away from the processing station is pushed to a feeding and discharging station of the machine tool for blanking.
Further, the secondary pushing mechanism further comprises a sliding plate and a pushing plate connected with the sliding plate, the processed workpiece is placed on the pushing plate, and the control method specifically comprises the following steps:
the primary pushing device is matched with the primary sliding assembly and pushes the sliding plate to slide on the workbench so as to push the pushing plate with the machined workpiece away from the machining station;
the second-stage pushing device is matched with the second-stage sliding assembly and the first-stage sliding assembly together, and pushes the sliding plate to slide on the workbench so as to push the pushing plate with the machined workpiece to the feeding and discharging station.
Furthermore, the primary sliding assembly comprises two primary guide rails symmetrically arranged on the working table plate and four primary sliding blocks arranged at the bottom of the sliding plate and matched with the two primary guide rails; the first step specifically comprises:
the sliding plate slides on the two primary guide rails through the four primary sliding blocks.
Further, the secondary sliding assembly comprises a connecting plate, two secondary guide rails symmetrically arranged on the sliding plate and two secondary sliding blocks matched with the two secondary guide rails; each secondary guide rail is provided with one secondary slide block; the connecting plate is connected with the two second-stage sliding blocks simultaneously; the second step specifically comprises:
the sliding plate slides relative to the two secondary sliding blocks through the two secondary guide rails.
Further, the feeding and discharging station is located on the outer side of one end, away from the fixed end of the primary material pushing device, of the workbench plate, and the control method further comprises the following steps:
when the material pushing plate with the machined workpiece is pushed to the feeding and discharging station, the control system controls the overturning receiving mechanism to move so as to receive the material pushing plate.
Further, the first-stage material pushing device is an oil cylinder or an air cylinder, and the second-stage material pushing device is an oil cylinder or an air cylinder.
Further, the control method is applied to a vertical broaching machine, the vertical broaching machine further comprises a chip brushing disc, the sliding plate is provided with chip brushing holes corresponding to the chip brushing disc, and the machining station is provided with broach holes; the pushing the material pushing plate with the processed workpiece away from the processing station comprises:
the control system controls the movable end of the first-stage material pushing device to extend in place, the material pushing plate is pushed away from the machining station, and the circle center of the shaft hole of the chip brushing disc and the circle center of the chip brushing hole are aligned with the circle center of the broach hole.
Further, after the machined workpiece completes blanking at the feeding and blanking station, the control method further comprises:
placing another workpiece to be processed on the material pushing plate;
the control system controls the movable end of the secondary pushing device and the movable end of the primary pushing device to sequentially retract to a proper position, so that the pushing plate retracts to a proper position, and the circle center of the workpiece to be processed is aligned with the circle center of the broach hole.
Further, the vertical broaching machine further comprises an induction device, and the control method further comprises the following steps:
when the sensing device detects that the material pushing plate is pushed out of place or retracted into place, the sensing device transmits a detection signal to the control system, and the control system executes a corresponding control instruction.
Further, the induction device comprises an induction bracket and three proximity switches;
when the material pushing plate retreats to the machining station and the circle center of the workpiece to be machined is aligned with the circle center of the broach hole, the first proximity switch detects the induction bracket and transmits a retreating signal to the control system, and the control system executes a control instruction of workpiece machining;
when the material pushing plate is pushed out of the machining station, and the circle center of the shaft hole of the chip brushing disc and the circle center of the chip brushing hole are aligned with the circle center of the broach hole, the second proximity switch detects the induction bracket and transmits a chip brushing signal to the control system, and the control system executes a chip brushing control instruction;
when the material pushing plate is pushed to a material loading and unloading station, the third proximity switch detects the induction support and transmits a material loading and unloading signal to the control system, and the control system executes a control instruction of material loading and unloading.
The invention provides a control method for a secondary pushing mechanism of a machine tool, which pushes a pushing plate to a feeding and discharging station positioned on the outer side of a working table plate of the machine tool through the secondary pushing mechanism, so that an operator can finish feeding and discharging operations on the feeding and discharging station positioned on the outer side of the working table plate only by standing outside a protective door without stretching a handle into a processing station of a workpiece, thereby not only reducing the labor intensity of the operator, but also avoiding the misoperation of the machine tool or the injury of scrap iron, cooling water and the like remained on the machine tool to the operator, and further effectively protecting the personal safety of the operator while improving the production efficiency.
Drawings
Fig. 1 is a perspective view of a machine tool according to an embodiment of the present invention;
fig. 2 is a schematic view of a connection relationship between the secondary pushing mechanism and the working platen, in which the secondary pushing mechanism is in an initial state before pushing, and the turning mechanism and the workpiece are shown;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a schematic view of the secondary pushing mechanism in FIG. 2 in a primary pushing state, showing the material turning mechanism and the workpiece;
FIG. 5 is a top view of FIG. 4;
FIG. 6 is a schematic view of the secondary pushing mechanism in FIG. 2 in a state of secondary pushing, showing the material turning mechanism and the workpiece;
FIG. 7 is a top view of FIG. 6;
fig. 8 is a flowchart of a control method of the secondary pushing mechanism according to the embodiment of the present invention.
Reference numerals: a secondary pushing mechanism 100; a work table 200; a work board 300; a broach hole 310; a brush chip aperture 320; turning over the material transferring mechanism 400; a workpiece 500; a chip brushing plate 600; a sensing device 700; a broach 800; a slide plate 1; a primary slide assembly 2; a primary slide block 21; a primary guide rail 22; a secondary slide assembly 3; a secondary slide 31; a secondary rail 32; a connecting plate 33; a primary material pushing device 4; a secondary material pushing device 5; a material pushing plate 6; positioning holes 61; a sensor 7; a material receiving frame 8; a lifting mechanism 9.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, the "up", "down", "front" and "rear" orientation or positional relationship is based on the normal use state of the secondary pushing mechanism, such as the orientation or positional relationship shown in fig. 2. It is to be understood that such directional terms are merely used to facilitate describing the invention and to simplify the description, and are not intended to indicate or imply that the device or element so referred to must be constructed and operated in a particular orientation and therefore should not be considered as limiting the invention.
Examples
An embodiment of the present invention provides a machine tool, as shown in fig. 1, the machine tool includes a table 200, a table plate 300, and a secondary pushing mechanism 100, the table plate 300 is mounted on the table 200, and the secondary pushing mechanism 100 is disposed on the table plate 300.
Further, as shown in fig. 2-7, the secondary pushing mechanism 100 includes a sliding plate 1, a pushing plate 6, a first-stage sliding component 2, a second-stage sliding component 3, a first-stage pushing device 4, and a second-stage pushing device 5; the primary sliding assembly 2 is arranged on a working table plate 300 of the machine tool and is connected with the sliding plate 1; the secondary sliding component 3 is arranged on the sliding plate 1; the fixed end of the primary pushing device 4 is fixed on the working table plate 300, and the movable end of the primary pushing device 4 is connected with the secondary sliding component 3; the secondary pushing device 5 is connected with the secondary sliding component 3, and the movable end of the secondary pushing device 5 is connected with one side of the fixed end of the sliding plate 1, which is far away from the primary pushing device 4; the movable end of the secondary material pushing device 5 is positioned at the front side of the movable end of the primary material pushing device 4; the material pushing plate 6 is arranged on one side of the fixed end of the sliding plate 1, which is far away from the primary material pushing device 4, a positioning hole 61 for placing a workpiece 500 is formed in the material pushing plate 6, the workpiece 500 is placed on the positioning hole 61, and a machining station (namely the position of the material pushing plate 6 in fig. 2) is arranged on a working table plate 300 of the machine tool; a feeding and discharging station (namely, the position of the material pushing plate 6 in fig. 6) is arranged on the outer side of one end of the working platen 300, which is far away from the fixed end of the primary material pushing device 4, and the primary material pushing device 4 can be matched with the primary sliding assembly 2 to push the material pushing plate 6 away from a processing station on the working platen 300; the secondary pushing device 5 can be matched with the secondary sliding component 3 and the primary sliding component 2 together to push the pushing plate 6 to a loading and unloading station outside the working platen 300. In this embodiment, the movable end of the primary pushing device 4 refers to an end of the primary pushing device 4 that can drive the sliding plate 1 to move by extending or retracting, and the fixed end of the primary pushing device 4 refers to an end of the primary pushing device 4 that is always kept unchanged relative to the working table 300 and cannot move relative to the working table 300. The movable end of the secondary pushing device 5 is the end of the secondary pushing device 5 that can drive the sliding plate 1 to move by extending or retracting, and the end of the secondary pushing device 5 that is arranged opposite to the movable end of the secondary pushing device 5 is the fixed end of the secondary pushing device 5.
Further, the primary sliding assembly 2 of the present embodiment includes two primary guide rails 22 symmetrically disposed on the working platen 300, and four primary sliding blocks 21 disposed at the bottom of the sliding plate 1 and engaged with the two primary guide rails 22; the bottom of the sliding plate 1 which is positioned at the same side with each primary guide rail 22 is respectively provided with two primary sliding blocks 21; the slide 1 can slide on two primary guide rails 22 by means of four primary slides 21. The secondary sliding component 3 comprises a connecting plate 33, two secondary guide rails 32 symmetrically arranged on the sliding plate 1 and two secondary sliding blocks 31 matched with the two secondary guide rails 32; each secondary guide rail 32 is provided with a secondary slide block 31; the connecting plate 33 is simultaneously connected with the two secondary sliding blocks 31; the slide 1 can slide relative to the two secondary slides 31 by means of two secondary guide rails 32. It will be understood that the primary guide rail 22 may be a convex slide rail or a concave slide groove, and accordingly, the primary slide block 21 may be a concave slide block sliding on a slide rail or a convex slide block sliding in a slide groove, and the secondary guide rail 32 may also be a convex slide rail or a concave slide groove, and accordingly, the secondary slide block 31 may be a concave slide block sliding on a slide rail or a convex slide block sliding in a slide groove; it is also possible to replace the primary slide 21 with a roller and, correspondingly, the primary guide rail 22 with a track that can cooperate with the roller, and the secondary slide 31 with a roller and, correspondingly, the secondary guide rail 32 with a track that can cooperate with the roller. The number of the first-stage guide rails 22 and the second-stage guide rails 32 is not limited to two, and the number of the first-stage guide rails 22 and the number of the second-stage guide rails 32 can be increased or decreased according to the specific shape and size of the skateboard 1, but at least one first-stage guide rail 22 and one second-stage guide rail 32 are ensured.
In other embodiments, the first-stage pushing device 4 and the second-stage pushing device 5 may also be cylinders, or one of the first-stage pushing device 4 and the second-stage pushing device 5 is an oil cylinder, and the other is an air cylinder.
The machine tool in this embodiment is a vertical broaching machine, the vertical broaching machine further includes a chip brushing disc 600, the chip brushing disc 600 is disposed on the connecting plate 33, a chip brushing hole 320 is correspondingly disposed on the work platen 300, a broach hole 310 for fixing a broach 800 (refer to fig. 1) is disposed on the machining station, when the secondary pushing mechanism 100 is in an initial state before pushing, a center of a shaft hole of the workpiece 500 is aligned with a center of the broach hole 310, when the movable end of the primary pushing device 4 extends in place, the material pushing plate 6 is pushed out of the machining station, and at this time, a center of the shaft hole of the chip brushing disc 600, a center of the shaft hole of the chip brushing hole 320 are aligned with a center of the broach hole 310.
Further, the vertical broaching machine of the present embodiment is further provided with a sensing device 700, and the sensing device 700 includes a sensor 7 and a sensing body (not shown); the sensor is arranged on one side of the sliding plate 1, the sensor 7 is arranged on the workbench 200 and close to the sensor, and the sensor 7 is used for detecting the sensor to judge whether the material pushing plate 6 is pushed out in place or retracted in place. The sensing body in this embodiment is an induction bracket, the sensor 7 is three proximity switches, the three proximity switches are close to the induction bracket and are arranged back and forth along the direction of the first-stage guide rail 22, when the proximity switch located at the rearmost side detects the induction bracket, it indicates that the material pushing plate 6 has retreated to the processing station, when the proximity switch located in the middle detects the induction bracket, it indicates that the material pushing plate 6 has been pushed away from the processing station and the chip cleaning plate 600 has been pushed to the processing station, and when the proximity switch located at the front side detects the induction bracket, it indicates that the material pushing plate 6 has been pushed to the loading and unloading station. In other embodiments, the sensor 7 may also be a travel switch, and correspondingly, the sensing body is a bump provided on the slide plate 1 for hitting the travel switch.
Further, the vertical broaching machine of the embodiment is further provided with an overturning receiving mechanism 400, and the overturning receiving mechanism 400 is arranged at one end of the vertical broaching machine close to the material pushing plate 6; the material turning mechanism 400 comprises a material receiving frame 8 and a lifting mechanism 9 connected with the material receiving frame 8, when the two-stage material pushing device 5 pushes the material pushing plate 6 to the material loading and unloading station, the lifting mechanism 9 controls the material receiving frame 8 to be lifted to receive the material pushing plate 6, and therefore an operator can conveniently stand on the outer side of the machine tool to complete the operation of the upper workpiece 500 and the lower workpiece 500.
The control method of the secondary pusher mechanism 100 according to the present embodiment will be described in detail below with reference to fig. 2, 4, 6, and 8, and for convenience of description, the workpiece 500 before processing is referred to as a workpiece 500 to be processed, and the workpiece 500 after processing is referred to as a processed workpiece 500.
Step one, after the workpiece 500 to be processed is processed into the processed workpiece 500 at the processing station of the machine tool, a control system (not shown) of the machine tool controls the primary pushing device 4 to cooperate with the primary sliding assembly 2, so as to push the processed workpiece 500 away from the processing station.
Taking the vertical broaching machine of this embodiment as an example, before the vertical broaching machine processes the workpiece 500 to be processed, the secondary pushing mechanism 100 is in the secondary pushing state (refer to fig. 6), firstly, an operator places the workpiece 500 to be processed on the positioning hole 61 of the pushing plate 6 at the loading and unloading station, and meanwhile, a tool lifting device (not shown) on the vertical broaching machine lifts the broach 800 (refer to fig. 1) upward, so that there is enough space for the workpiece 500 to be processed to be pulled to the processing station by the secondary pushing mechanism 100. It should be noted that, in the vertical broaching machine of this embodiment, a protection door (not shown) is further disposed at one end of the working platen 300 close to the loading and unloading station, so that the loading and unloading station is actually located outside the protection door, and an operator stands outside the protection door to directly complete loading and unloading operations on the loading and unloading station.
As shown in fig. 2, when the control system controls the movable end of the secondary pushing device 5 and the movable end of the primary pushing device 4 to sequentially retract to a proper position, that is, when the secondary pushing mechanism 100 retracts to the initial state before pushing, the circle center of the positioning hole 61, the circle center of the shaft hole of the workpiece 500 to be processed, and the circle center of the broach hole 310 are aligned, the proximity switch located at the last side detects the sensing bracket and transmits a retraction signal to the control system, and the control system starts to execute a control instruction for processing the workpiece after receiving the retraction signal. First, the broaching tool 800 is moved downward until the lower end of the broaching tool 800 is seated in the broaching tool hole 310. It should be noted that, two ends of the broach 800 each have a polished rod section without cutter teeth, and a cutter teeth section with cutter teeth is arranged between the polished rods at the two ends, when the lower end of the broach 800 is fixed in the broach hole 310, actually the polished rod section at the lower end of the broach 800 extends into the axial hole of the workpiece 500 and is fixed in the broach hole 310, and the lowest end of the cutter teeth section is located above the upper end face of the workpiece 500 to be processed. Then, the broaching tool 800 is kept still, and the work table plate 300 moves upward in the vertical direction, so that the workpiece 500 to be processed placed in the positioning hole 61 is driven to move upward together, and the tool tooth section of the broaching tool 800 processes the shaft hole of the workpiece 500 to be processed. In the whole process, the chip brushing disc 600 is positioned at the rear side of the processing station, and the secondary pushing mechanism 100 is kept in the initial state. When the work table 300 is moved upward until the broaching tool 800 is completely disengaged from the broaching hole 310, the work 500 to be machined is finished.
As shown in fig. 4, after the workpiece 500 to be processed is processed, the control system controls the movable end of the first-stage pushing device 4 to extend forward, so as to push the material pushing plate 6 away from the processing station, when the movable end of the first-stage pushing device 4 extends to a proper position, the center of the shaft hole of the chip brushing disc 600 and the center of the chip brushing hole 320 are aligned with the center of the broach hole 310, the proximity switch located in the middle detects the induction bracket, and transmits a chip brushing signal to the control system, and the control system starts to execute a chip brushing control instruction after receiving the chip brushing signal. In the chip brushing process, the control system controls the working table plate 300 to move downwards along the vertical direction, in the moving process, the shaft hole of the chip brushing disc 600 penetrates through the broach 800, and the bristles arranged in the shaft hole of the chip brushing disc 600 clean the residual iron chips and the like on the broach 800. When the platen 300 is moved down to the desired position, the platen 300 stops moving and the broach 800 is lifted upward and away from the brush plate 600.
And step two, the control system controls the secondary pushing device 5 to be matched with the secondary sliding component 3 and the primary sliding component 2 together, and pushes the processed workpiece 500 pushed away from the processing station to a feeding and discharging station of the machine tool for blanking.
As shown in fig. 5, after the broach 800 is lifted, the movable end of the secondary pushing device 5 extends forward, when the movable end of the secondary pushing device 5 extends to a proper position, the material pushing plate 6 is pushed to the upper and lower material positions, and meanwhile, the lifting mechanism 9 controls the material receiving frame 8 to turn upwards to receive the material pushing plate 6, at this time, the proximity switch located at the front side detects the induction bracket and transmits a feeding and discharging signal to the control system, and the control system starts to execute a feeding and discharging control instruction after receiving the feeding and discharging signal. It should be noted that the lifting mechanism 9 may first turn over the material receiving frame 8 upwards before the movable end of the secondary pushing device 5 is not yet extended, or may also turn over the material receiving frame 8 upwards when the movable end of the secondary pushing device 5 is extended and the material receiving frame 8 is about to reach the upper and lower material positions, as long as the material receiving frame 8 is ensured to receive the material pushing plate 6. After the material pushing plate 6 is pushed to the upper material level and the lower material level, an operator can take down a processed workpiece 500 placed on the material pushing plate 6 from the material pushing plate 6 and then replace with another workpiece 500 to be processed, then the control system controls the movable end of the secondary material pushing device 5 to retract backwards firstly, controls the movable end of the primary material pushing device 4 to retract backwards subsequently, and when the secondary material pushing mechanism 100 retracts to the initial state before material pushing, the material pushing plate 6 is pulled to a processing station by the secondary material pushing mechanism 100 again, and then a new round of workpiece processing is started.
The embodiment provides a control method for a secondary pushing mechanism of a machine tool, the pushing plate is pushed to a feeding and discharging station positioned on the outer side of a working table plate of the machine tool through the secondary pushing mechanism, an operator can complete feeding and discharging operations on the feeding and discharging station positioned on the outer side of the working table plate only by standing outside a protective door without stretching a handle into a processing station of a workpiece, so that the labor intensity of the operator is reduced, the damage to the operator caused by misoperation of the machine tool or residual scrap iron of the machine tool, cooling water and the like can be avoided, and the production efficiency is improved while the personal safety of the operator can be effectively protected.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention, and all such changes or substitutions are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (9)

1. The control method for the secondary pushing mechanism of the machine tool is characterized in that the machine tool comprises a working table plate and a feeding and discharging station, the secondary pushing mechanism comprises a primary sliding assembly, a secondary sliding assembly, a primary pushing device, a secondary pushing device, a sliding plate and a pushing plate connected with the sliding plate, and the feeding and discharging station is positioned on the outer side of one end, away from the fixed end of the primary pushing device, of the working table plate, and the control method comprises the following steps:
step one, after a workpiece to be machined is machined into a machined workpiece on a machining station of the machine tool, a control system of the machine tool controls a primary material pushing device to be matched with a primary sliding assembly, and pushes a material pushing plate provided with the machined workpiece away from the machining station by pushing a sliding plate to slide on a working table plate;
and step two, the control system controls the secondary pushing device to be matched with the secondary sliding assembly and the primary sliding assembly together, and the sliding plate is pushed to slide on the working table plate so as to push the pushing plate with the machined workpiece to the feeding and discharging station.
2. The control method according to claim 1, wherein the primary sliding assembly comprises two primary guide rails symmetrically arranged on the workbench plate and four primary sliding blocks arranged at the bottom of the sliding plate and matched with the two primary guide rails; the first step specifically comprises:
the sliding plate slides on the two primary guide rails through the four primary sliding blocks.
3. The control method according to claim 1 or 2, wherein the secondary sliding assembly comprises a connecting plate, two secondary guide rails symmetrically arranged on the sliding plate, and two secondary sliding blocks matched with the two secondary guide rails; each secondary guide rail is provided with one secondary slide block; the connecting plate is connected with the two second-stage sliding blocks simultaneously; the second step specifically comprises:
the sliding plate slides relative to the two secondary sliding blocks through the two secondary guide rails.
4. The control method according to claim 1, characterized by further comprising:
when the material pushing plate with the machined workpiece is pushed to the feeding and discharging station, the control system controls the overturning receiving mechanism to move so as to receive the material pushing plate.
5. The control method according to claim 1, wherein the primary pushing device is an oil cylinder or an air cylinder, and the secondary pushing device is an oil cylinder or an air cylinder.
6. The control method according to claim 1, wherein the control method is applied to a vertical broaching machine, the vertical broaching machine further comprises a chip brushing disc, the sliding plate is provided with chip brushing holes corresponding to the chip brushing disc, and the machining station is provided with broach holes; the pushing the material pushing plate with the processed workpiece away from the processing station comprises:
the control system controls the movable end of the first-stage material pushing device to extend in place, the material pushing plate is pushed away from the machining station, and the circle center of the shaft hole of the chip brushing disc and the circle center of the chip brushing hole are aligned with the circle center of the broach hole.
7. The control method as claimed in claim 6, wherein after the processed workpiece is completely blanked at the loading and unloading station, the control method further comprises:
placing another workpiece to be processed on the material pushing plate;
the control system controls the movable end of the secondary pushing device and the movable end of the primary pushing device to sequentially retract to a proper position, so that the pushing plate retracts to a proper position, and the circle center of the workpiece to be processed is aligned with the circle center of the broach hole.
8. The control method according to claim 6, wherein the vertical bench further comprises an induction device, the control method further comprising:
when the sensing device detects that the material pushing plate is pushed out of place or retracted into place, the sensing device transmits a detection signal to the control system, and the control system executes a corresponding control instruction.
9. The control method of claim 8, wherein the sensing device comprises a sensing bracket and three proximity switches;
when the material pushing plate retreats to the machining station and the circle center of the workpiece to be machined is aligned with the circle center of the broach hole, the first proximity switch detects the induction bracket and transmits a retreating signal to the control system, and the control system executes a control instruction of workpiece machining;
when the material pushing plate is pushed out of the machining station, and the circle center of the shaft hole of the chip brushing disc and the circle center of the chip brushing hole are aligned with the circle center of the broach hole, the second proximity switch detects the induction bracket and transmits a chip brushing signal to the control system, and the control system executes a chip brushing control instruction;
when the material pushing plate is pushed to a material loading and unloading station, the third proximity switch detects the induction support and transmits a material loading and unloading signal to the control system, and the control system executes a control instruction of material loading and unloading.
CN201811359778.6A 2018-11-15 2018-11-15 Control method of secondary pushing mechanism of machine tool Active CN109513994B (en)

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