CN109496099A - A kind of control cabinet and its control method for rail vehicle illumination - Google Patents

A kind of control cabinet and its control method for rail vehicle illumination Download PDF

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Publication number
CN109496099A
CN109496099A CN201811340459.0A CN201811340459A CN109496099A CN 109496099 A CN109496099 A CN 109496099A CN 201811340459 A CN201811340459 A CN 201811340459A CN 109496099 A CN109496099 A CN 109496099A
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China
Prior art keywords
module
power
control
output
port
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CN201811340459.0A
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Chinese (zh)
Inventor
李明奎
陈文涛
张兴华
曾晔
马举帅
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Shenzhen Constant Source Technology Ltd By Share Ltd
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Shenzhen Constant Source Technology Ltd By Share Ltd
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Priority to CN201811340459.0A priority Critical patent/CN109496099A/en
Publication of CN109496099A publication Critical patent/CN109496099A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/14Mounting supporting structure in casing or on frame or rack
    • H05K7/1401Mounting supporting structure in casing or on frame or rack comprising clamping or extracting means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/02Arrangements of circuit components or wiring on supporting structure

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

The invention discloses a kind of control cabinets and control method for rail vehicle illumination, including control cabinet ontology, control cabinet ontology includes input module, power module, control module, output module, motherboard component and lateral struts, installation guide rail is provided in lateral struts, sliding block, sliding block and installation guide rail slidable connection are provided on input module, power module, control module and output module;External-connected port is provided on input module, power module, control module and output module, motherboard component includes motherboard port, and external-connected port is connect with motherboard port electrical;The present invention uses modularized design, so that control cabinet ontology is in the case where realizing the various control functions such as power supply, dismantling and installation of more convenient user to input module, power module, control module and output module, the efficiency of later maintenance is greatly improved, the requirement to maintenance personnel and maintenance cost is reduced.

Description

A kind of control cabinet and its control method for rail vehicle illumination
Technical field
The present invention relates to electrical power control cabinet field, in particular to a kind of control cabinet and its control for rail vehicle illumination Method.
Background technique
LED illumination driving power for rail traffic vehicles uses two ways at present, and one is distributed generation resources, i.e., The corresponding driving power of one lamps and lanterns, dispersed placement;It is similar with the electric ballast of earliest fluorescent lamp;Its advantage is that one Power supply damages the work for not interfering with other lamps and lanterns, and overall reliability is high, but with the development of LED illumination lamp, LED has Long-life non-maintaining feature, and the service life of power supply itself is just relatively shorter, the power supply of dispersed placement is in replacement, maintenance It is just very troublesome, it is mismatched with long-life, non-maintaining LED illumination feature.
Another kind is concentration supply power power supply, and a general vehicle has 2 or 4 power supplys and provides driving for vehicle lamps and lanterns Power supply, with the needs of LED lamp intelligent development, it is also necessary to control and coordinate multiple electricity in addition one controller of configuration The work in source, to realize different light illumination mode and effect;The wiring of multiple power supplys and controller is complicated, in terms of maintenance than It is distributed better but still relatively difficult when vehicle scene is replaced and repaired, to the element of live after-sale service personnel Matter requires high.
It is badly in need of a kind of product of hardware and software platform for carshop, can be transplanted in a variety of models, does not need to do Too many redesign;For producer, also preferring to a kind of standardized product can be more convenient, more reliably service visitor Family;For operator, the complexity for reducing system maintenance is very urgent requirement.
Summary of the invention
The technical problems to be solved by the present invention are: providing a kind of control cabinet and its controlling party for rail vehicle illumination Method is conducive to installation maintenance.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows:
A kind of control cabinet for rail vehicle illumination, including control cabinet ontology, the control cabinet ontology include input mould Block, power module, control module, output module, motherboard component and lateral struts are provided with installation in the lateral struts and lead Rail is provided with sliding block on the input module, the power module, the control module and the output module, described Sliding block and the installation guide rail slidable connection;
It is provided on the input module, the power module, the control module and the output module external Port, the motherboard component include motherboard port, and the external-connected port is connect with the motherboard port electrical.
In order to solve the above-mentioned technical problem, the another technical solution that the present invention uses are as follows:
A kind of control method for rail vehicle illumination uses a kind of above-mentioned control for rail vehicle illumination Cabinet, comprising the following steps:
S1, control module obtain power module operating status, if the operating status be malfunction, isolation described in Power module;
S2, control module obtain the line status of output voltage, if the line status is unexpected state, described in cutting Output voltage.
The beneficial effects of the present invention are: a kind of control cabinet for rail vehicle illumination, using modularized design, input The motherboard port electrical on external-connected port and motherboard component being arranged on module, power module, control module and output module Connection, the installation guide rail on the sliding block and lateral struts on input module, power module, control module and output module can It is slidably connected, so that control cabinet ontology is in the case where realizing the various control functions such as power supply, more convenient user is to defeated The dismantling and installation for entering module, power module, control module and output module greatly improve the efficiency of later maintenance, reduce Requirement to maintenance personnel and maintenance cost.
Detailed description of the invention
Fig. 1 is a kind of front view of control cabinet for rail vehicle illumination of the embodiment of the present invention;
Fig. 2 is a kind of top view of control cabinet for rail vehicle illumination of the embodiment of the present invention;
Fig. 3 is a kind of dismantling schematic diagram of control cabinet for rail vehicle illumination of the embodiment of the present invention;
Fig. 4 is a kind of detailed schematic of control cabinet for rail vehicle illumination of the embodiment of the present invention;
Fig. 5 is the enlarged diagram of a-quadrant in Fig. 4;
Fig. 6 is the enlarged diagram of B area in Fig. 4;
Fig. 7 is a kind of electrical connection schematic diagram of control cabinet for rail vehicle illumination of the embodiment of the present invention;
Fig. 8 be the present embodiments relate to motherboard component electrical connection schematic diagram;
Fig. 9 is a kind of block schematic illustration of the control cabinet for rail vehicle illumination of the embodiment of the present invention in application;
Figure 10 is a kind of dismantling schematic diagram of control cabinet for rail vehicle illumination of another embodiment of the present invention;
Figure 11 is a kind of flow diagram of control method for rail vehicle illumination of another embodiment of the present invention.
Label declaration:
The label declaration of attached drawing is as follows in addition to Fig. 7 and Fig. 8: 100, control cabinet ontology;1, input module;2, power supply mould Block;3, control module;4, output module;5, motherboard component;6, vertical pillar;
7, lateral struts;21, power shell;22, front panel;23, handle;24, outside pcb board;25, lock-screw;2- 1, the first power module;2-2, second power supply module;2-3, third power module;2-4, the 4th power module;2-5, the 5th electricity Source module;51, motherboard port;61, locking screw holes;
71, guide rail is installed.
Label declaration about electric connecting member in Fig. 7 and Fig. 8 is as follows: 1-27, pin;P1, input port;P2-X, Power port;P2-1, the first power port;P2-2, second source port;P2-3, third power port;P2-4, the 4th power supply Port;P3, control port;P4, output port;U1, EMI and supply input chip;U2-1, the first power conversion chip;U2-2, Second source conversion chip;
U2-3, third power conversion chip;U2-4, the 4th power conversion chip;U3, control chip;
U4, output protection chip;X11, input interface;X31, the first control interface;X32, the second control interface;X41, One output interface;X42, the second output interface.
Specific embodiment
To explain the technical content, the achieved purpose and the effect of the present invention in detail, below in conjunction with embodiment and cooperate attached Figure is explained.
The most critical design of the present invention is: using modularized design, input module, power module, control module and The external-connected port being arranged on output module is connect with the motherboard port electrical on motherboard component, input module, power module, control Installation guide rail slidable connection on sliding block and lateral struts in module and output module.
Before this, technical solution to facilitate the understanding of the present invention, for english abbreviation involved in the present invention, equipment Etc. being described as follows:
(1), LED: for the english abbreviation of Light Emitting Diode, Chinese name is light emitting diode.
(2), PCB: for the english abbreviation of Printed CircU1t Board, Chinese name is printed circuit board, is also known as printed Brush wiring board, is important electronic component, is the supporter of electronic component, is the carrier of electronic component electrical connection.
(3), PWM: for the english abbreviation of Pulse Width Modulation, Chinese name is pulse width modulation, it It is a kind of very effective technology using the numeral output of microprocessor to be controlled analog circuit.
(4), TCMS: for the english abbreviation of Train Control and Management System, Chinese name is column Vehicle control and management system.
(5), EMI and EMC:EMI is the english abbreviation of Electromagnetic Interference, and Chinese is entitled, electricity Magnetic disturbance, EMC are the english abbreviation of Electro Magnetic Compatibility, the entitled Electro Magnetic Compatibility of Chinese, wherein EMI is one of EMC.
Please refer to Fig. 1 to Figure 10, a kind of control cabinet for rail vehicle illumination, including control cabinet described in control cabinet ontology Ontology includes input module, power module, control module, output module, motherboard component and lateral struts, the lateral struts On be provided with installation guide rail, be all provided on the input module, the power module, the control module and the output module It is equipped with sliding block, the sliding block and the installation guide rail slidable connection;
It is provided on the input module, the power module, the control module and the output module external Port, the motherboard component include motherboard port, and the external-connected port is connect with the motherboard port electrical.
As can be seen from the above description, the beneficial effects of the present invention are: use modularized design, input module, power module, The external-connected port being arranged in control module and output module is connect with the motherboard port electrical on motherboard component, in input mould Installation guide rail slidable connection on sliding block and lateral struts on block, power module, control module and output module, so that For control cabinet ontology in the case where realizing the various control functions such as power supply, more convenient user is to input module, power supply mould The dismantling and installation of block, control module and output module greatly improve the efficiency of later maintenance, reduce to maintenance personnel and dimension Protect the requirement of cost.
Further, the power module includes power shell and pcb board, and the power shell clamps the pcb board, The pcb board includes outside the pcb board for protruding from the power shell surface.
Wherein, above-mentioned design can be used in input module, control module and output module, has the case where shell Under, so that the pcb board outside on pcb board is exposed at surface of shell, sliding block is served as, in the case where not having shell, on pcb board Sliding block can inherently be played the role of outside pcb board.
As can be seen from the above description: using as sliding block outside pcb board, so that power module passes through pcb board outside and installation Guide rail slidable connection realizes the rapid disassembling to power module and assembling.
Further, the power module further includes front panel, the handle on the front panel and plate in front Both ends be provided with one lock-screw, the control cabinet ontology further includes vertical pillar, the two sides of the vertical pillar The lateral struts are separately connected, are provided with locking screw holes on the vertical pillar;
The lock-screw is threadedly coupled with the locking screw holes.
As can be seen from the above description: by the threaded connection of lock-screw and locking screw holes, being slid into properly in power module Behind position, power module is fixed by the threaded connection of lock-screw and locking screw holes.
Further, the control cabinet ontology includes first area, second area, third region, the fourth region and Five regions, the first area, the second area are provided with upper layer and lower layer, on the first area, the second area Each layer is both provided with lateral struts;
The power module includes the first power module, second power supply module, third power module and the 4th power supply mould Block, first power module are placed horizontally in the upper layer of the first area, and the second power supply module is placed horizontally in institute The upper layer of second area is stated, the third power module is placed horizontally in the lower layer of the first area, the 4th power supply mould Block is placed horizontally in the lower layer of the second area, and the control module is placed horizontally in third region, and the output module is vertical To the fourth region is placed in, the input module is longitudinally placed at the 5th region;
The lateral struts include first on the first area, the second area and the third region Lateral struts and the second lateral struts in the fourth region and the 5th region, first lateral struts are fixed on described On vertical pillar, second lateral struts are fixed on the upper surface and/or lower surface of the control cabinet ontology.
As can be seen from the above description: using modularized design, be designed by the positional structure to each module, so that control The integrated level of cabinet ontology is higher, small volume and occupy installation site it is small.
Further, the power module includes the power port being cooperatively connected with motherboard port, the input module packet Include the input port being cooperatively connected with motherboard port and for the input interface of car lighting supply input, the control module Including be cooperatively connected with motherboard port control port, for input and output control the first control interface and for receiving light Second control interface of electric signal, the output module include the output port, defeated for powering being cooperatively connected with motherboard port The first output interface and the second output interface out;
The power port, the input port and the control port include that power input positive terminal, power supply are defeated Enter negative pole end and ground terminal;
The power port, the control port and the output port further include respectively RS485 communication positive terminal with And RS485 communicates negative pole end;
The power port and the output port further include power supply output cathode end and power supply output negative pole respectively End;
The power port further includes current equalizing bus bar positive terminal and current equalizing bus bar negative pole end;
The input interface includes the first power supply positive terminal, the first power supply negative pole end, the second power supply positive terminal, the second power supply Negative pole end and ground terminal;
The control port and the output port further include the first light modulation output end and the second light modulation output end;
First control interface includes ON signal end, OFF signal end, emergency flight control end, space in a newspaper and electricity on power failure Source failure feedback end;
Second control interface includes the first light-sensing signal positive terminal, the first light-sensing signal negative pole end, the second light sensation letter Number positive terminal and the second light-sensing signal negative pole end;
First output interface and second output interface include two LED light power positive ends, two LED light Power cathode end, four light modulation output ends, a channel lamps and lanterns power positive end and channel lamps and lanterns power cathode end.
As can be seen from the above description: module standardized designs, the interface mark of each functional module of control cabinet body interior Standard is unified, and when different vehicles carries out personalized designs, module can carry out general, passes through control mould in function and parameter Block is configured and adjusts to complete, and realizes illumination system layout hardware and software platform, reduces design iterations, promotes product reliability;Together When output module exported with five tunnels, five internal tunnel electrical short devices can provide redundancy backup control with independent control. The safely and effectively lighting problem that reply vehicle is likely to occur under any circumstance, provides reliable lighting environment for vehicle.
As shown in figure 11, a kind of control method for rail vehicle illumination is used for rail vehicle using above-mentioned one kind The control cabinet of illumination, comprising the following steps:
S1, control module obtain power module operating status, if the operating status be malfunction, isolation described in Power module;
S2, control module obtain the line status of output voltage, if the line status is unexpected state, described in cutting Output voltage.
Control method of the invention is realized on the basis of a kind of above-mentioned control cabinet for rail vehicle illumination , between modules using after modularized design, control module detects the working condition of all modules, is detecting To breaking down or when the abnormal conditions such as unexpected, since each module supports hot plug operations, so can be to abnormal feelings Condition is to breaking down or unexpected module repairs processing or directly replacement.
As can be seen from the above description, beneficial effects of the present invention: having redundancy standby due to power module and to the output of LED light Part, it is isolated when getting wherein any one power module failure, is occurred in any one group of output voltage unexpected Shi Jinhang cutting, due to using modularized design, segregate power module or cut-off output voltage are on the whole not It will affect the lighting condition of entire vehicle;User is to breaking down or unexpected module repairs processing or directly more at this time It changes.
Further, the step S1 specifically:
S11, control module obtain the operating status of four power modules respectively, if the operation shape of only the first power module State is malfunction, then first power module is isolated;
If S12, the only operating status of the first power module and second power supply module be malfunction, isolation described in First power module and second power supply module, and issue the level-one dim signal for lowering LED light illumination;
If S13, the first power module, second power supply module and third power module operating status be failure shape First power module, second power supply module and third power module is then isolated in state, and issues and lower LED light illumination Second level dim signal, the LED light illumination that the second level dim signal is lowered are higher than the level-one dim signal.
As can be seen from the above description: it realizes to the control of the redundancy backup of power module, three or four power modules Overall output power can guarantee that the illumination of entire vehicle uses, and only one or two power modules are to work normally When, need to lower the required power that LED light illumination carrys out lower entire lighting system, to guarantee one or two power modules Output power can also make the illumination of vehicle not extinguish, and effectively reduce light failure operation security problem caused by vehicle, Security performance with higher.
Further, the step S2 specifically:
Control module obtains the line status of five groups of independent output voltages, if the wherein route of any one group of output voltage State is the unexpected state of overload or short circuit or over-voltage, then line disconnection state is the output voltage of unexpected state.
As can be seen from the above description: it is independent 5 groups of routes that output voltage, which is divided into, by five groups of LED light on vehicle into Row occurs overloading or when the unexpected state of short circuit or over-voltage, it is defeated to cut off the road respectively for electricity output in wherein any one group of route Voltage out, so that corresponding LED light is extinguished, and other several groups then can still provide normal car lighting, so as to effective Reduce light failure operation security problem caused by vehicle, security performance with higher.
Further, it further comprises the steps of:
S31, control module obtain current light-modulating mode, if the current light-modulating mode is mode with an automatic light meter, start Light sensor simultaneously executes step S32, if the current light-modulating mode is hand-operating light mode, closes light sensor and holds Row step S33;
S32, setting brightness value is obtained, receives the current illumination value of light sensor acquisition, according to current illumination value and set Determine brightness value output lamps and lanterns adjustment signal, the output voltage that the lamps and lanterns adjustment signal is used to adjust lamps and lanterns makes current illumination value Reach setting brightness value;
S33, setting PWM value is obtained, the output voltage of lamps and lanterns is adjusted according to the setting PWM value.
As can be seen from the above description: manual mode and automatic mode in a manual mode can be supported for the adjusting of LED light The subjective feeling and riding comfort of passenger are improved, vehicle can be adjusted in real time according to current light intensity in automatic mode Compartment illumination, to save energy consumption, under different service conditions, the present invention is energy saving on the basis of current lighting energy consumption 30%-50%.
Further, it further comprises the steps of:
Control module adopts the input voltage of power module, output voltage, internal temperature and output electric current in real time Collection;
Control module acquires the output voltage and load current of output module in real time;
Control module acquires the operating current of output to light sensor in real time;
Control module compares collected real time data and preset normal data, if the comparing result For abnormal condition, then send the abnormal condition to TCMS system so that TCMS system according to the abnormal condition into Row early warning.
As can be seen from the above description, realizing Self-fault diagnosis detection, early warning can be started when finding failure, thus quickly Repair processing.
Please refer to Fig. 1 to Figure 10, the embodiment of the present invention one are as follows:
A kind of control cabinet for rail vehicle illumination, including control cabinet ontology 100, control cabinet ontology 100 include input Module 1, power module 2, control module 3, output module 4, motherboard component 5 and lateral struts 7 are provided in lateral struts 7 Guide rail 71 is installed, sliding block, sliding block and peace are provided on input module 1, power module 2, control module 3 and output module 4 Fill 71 slidable connection of guide rail;External connection end is provided on input module 1, power module 2, control module 3 and output module 4 Mouthful, motherboard component 5 includes motherboard port 51, and external-connected port and motherboard port 51 are electrically connected.
Wherein, power module 2 includes power shell 21 and pcb board, and power shell 21 clamps pcb board, and pcb board includes convex For outside the pcb board on 21 surface of power shell 24, from Fig. 3 and Figure 10 it is known that input module 1, control module 3 and defeated Module 4 is also exposed at shell outside pcb board in control module 3 in the control module 3 with shell using above-mentioned design out Sliding block is served as on surface;On the input module 1 and output module 4 for not having shell, the outside of pcb board can inherently be risen To the effect of sliding block,.
Wherein, power module 2 further includes front panel 22, the handle 23 on front panel 22 and the two of plate 22 in front End is provided with one lock-screw 25, and control cabinet ontology 100 further includes vertical pillar 6, and the two sides of vertical pillar 6 connect respectively A lateral struts 7 are connect, locking screw holes 61 are provided on vertical pillar 6, lock-screw 25 is threadedly coupled with locking screw holes 61, from Fig. 3 and Figure 10 is it is known that input module 1, control module 3 and output module 4 also use above-mentioned design, by module The threaded connections of lock-screw 25 and the locking screw holes 61 on vertical pillar 6 fix.
Wherein, control module 3 further includes liquid crystal display and operation front panel;Output module 4 is to turn direct current in parallel The output voltage of the power module 2 of direct current implements packet protection, and internal includes that 5 road electronic circuit breakers are independently controlled And protection;Input module 1 provides power supply interface and EMC suppression circuit, goes out for inhibiting and eliminating the possibility of system site of deployment Existing strong electromagnetic guarantees the safe and reliable operation of electromagnetic environment of the system in the various complexity of vehicle.
In conjunction with Fig. 1 to Fig. 6 it is found that positional relationship and connection relationship of each module on control cabinet ontology are specific as follows: each Positional relationship of the module on control cabinet ontology 100 according to shown in Fig. 1 from sit on it is right successively include first area, second area, Third region, the fourth region and the 5th region, first area, second area are provided with upper layer and lower layer, first area, second Each layer is both provided with lateral struts 7 on region;Power module includes the first power module 2-1, the second source for flowing simultaneously machine Module 2-2, third power module 2-3 and the 4th power module 2-4, the first power module 2-1 are placed horizontally in first area Upper layer, second power supply module 2-2 is placed horizontally in the upper layer of second area, and third power module 2-3 is placed horizontally in first The lower layer in region, the 4th power module 2-4 are placed horizontally in the lower layer of second area, and control module 3 is placed horizontally in third area Domain, output module 4 are longitudinally placed at the fourth region, and input module 1 is longitudinally placed at the 5th region.
Known to connection relationship such as Fig. 1 to Fig. 6 of each module and control cabinet ontology: lateral struts 7 include positioned at first area, The first lateral struts on second area and third region and second in the fourth region and the 5th region are laterally propped up Column, the first lateral struts are fixed on vertical pillar 6, the second lateral struts be fixed on control cabinet ontology 100 upper surface and/or Lower surface, i.e. the first power module 2-1, second power supply module 2-2, third power module 2-3, the 4th power module 2-4 and Control module 3 is the pcb board outside 24 and installation 71 slidable connection of guide rail by the left and right sides;Input module 1 and output mould Block 4 is then the pcb board outside 24 and installation 71 slidable connection of guide rail by upper and lower two sides.
In the present embodiment laterally disposed and placed longitudinally be according to device in figure lateral length and longitudinal width it Between relationship distinguish, lateral length be greater than it is as laterally disposed when longitudinal width, when lateral length is less than longitudinal width It is placed longitudinally.
In conjunction with Fig. 7 to Fig. 9 it is found that power module 2 includes the power port P2-X being cooperatively connected with motherboard port 51, such as scheme Power port P2-X shown in 7 include the first power port P2-1, second source port P2-2, third power port P2-3 and 4th power port P2-4, so the power port P2-X in Fig. 8 represent aforementioned four power port it is therein any one;It is defeated Entering module 1 includes with the input port P1 of the mating connection of motherboard port 51 and for the input interface of car lighting supply input X11, control module 3 include the control port P3 being cooperatively connected with motherboard port 51, the first control for input and output control Interface X31 and the second control interface X32 for receiving photosignal, output module 4 includes and the cooperation of motherboard port 51 connects The output port P4 that connects, for the first output interface X41 and the second output interface X42 for electricity output.
It is worth noting that external-connected port on input module 1, power module 2, control module 3 and output module 4 with Motherboard port 51 on motherboard component 5 is mating connection relationship, for ease of description, corresponding port with same label into Row explanation, such as external-connected port and the referred to as input terminal of the motherboard port 51 for thinking cooperation on motherboard component 5 on input module 1 Mouthful, marked as P1, and so on.
Wherein, the first power conversion chip U2-1, second source conversion chip U2-2, third power conversion chip U2-3 with And the 4th power conversion chip U2-4 be power conversion chip, the pin 1 on each power conversion chip to pin 9 be electricity Source port P2-X, pin is defined as: power input positive terminal, power input negative pole end, ground terminal, current equalizing bus bar positive terminal, Current equalizing bus bar negative pole end, RS485 communication positive terminal, RS485 communication negative pole end, power supply output cathode end and power supply output negative pole End.
Wherein, it is input port P1, pin that the pin 1 on EMI and supply input chip U1, which arrives pin 3, is defined as: Upper pin 4 on power input positive terminal, power input negative pole end and ground terminal, EMI and supply input chip U1 arrives pin 8 As input interface X11, pin is defined as: the first power supply positive terminal, the first power supply negative pole end, the second power supply positive terminal, the Two power supply negative pole ends and ground terminal.
Wherein, controlling the pin 1 on chip U3 and arriving pin 8 is control port P3, pin is defined as: ground terminal, electricity Source inputs negative pole end, power input positive terminal, RS485 communication positive terminal, RS485 communication negative pole end, the second light modulation output end, the One light modulation output end and common end, controlling the pin 9 on chip U3 and arriving pin 16 is the first control interface X31, pin Is defined as: ON signal end, OFF signal end, emergency flight control end, sky, sky, sky, space in a newspaper and power failure feedback on power failure End;It is the second control interface X32, pin that pin 17 on control chip U3, which arrives pin 24, is defined as: empty, empty, sky, first Light-sensing signal positive terminal, the first light-sensing signal negative pole end, the second light-sensing signal positive terminal, the second light-sensing signal negative pole end and It is empty.
Wherein, it is output port P4, pin is defined as: public that the pin 1 on output protection chip U4, which arrives pin 7, End, the first light modulation output end, the second light modulation output end, power supply output cathode end, power supply output negative pole end, RS485 communication anode End and RS485 communicate negative pole end;Power supply output cathode end and power supply output negative pole end;Pin on output protection chip U4 8 to pin 17 be the first output interface X41, pin is defined as: the first LED light power positive end, first light modulation output end, Second light modulation output end, the first LED light power cathode end, the second LED light power positive end, third light modulation output end, the 4th adjust Light output end, the second LED light power cathode end, first passage lamp power positive terminal and first passage lamp power cathode End.It is the second output interface X42, pin is defined as: third LED light that pin 18 on output protection chip U4, which arrives pin 27, Power positive end, the 5th light modulation output end, the 6th light modulation output end, third LED light power cathode end, the 4th LED light power supply are just Extremely, the 7th light modulation output end, the 8th light modulation output end, the 4th LED light power cathode end, second channel lamp power positive terminal And second channel lamp power negative pole end.
Wherein, the first LED light power positive end, the first light modulation output end, the second light modulation output end, the first LED light power supply Negative pole end forms the output control of first via LED light;Second LED light power positive end, third light modulation output end, the 4th light modulation are defeated Outlet, the second LED light power cathode end form the output control of the second paths of LEDs lamp;Third LED light power positive end, the 5th adjust The output control of light output end, the 6th light modulation output end, third LED light power cathode end composition third paths of LEDs lamp;4th LED Lamp power positive end, the 7th light modulation output end, the 8th light modulation output end, the 4th LED light power cathode end form the 4th paths of LEDs lamp Output control;First passage lamp power positive terminal, first passage lamp power negative pole end, second channel lamp power anode The output control of end and second channel lamp power negative pole end composition channel lamps and lanterns, the i.e. channel including four paths of LEDs lamps and all the way Lamps and lanterns amount to the output control on five tunnels.
Wherein, be connected with each other as shown in figure 8, defining identical pin, for example, pin 1 on power conversion chip, EMI and The definition of pin 1 on supply input chip U1, the pin 3 on control chip U3 is power input positive terminal, then shown in Fig. 8 It is equally attached on motherboard component 5, when each module is connected by external-connected port with the motherboard port 51 on motherboard component 5 When connecing, defining identical pin in each chip in each module is also on state, other and so on.
Wherein, in the present embodiment, input voltage 110V, output voltage 48V.As shown in figure 9, control cabinet ontology 100 in being applied to vehicle processes, and 4 Shang of output module, five road output voltage is separately connected a lamps and lanterns, in control module 3 Second control interface X32 is connect with the photoreceptor that can detect light signal, and photoreceptor is for detecting the reality of LED light group at work When ambient light illumination.
Please refer to Fig. 1 to Figure 10, the embodiment of the present invention two are as follows:
A kind of control cabinet for rail vehicle illumination, on the basis of the above embodiment 1, the power supply mould of the present embodiment Block 2 further includes the 5th power module 2-5, and the third region on control cabinet ontology 100 is also upper layer and lower layer, the upper layer in third region Laterally disposed 5th power module 2-5, the laterally disposed control module 3 of the lower layer in third region.
It follows that in other embodiments, the quantity by changing power module is formed by other embodiment categories Simultaneously machine is carried out in equivalent integers of the invention, especially 2-10 power module.
Please refer to Figure 11, the embodiment of the present invention three are as follows:
A kind of control method for rail vehicle illumination is illuminated using one kind of above-described embodiment one for rail vehicle Control cabinet, redundancy backup control the following steps are included:
S11, control module obtain the operating status of four power modules respectively, if the operation shape of only the first power module State is malfunction, then first power module is isolated;
If S12, the only operating status of the first power module and second power supply module be malfunction, isolation described in First power module and second power supply module, and issue the level-one dim signal for lowering LED light illumination;
If S13, the first power module, second power supply module and third power module operating status be failure shape First power module, second power supply module and third power module is then isolated in state, and issues and lower LED light illumination Second level dim signal, the LED light illumination that the second level dim signal is lowered are higher than the level-one dim signal.
S2, control module obtain the line status of five groups of independent output voltages, if wherein any one group of output voltage Line status is the unexpected state of overload or short circuit or over-voltage, then line disconnection state is the output voltage of unexpected state.
Wherein, the output voltage that line status is unexpected state is cut off in step S2, is also avoided that and is possible to out Existing route is on fire, plays the role of security management and control.
Wherein, illumination adjust the following steps are included:
S31, control module obtain current light-modulating mode, if the current light-modulating mode is mode with an automatic light meter, start Light sensor simultaneously executes step S32, if the current light-modulating mode is hand-operating light mode, closes light sensor and holds Row step S33;
S32, setting brightness value is obtained, receives the current illumination value of light sensor acquisition, according to current illumination value and set Determine brightness value output lamps and lanterns adjustment signal, the output voltage that the lamps and lanterns adjustment signal is used to adjust lamps and lanterns makes current illumination value Reach setting brightness value;
S33, setting PWM value is obtained, the output voltage of lamps and lanterns is adjusted according to the setting PWM value.
Wherein, current illumination value is acquired using two light sensors in the present embodiment, is respectively arranged in vehicle Both ends carry out comprehensively control.
Wherein, color temperature adjustment comprising steps of
Setting color temperature value is obtained, the luminous ratio of the LED light of different colours in lamps and lanterns is adjusted according to the setting color temperature value.
In the present embodiment, summer can be by color temperature adjustment at cool white light, to passenger with nice and cool subjective feeling;Winter tune Warm white is saved into, to passenger with warm subjective feeling, is comfortably experienced by bus to promote vehicle.
Can also be judged automatically according to the time for color temperature adjustment, then according to preset the season being presently in Colour temperature is adjusted.
Wherein, Self-fault diagnosis detection comprising steps of
Control module adopts the input voltage of power module, output voltage, internal temperature and output electric current in real time Collection;
Control module acquires the output voltage and load current of output module in real time;
Control module acquires the operating current of output to light sensor in real time;
Control module compares collected real time data and preset normal data, if the comparing result For abnormal condition, then send the abnormal condition to TCMS system so that TCMS system according to the abnormal condition into Row early warning.
Wherein, to the detection of input voltage, when finding the input voltage of no route high voltage supply, vehicle TCMS can be given Illuminalive power-supply is automatically switched to Vehicular accumulator cell power supply simultaneously by emergency flight control signal out;Control module is stood after receiving control signal Adjust PWM, LED light group enters the contingency mode of low-light (level), to save Vehicular accumulator cell electric energy, guarantee vehicle abnormality operation or The lighting hours for feelings of meeting an urgent need when rescue, that is, be referred to as contingency mode control;Meanwhile control module collect output voltage with And electric current, it can be deduced that the operation power and power consumption data of control cabinet are sent out by that will run power and power consumption data It send to TCMS or display screen is shown on control cabinet.
Wherein, under electric power thus supplied, control module acquires the starting situation of each module, carries out self-test, comprising the following steps:
Control module receives instruction of turning on light, and power module is waken up, if the control module does not receive out within a preset time Lamp instruction, then shut down power module.
Power module is started and is closed in startup and shutdown, to reduce standby energy consumption, promotes energy-saving effect, In the present embodiment, preset time is 2 minutes.
Wherein, track transportation industry, the runing time of vehicle arrangement, which generallys use, manually counts vehicle by vehicle scheduling Operation time, can only roughly know the runing time of vehicle arrangement.The present embodiment can be realized by following steps, specifically Are as follows:
Control module records the runing time of all modules, and the fortune of vehicle arrangement is obtained according to the runing time of all modules The row time.
After the runing time to each equipment all records, user is reminded to carry out preventative maintenance and maintenance, in advance There is failure caused by aging phenomenon because of long-play in anti-system, such as the light decay problem of LED, the life problems of power module.
In conclusion it is provided by the invention it is a kind of for rail vehicle illumination control cabinet and its control method, have with It is lower the utility model has the advantages that
(1), using modularized design, it is arranged on input module, power module, control module and output module external Port is connect with the motherboard port electrical on motherboard component, on input module, power module, control module and output module Sliding block and lateral struts on installation guide rail slidable connection so that control cabinet ontology realize power supply etc. various controls In the case where function, dismantling and peace of more convenient user to input module, power module, control module and output module Dress greatly improves the efficiency of later maintenance, reduces the requirement to maintenance personnel and maintenance cost.
(2), be designed by the positional structure to each module so that the integrated level of control cabinet ontology is higher, volume compared with Small and occupancy installation site is small.
(3), the redundancy backup control to power module and LED lamp is realized, with guarantee section power module or portion Point LED lamp can also make the illumination of vehicle not extinguish when breaking down, and effectively reduce light failure fortune caused by vehicle Seek safety problem, security performance with higher.
(4), to failure Auto-Sensing, working state of system is acquired, and the statistics of module runtime carries out preventative in advance Maintenance and maintenance.
It (5), can effectively save energy consumption under mode with an automatic light meter.Module is automatically shut power off under standby mode, is subtracted Few useless energy consumption.Under different use systems, can on the basis of current lighting energy consumption energy conservation 30%-50%.
(6), the illumination of automatic or manual is adjusted and color temperature adjustment improves passenger's subjective feeling and riding comfort.
(7), each module supports hot plug operations, convenient to handle in band failure.
(8), it due to supporting hot plug operations, when something goes wrong, can be pulled out with charged for replacement, replacement process by handle , it is easy to operate, it is not necessarily to special tool(s), meanwhile, without complicated wiring in whole machine cabinet, simplifies production process and improve effect Rate.
That is, control cabinet provided by the invention and method have for ease of maintenaince processing, integrated level it is high, it is highly-safe, prevent energy The advantages that power is strong, low energy consumption, comfort is strong, easy to operate and high production efficiency.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalents made by bright specification and accompanying drawing content are applied directly or indirectly in relevant technical field, similarly include In scope of patent protection of the invention.

Claims (10)

1. a kind of control cabinet for rail vehicle illumination, including control cabinet ontology, it is characterised in that: the control cabinet ontology packet Input module, power module, control module, output module, motherboard component and lateral struts are included, are arranged in the lateral struts There is installation guide rail, is provided with cunning on the input module, the power module, the control module and the output module Block, the sliding block and the installation guide rail slidable connection;
It is provided with external-connected port on the input module, the power module, the control module and the output module, The motherboard component includes motherboard port, and the external-connected port is connect with the motherboard port electrical.
2. a kind of control cabinet for rail vehicle illumination according to claim 1, which is characterized in that the power module Including power shell and pcb board, the power shell clamps the pcb board, and the pcb board includes protruding from the power supply shell Outside the pcb board in body surface face.
3. a kind of control cabinet for rail vehicle illumination according to claim 1, which is characterized in that the power module It further include front panel, the handle on the front panel and the both ends of plate are provided with one lock-screw in front, The control cabinet ontology further includes vertical pillar, and the two sides of the vertical pillar are separately connected the lateral struts, described Locking screw holes are provided on vertical pillar;
The lock-screw is threadedly coupled with the locking screw holes.
4. a kind of control cabinet for rail vehicle illumination according to claim 3, which is characterized in that the control cabinet sheet Body includes first area, second area, third region, the fourth region and the 5th region, the first area, secondth area Domain is provided with upper layer and lower layer, and each layer is both provided with lateral struts on the first area, the second area;
The power module includes the first power module, second power supply module, third power module and the 4th power module, institute The upper layer that the first power module is placed horizontally in the first area is stated, the second power supply module is placed horizontally in described second The upper layer in region, the third power module are placed horizontally in the lower layer of the first area, and the 4th power module is lateral It is placed in the lower layer of the second area, the control module is placed horizontally in third region, and the output module is placed longitudinally In the fourth region, the input module is longitudinally placed at the 5th region;
The lateral struts include the first transverse direction on the first area, the second area and the third region Pillar and the second lateral struts in the fourth region and the 5th region, first lateral struts are fixed on the longitudinal direction On pillar, second lateral struts are fixed on the upper surface and/or lower surface of the control cabinet ontology.
5. a kind of control cabinet for rail vehicle illumination according to claim 1, which is characterized in that the power module Including the power port being cooperatively connected with motherboard port, the input module includes the input port being cooperatively connected with motherboard port And the input interface for car lighting supply input, the control module include the control terminal being cooperatively connected with motherboard port Mouth, the second control interface for the first control interface of input and output control and for receiving photosignal, the output Module includes the output port being cooperatively connected with motherboard port, for connecing for the first output interface of electricity output and the second output Mouthful;
The power port, the input port and the control port include that power input positive terminal, power input are negative Extreme and ground terminal;
The power port, the control port and the output port further include respectively RS485 communication positive terminal and RS485 communicates negative pole end;
The power port and the output port further include power supply output cathode end and power supply output negative pole end respectively;
The power port further includes current equalizing bus bar positive terminal and current equalizing bus bar negative pole end;
The input interface includes the first power supply positive terminal, the first power supply negative pole end, the second power supply positive terminal, the second power supply cathode End and ground terminal;
The control port and the output port further include the first light modulation output end and the second light modulation output end;
First control interface include ON signal end, OFF signal end, emergency flight control end, on power failure space in a newspaper and power supply therefore Hinder feedback end;
Second control interface include the first light-sensing signal positive terminal, the first light-sensing signal negative pole end, the second light-sensing signal just Extreme and the second light-sensing signal negative pole end;
First output interface and second output interface include two LED light power positive ends, two LED light power supplys Negative pole end, four light modulation output ends, a channel lamps and lanterns power positive end and channel lamps and lanterns power cathode end.
6. a kind of control method for rail vehicle illumination, which is characterized in that any described using the claims 1 to 5 It is a kind of for rail vehicle illumination control cabinet, comprising the following steps:
The power supply is isolated if the operating status is malfunction in the operating status that S1, control module obtain power module Module;
S2, control module obtain the line status of output voltage, if the line status is unexpected state, cut off the output Voltage.
7. a kind of control method for rail vehicle illumination according to claim 6, which is characterized in that the step S1 Specifically:
S11, control module obtain the operating status of four power modules respectively, if the operating status of only the first power module is First power module is then isolated in malfunction;
If S12, the only operating status of the first power module and second power supply module are malfunction, it is isolated described first Power module and second power supply module, and issue the level-one dim signal for lowering LED light illumination;
If S13, the first power module, second power supply module and third power module operating status be malfunction, First power module, second power supply module and third power module is isolated, and issues the second level tune for lowering LED light illumination Optical signal, the LED light illumination that the second level dim signal is lowered are higher than the level-one dim signal.
8. a kind of control method for rail vehicle illumination according to claim 6, which is characterized in that the step S2 Specifically:
Control module obtains the line status of five groups of independent output voltages, if the wherein line status of any one group of output voltage For overload or the unexpected state of short circuit or over-voltage, then line disconnection state is the output voltage of unexpected state.
9. a kind of control method for rail vehicle illumination according to claim 6, which is characterized in that further include step It is rapid:
S31, control module obtain current light-modulating mode, if the current light-modulating mode is mode with an automatic light meter, start light Sensor simultaneously executes step S32, if the current light-modulating mode is hand-operating light mode, closes light sensor and executes step Rapid S33;
S32, setting brightness value is obtained, receives the current illumination value of light sensor acquisition, shone according to current illumination value and setting Angle value exports lamps and lanterns adjustment signal, and the output voltage that the lamps and lanterns adjustment signal is used to adjust lamps and lanterns reaches current illumination value Set brightness value;
S33, setting PWM value is obtained, the output voltage of lamps and lanterns is adjusted according to the setting PWM value.
10. a kind of control method for rail vehicle illumination according to claim 6, which is characterized in that further include step It is rapid:
Control module acquires the input voltage of power module, output voltage, internal temperature and output electric current in real time;
Control module acquires the output voltage and load current of output module in real time;
Control module acquires the operating current of output to light sensor in real time;
Control module compares collected real time data and preset normal data, if the comparing result is non- Normal condition then sends the abnormal condition to TCMS system, so that TCMS system carries out in advance according to the abnormal condition It is alert.
CN201811340459.0A 2018-11-12 2018-11-12 A kind of control cabinet and its control method for rail vehicle illumination Pending CN109496099A (en)

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CN111465152A (en) * 2020-04-13 2020-07-28 苏州科思尼克照明科技有限公司 Modular control system with input and output bus board and luminaire with same

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Application publication date: 20190319