CN109494582B - Compact distribution box and assembly method thereof - Google Patents
Compact distribution box and assembly method thereof Download PDFInfo
- Publication number
- CN109494582B CN109494582B CN201811623148.5A CN201811623148A CN109494582B CN 109494582 B CN109494582 B CN 109494582B CN 201811623148 A CN201811623148 A CN 201811623148A CN 109494582 B CN109494582 B CN 109494582B
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- Prior art keywords
- box
- bus
- switch
- microprocessor
- box body
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/26—Casings; Parts thereof or accessories therefor
- H02B1/46—Boxes; Parts thereof or accessories therefor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/20—Bus-bar or other wiring layouts, e.g. in cubicles, in switchyards
- H02B1/202—Cable lay-outs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B3/00—Apparatus specially adapted for the manufacture, assembly, or maintenance of boards or switchgear
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Distribution Board (AREA)
- Patch Boards (AREA)
Abstract
The present disclosure provides a compact electrical box and method of assembling the same. Wherein, a compact block terminal includes: the box, be provided with the box stand in the box, install the horizontal beam on the box stand, install the bus bar support on the horizontal beam, the perpendicular main bus that is fixed with on the bus bar support, follow main bus vertical direction from the top down is fixed with the switch adapter in proper order, the switch adapter passes through conductive terminal and links to each other with the circuit breaker to realize that the circuit breaker business turn over line is put the installation and is saved the purpose in proper order vertical direction of box width space.
Description
Technical Field
The disclosure belongs to the field of distribution boxes, and particularly relates to a compact distribution box and an assembly method thereof.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
In the traditional distribution box, an incoming line breaker is vertically arranged at the top of a box body, a horizontal busbar is manufactured below the breaker, an outgoing line breaker is vertically arranged below the busbar, the outgoing line breakers are horizontally arranged in sequence from left to right, when the outgoing line loops are more, the outgoing line breakers can be arranged and unfolded only by a very wide box body, and if the space of the field-mounted distribution box is narrow, the outgoing line number can be reduced to be unfolded only; and the circuit breakers are connected by adopting bus installation of the traditional bending and punching process, and the installation and the manufacture are complex.
Disclosure of Invention
According to one aspect of one or more embodiments of the present disclosure, a compact distribution box is provided, which can achieve the purposes of arranging and installing the incoming and outgoing lines of the circuit breaker in a vertical direction in sequence and saving the width space of the box body.
A compact electrical box of the present disclosure, comprising:
The box, be provided with the box stand in the box, install the horizontal beam on the box stand, install the bus bar support on the horizontal beam, the perpendicular main bus that is fixed with on the bus bar support, follow main bus vertical direction from the top down is fixed with the switch adapter in proper order, the switch adapter passes through conductive terminal and links to each other with the circuit breaker to realize that the circuit breaker business turn over line is put the installation and is saved the purpose in proper order vertical direction of box width space.
In one or more embodiments, the switch adapter includes terminal box, secondary connection patch cord and power supply patch cord, the one end of secondary connection patch cord is connected with the secondary connection and connects, the one end of power supply patch cord is connected with the power cord and connects, one side of terminal box is equipped with and connects complex first wiring mouth with the secondary connection, and the opposite side is equipped with and connects complex second wiring mouth with the power cord, pass through the wire connection between first wiring mouth and the second wiring mouth.
In one or more embodiments, the box body is further provided with a box door, an electromagnetic lock is installed on the box door, the electromagnetic lock is connected with a microprocessor, the microprocessor is further connected with a touch switch, and the microprocessor is used for controlling the opening and closing of the touch switch, further controlling the opening and closing of the electromagnetic lock, and further achieving the purpose of opening and closing of the box door.
In one or more embodiments, the microprocessor is further coupled to a temperature sensor disposed within the housing for detecting a temperature signal within the housing.
In one or more embodiments, the microprocessor is further coupled to a humidity sensor disposed within the housing for detecting a humidity signal within the housing.
In one or more embodiments, the microprocessor is further coupled to a bus current sensor that is serially connected to the main bus for detecting a current signal in the main bus.
In one or more embodiments, the microprocessor is further connected to a remote server, the remote server is connected to a cloud server, and the cloud server is connected to the mobile terminal.
In one or more embodiments, the box body is further provided with a heat dissipation hole.
According to another aspect of one or more embodiments of the present disclosure, there is provided an assembling method of a compact type distribution box, which can achieve the purpose of arranging and installing the incoming and outgoing lines of a circuit breaker in a vertical direction in sequence and saving a width space of a box body.
The assembly method of the compact distribution box comprises the following steps:
mounting a horizontal beam on an upright post of the box body, and mounting a bus bracket on the horizontal beam;
then the main bus is vertically fixed through a bus bracket, and the switch adapter is vertically and sequentially fastened to the main bus up and down according to a primary electrical scheme;
and then the circuit breaker is connected with the switch adapter through the conductive terminal, and the switch assembly is completed by using bolts for fixation.
The beneficial effects of the present disclosure are:
(1) The vertical arrangement of the switch adapter improves the utilization rate of the space of the box body, the box body required by the same number of switch loops is narrower than the traditional box body, and more loops can be installed when the field installation space is narrower.
(2) The bus system and the switch adapter are used for connection between the switches, the copper bars which are bent and punched are not used for connection between the in-out line breakers, the time for processing and assembling the copper bars is saved, and the installation is simple and quick.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure, illustrate and explain the exemplary embodiments of the disclosure and together with the description serve to explain the disclosure, and do not constitute an undue limitation on the disclosure.
Fig. 1 is a schematic view of a compact electrical box structure of the present disclosure.
The device comprises a box body upright post, a horizontal beam, a switch adapter, a circuit breaker, a main bus and a bus support.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments in accordance with the present disclosure. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
In order to solve the problems that the utilization rate of the installation space of the traditional distribution box is very low, a wider shell or more distribution boxes are needed to realize when the number of outgoing lines is large, the waste of the field installation space is caused, the number of the outgoing lines installed in a certain width space is greatly limited, the traditional bus bending and punching processes are complicated, and the time and the labor are consumed in manufacturing and installation, the present disclosure provides a compact distribution box.
Fig. 1 is a schematic view of a compact electrical box structure of the present disclosure.
As shown in fig. 1, a compact distribution box of the present disclosure includes:
The box, be provided with box stand 1 in the box, install horizontal beam 2 on the box stand 1, install busbar support 6 on the horizontal beam 2, be fixed with main busbar 5 on the busbar support 6 perpendicularly, follow main busbar 5 vertical direction from the top down is fixed with switch adapter 3 in proper order, switch adapter 3 links to each other with circuit breaker 4 through conductive terminal to realize that the circuit breaker business turn over line is put the installation and is saved the purpose in proper order vertical direction of box width space.
In a specific implementation, the structure of the switch adapter includes:
The power supply connection device comprises a junction box, a secondary wiring patch cord and a power supply patch cord, wherein one end of the secondary wiring patch cord is connected with a secondary wiring connector, one end of the power supply patch cord is connected with a power supply cord connector, one side of the junction box is provided with a first wiring port matched with the secondary wiring connector, the other side of the junction box is provided with a second wiring port matched with the power supply cord connector, and the first wiring port is connected with the second wiring port through a wire.
For example: the secondary wiring connector is a circular ring connector;
The power line connector is a columnar connector;
Therefore, the unconventional circular ring connector can be converted into a conventional secondary wiring interface, so that the compatibility is high, and the operation is convenient.
It should be noted that the secondary connection terminal and the power line terminal may be realized by other shapes of terminals.
In another embodiment, the box body is further provided with a box door, the box door is provided with an electromagnetic lock, the electromagnetic lock is connected with a microprocessor, the microprocessor is further connected with a touch switch, and the microprocessor is used for controlling the opening and closing of the touch switch, further controlling the electromagnetic lock to be opened and closed, and further achieving the purpose of opening and closing the box door.
In a specific implementation, the microprocessor can be realized by adopting a 51-series singlechip or an ARM singlechip.
In another embodiment, the microprocessor is further connected to a temperature sensor disposed in the housing for detecting a temperature signal in the housing.
The temperature sensor is a sensor capable of sensing temperature and converting the temperature into a usable output signal. The temperature sensor is a core part of the temperature measuring instrument and has various varieties. The measuring method can be divided into two main types, namely contact type and non-contact type, and the measuring method can be divided into two types, namely thermal resistor and thermocouple according to the characteristics of sensor materials and electronic elements.
According to actual requirements, the sensor can be realized by optionally selecting the existing temperature sensor model.
In another embodiment, the microprocessor is further connected to a humidity sensor disposed in the case for detecting a humidity signal in the case.
The humidity sensor can be realized by selecting the existing humidity sensor model according to actual requirements.
In another embodiment, the microprocessor is further connected to a bus current sensor, which is connected in series to the main bus for detecting a current signal in the main bus.
In particular, the bus current sensor may be implemented using a current transformer.
In another embodiment, the microprocessor is further connected to a remote server, the remote server is connected to a cloud server, and the cloud server is connected to the mobile terminal.
In particular, the mobile terminal may be implemented with a cell phone or other mobile device.
The microprocessor is used for receiving the temperature signal, the humidity signal and the bus current signal, comparing the temperature signal, the humidity signal and the bus current signal with corresponding threshold values prestored in the microprocessor respectively, and if the temperature signal or the humidity signal exceeds the corresponding threshold value range, indicating that the temperature is too high or the box body is moist, and informing corresponding personnel to repair or maintain in time;
If the bus current signal is 0, the bus may be damaged.
In another embodiment, the box body is further provided with a heat dissipation hole.
The vertical arrangement of the switch adapter improves the utilization rate of the space of the box body, the box body required by the same number of switch loops is narrower than the traditional box body, and more loops can be installed when the field installation space is narrower.
The bus system and the switch adapter are used for connection between the switches, the copper bars which are bent and punched are not used for connection between the in-out line breakers, the time for processing and assembling the copper bars is saved, and the installation is simple and quick.
According to another aspect of one or more embodiments of the present disclosure, there is provided an assembling method of a compact type distribution box, which can achieve the purpose of arranging and installing the incoming and outgoing lines of a circuit breaker in a vertical direction in sequence and saving a width space of a box body.
The assembly method of the compact distribution box comprises the following steps:
mounting a horizontal beam on an upright post of the box body, and mounting a bus bracket on the horizontal beam;
then the main bus is vertically fixed through a bus bracket, and the switch adapter is vertically and sequentially fastened to the main bus up and down according to a primary electrical scheme;
and then the circuit breaker is connected with the switch adapter through the conductive terminal, and the switch assembly is completed by using bolts for fixation.
The vertical arrangement of the switch adapter improves the utilization rate of the space of the box body, the box body required by the same number of switch loops is narrower than the traditional box body, and more loops can be installed when the field installation space is narrower.
The bus system and the switch adapter are used for connection between the switches, the copper bars which are bent and punched are not used for connection between the in-out line breakers, the time for processing and assembling the copper bars is saved, and the installation is simple and quick.
While the specific embodiments of the present disclosure have been described above with reference to the drawings, it should be understood that the present disclosure is not limited to the embodiments, and that various modifications and changes can be made by one skilled in the art without inventive effort on the basis of the technical solutions of the present disclosure while remaining within the scope of the present disclosure.
Claims (7)
1. A compact electrical distribution box, comprising: the box body is internally provided with a box body upright post, a horizontal beam is arranged on the box body upright post, a bus support is arranged on the horizontal beam, a main bus is vertically fixed on the bus support, a switch adapter is sequentially fixed from top to bottom along the vertical direction of the main bus, and the switch adapter is connected with a circuit breaker through a conductive terminal so as to realize the purposes of arranging and installing the circuit breaker in the vertical direction in sequence and saving the width space of the box body; the switch adapter comprises a junction box, a secondary wiring adapter wire and a power supply adapter wire, wherein one end of the secondary wiring adapter wire is connected with a secondary wiring connector, one end of the power supply adapter wire is connected with a power supply wire connector, one side of the junction box is provided with a first wiring port matched with the secondary wiring connector, the other side of the junction box is provided with a second wiring port matched with the power supply wire connector, and the first wiring port is connected with the second wiring port through a wire;
The switch adapters are vertically arranged, so that the space utilization rate of the box body is improved, the box bodies required by the same number of switch loops are narrower than the traditional box bodies, and more loops can be installed when the field installation space is narrower;
the bus system is connected with the switch adapter through the switch, and the copper bars which are bent and punched are not used for connection between the in-out line circuit breaker; and the box body is also provided with a heat dissipation hole.
2. The compact distribution box according to claim 1, wherein the box body is further provided with a box door, the box door is provided with an electromagnetic lock, the electromagnetic lock is connected with a microprocessor, the microprocessor is further connected with a touch switch, and the microprocessor is used for controlling the opening and closing of the touch switch, further controlling the opening and closing of the electromagnetic lock, and further achieving the purpose of opening and closing the box door.
3. The compact electrical box of claim 2, wherein the microprocessor is further coupled to a temperature sensor disposed within the box for detecting a temperature signal within the box.
4. The compact electrical box of claim 2, wherein the microprocessor is further coupled to a humidity sensor disposed within the box for detecting a humidity signal within the box.
5. The compact electrical box of claim 2, wherein the microprocessor is further coupled to a bus current sensor, the bus current sensor being serially connected to the main bus for detecting a current signal in the main bus.
6. The compact power distribution box of claim 2, wherein the microprocessor is further coupled to a remote server, the remote server being coupled to a cloud server, the cloud server being coupled to the mobile terminal.
7. A method of assembling a compact electrical distribution box as claimed in any one of claims 1 to 6, comprising: mounting a horizontal beam on an upright post of the box body, and mounting a bus bracket on the horizontal beam; then the main bus is vertically fixed through a bus bracket, and the switch adapter is vertically and sequentially fastened to the main bus up and down according to a primary electrical scheme; and then the circuit breaker is connected with the switch adapter through the conductive terminal, and the switch assembly is completed by using bolts for fixation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811623148.5A CN109494582B (en) | 2018-12-28 | 2018-12-28 | Compact distribution box and assembly method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811623148.5A CN109494582B (en) | 2018-12-28 | 2018-12-28 | Compact distribution box and assembly method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109494582A CN109494582A (en) | 2019-03-19 |
| CN109494582B true CN109494582B (en) | 2024-07-16 |
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ID=65712917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811623148.5A Active CN109494582B (en) | 2018-12-28 | 2018-12-28 | Compact distribution box and assembly method thereof |
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| Country | Link |
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| CN (1) | CN109494582B (en) |
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| CN206211379U (en) * | 2016-10-31 | 2017-05-31 | 江苏天港箱柜有限公司 | Compact switch cabinet |
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| CN209419048U (en) * | 2018-12-28 | 2019-09-20 | 山东爱普电气设备有限公司 | A kind of compact distribution box |
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| CN2457766Y (en) * | 2001-01-11 | 2001-10-31 | 包懿 | Novel fixed high voltage switch cabinet |
| CN202019168U (en) * | 2011-01-19 | 2011-10-26 | 湖北省电力公司汉口电力设备厂 | Urban network distribution box |
| FR3023444B1 (en) * | 2014-07-02 | 2018-02-16 | Schneider Electric Industries Sas | POWER MODULE FOR MODULAR TELE-DRIVING EQUIPMENT AND EQUIPMENT COMPRISING IT |
| CN205123006U (en) * | 2015-11-30 | 2016-03-30 | 湖北国电众恒电气有限公司 | Generating line articulates formula block terminal |
| CN105914588A (en) * | 2016-06-03 | 2016-08-31 | 湖南昊晟机电设备有限公司 | Multi-circuit-breaker power distribution cabinet or power distribution box |
| CN205724433U (en) * | 2016-06-27 | 2016-11-23 | 陕西博华高低压开关成套设备制造有限公司 | Sand prevention distribution box |
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2018
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205901073U (en) * | 2016-06-03 | 2017-01-18 | 湖南昊晟机电设备有限公司 | Switch board or block terminal are with many circuit breakers adapter |
| CN206211379U (en) * | 2016-10-31 | 2017-05-31 | 江苏天港箱柜有限公司 | Compact switch cabinet |
| CN206370730U (en) * | 2016-11-03 | 2017-08-01 | 均辉电气（中国）有限公司 | Low-voltage distribution apparatus with fault pre-alarming and warning information wireless transmission function |
| CN209419048U (en) * | 2018-12-28 | 2019-09-20 | 山东爱普电气设备有限公司 | A kind of compact distribution box |
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| Publication number | Publication date |
|---|---|
| CN109494582A (en) | 2019-03-19 |
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