CN109482791A - A kind of C-shaped cross section ring centre embryo material preparation process - Google Patents
A kind of C-shaped cross section ring centre embryo material preparation process Download PDFInfo
- Publication number
- CN109482791A CN109482791A CN201811373560.6A CN201811373560A CN109482791A CN 109482791 A CN109482791 A CN 109482791A CN 201811373560 A CN201811373560 A CN 201811373560A CN 109482791 A CN109482791 A CN 109482791A
- Authority
- CN
- China
- Prior art keywords
- embryo material
- ring
- shaped cross
- preparation process
- material preparation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/06—Making articles shaped as bodies of revolution rings of restricted axial length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/246—Selection of punches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/08—Upsetting
Abstract
Embryo material preparation process among a kind of C-shaped cross section ring provided by the invention, Alloy ingot is selected to obtain workpiece by forging, the present invention using ring rolls by will first prepare intermediate embryo material, the tonnage demand of cerclage machine equipment is reduced, and the workpiece yield strength after production can reach 350Mpa or more.
Description
Technical field
The present invention relates to embryo material preparation processes among a kind of C-shaped cross section ring.
Background technique
C-shaped cross section forging is the critical component of certain equipment, as shown in Figure 1, due in irregular shape, and many places are that abnormity is bent
Face, there are biggish difficulty for forging.Section is more complicated, and protrusion part and recess are deep, using regular rectangular shape section
When ring billet shapes, blank and core roller mould contact surface knot are excessive, relatively high to the requirement of looping mill equipment tonnage, will cause looping mill rolling mistake
Journey is difficult to carry out.
Summary of the invention
In order to solve the above technical problems, the present invention provides embryo material preparation processes among a kind of C-shaped cross section ring.
The present invention is achieved by the following technical programs.
Embryo material preparation process among a kind of C-shaped cross section ring provided by the invention, selects Alloy ingot by forging
It the steps include: to workpiece
1. alloy pig is heated to 1150~1180 DEG C；
2. by alloy pig jumping-up to the 2/5~3/5 of former height；
3. the embryo material after jumping-up to be punched out to diameter+95~105mm of rear reaming to ring rolls；
4. size needed for carrying out rolling ring to workpiece with ring rolls, deflection is 40%~50%；
5. being air-cooled to room temperature.
2. middle whole deformation temperature is controlled at 950~1000 DEG C the step.
The step 3. used in punch diameter be 250mm.
4. middle whole deformation temperature is controlled at 800~850 DEG C the step.
The step is 2. middle to carry out jumping-up to alloy pig using hydraulic press.
The concrete operations that blank places it on ring rolls are to cover core roller bushing on core roller, start ring rolls, in master
Roll is rotated with the speed of 1.2m/s, and core roller is moved in a straight line with the speed of 0.8mm/s~1.2mm/s to home roll direction, cone roller
It is pressed on blank end face, blank starts turning under the drive of king roller and core roller bushing and core roller.With core roller bushing and core
Roller is moved in a straight line to king roller, and blank diameter is constantly grown up, and wall thickness is gradually reduced, and is highly kept not under the action of cone roller
Become.Size in place after, close ring rolls, blank among the C font ring after obtaining rolling ring
The beneficial effects of the present invention are: by will first prepare intermediate embryo material using ring rolls, reduce cerclage machine equipment
Tonnage demand, and make after workpiece yield strength can reach 350Mpa or more.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of shaping workpiece of the invention；
Fig. 2 is rolling ring machining structural schematic diagram of the invention；
Fig. 3 is intermediate embryo material structural schematic diagram of the invention；
In figure: 1- king roller, 2- core roller set, 3- core roller, 4- cone roller, 6- embryo material.
Specific embodiment
Be described further below technical solution of the present invention, but claimed range be not limited to it is described.
Roll the rolloff forming manufacturing method for adding finish to gauge to combine in advance using ring rolls.Product cross section is that irregular abnormity is cut
Face, ring wall thickness reach 650mm, material complex flow during ring rolling.It is prefabricated therefore, it is necessary to be carried out to blank, due to
Forging section is substantially relatively uniform everywhere and is less than the Wall-Thickness Difference of internal-and external diameter, it is contemplated that deep, utilization is protruded and be recessed to ring
The intermediate base of plastic deformation progress is prefabricated to still have biggish frictional force.The it is proposed of the invention first produces a height
Degree is higher, and the relatively thin ring of wall thickness pre-allocates material, and material is distributed at ring both ends, a shape is produced and connects
Blank when the C-shaped forging of nearly final forging is as finish to gauge, stretches the principle of drawing, by finish to gauge when deforming using material plasticity
Obtain final looping mill rolling part.
Embodiment 1
In the present embodiment, a kind of C-shaped cross section ring centre embryo material preparation process selects Alloy ingot to obtain by forging
Workpiece the steps include:
1. alloy pig is heated to 1160 DEG C；
2. alloy pig jumping-up is to the 2/5 of former height；
3. the embryo material after jumping-up is punched out the diameter+95mm of rear reaming to ring rolls；
4. size needed for carrying out rolling ring to workpiece with ring rolls, deflection 42%；
5. being cooled to room temperature.
It stretches when the intermediate embryo material produced by using above-mentioned technique using material plasticity by being deformed and finally forges
Ring forging, yield strength reaches 361MPa, and the Charpy-type test of V-notch is done at -20 DEG C, ballistic work it is flat
Mean value is 125J.
Embodiment 2
A kind of C-shaped cross section ring centre embryo material preparation process, selects Alloy ingot to obtain its step of workpiece by forging
Are as follows:
1. alloy pig is heated to 1170 DEG C；
2. alloy pig jumping-up is to the 1/2 of former height；
3. the embryo material after jumping-up is punched out the diameter+100mm of rear reaming to ring rolls；
Size needed for 4. ring rolls carries out rolling ring to workpiece, deflection 48%；
5. being air-cooled to room temperature.
It stretches when the intermediate embryo material produced by using above-mentioned technique using material plasticity by being deformed and finally forges
Ring forging, yield strength reaches 364MPa, and the Charpy-type test of V-notch is done at -20 DEG C, ballistic work it is flat
Mean value is 170J.
Claims (5)
1. embryo material preparation process among a kind of C-shaped cross section ring, selecting Alloy ingot to obtain workpiece by forging the steps include:
1. alloy pig is heated to 1150~1180 DEG C；
2. by alloy pig jumping-up to the 2/5~3/5 of former height；
3. the embryo material after jumping-up to be punched out to diameter+95~105mm of rear reaming to ring rolls；
4. size needed for carrying out rolling ring to workpiece with ring rolls, deflection is 40%~50%；
5. being air-cooled to room temperature.
2. embryo material preparation process among C-shaped cross section ring as described in claim 1, it is characterised in that: the step is 2. middle whole
Deformation temperature is controlled at 950~1000 DEG C.
3. embryo material preparation process among C-shaped cross section ring as described in claim 1, it is characterised in that: the step 3. in institute
The punch diameter used is 250mm.
4. embryo material preparation process among C-shaped cross section ring as described in claim 1, it is characterised in that: the step is 4. middle whole
Deformation temperature is controlled at 800~850 DEG C.
5. embryo material preparation process among C-shaped cross section ring as described in claim 1, it is characterised in that: the step 2. in adopt
Jumping-up is carried out to alloy pig with hydraulic press.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811373560.6A CN109482791A (en) | 2018-11-16 | 2018-11-16 | A kind of C-shaped cross section ring centre embryo material preparation process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811373560.6A CN109482791A (en) | 2018-11-16 | 2018-11-16 | A kind of C-shaped cross section ring centre embryo material preparation process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109482791A true CN109482791A (en) | 2019-03-19 |
Family
ID=65696598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811373560.6A Pending CN109482791A (en) | 2018-11-16 | 2018-11-16 | A kind of C-shaped cross section ring centre embryo material preparation process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109482791A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109261862A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | Class dish-type section forging rolloff forming method |
| CN113020904A (en) * | 2021-02-26 | 2021-06-25 | 临沂大学 | Method and equipment for manufacturing C-shaped inner-opening thin-wall metal annular part |
| CN113579128A (en) * | 2021-07-29 | 2021-11-02 | 武汉理工大学 | Rolling process method of large aluminum alloy Y-shaped cross-section ring piece |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4084419A (en) * | 1976-03-19 | 1978-04-18 | Thyssen Industrie Ag | Method for manufacturing annular metal workpieces |
| CN103111560A (en) * | 2012-12-12 | 2013-05-22 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming GH4169 high-temperature alloy complicated irregular cross section annular part |
| CN105537474A (en) * | 2015-12-25 | 2016-05-04 | 贵州航宇科技发展股份有限公司 | Manufacturing method for C-shaped section ring forge pieces made from Haynes 188 alloy |
| CN106670359A (en) * | 2016-12-01 | 2017-05-17 | 西北工业大学 | GH4169 alloy ring piece and preparation method thereof |
| CN107716840A (en) * | 2017-09-27 | 2018-02-23 | 无锡宝露重工有限公司 | A kind of production technology of ring forging |
-
2018
- 2018-11-16 CN CN201811373560.6A patent/CN109482791A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4084419A (en) * | 1976-03-19 | 1978-04-18 | Thyssen Industrie Ag | Method for manufacturing annular metal workpieces |
| CN103111560A (en) * | 2012-12-12 | 2013-05-22 | 贵州航宇科技发展股份有限公司 | Method for rolling and forming GH4169 high-temperature alloy complicated irregular cross section annular part |
| CN105537474A (en) * | 2015-12-25 | 2016-05-04 | 贵州航宇科技发展股份有限公司 | Manufacturing method for C-shaped section ring forge pieces made from Haynes 188 alloy |
| CN106670359A (en) * | 2016-12-01 | 2017-05-17 | 西北工业大学 | GH4169 alloy ring piece and preparation method thereof |
| CN107716840A (en) * | 2017-09-27 | 2018-02-23 | 无锡宝露重工有限公司 | A kind of production technology of ring forging |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109261862A (en) * | 2018-09-10 | 2019-01-25 | 贵州航天新力铸锻有限责任公司 | Class dish-type section forging rolloff forming method |
| CN113020904A (en) * | 2021-02-26 | 2021-06-25 | 临沂大学 | Method and equipment for manufacturing C-shaped inner-opening thin-wall metal annular part |
| CN113579128A (en) * | 2021-07-29 | 2021-11-02 | 武汉理工大学 | Rolling process method of large aluminum alloy Y-shaped cross-section ring piece |
| CN113579128B (en) * | 2021-07-29 | 2022-04-01 | 武汉理工大学 | Rolling process method of large aluminum alloy Y-shaped cross-section ring piece |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20190319 |