Background
The foundation beams of the raft foundation of the high-rise building are multi-span continuous main frame beams, the section size is generally larger, and the section size of a reinforcement cage of the corresponding foundation beam is also larger and heavier. This has just caused the difficult ligature of reinforcing bar of the basic beam of raft foundation, and the construction is inconvenient. The total weight of the multi-span continuous beam foundation beam reinforcement cage of the high-rise building foundation usually reaches one or two hundred tons, and safety and quality accidents are easy to occur if the conventional beam lowering mode is adopted.
Disclosure of Invention
The invention mainly aims to provide a foundation beam reinforcement cage assembling system and a construction method thereof, and aims to facilitate the underbeam of a multi-span continuous beam foundation beam reinforcement cage of a high-rise building foundation.
In order to achieve the aim, the invention provides a foundation beam reinforcement cage assembly system, which comprises a support jig frame and an I-shaped steel portal frame, wherein,
the I-steel portal frames are provided with a plurality of I-steel portal frames which are matched with each other for hoisting a foundation beam reinforcement cage hung on the supporting jig frame, a plurality of limiting cross rods are detachably mounted in the length direction of the supporting jig frame, and reinforcing steel bars on the foundation beam reinforcement cage are placed above the limiting cross rods;
the I-steel portal includes the braced frame who installs in foundation beam foundation trench top and erects the electric block on braced frame, hoists the both sides of foundation beam steel reinforcement cage through the electric block of both sides I-steel portal, and simultaneously, a plurality of spacing horizontal poles support at the length direction of foundation beam steel reinforcement cage.
Preferably, the support bed-jig includes the pole setting of many vertical settings and the vertical pole and the short horizontal pole of many horizontal settings, and wherein, the length direction parallel arrangement of vertical pole and foundation beam foundation trench, the vertical pole will be located the many pole settings that foundation beam foundation trench one side set up and connect, and the short horizontal pole will be located the pole setting of foundation beam foundation trench both sides and connect in order to form cuboid steel framework, spacing horizontal pole and short horizontal pole parallel arrangement.
Preferably, the supporting jig frame further comprises a cross brace which is positioned on one side of the foundation beam foundation groove and is connected with the plurality of longitudinal rods so as to stably support the jig frame.
Preferably, braced frame is including two stands that are located basic roof beam foundation trench both sides, the track horizontal pole of connecting two stand tops, the base that is located the stand bottom and be fixed in the steel sheet pad of base bottom, and wherein, electric block hangs in track horizontal pole below.
Preferably, the support frame further comprises a plurality of diagonal braces connecting the upright posts and the base.
The invention further provides a construction method based on the foundation beam reinforcement cage assembly system, which comprises the following steps:
leveling a field in a foundation pit soil layer, excavating a foundation beam foundation trench, building a brick moulding bed in the foundation beam foundation trench close to the trench wall, plastering at the inner side to be used as a template for pouring foundation beam concrete, and pouring a plain concrete cushion layer above the soil layer;
erecting a supporting jig frame above the foundation beam foundation trench, and installing a limiting cross rod;
binding a foundation beam reinforcement cage on the erected support jig, and erecting reinforcement on the foundation beam reinforcement cage on a limiting cross rod;
the method comprises the steps of installing an I-shaped steel portal at a designated place on a foundation beam foundation trench, hoisting two sides of a foundation beam reinforcement cage through an electric hoist of the I-shaped steel portal, alternately removing limiting cross rods in the length direction of the foundation beam foundation trench during hoisting, alternately and circularly loosening and locking fasteners of the limiting cross rods, and gradually hoisting the foundation beam reinforcement cage in place according to the hoisting sequence to complete in-place installation.
Preferably, the limiting cross rods are divided into two groups, the two groups of limiting cross rods are arranged at intervals, when the foundation beam steel reinforcement cage is hoisted, fasteners of all the limiting cross rods are firstly dismantled to enable the limiting cross rods to descend together with the foundation beam steel reinforcement cage, when the limiting cross rods move downwards to the positions above the vertical rods which are blocked, the first group of limiting cross rods are dismantled and inserted into the positions below the current vertical rods and the fasteners are fastened, then the second group of limiting cross rods are dismantled and supported on the foundation beam steel reinforcement cage through the first group of limiting cross rods, after the second group of limiting cross rods are inserted into the positions below the first group of limiting cross rods and the fasteners are fastened, the fasteners of the first limiting cross rods are loosened to enable the second group of limiting cross rods to support the foundation beam steel reinforcement cage, the first group of limiting cross rods are dismantled, and the limiting.
Preferably, a plurality of limiting cross rods are arranged in the height direction of the foundation beam reinforcement cage to support the foundation beam reinforcement cage.
Preferably, when the foundation beam reinforcement cage is bound, a concrete cushion protective layer is arranged below the foundation beam reinforcement cage.
The assembling system for the foundation beam reinforcement cage provided by the invention is simple in structure, the foundation beam reinforcement cage is supported by the supporting jig frame, and the foundation beam reinforcement cage is hung on the limiting cross rod in a crossed manner by the I-shaped steel portal frame and the electric hoist, so that the problems of binding and hanging the oversized overweight foundation continuous beam reinforcement cage are solved. The foundation beam reinforcement cage assembling system is used for construction, so that the working efficiency is improved, the engineering quality is improved, and safety and quality accidents caused by a conventional beam lowering mode are avoided.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be noted that in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The invention provides a foundation beam reinforcement cage assembling system.
Referring to fig. 1 to 4, in the preferred embodiment, a foundation beam reinforcement cage assembly system includes a support jig frame 6 and an i-steel mast frame 7, wherein,
a plurality of I-steel door frames 7 are arranged, the I-steel door frames 7 are matched with each other to hoist the foundation beam reinforcement cage 8 hung on the support jig frame 6, a plurality of limiting cross rods 13 are detachably mounted in the length direction of the support jig frame 6, and reinforcing steel bars on the foundation beam reinforcement cage 8 are placed above the limiting cross rods 13;
the joist steel portal 7 comprises a supporting frame arranged above the foundation beam foundation trench 2 and electric hoists 19 erected on the supporting frame, the two sides of the foundation beam reinforcement cage 8 are hoisted through the electric hoists 19 of the joist steel portal 7 on the two sides, and meanwhile, the limiting cross rods 13 support in the length direction of the foundation beam reinforcement cage 8.
In this embodiment, support bed-jig 6 includes the vertical rod 9 of many vertical settings and the vertical rod 10 and the short horizontal pole 12 of many horizontal settings, and wherein, the length direction parallel arrangement of vertical rod 10 and basic roof beam foundation trench 2, the vertical rod 10 will be located the many vertical rods 9 of basic roof beam foundation trench 2 one side setting and connect, and short horizontal pole 12 will be located the vertical rod 9 of basic roof beam foundation trench 2 both sides and connect in order to form cuboid steel framework, spacing horizontal pole 13 and short horizontal pole 12 parallel arrangement. The limiting cross rod 13 is connected with the two upright rods 9.
Further, the supporting jig frame 6 further comprises a cross brace 11 which is positioned at one side of the foundation beam foundation trench 2 and connects the plurality of longitudinal bars 10 to stably support the jig frame 6.
Specifically, the supporting frame comprises two upright posts 15 positioned on two sides of the foundation beam foundation trench 2, a rail cross rod 14 connected with the top ends of the two upright posts 15, a base 16 positioned at the bottom end of the upright post 15, and a steel plate pad 18 fixed at the bottom of the base 16, wherein an electric hoist 19 is suspended below the rail cross rod 14. The support frame further comprises a plurality of braces 17 connecting the uprights 15 with the base 16, thereby increasing the structural stability of the support frame. The bottom of the upright post 15 is welded with a base 16, and the upright post 15 and the base 16 are firmly welded together through an inclined strut 17 to form six stable triangular supporting structures. The steel plate cushion 18 is mainly used for increasing the contact area between the I-steel portal 7 and the cushion layer 5.
The concrete construction process of the foundation beam reinforcement cage assembling system is as follows.
1. Leveling a field in a foundation pit soil layer 1, excavating a foundation beam foundation trench 2, tightly adhering a brick moulding bed 3 in a trench wall in the foundation beam foundation trench 2, plastering 4 at the inner side to serve as a template for pouring foundation beam concrete, and pouring a plain concrete cushion layer 5 above the soil layer;
2. set up support bed-jig 6, set up pole 9 earlier, link together pole 9 and vertical pole 10 with the fastener and constitute rack system, increase the bridging 11 and consolidate stable rack system, reuse short horizontal pole 12 makes up two left and right rack systems into a stable support bed-jig 6, add on support bed-jig 6 simultaneously and establish spacing horizontal pole 13, wherein, in this embodiment, 100 mm department apart from short horizontal pole 12 and 200mm department above 5 apart from the bed course on the pole 9 of support bed-jig 6 respectively add one deck spacing horizontal pole 13 and locking fastener is fixed with it (set up two-layer spacing horizontal pole 13 in the up-and-down direction promptly).
3. And binding a foundation beam reinforcement cage 8 on the erected supporting jig frame 6 according to the drawing, the sample turning list and the specification drawing set requirements, wherein the upper row of reinforcements of the foundation beam reinforcement cage 8 are supported on a limiting cross rod 13 of the supporting jig frame 6. Meanwhile, the thickness of the protective layer of the reinforcing steel bars at the bottom of the foundation beam is set according to the design requirement, and the protective layer is bound and fixed under the bottom row of reinforcing steel bars of the foundation beam reinforcement cage 8 by adopting the concrete cushion blocks.
4. The I-steel portal 7 is hung to the designated position of a section of foundation beam reinforcement cage 8 by a tower crane, the I-steel portal 7 is placed at two trisection points when a long span beam (the beam span L is not less than 8m), a short span beam (the beam span L is less than 8m) is placed at the midpoint, the foundation area of the support legs of the I-steel portal 7 is increased for protecting the brick forming die 3, the steel plate pads 18 are padded below the support legs of the portal, and the foundation beam reinforcement cage 8 is uniformly hung to the limiting cross rod 13 by the I-steel portal 7.
5. Fixing limiting cross rods 13 alternately at intervals, gradually hoisting, fixing a section of foundation beam reinforcement cage 8 by using 2-3I-steel door frames 7 and an electric hoist 19 fixed on the I-steel door frames from an initial position, locking and loosening fasteners in a reciprocating circulation manner, fixing the limiting cross rods 13 alternately at intervals, and gradually hoisting and placing the foundation beam reinforcement cage 8 in place according to a hoisting sequence to complete in-place installation.
The foundation beam steel reinforcement cage assembly system that this embodiment provided, its simple structure supports foundation beam steel reinforcement cage 8 through supporting bed-jig 6, and rethread I-steel portal 7 and electric block 19 alternately hang foundation beam steel reinforcement cage 8 on spacing horizontal pole 13 to the difficult problem of the ligature of super large overweight foundation continuous beam steel reinforcement cage, hanging is put has been solved. The foundation beam reinforcement cage assembling system is used for construction, so that the working efficiency is improved, the engineering quality is improved, and safety and quality accidents caused by a conventional beam lowering mode are avoided.
The invention further provides a construction method of the foundation beam reinforcement cage assembly system.
In the preferred embodiment, a construction method based on the foundation beam reinforcement cage assembly system includes the following steps:
step S10, leveling a field in a foundation pit soil layer, excavating a foundation beam foundation trench, building a brick moulding bed in the foundation beam foundation trench close to the trench wall, plastering on the inner side to be used as a template for pouring foundation beam concrete, and pouring a plain concrete cushion layer above the soil layer;
step S20, a supporting jig frame is erected above the foundation beam foundation trench, and a limiting cross rod is installed;
step S30, binding a foundation beam reinforcement cage on the erected support jig, and erecting reinforcement on the foundation beam reinforcement cage on a limiting cross bar;
and S40, installing the I-steel door frames at the appointed positions on the foundation beam foundation trench, hoisting the two sides of the foundation beam steel reinforcement cage (1-2I-steel door frames can be additionally arranged in the middle of the steel reinforcement cage for hoisting according to requirements) through the electric hoist of the I-steel door frames, alternately removing the limiting cross rods in the length direction of the foundation beam foundation trench during hoisting, alternately and circularly loosening and locking the fasteners of the limiting cross rods, and gradually hoisting the foundation beam steel reinforcement cage in place according to the hoisting sequence to complete in-place installation.
In step S20, when the supporting jig frame is erected, the vertical rods are erected first, the vertical rods and the longitudinal rods are connected together through fasteners to form a grid system, then the cross braces are added to reinforce and stabilize the grid system, and then the short cross rods and the limiting cross rods are used to combine the left and right grid systems located on the two sides of the foundation beam foundation trench into a stable supporting jig frame 6.
And step S30, binding a foundation beam reinforcement cage on the erected support jig according to the drawing, the sample turning list and the specification drawing set requirements. When the foundation beam reinforcement cage is bound, a concrete cushion protective layer is arranged below the foundation beam reinforcement cage. The thickness of the concrete cushion protective layer is set according to the design requirement.
In step S40, the i-steel gantry is hoisted to a position designated by a section of foundation beam steel reinforcement cage by a tower crane, and for the i-steel gantry in the middle, long span beams (beam span L ≧ 8m) are placed at two trisection points (four i-steel gantries are arranged in total), and short span beams (beam span L <8m) are placed at a midpoint (three i-steel gantries are arranged in total).
In step S40, the limiting crossbars are divided into two groups, the two groups of limiting crossbars are arranged at intervals, when the foundation beam steel reinforcement cage is hoisted, the fasteners of all the limiting crossbars are firstly removed to enable the limiting crossbars to descend together with the foundation beam steel reinforcement cage, when the limiting crossbars move downwards to the positions above the longitudinal rods encountering obstacles, the first group of limiting crossbars are removed to be inserted below the current longitudinal rods and to be fastened with the fasteners, then the second group of limiting crossbars are removed to support the foundation beam steel reinforcement cage through the first group of limiting crossbars, after the second group of limiting crossbars are inserted below the first group of limiting crossbars and to be fastened with the fasteners, the fasteners of the first limiting crossbars are loosened to enable the second group of limiting crossbars to support the foundation beam steel reinforcement cage, the first group of limiting crossbars are removed, and the alternating crossb.
If the serial number is 1, 2, 3, 4, 5, 6 spacing horizontal poles in length direction in proper order, 1, 3, 5 spacing horizontal poles are first group spacing horizontal pole, and 2, 4, 6 spacing horizontal pole are second group spacing horizontal pole.
Furthermore, a plurality of limiting cross rods are arranged in the height direction of the foundation beam reinforcement cage to support the foundation beam reinforcement cage. Two limiting cross rods are arranged in the height direction in the drawing to support the steel reinforcement cage, so that deformation of the foundation beam steel reinforcement cage is avoided.
The foundation beam reinforcement cage assembling system is used for construction, so that the working efficiency is improved, the engineering quality is improved, and safety and quality accidents caused by a conventional beam lowering mode are avoided.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the present specification and the drawings, or any other related technical fields, are intended to be covered by the scope of the present invention.