Disclosure of Invention
In order to overcome the problems, the invention provides the SF6 switch tank type assembly platform which effectively fixes and adjusts the direction and the angle of the shell of the SF6 switch, improves the assembly efficiency, and has the advantages of simple equipment structure and easy popularization.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
an SF6 switch can assembly platform, comprising: the device comprises a horizontal bracket, a first groove is formed in one end of the horizontal bracket, a baffle is arranged at the other end of the horizontal bracket, and a second groove is formed between the first groove and the baffle; the baffle is provided with a plurality of groups of through holes, and the first groove and the second groove are symmetrically provided with a plurality of groups of through holes.
In some embodiments, the baffle is provided with a stiffener.
In some embodiments, the distance between the baffle and the second groove is 1: 3.6 to 4.5.
In some embodiments, the through holes on the first and second grooves are arc-shaped.
In some embodiments, the first groove and the second groove are fixed on the horizontal bracket through bolt connection.
In some embodiments, the baffle is welded to the first horizontal support.
In some embodiments, the SF6 switch tank mounting platform has a horizontal plane about 80-90cm from the ground.
In some embodiments, the distance between the baffle and the first groove is slightly larger than the total length of the SF6 switch tank body,
during the use, place the SF6 switch tank body on first recess, second recess to carry out bolted connection through the through-hole on first recess, the second recess, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from the through-hole of baffle, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
In order to prolong the service life of the assembly platform, the application also provides a protective coating for the SF6 switch tank type assembly platform, which consists of the following raw materials in parts by weight: 4-8 parts of mesoporous silica/LDH composite material, 0.8-2.1 parts of dispersant, 3-5 parts of dibutyl phthalate, 10-20 parts of propylene glycol, 10-20 parts of xylene and 20-30 parts of epoxy resin;
the mesoporous silica/LDH composite material is prepared by the following method: dissolving mesoporous silica, zinc nitrate and ferric nitrate in an organic solvent, uniformly dispersing, completely reacting at 80-90 ℃, collecting a product I, dissolving the product in a mixed solution of the organic solvent and water, completely reacting at 120-180 ℃, collecting a product II, centrifuging and drying to obtain the mesoporous silica/LDH composite material.
The research of the application finds that: a certain amount of mesoporous silica/LDH composite material is added into the existing epoxy resin, and a more compact coating can be formed on the surface of carbon steel by utilizing the special intercalated core-shell structure of the mesoporous silica/LDH composite material, and the coating has good adhesion with the carbon steel, and the prepared coating has good corrosion resistance and impact resistance.
In some embodiments, the molar ratio of the mesoporous silica to the zinc nitrate to the iron nitrate is 0.25-0.5: 0.8-1.6: 1.
in some embodiments, the mesoporous silica has a pore size in the range of 2 to 50 nm.
It should be noted that: the dispersant in the application is not particularly limited, and can meet the dispersion requirement of the mesoporous silica/LDH composite material in the epoxy resin.
The mesoporous silica of the present application may be a commercially available product.
The invention also provides a preparation method of the protective coating for the SF6 switch tank type assembly platform, which comprises the steps of uniformly mixing the mesoporous silicon dioxide/LDH and the dispersing agent, adding the mixture into a mixed solution of xylene, propylene glycol and epoxy resin, and grinding and dispersing for 60-120 min to obtain the protective coating.
The invention has the beneficial effects that:
(1) the invention provides an SF6 switch tank type assembly platform which effectively fixes and adjusts the direction and the angle of a shell of an SF6 switch, improves the assembly efficiency, and has the advantages of simple equipment structure and easy popularization.
(2) The assembly platform is about 80cm away from the ground, the switch is assembled on the assembly platform, the assembly is convenient, the working efficiency is improved, the safety coefficient is improved, and the utilization rate of the travelling crane is improved.
(3) The invention provides a protective coating for an SF6 switch tank type assembly platform, which forms a more compact coating on the surface of carbon steel by utilizing a special intercalated core-shell structure of a mesoporous silica/LDH composite material, and has good adhesive force with the carbon steel, and the prepared coating has good corrosion resistance and impact resistance.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As described in the background, when assembling the SF6 load switch, the assembly is generally carried out on a horizontal platform, and the fixing and adjusting of the position of the components are inconvenient and time-consuming and labor-consuming. Therefore, the invention provides an SF6 switch can type assembly platform, which comprises: the device comprises a horizontal bracket, a first groove is formed in one end of the horizontal bracket, a baffle is arranged at the other end of the horizontal bracket, and a second groove is formed between the first groove and the baffle; the baffle is provided with a plurality of groups of through holes, and the first groove and the second groove are symmetrically provided with a plurality of groups of through holes.
In some embodiments, the baffle is provided with a stiffener.
In some embodiments, the distance between the baffle and the second groove is 1: 3.6 to 4.5.
In some embodiments, the through holes on the first and second grooves are arc-shaped.
In some embodiments, the first groove and the second groove are fixed on the horizontal bracket through bolt connection.
In some embodiments, the baffle is welded to the first horizontal support.
In some embodiments, a SF6 switch can assembly platform is located at a horizontal level approximately 80cm from the ground.
In some embodiments, the distance between the baffle and the first groove is slightly larger than the total length of the SF6 switch tank body,
during the use, place the SF6 switch tank body on first recess, second recess to carry out bolted connection through the through-hole on first recess, the second recess, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from the through-hole of baffle, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The invention also provides a protective coating for the SF6 switch can-type assembly platform, which is prepared from the following raw materials in parts by weight: 4-8 parts of mesoporous silica/LDH composite material, 0.8-2.1 parts of dispersant, 3-5 parts of dibutyl phthalate, 10-20 parts of propylene glycol, 10-20 parts of xylene and 20-30 parts of epoxy resin;
the mesoporous silica/LDH composite material is prepared by the following method: dissolving mesoporous silica, zinc nitrate and ferric nitrate in an organic solvent, uniformly dispersing, completely reacting at 80-90 ℃, collecting a product I, dissolving the product in a mixed solution of the organic solvent and water, completely reacting at 120-180 ℃, collecting a product II, centrifuging and drying to obtain the mesoporous silica/LDH composite material.
In some embodiments, the molar ratio of the mesoporous silica to the zinc nitrate to the iron nitrate is 0.25-0.5: 0.8-1.6: 1.
in some embodiments, the mesoporous silica has a pore size in the range of 2 to 50 nm.
The invention also provides a preparation method of the protective coating for the SF6 switch tank type assembly platform, which comprises the steps of uniformly mixing the mesoporous silicon dioxide/LDH and the dispersing agent, adding the mixture into a mixed solution of xylene, propylene glycol and epoxy resin, and grinding and dispersing for 60-120 min to obtain the protective coating.
The invention is further described with reference to the accompanying drawings and the detailed description.
The dispersants used in the following examples are all PALE DS-172 grind dispersants available from Tianjin Sefia chemical courseware development Co.
Example 1
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is made of No. 45 steel, and a layer of protective coating is coated on the outer surface of the No. 45 steel, and the formula of the protective coating is as follows: 6 parts of mesoporous silica/LDH composite material, 1.5 parts of dispersant, 4 parts of dibutyl phthalate, 15 parts of propylene glycol, 15 parts of xylene and 30 parts of epoxy resin;
the preparation method comprises the following steps:
1) preparing a mesoporous silica/LDH composite material: a. mixing mesoporous silica (30mg) and Zn (NO)3)2·6H2O (29.7mg) and Fe (NO)3)3·9H2O (5.6mg) was dissolved in DMF (8mL) with mixing. B. The mixture was added to a water bath and stirred at 90 ℃ for 5 hours to give product i. The resulting product I was dissolved in a mixture of 16mL of water and 8mL of DMF and poured into a reaction vessel. And (3) placing the reaction kettle in an oven, firstly heating at 130 ℃ for 10 hours, and then heating at 180 ℃ for 3 hours to obtain a product II. Centrifuging the obtained product II at 8000r min-1 for 5 min, removing supernatant, adding water, and repeatedly centrifuging for 3 times. And (3) drying the centrifugal product in an oven at 60 ℃ for 12 hours to obtain the mesoporous silica/LDH composite material.
2) Preparing a protective coating: a. dispersing 120mg of mesoporous silica/LDH composite material into 30mL of secondary water, carrying out ultrasonic treatment for 40 minutes, adding 30mL of dispersing agent into the secondary water, uniformly mixing to obtain mesoporous silica/LDH composite material dispersion liquid, and taking 1/10 for later use; b. mixing 30ml xylene, 30ml propylene glycol and 60ml epoxy resin uniformly, adding the above dispersion for use, and grinding and dispersing for 90min to obtain the final product.
Example 2
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
And reinforcing ribs are arranged on the baffle 3.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is manufactured by adopting No. 45 steel, the outer surface of the No. 45 steel is coated with a layer of protective coating, and the formula of the protective coating is as follows: 4 parts of mesoporous silica/LDH composite material, 0.8 part of dispersant, 3 parts of dibutyl phthalate, 10 parts of propylene glycol, 10 parts of xylene and 20 parts of epoxy resin
The preparation method is the same as in example 1.
Example 3
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The distance between the baffle 3 and the second groove 4 is 1: 3.6 to 4.5.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is manufactured by adopting No. 45 steel, the outer surface of the No. 45 steel is coated with a layer of protective coating, and the formula of the protective coating is as follows: 8 parts of mesoporous silica/LDH composite material, 2.1 parts of dispersant, 5 parts of dibutyl phthalate, 20 parts of propylene glycol, 20 parts of xylene and 30 parts of epoxy resin.
The preparation method is the same as in example 1.
Example 4
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The through holes 6 on the first groove 2 and the second groove 4 are arc-shaped.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is manufactured by adopting No. 45 steel, the outer surface of the No. 45 steel is coated with a layer of protective coating, and the formula of the protective coating is as follows: 4 parts of dibutyl phthalate, 15 parts of propylene glycol, 15 parts of xylene and 36 parts of epoxy resin;
the preparation method is the same as in example 1.
Example 5
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The first groove 2 and the second groove 4 are fixed on the horizontal bracket 1 through bolt connection.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is manufactured by adopting No. 45 steel, the outer surface of the No. 45 steel is coated with a layer of protective coating, and the formula of the protective coating is as follows: 6 parts of mesoporous silicon dioxide, 1.5 parts of dispersant, 4 parts of dibutyl phthalate, 15 parts of propylene glycol, 15 parts of xylene and 30 parts of epoxy resin;
the preparation method is the same as in example 1.
Example 6
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The baffle 3 is welded on the horizontal bracket 1.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
The assembly platform is made of No. 45 steel, and the outer surface of the No. 45 steel is plated with color.
Example 7
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The horizontal plane of an SF6 switch tank mounting platform is about 80cm from the ground.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
Example 8
An SF6 switch can assembly platform, comprising: the device comprises a horizontal support 1, wherein a first groove 2 is formed in one end of the horizontal support 1, a baffle 3 is arranged at the other end of the horizontal support 1, and a second groove 4 is formed between the first groove 2 and the baffle 3; the baffle 3 is provided with a plurality of groups of through holes 5, and the first groove 2 and the second groove 4 are symmetrically provided with a plurality of groups of through holes 6.
The distance between the baffle 3 and the first groove 2 is slightly larger than the total length of the SF6 switch tank body.
During the use, place the SF6 switch tank body on first recess 2, second recess 4 to carry out bolted connection through-hole 6 on first recess 2, the second recess 4, in order to fix the SF6 switch tank body, simultaneously, wear out a steel pipe from through-hole 5 of baffle 3, make the steel pipe pass SF6 switch tank body end below, in order to realize the effective fixed to the SF6 switch tank body.
Example 9
The protective coatings prepared in examples 1-5 of the present application were used to prepare films with thickness of 35 + -5 μm, and the test results are shown in Table 1,
TABLE 1
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the present invention is not limited thereto, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and equivalents can be made in the technical solutions described in the foregoing embodiments, or equivalents thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.