CN109434445A - A kind of LEDbulb lamp automatic production line - Google Patents
A kind of LEDbulb lamp automatic production line Download PDFInfo
- Publication number
- CN109434445A CN109434445A CN201811293971.4A CN201811293971A CN109434445A CN 109434445 A CN109434445 A CN 109434445A CN 201811293971 A CN201811293971 A CN 201811293971A CN 109434445 A CN109434445 A CN 109434445A
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- China
- Prior art keywords
- lamp
- cap
- lamp holder
- rivet
- conducting wire
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
Abstract
This application discloses a kind of LEDbulb lamp automatic production lines, belong to lamp production equipment technical field, LEDbulb lamp automatic production line passes through the front end transmission equipment being provided with for transmitting multiple lamp holders with light source board, and remainder is simultaneously assembled to the aging line detection device for being used to carry out LEDbulb lamp ageing management for forming the assembling equipment of LEDbulb lamp on lamp holder and being arranged in after assembling equipment by the lamp holder with light source board transmitted for receiving front-end transmission equipment after front end transmission equipment is arranged in；Assembling equipment includes multiple assembling mechanisms, all linked with one another between multiple equipment and multiple assembling mechanisms and cooperate, and the assembling process of LEDbulb lamp is made to realize automation, standardized production, without manual hand manipulation, the production cost of manufacturer is reduced, improves the packaging efficiency of LEDbulb lamp.
Description
Technical field
The invention belongs to lamp production equipment technical field more particularly to a kind of LEDbulb lamp automatic production lines.
Background technique
The application of LED technology in the lighting market at this stage has obtained deep popularization, and wherein LEDbulb lamp has section
Can, service life length, environmental protection, the advantages that convenient, light is healthier to human body be installed, causes consumption increasingly strong to LEDbulb lamp demand
Greatly.But the assembly of LEDbulb lamp at this stage mainly still relies on based on artificial assembly line, causes manufacturer that cannot effectively drop
Low production cost, especially cost of labor；And mainly still manually assembly line is made for the assembly of LEDbulb lamp at this stage
Based on industry, the assembly of each bulb lamp, which is required to ten multiple tracks manual assembly processes, to be completed, it is difficult to realize high-volume order
Quickly production；The not nearly enough machine efficiency of efficiency of artificial pipelining is high, and installation quality cannot be well controlled.
Summary of the invention
(1) goal of the invention
In order to overcome the above deficiency, the purpose of the present invention is to provide a kind of LEDbulb lamp automatic production lines, to solve
The problem that production cost is excessively high, production efficiency is low, installation quality is uncontrollable.
(2) technical solution
To achieve the above object, technical solution provided by the present application is as follows:
A kind of LEDbulb lamp automatic production line comprising:
Front end transmission equipment, for transmitting the lamp holder with light source board, lamp holder has first end and opposite with first end
The second end of setting, wherein the first end of lamp holder is upward and light source board is placed in the first end of lamp holder；
Equipment is assembled, is arranged after the transmission equipment of front end, there is light source for what the transmission of receiving front-end transmission equipment came
The lamp holder of plate, and multiple remainders are assembled on lamp holder to form LEDbulb lamp；
Aging line detection device is arranged after assembling equipment, for carrying out aging to the LEDbulb lamp after being completed
Detection；
Assembling equipment includes: transmission mechanism, two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first lineations
Mechanism, two lamp cap installing mechanisms, two second wire-packing mechanisms, two rivet installing mechanisms, two pressing installing mechanisms, two second lamp holders turn over
Rotation mechanism and two PVC bubble-cap feeding installing mechanisms；
Transmission mechanism, the lamp holder with light source board come for the transmission of receiving front-end transmission equipment simultaneously will be with light source boards
Lamp holder is successively transmitted to two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first wire-packing mechanisms, two lamp cap fitting machines
On structure, two second wire-packing mechanisms, two rivet installing mechanisms, two pressers, two second lamp holder turnover mechanisms and two PVC bubble-caps
Material installing mechanism is assembled；
Light source board hold-down mechanism, for light source board to be pressed into the first end of lamp holder；
First lamp holder turnover mechanism, the first end for will be pressed into the lamp holder after light source board downwardly turn over；
First wire-packing mechanism makes the second end of the vertical lamp holder of conducting wire for managing straight wire, conducting wire connect with light source board and from
The second end of lamp holder is stretched out；
Lamp cap installing mechanism for the conducting wire after driving lamp cap to pass through reason directly and is installed lamp cap to the second end of lamp holder
On；
Cutting mechanism, for cutting the conducting wire stretched out from lamp cap and being bent to the conducting wire after cutting；
Rivet installing mechanism, for installing rivet to lamp cap, the conductive contact after making rivet and bending；
Presser is bonded lamp cap with the second end of lamp holder for tightening the lamp cap after installing rivet；
Second lamp holder turnover mechanism, for the first end of the lamp holder after tightening lamp cap to be flipped up；
PVC bubble-cap feeding installing mechanism fastens installation to lamp holder for the gluing in the first end of lamp holder and by PVC bubble-cap
First end on；
Two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first wire-packing mechanisms, two lamp cap installing mechanisms, two
Second wire-packing mechanism, two rivet installing mechanisms, two pressers, two second lamp holder turnover mechanisms and two PVC bubble-cap feedings peace
Mounting mechanism is symmetricly set on transmission mechanism two sides and sets gradually along one end of transmission mechanism to the other end of transmission mechanism.
Further, the first lamp holder turnover mechanism is identical as the structure of the second lamp holder turnover mechanism, the first lamp holder tipper
Structure includes: the first fixing clamp, and the first fixing clamp is used to clamp lamp holder and drives the lamp holder overturning after clamping, and makes the first end of lamp holder
Under.
Further, the first wire-packing mechanism includes: that conducting wire is straightened component and the conducting wire that conducting wire is straightened after component is arranged in
Straightening component；
It includes: the second fixing clamp that component, which is straightened, in conducting wire, and the second fixing clamp is used to clamp conducting wire and drives the conducting wire after clamping
It moves upwards so that conducting wire is straightened；
Conducting wire straightening component includes: two pressing parts being oppositely arranged, and two pressing parts are driven relative motion with after to being straightened
Conducting wire carries out straightening.
Further, lamp cap installing mechanism includes: lamp cap loading assemblies, and the lamp cap pressure after lamp cap loading assemblies is arranged in
Tight component and the lamp cap being arranged in after lamp cap holds down assembly tighten component；
Lamp cap loading assemblies include: the first vibrating disc for lamp cap feed, and what is docked with the first vibrating disc is used to drive
The lamp cap exported from the first vibrating disc is moved to the first movement component of lamp holder second end；
It includes: third fixing clamp and the first compressing member being vertically set on above third fixing clamp that lamp cap, which holds down assembly,
Third fixing clamp is driven the lamp cap moved downward with after clamping for clamping the lamp cap for being placed on lamp holder second end, the first compressing member
It offsets and the lamp cap after clamping is driven to move down, for lamp cap to be pressed to the second end of lamp holder；
It includes: rotating member that lamp cap, which tightens component, and rotating member merges with the lamp sleeve for being pressed on lamp holder second end drives fitting
Lamp cap rotation afterwards, is rotatablely connected the second end of lamp cap and lamp holder.
Further, the second wire-packing mechanism includes: the conducting wire that conducting wire cuts component and is arranged in after conducting wire cutting component
Bend component；
It includes: wire nipper that conducting wire, which cuts thermomechanical components, and wire nipper is used to cut out the redundance for the conducting wire for stretching out lamp cap
It cuts, makes conducting wire at predetermined length；
It includes: the axis of rolling that conducting wire, which bends component, and the axis of rolling makes conducting wire and lamp holder for bending to the conducting wire after cutting
Contact.
Further, rivet installing mechanism includes: rivet loading assemblies, the rivet after rivet loading assemblies is arranged in compresses
Component and the rivet detection components being arranged in after rivet holds down assembly；
Rivet loading assemblies include: the second vibrating disc for rivet feed and rivet are driven to be moved to the on lamp cap
Two mobile members；
It includes: the second compressing member that rivet, which holds down assembly, and the second compressing member is driven the riveting for moving down and being placed on lamp cap
Nail offsets, for the rivet being placed on lamp cap to be pressed into lamp cap；
Rivet detection components include:
First inductor, the first inductor is for detecting whether be equipped with rivet on lamp cap；
First driving lever is arranged after the first inductor, for lacking installation riveting on lamp cap when the first inductor detects
When nail, the lamp holder walked and lack installation rivet is dialled.
It further, further include lighting test suite, lighting test suite includes:
Conductive column is electrically connected for powering for light source board with lamp cap；
Sensitive piece is arranged after conductive column, for detecting whether the light source board after powering shines；
First manipulator is arranged after sensor devices, for when sensitive piece detection light source board does not shine, folder to be walked not send out
The lamp holder of light.
Further, presser includes: the more pressings being circumferentially arranged, and more pressings are driven while moving to center of circle direction
Dynamic, the side wall of more pressings and lamp cap offsets, and so that the side wall of lamp cap is recessed inwardly and is fitted in the second end of lamp holder.
Further, after PVC bubble-cap feeding installing mechanism includes: lamp holder gluing component, lamp holder gluing component is arranged in
PVC bubble-cap loading assemblies are arranged in the PVC bubble-cap buckling component after PVC bubble-cap loading assemblies and setting and fasten in PVC bubble-cap
PVC bubble-cap after component pats detection components；
Gluing component includes: packing element, and for storing glue, packing element is driven the first end along lamp holder and rotates in a circumferential direction to be beaten
Glue；
PVC bubble-cap loading assemblies include: the accommodating body for placing multiple PVC bubble-caps, the use that one end is connect with accommodating body
The drive that is used for for accommodating the transmission belt of intracorporal multiple PVC bubble-caps and connecting with the transmission belt other end is placed in transmission to transmit
Third mobile member that is mobile with the next PVC bubble-cap of transmission and snapping into the lamp holder second end after gluing；
It includes: that PVC bubble-cap pats component that PVC bubble-cap, which pats detection components, and PVC bubble-cap is arranged in and pats the PVC after component
Blanking after bubble-cap detector and setting PVC bubble-cap detector is draped over one's shoulders except component, and PVC bubble-cap is patted component and is used for being mounted on lamp
The PVC bubble-cap of seat first end is patted, and PVC bubble-cap detector is through PVC bubble-cap beating component beating PVC bubble-cap for detecting
No to be also fixed on lamp holder, blanking is draped over one's shoulders except component is used to detect the first end PVC free bubble-cap of lamp holder when PVC bubble-cap detector
When, folder walks the lamp holder of PVC free bubble-cap.
Further, further includes: marking equipment, marking equipment are arranged after aging line detection device, and marking equipment is used
When the LEDbulb lamp after aging line detection device detects aging is normal, mark is carried out to LEDbulb lamp.
By above technical solution, the beneficial effects of the present application are as follows: LEDbulb lamp automatic production line passes through setting
For transmitting the front end transmission equipment of multiple lamp holders and light source board, being transmitted for receiving front-end after front end transmission equipment is set
Equipment transmission lamp holder and light source board and by external redundant component be assembled on lamp holder formed LEDbulb lamp assembling equipment and
The aging line detection device for being detected to LEDbulb lamp after assembling equipment is arranged in, assembling equipment includes multiple groups
Mounting mechanism, it is all linked with one another between multiple equipment and multiple assembling mechanisms and cooperate, realize the assembling process of LEDbulb lamp
Automation, standardized production are not necessarily to manual hand manipulation, reduce the production cost of manufacturer, improve the group of LEDbulb lamp
Fill efficiency.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of LEDbulb lamp automatic production line of the invention；
Fig. 2 is the structural schematic diagram of front end transfer device of the invention；
Fig. 3 is the enlarged diagram of A in Fig. 2；
Fig. 4 is the structural schematic diagram of light source board hold-down mechanism of the invention；
Fig. 5 is the structural schematic diagram of the first lamp holder turnover mechanism of the invention；
Fig. 6 is the structural schematic diagram that component is straightened in conducting wire of the invention；
Fig. 7 is the structural schematic diagram of conducting wire straightening component of the invention；
Fig. 8 is the structural schematic diagram of lamp holder feed mechanism of the invention；
Fig. 9 is the structural schematic diagram of lamp cap hold-down mechanism of the invention；
Figure 10 is the structural schematic diagram that lamp cap of the invention tightens component；
Figure 11 is the structural schematic diagram that conducting wire of the invention cuts component；
Figure 12 is the structural schematic diagram that conducting wire of the invention bends component；
Figure 13 is the structural schematic diagram of rivet loading assemblies of the invention；
Figure 14 is the combination diagram that rivet of the invention holds down assembly with rivet detection components；
Figure 15 is the structural schematic diagram for lighting test suite of the invention；
Figure 16 is the structural schematic diagram of presser of the invention；
Figure 17 is the structural schematic diagram of PVC bubble-cap loading assemblies of the invention；
Figure 18 is the enlarged diagram of B in Figure 17；
Figure 19 is the structural schematic diagram of gluing component of the invention；
Figure 20 is the structural schematic diagram that PVC bubble-cap of the invention pats detection components；
Figure 21 is that structural schematic diagram except mechanism is draped over one's shoulders in end of the invention；
Appended drawing reference:
1: front end transmission equipment；2: assembling equipment；3: aging line detection device；4: marking equipment；5: the first fixing clamps；6:
Second fixing clamp；7: pressing part；8: the first vibrating discs；9: third fixing clamp；10: the first compressing members；11: rotating member；12: trimming
Pincers；13: the axis of rolling；14: the second vibrating discs；15: the second mobile members；16: the first driving levers；17: conductive column；18: pressing sleeve；
19: packing element；20: accommodating body；21: transmission belt；22: third mobile member；23: the second manipulators；24: third manipulator；25: passing
Defeated chain；26: station；27: the second driving levers；28: aging carrier bar；29: the second compressing members；30: third compressing member；31: lamp holder.
Specific embodiment
In order to make the objectives, technical solutions and advantages of the present invention clearer, With reference to embodiment and join
According to attached drawing, the present invention is described in more detail.It should be understood that these descriptions are merely illustrative, and it is not intended to limit this hair
Bright range.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to avoid this is unnecessarily obscured
The concept of invention.
Please refer to Fig. 1-Fig. 3, a kind of LEDbulb lamp automatic production line provided by the invention, comprising:
Front end transmission equipment 1, for transmitting the lamp holder with light source board, lamp holder has first end and opposite with first end
The second end of setting, wherein the first end of lamp holder is upward and light source board is placed in the first end of lamp holder；
Equipment 2 is assembled, is arranged after front end transmission equipment 1, there is light for what the transmission of receiving front-end transmission equipment 1 came
The lamp holder of source plate, and multiple remainders are assembled on lamp holder to form LEDbulb lamp；
Aging line detection device 3 is arranged after assembling equipment 2, old for carrying out to the LEDbulb lamp after being completed
Change detection；
Lamp holder is displaced through transfer device to realize, by taking a wherein transfer device as an example, such as Fig. 3 institute between each equipment
Show, transfer device includes: the second manipulator 23 for grabbing lamp holder, and the second manipulator 23 is under the drive of multiple cylinders to lamp
Seat 31 or LEDbulb lamp are clamped.
Front end transmission equipment 1 includes: multiple brackets disposed in parallel, and the conveyor chain 25 on bracket, chain is arranged in
Multiple stations 26 for fixed lamp-socket are provided on item 25, multiple stations 26 transmit under the drive of conveyor chain 25 from front end
One end of equipment 1 is to other end loopy moving.
Assembling equipment 2 includes: transmission mechanism, two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first lineations
Mechanism, two lamp cap installing mechanisms, two second wire-packing mechanisms, two rivet installing mechanisms, two pressing installing mechanisms, two second lamp holders turn over
Rotation mechanism and two PVC bubble-cap feeding installing mechanisms；
Transmission mechanism, the lamp holder with light source board come for the transmission of receiving front-end transmission equipment 1 simultaneously will have light source board
Lamp holder be successively transmitted to two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first wire-packing mechanisms, two lamp caps installation
Mechanism, two second wire-packing mechanisms, two rivet installing mechanisms, two pressers, two second lamp holder turnover mechanisms and two PVC bubble-caps
Feeding installing mechanism is assembled；
Light source board hold-down mechanism, for light source board to be pressed into the first end of lamp holder；
First lamp holder turnover mechanism, the first end for will be pressed into the lamp holder after light source board downwardly turn over；
First wire-packing mechanism makes the second end of the vertical lamp holder of conducting wire for managing straight wire, conducting wire connect with light source board and from
The second end of lamp holder is stretched out；
Lamp cap installing mechanism for the conducting wire after driving lamp cap to pass through reason directly and is installed lamp cap to the second end of lamp holder
On；
Cutting mechanism, for cutting the conducting wire stretched out from lamp cap and being bent to the conducting wire after cutting；
Rivet installing mechanism, for installing rivet to lamp cap, the conductive contact after making rivet and bending；
Presser is bonded lamp cap with the second end of lamp holder for tightening the lamp cap after installing rivet；
Second lamp holder turnover mechanism, for the first end of the lamp holder after tightening lamp cap to be flipped up；
PVC bubble-cap feeding installing mechanism fastens installation to lamp holder for the gluing in the first end of lamp holder and by PVC bubble-cap
First end on；
Two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first wire-packing mechanisms, two lamp cap installing mechanisms, two
Second wire-packing mechanism, two rivet installing mechanisms, two pressers, two second lamp holder turnover mechanisms and two PVC bubble-cap feedings peace
Mounting mechanism is symmetricly set on transmission mechanism two sides and sets gradually along one end of transmission mechanism to the other end of transmission mechanism.
Referring to Fig. 4, light source board compressing structure includes: third compressing member 30, third compressing member 30 is under the drive of cylinder
Move up and down with by light source board indentation lamp holder first end in, further, under aging carrier bar 28 with drive third compressing member
It is additionally provided with another cylinder under 30 cylinder relative position, which is used for support aging carrier bar 28, and aging carrier bar 28 is avoided to exist
To lower recess under the pressure effect of third compressing member 30.
Referring to Fig. 5, the first lamp holder turnover mechanism is identical as the structure of the second lamp holder turnover mechanism, the first lamp holder tipper
Structure includes: the first fixing clamp 5, and the first fixing clamp 5 clamps lamp holder under the drive of multiple cylinders and lamp holder is driven to overturn, and makes lamp holder
First end towards under.
First wire-packing mechanism includes: that conducting wire is straightened component and the conducting wire straightening component that conducting wire is straightened after component is arranged in；
Referring to Fig. 6, it includes: the second fixing clamp 6 that component, which is straightened, in conducting wire, the second fixing clamp 6 is under the drive of multiple cylinders
Clamping guiding is moved downward, and the conducting wire after clamping is driven to move upwards, makes wire pull.
Referring to Fig. 7, conducting wire straightening component includes: two pressing parts 7 being oppositely arranged, wherein the V-shaped knot of a pressing part 7
Structure, another pressing part 7 structure triangular in shape, when conducting wire is transmitted between two pressing parts 7, at this point, two pressing parts, 7 relative motion with
The conducting wire is pressed, under pressure, which becomes vertical state by original bending state.
Lamp cap installing mechanism includes: lamp cap loading assemblies, be arranged in the lamp cap after lamp cap loading assemblies hold down assembly with
And the lamp cap being arranged in after lamp cap holds down assembly tightens component；
Referring to Fig. 8, lamp cap loading assemblies include: the first vibrating disc 8 for lamp cap feed, it is right with the first vibrating disc 8
The first movement component for being used to that the lamp cap exported from the first vibrating disc 8 to be driven to be moved to lamp holder second end connect, in the first vibration
It is provided with guide rail between disk and first movement component, for lamp cap to be transmitted to first movement structure from the side of the first vibrating disk
Part；
Include: third fixing clamp 9 and be vertically set on the top of third fixing clamp 9 referring to Fig. 9, lamp cap holds down assembly
First compressing member 10, for third fixing clamp 9 for clamping the lamp cap for being placed on lamp holder second end, the first compressing member 10 is driven downward fortune
The dynamic lamp cap with after clamping offsets and the lamp cap after clamping is driven to move down, for lamp cap to be pressed to the second end of lamp holder
On；
Referring to Fig. 10, it includes: rotating member 11, rotating member 11 and the lamp cap for being pressed on lamp holder second end that lamp cap, which tightens component,
Fitting, the inner wall of lamp cap are provided with internal thread structure, and the outer wall of the second end of lamp holder is provided with external thread structure, when rotating member 11
Rotation drives lamp cap rotation, and lamp cap is threadedly coupled with the second end of lamp holder, is fixed on lamp cap in the second end of lamp holder.
Second wire-packing mechanism includes: the conducting wire press-bending component that conducting wire cuts component and is arranged in after conducting wire cutting component；
Figure 11 is please referred to, it includes: wire nipper 12 that conducting wire, which cuts thermomechanical components, and wire nipper 12 is used for the conducting wire for stretching out lamp cap
Redundance is cut, and makes conducting wire at predetermined length, it is preferred that conducting wire is reserved 1-2cm and is preferred；
Please refer to Figure 12, it includes: the axis of rolling 13 that conducting wire, which bends component, the axis of rolling 13 be moved forward and backward under the drive of cylinder with
Conducting wire after cutting is bent, conducting wire and socket contact are made.
Rivet installing mechanism include: rivet loading assemblies, be arranged in the rivet after rivet loading assemblies hold down assembly and
Rivet detection components after rivet holds down assembly are set；
Figure 13 is please referred to, rivet loading assemblies include: the second vibrating disc 14 for rivet feed and rivet is driven to move
Move the second mobile member 15 on lamp cap；
Figure 14 is please referred to, it includes: the second compressing member 29 that rivet, which holds down assembly, and the second compressing member 29, which is driven, to be moved down and put
The rivet set on lamp cap offsets, for the rivet being placed on lamp cap to be pressed into lamp cap；
Rivet detection components include:
First inductor, the first inductor is for detecting whether be equipped with rivet on lamp cap, and optionally, the first inductor can
Think close to switch；
First driving lever 16 is arranged after the first inductor, for lacking installation on lamp cap when the first inductor detects
When rivet, the lamp holder walked and lack installation rivet is dialled.
It should be noted that the conducting wire connecting with light source board is two, wherein a conducting wire is bent by the axis of rolling 13, be allowed to
The inner sidewall of lamp cap contacts, and in addition a conducting wire is contacted with the rivet of installation to lamp holder second end.
Clearly refering to fig. 15, automatic production line further includes lighting test suite, lights test suite and includes:
Conductive column 17 is electrically connected for powering for light source board with lamp cap；
Sensitive piece is arranged after conductive column 17, for detecting whether the light source board after powering shines；
First manipulator is arranged after sensor devices, and the first manipulator is electrically connected with peripheral control unit, when sensitive piece is examined
When survey light source board does not shine, peripheral control unit controls the first manipulator folder and walks non-luminous lamp holder.
Figure 16 is please referred to, presser includes: more pressings, specifically, more pressings are circumferentially arranged in pressing sleeve 18
Interior, when lamp holder is transmitted to presser, pressing sleeve 18 is moved down, and lamp cap fitting, and more pressings are driven while to lamp cap
Center of circle direction it is mobile, the side wall of more pressings and the lamp cap offsets, and so that the side wall of lamp cap is recessed inwardly and is fitted in the of lamp holder
On two ends.
Figure 17 and Figure 18 are please referred to, PVC bubble-cap feeding installing mechanism includes: lamp holder gluing component, is arranged in lamp holder gluing
PVC bubble-cap loading assemblies after component are arranged in the PVC bubble-cap buckling component after PVC bubble-cap loading assemblies and are arranged in PVC
PVC bubble-cap after bubble-cap buckling component pats detection components；
Figure 19 is please referred to, gluing component includes: packing element 19, and for storing glue, packing element 19 is driven the first end along lamp holder
It rotates in a circumferential direction to carry out gluing；
PVC bubble-cap loading assemblies include: the accommodating body 20 for placing multiple PVC bubble-caps, and one end is connect with accommodating body 20
The use for transmitting the transmission belt 21 for the multiple PVC bubble-caps being placed in accommodating body 20 and being connect with 21 other end of transmission belt
Third mobile member 22 that is mobile in the next PVC bubble-cap of the drive transmission of transmission belt 21 and snapping into the lamp holder second end after gluing,
43 are provided between transmission belt 21 and third mobile member 22, the PVC bubble-cap for transmitting transmission belt 21 is directed to
Three moving member sides.
Figure 20 and Figure 21 are please referred to, it includes: that PVC bubble-cap pats component 34 that PVC bubble-cap, which pats detection components, is arranged in PVC
The blanking after PVC bubble-cap detector and setting PVC bubble-cap detector after bubble-cap beating component 34 is draped over one's shoulders except component, PVC bubble-cap
Component is patted for patting the PVC bubble-cap for being mounted on lamp holder first end, PVC bubble-cap detector is steeped for detecting through PVC
Whether cover is patted after component is patted and is also stayed on lamp holder, and blanking is draped over one's shoulders except component is used to detect lamp holder when PVC bubble-cap detector
When first end lacks installation PVC bubble-cap, folder walks the lamp holder for lacking installation PVC bubble-cap.
Specifically, as shown in figure 21, blanking is draped over one's shoulders except component includes third manipulator 24, and third manipulator 24 is by multiple cylinders
Up and down motion and side-to-side movement are driven, to press from both sides away the lamp holder for lacking PVC bubble-cap.
Specifically, it includes the second driving lever 27 that PVC bubble-cap, which pats component, the second driving lever 27 is rotated under the drive of cylinder to clap
The PVC bubble-cap for being fixed on lamp holder first end is beaten, PVC bubble-cap detector is infrared inductor.
Further, automatic production line further include: marking equipment 4, marking equipment 4 are arranged in aging line detection device 3
Later, when LEDbulb lamp of the marking equipment 4 for after aging line detection device 3 detects aging is normal, to LEDbulb lamp
Carry out mark.
It should be understood that above-mentioned specific embodiment of the invention is used only for exemplary illustration or explains of the invention
Principle, but not to limit the present invention.Therefore, that is done without departing from the spirit and scope of the present invention is any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.In addition, appended claims purport of the present invention
Covering the whole variations fallen into attached claim scope and boundary or this range and the equivalent form on boundary and is repairing
Change example.
Claims (10)
1. a kind of LEDbulb lamp automatic production line, characterized in that it comprises:
Front end transmission equipment, for transmitting the lamp holder with light source board, the lamp holder has first end and opposite with first end
The second end of setting, wherein the first end of the lamp holder is upward and the light source board is placed in the first end of the lamp holder；
Equipment is assembled, is arranged after the front end transmission equipment, the front end transmission equipment transmission is next to be had for receiving
The lamp holder of the light source board, and multiple remainders are assembled on the lamp holder to form LEDbulb lamp；
Aging line detection device is arranged after the assembling equipment, for carrying out to the LEDbulb lamp after being completed
Ageing management；
The assembling equipment includes: transmission mechanism, two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first lineations
Mechanism, two lamp cap installing mechanisms, two second wire-packing mechanisms, two rivet installing mechanisms, two pressing installing mechanisms, two second lamp holders turn over
Rotation mechanism and two PVC bubble-cap feeding installing mechanisms；
The transmission mechanism, for receiving the next lamp holder with light source board of the front end transmission equipment transmission and will have
The lamp holder of light source board is successively transmitted to the two light source board hold-down mechanisms, the two first lamp holder turnover mechanisms, described in two
First wire-packing mechanism, the two lamp cap installing mechanisms, two second wire-packing mechanisms, the two rivet installing mechanisms, described in two
Presser, the two second lamp holder turnover mechanisms and the two PVC bubble-cap feeding installing mechanisms are assembled；
The light source board hold-down mechanism, for the light source board to be pressed into the first end of the lamp holder；
The first lamp holder turnover mechanism, the first end for will be pressed into the lamp holder after the light source board downwardly turn over；
First wire-packing mechanism makes the second end of the vertical lamp holder of the conducting wire, the conducting wire and institute for managing straight wire
It states light source board connection and is stretched out from the second end of the lamp holder；
The lamp cap installing mechanism for the conducting wire after driving lamp cap to pass through reason directly and is installed the lamp cap to the lamp
In the second end of seat；
The cutting mechanism, for cutting the conducting wire stretched out from the lamp cap and pressing the conducting wire after cutting
It is curved；
The rivet installing mechanism, for installing rivet to the lamp cap, the conducting wire after making the rivet and bending
Contact；
The presser pastes the second end of the lamp cap and the lamp holder for tightening the lamp cap after installing rivet
It closes；
The second lamp holder turnover mechanism, for the first end for tightening the lamp holder after the lamp cap to be flipped up；
The PVC bubble-cap feeding installing mechanism fastens installation extremely for the gluing in the first end of the lamp holder and by PVC bubble-cap
In the first end of the lamp holder；
Two light source board hold-down mechanisms, two first lamp holder turnover mechanisms, two first wire-packing mechanisms, two lamp cap installing mechanisms, two second
Wire-packing mechanism, two rivet installing mechanisms, two pressers, two second lamp holder turnover mechanisms and two PVC bubble-cap feeding fitting machines
Structure be symmetricly set on the transmission mechanism two sides and along the other end from one end of the transmission mechanism to the transmission mechanism successively
Setting.
2. a kind of LEDbulb lamp automatic production line according to claim 1, which is characterized in that first lamp holder turns over
Rotation mechanism is identical as the structure of the second lamp holder turnover mechanism, and the first lamp holder turnover mechanism includes: the first fixing clamp, institute
The first fixing clamp is stated for clamping the lamp holder and driving the lamp holder overturning after clamping, makes the first end direction of the lamp holder
Under.
3. a kind of LEDbulb lamp automatic production line according to claim 2, which is characterized in that the first lineation machine
Structure includes: that conducting wire is straightened component and the conducting wire straightening component that the conducting wire is straightened after component is arranged in；
It includes: the second fixing clamp that component, which is straightened, in the conducting wire, and second fixing clamp is for clamping the conducting wire and driving clamping
The conducting wire afterwards is moved upwards so that the conducting wire is straightened；
The conducting wire straightening component includes: two pressing parts being oppositely arranged, and two pressing parts are driven relative motion with to being straightened
The conducting wire afterwards carries out straightening.
4. a kind of LEDbulb lamp automatic production line according to claim 3, which is characterized in that the lamp cap fitting machine
Structure includes: lamp cap loading assemblies, and the lamp cap after the lamp cap loading assemblies is arranged in and holds down assembly and is arranged in the lamp
Lamp cap after head holds down assembly tightens component；
The lamp cap loading assemblies include: the first vibrating disc for lamp cap feed, are used for what first vibrating disc docked
Drive the first movement component that the lamp holder second end is moved to from the lamp cap that first vibrating disc exports；
It includes: third fixing clamp and the first compression being vertically set on above the third fixing clamp that the lamp cap, which holds down assembly,
Part, for clamping the lamp cap for being placed on the lamp holder second end, first compressing member is driven onto the third fixing clamp
Lower movement offsets with the lamp cap after clamping and the lamp cap after clamping is driven to move down, for compressing the lamp cap
Onto the second end of the lamp holder；
It includes: rotating member that the lamp cap, which tightens component, the rotating member and the lamp sleeve for being pressed on the lamp holder second end
Merge the lamp cap rotation after driving fitting, is rotatablely connected the second end of the lamp cap and the lamp holder.
5. a kind of LEDbulb lamp automatic production line according to claim 4, which is characterized in that the second lineation machine
Structure includes: the conducting wire press-bending component that conducting wire cuts component and is arranged in after the conducting wire cutting component；
It includes: wire nipper that the conducting wire, which cuts thermomechanical components, and the wire nipper is used for the more of the conducting wire for stretching out the lamp cap
Remaining part point is cut, and makes the conducting wire at predetermined length；
It includes: the axis of rolling that the conducting wire, which bends component, and the axis of rolling makes institute for bending to the conducting wire after cutting
State conducting wire and the socket contact.
6. a kind of LEDbulb lamp automatic production line according to claim 5, which is characterized in that the rivet fitting machine
Structure includes: rivet loading assemblies, the rivet after the rivet loading assemblies is arranged in holds down assembly and be arranged in the rivet
Rivet detection components after holding down assembly；
The rivet loading assemblies include: the second vibrating disc for rivet feed and the rivet are driven to be moved to the lamp
The second mobile member on head；
It includes: the second compressing member that the rivet, which holds down assembly, and second compressing member, which is driven, moves down and be placed on the lamp
The rivet on head offsets, for the rivet being placed on the lamp cap to be pressed into the lamp cap；
The rivet detection components include:
First inductor, first inductor is for detecting whether be equipped with the rivet on the lamp cap；
First driving lever is arranged after first inductor, for lacking on the lamp cap when first inductor detects
When the rivet is installed less, dial to walk to lack the lamp holder for installing the rivet.
7. a kind of LEDbulb lamp automatic production line according to claim 6, which is characterized in that further include lighting test
Component, the test suite of lighting include:
Conductive column is electrically connected for powering for the light source board with the lamp cap；
Sensitive piece is arranged after the conductive column, for detecting whether the light source board after powering shines；
First manipulator is arranged after the sensor devices, is used for when the sensitive piece detects the light source board and do not shine,
Folder walks non-luminous lamp holder.
8. a kind of LEDbulb lamp automatic production line according to claim 7, which is characterized in that the presser packet
Include: the more pressings being circumferentially arranged, the more pressings are driven while, the more piece pressings and the lamp mobile to center of circle direction
The side wall of head offsets, and the side wall of the lamp cap is made to be recessed inwardly in the second end for being fitted in the lamp holder.
9. a kind of LEDbulb lamp automatic production line according to claim 8, which is characterized in that the installation of PVC bubble-cap feeding
Mechanism includes: lamp holder gluing component, the PVC bubble-cap loading assemblies after the lamp holder gluing component is arranged in, are arranged in the PVC
It PVC bubble-cap buckling component after bubble-cap loading assemblies and the PVC bubble-cap after the PVC bubble-cap buckling component is set pats inspection
Survey component；
The gluing component includes: packing element, and for storing glue, the packing element is driven the first end along the lamp holder and rotates in a circumferential direction
To carry out gluing；
The PVC bubble-cap loading assemblies include: the accommodating body for placing multiple PVC bubble-caps, and one end is connect with the accommodating body
For transmit be placed on the intracorporal multiple PVC bubble-caps of the accommodating transmission belt and with transmission belt other end company
The PVC bubble-cap for driving the transmission belt transmission connect is mobile and snaps into the lamp holder second end after gluing
Third mobile member；
It includes: that PVC bubble-cap pats component that the PVC bubble-cap, which pats detection components, after the PVC bubble-cap beating component is arranged in
Blanking after PVC bubble-cap detector and the setting PVC bubble-cap detector is draped over one's shoulders except component, and the PVC bubble-cap is patted component and used
It is patted in the PVC bubble-cap for being mounted on the lamp holder first end, the PVC bubble-cap detector is for detecting described in warp
PVC bubble-cap pats whether the PVC bubble-cap after component is patted also is fixed in the first end of the lamp holder, and the blanking is draped over one's shoulders except portion
Part is used for when the PVC bubble-cap detector detects the first end of the lamp holder without the PVC bubble-cap, and folder is walked without the PVC
The lamp holder of bubble-cap.
10. a kind of LEDbulb lamp automatic production line according to claim 9, which is characterized in that further include: mark is set
Standby, the marking equipment is arranged after the aging line detection device, and the marking equipment is used to detect when the aging line
When equipment detects that the LEDbulb lamp after aging is normal, mark is carried out to the LEDbulb lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293971.4A CN109434445B (en) | 2018-11-01 | 2018-11-01 | Automatic production line for LED bulb lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811293971.4A CN109434445B (en) | 2018-11-01 | 2018-11-01 | Automatic production line for LED bulb lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109434445A true CN109434445A (en) | 2019-03-08 |
| CN109434445B CN109434445B (en) | 2020-01-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811293971.4A Active CN109434445B (en) | 2018-11-01 | 2018-11-01 | Automatic production line for LED bulb lamp |
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| CN110013944A (en) * | 2019-04-22 | 2019-07-16 | 中山市新和电子设备制造有限公司 | T8 lamp cap automatic sealing robot |
| CN111185761A (en) * | 2020-04-13 | 2020-05-22 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling process |
| CN111396760A (en) * | 2020-04-13 | 2020-07-10 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling system |
| CN112296650A (en) * | 2020-09-21 | 2021-02-02 | 永康捷灵智能科技有限公司 | Automatic assembling mechanism for semicircular gasket and cover cap of isolator |
| CN115091161A (en) * | 2022-07-05 | 2022-09-23 | 江苏浦亚照明科技股份有限公司 | Production and assembly equipment of LED filament lamp |
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|---|---|
| CN109434445B (en) | 2020-01-21 |
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