CN109424118A - Heat-insulating integral formula building wall board - Google Patents
Heat-insulating integral formula building wall board Download PDFInfo
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- CN109424118A CN109424118A CN201710765213.7A CN201710765213A CN109424118A CN 109424118 A CN109424118 A CN 109424118A CN 201710765213 A CN201710765213 A CN 201710765213A CN 109424118 A CN109424118 A CN 109424118A
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- building wall
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
- E04C2/384—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels with a metal frame
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Building Environments (AREA)
Abstract
本发明涉及建筑墙板领域，特别涉及保温一体式建筑墙板。保温一体式建筑墙板包括骨架，骨架内填充有保温体，骨架的内外侧分别设有使保温体保持在骨架内的内侧板和外侧板，所述骨架的外侧面上设有垫块，所述外侧板固定在垫块上以在骨架与外侧板之间形成冷桥阻断层。与目前的建筑墙板相比，本发明的保温一体式建筑墙板的骨架外侧面上设有垫块，外侧板固定在垫块上以在骨架与外侧板之间形成冷桥阻断层，通过冷桥阻断层可以降低室内外的热交换速度，提高墙板的保温效果，解决了目前的建筑墙板的骨架与外侧板之间存在冷桥结构造成建筑墙板保温效果差的问题。
The invention relates to the field of building wall panels, in particular to a thermal insulation integrated building wall panel. The thermal insulation integrated building wall panel includes a skeleton, and the skeleton is filled with a thermal insulation body. The inner and outer sides of the skeleton are respectively provided with inner and outer plates to keep the thermal insulation body in the skeleton. The outer plate is fixed on the spacer to form a cold bridge blocking layer between the frame and the outer plate. Compared with the existing building wall panels, the thermal insulation integrated building wall panels of the present invention are provided with pads on the outer side of the frame, and the outer panels are fixed on the pads to form a cold bridge blocking layer between the frame and the outer panels, The cold bridge blocking layer can reduce the indoor and outdoor heat exchange speed, improve the thermal insulation effect of the wall panel, and solve the problem of poor thermal insulation effect of the building wall panel caused by the cold bridge structure between the skeleton and the outer panel of the current building wall panel.
Description
技术领域technical field
本发明涉及建筑墙板领域，特别涉及保温一体式建筑墙板。The invention relates to the field of building wall panels, in particular to a thermal insulation integrated building wall panel.
背景技术Background technique
目前建筑中常用的墙体通常具有混凝土主结构，制作完成后在主结构墙体上增加保温层和防护层，然后在内层和外层增加装饰面。这种传统的建筑墙体结构复杂，施工工序多，施工周期长，难以满足现代化建筑快速发展的需求。申请公布号为CN106978880A、申请公布日为2017.07.25的中国专利公开了一种轻质节能保温一体墙板，包括框架、立梁和横梁，立梁和横梁围成方格结构，框架固定在方格结构内，框架由四根型材围成框体，每根型材都有凹槽，保温体安装在框架内。使用时可以在工厂加工带有保温体的框架，在施工现场将横梁和立梁固定，然后将带有保温体的框架固定在立梁与横梁围成的方格内。这种保温一体墙板的框架与横梁、立梁均由型材制成，其中框架的内外侧安装有装饰板，保温体在内外侧装饰板的作用下保持在框架内，其中内外侧装饰板分别构成一体式墙板的内侧板和外侧板，外侧板与框架的外侧面接触，使外侧板与框架形成冷桥结构，加快室内外的热量交换速度，降低了墙板的保温效果。At present, the commonly used walls in buildings usually have a concrete main structure. After the production is completed, an insulation layer and a protective layer are added to the main structure wall, and then decorative surfaces are added to the inner and outer layers. This traditional building wall has a complex structure, many construction procedures, and a long construction period, which is difficult to meet the needs of the rapid development of modern buildings. The Chinese patent with the application publication number CN106978880A and the application publication date of 2017.07.25 discloses a light-weight energy-saving thermal insulation integrated wall panel, which includes a frame, a vertical beam and a beam, and the vertical beam and the beam form a lattice structure, and the frame is fixed in the square. In the lattice structure, the frame is surrounded by four profiles, each profile has a groove, and the thermal insulation body is installed in the frame. When in use, the frame with the thermal insulation body can be processed in the factory, the beam and the vertical beam can be fixed at the construction site, and then the frame with the thermal insulation body can be fixed in the square enclosed by the vertical beam and the horizontal beam. The frame, beams, and vertical beams of this thermal insulation integrated wall panel are all made of profiles, wherein decorative panels are installed on the inner and outer sides of the frame, and the thermal insulation body is kept in the frame under the action of the inner and outer decorative panels. The inner and outer panels of the integrated wall panel are formed, and the outer panel is in contact with the outer side of the frame, so that the outer panel and the frame form a cold bridge structure, which accelerates the heat exchange rate between indoor and outdoor, and reduces the thermal insulation effect of the wall panel.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种保温一体式建筑墙板，以解决目前的建筑墙板的骨架与外侧板之间存在冷桥结构造成建筑墙板保温效果差的问题。The purpose of the present invention is to provide a thermal insulation integrated building wall panel to solve the problem of poor thermal insulation effect of the building wall panel caused by the existence of a cold bridge structure between the skeleton and the outer panel of the current building wall panel.
为实现上述目的，本发明的保温一体式建筑墙板的第一种技术方案为：保温一体式建筑墙板包括骨架，骨架内填充有保温体，骨架的内外侧分别设有使保温体保持在骨架内的内侧板和外侧板，所述骨架的外侧面上设有垫块，所述外侧板固定在垫块上以在骨架与外侧板之间形成冷桥阻断层。In order to achieve the above purpose, the first technical solution of the thermal insulation integrated building wall panel of the present invention is as follows: the thermal insulation integrated building wall panel includes a skeleton, the skeleton is filled with a thermal insulation body, and the inner and outer sides of the skeleton are respectively provided with the thermal insulation body to keep the thermal insulation body in the The inner side plate and the outer side plate in the frame, the outer side of the frame is provided with a spacer block, and the outer side plate is fixed on the spacer block to form a cold bridge blocking layer between the frame and the outer side plate.
本发明的保温一体式建筑墙板的第二种技术方案为：在本发明的保温一体式建筑墙板的第一种技术方案的基础上，所述外侧板包括加强层板和处于加强层板外侧的外饰层板。加强层板能够提高外饰层板的固定强度。The second technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the first technical solution of the thermal insulation integrated building wall panel of the present invention, the outer panel includes a reinforced layer board and a reinforced layer board. Exterior laminate on the outside. The reinforcing laminate can improve the fixing strength of the exterior decorative laminate.
本发明的保温一体式建筑墙板的第三种技术方案为：在本发明的保温一体式建筑墙板的第二种技术方案的基础上，所述加强层板和/或外饰层板由金属材料制成。金属材料强度高，方便成型并且安装方便。The third technical solution of the thermal insulation integrated building wall panel of the present invention is as follows: on the basis of the second technical solution of the thermal insulation integrated building wall panel of the present invention, the reinforced laminate and/or the exterior decorative laminate are composed of Made of metal material. The metal material has high strength, is easy to form and is easy to install.
本发明的保温一体式建筑墙板的第四种技术方案为：在本发明的保温一体式建筑墙板的第三种技术方案的基础上，所述加强层板为钢板，所述外饰层板由铝合金板材制成。钢板强度高，铝合金板材方便外饰层板进行雕花等造型作业。The fourth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the third technical solution of the thermal insulation integrated building wall panel of the present invention, the reinforcing layer board is a steel plate, and the exterior decoration layer The plate is made of aluminum alloy sheet. The strength of the steel plate is high, and the aluminum alloy plate is convenient for carving and other modeling operations on the exterior laminate.
本发明的保温一体式建筑墙板的第五种技术方案为：在本发明的保温一体式建筑墙板的第二种或第三种或第四种技术方案的基础上，所述外饰层板、加强层板之间设有隔音层。增强墙板的隔音效果。The fifth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the second or third or fourth technical solutions of the thermal insulation integrated building wall panel of the present invention, the outer decoration layer A sound insulation layer is arranged between the board and the reinforcing layer board. Enhances the sound insulation of wall panels.
本发明的保温一体式建筑墙板的第六种技术方案为：在本发明的保温一体式建筑墙板的第五种技术方案的基础上，所述外饰层板、隔音层、加强层板之间通过粘接固定。方便对隔音层的固定，同时通过胶粘的方式也能够提高隔音层的固定强度。The sixth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the fifth technical solution of the thermal insulation integrated building wall panel of the present invention, the exterior decorative laminate, the sound insulation layer, the reinforcing laminate fixed by bonding. The fixing of the sound insulation layer is convenient, and the fixing strength of the sound insulation layer can also be improved by means of gluing.
本发明的保温一体式建筑墙板的第七种技术方案为：在本发明的保温一体式建筑墙板的第六种技术方案的基础上，所述外侧板成型时首先将隔音层粘接在外饰层板上，然后将加强层板粘接在外饰层板与隔音板的复合体上。逐层粘接固定，保证粘接牢固程度。The seventh technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the sixth technical solution of the thermal insulation integrated building wall panel of the present invention, when the outer panel is formed, the sound insulation layer is firstly bonded to the outside. The decorative laminate is then bonded to the composite body of the exterior decorative laminate and the sound insulation board. Bonding and fixing layer by layer to ensure the firmness of the bonding.
本发明的保温一体式建筑墙板的第八种技术方案为：在本发明的保温一体式建筑墙板的第二种或第三种或第四种技术方案的基础上，所述外侧板与垫块粘接固定。外侧板与垫块之间可以通过粘胶层进行隔热，进一步提高隔热效果。The eighth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the second, third or fourth technical solution of the thermal insulation integrated building wall panel of the present invention, the outer panel is connected to the The spacer is glued and fixed. The adhesive layer can be used for thermal insulation between the outer plate and the pad to further improve the thermal insulation effect.
本发明的保温一体式建筑墙板的第九种技术方案为：在本发明的保温一体式建筑墙板的第二种或第三种或第四种技术方案的基础上，所述加强层板和/或外饰层板设有向内翻折的折边，折边在内外方向的长度不大于垫块的厚度。使外侧板与骨架形成封闭的空间，方便对保温体的安装。The ninth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the second or third or fourth technical solutions of the thermal insulation integrated building wall panel of the present invention, the reinforced laminate And/or the outer decorative laminate is provided with an inwardly folded hem, and the length of the folded edge in the inner and outer directions is not greater than the thickness of the cushion block. The outer plate and the skeleton form a closed space to facilitate the installation of the thermal insulation body.
本发明的保温一体式建筑墙板的第十种技术方案为：在本发明的保温一体式建筑墙板的第一种至第四种中任意一种技术方案的基础上，所述骨架内侧板构成内侧装饰板。不用另外设置内侧装饰板，简化工序，节省成本。The tenth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of any one of the first to fourth technical solutions of the thermal insulation integrated building wall panel of the present invention, the inner side panel of the skeleton is Forms the inner trim panel. There is no need to provide additional inner decorative panels, which simplifies the process and saves costs.
本发明的保温一体式建筑墙板的第十一种技术方案为：在本发明的保温一体式建筑墙板的第一种至第四种中任意一种技术方案的基础上，所述骨架包括框架和设置在框架上的加强筋，所述框架由C型钢制成，提高骨架的强度。The eleventh technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of any one of the first to fourth technical solutions of the thermal insulation integrated building wall panel of the present invention, the skeleton comprises: The frame and the reinforcing bars arranged on the frame are made of C-shaped steel to improve the strength of the frame.
本发明的保温一体式建筑墙板的第十二种技术方案为：在本发明的保温一体式建筑墙板的第一种至第四种中任意一种技术方案的基础上，骨架四周设有包装材料，方便运输，同时防止框架内保温体的碎屑外漏。The twelfth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of any one of the first to fourth technical solutions of the thermal insulation integrated building wall panel of the present invention, the skeleton is provided with Packing material, easy to transport, while preventing the leakage of debris from the thermal insulation body in the frame.
本发明的保温一体式建筑墙板的第十三种技术方案为：在本发明的保温一体式建筑墙板的第十二种技术方案的基础上，所述包装材料为锡箔纸密封胶带。The thirteenth technical solution of the thermal insulation integrated building wall panel of the present invention is: on the basis of the twelfth technical solution of the thermal insulation integrated building wall panel of the present invention, the packaging material is tin foil paper sealing tape.
本发明的有益效果为：与目前的建筑墙板相比，本发明的保温一体式建筑墙板的骨架外侧面上设有垫块，外侧板固定在垫块上以在骨架与外侧板之间形成冷桥阻断层，通过冷桥阻断层可以降低室内外的热交换速度，提高墙板的保温效果，解决了目前的建筑墙板的骨架与外侧板之间存在冷桥结构造成建筑墙板保温效果差的问题。The beneficial effects of the present invention are: compared with the current building wall panel, the thermal insulation integrated building wall panel of the present invention is provided with a cushion block on the outer side of the frame, and the outer side panel is fixed on the cushion block so as to be between the frame and the outer panel. Forming a cold bridge blocking layer, through the cold bridge blocking layer, the heat exchange speed between indoor and outdoor can be reduced, and the thermal insulation effect of the wall panel can be improved, which solves the problem of the existing cold bridge structure between the skeleton and the outer panel of the current building wall panel. The problem of poor insulation effect of the board.
附图说明Description of drawings
图1是本发明的保温一体式建筑墙板的具体实施例1的截面图；1 is a cross-sectional view of a specific embodiment 1 of the thermal insulation integrated building wall panel of the present invention;
图2是本发明的保温一体式建筑墙板的具体实施例1的骨架的结构示意图；2 is a schematic structural diagram of the skeleton of the specific embodiment 1 of the thermal insulation integrated building wall panel of the present invention;
图3是图2的左视图；Fig. 3 is the left side view of Fig. 2;
图4是图1中A部分的放大图；Fig. 4 is an enlarged view of part A in Fig. 1;
图5是本发明的保温一体式建筑墙板的具体实施例1的外侧板的结构示意图；5 is a schematic structural diagram of the outer side panel of the specific embodiment 1 of the thermal insulation integrated building wall panel of the present invention;
图6是本发明的保温一体式建筑墙板的具体实施例2的外侧板的结构示意图。6 is a schematic structural diagram of the outer side panel of the specific embodiment 2 of the thermal insulation integrated building wall panel of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明的实施方式作进一步说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
本发明的保温一体式建筑墙板的具体实施例1，如图1和图4所示，保温一体式建筑墙板包括骨架1，骨架1的内侧固定有内侧装饰板2，骨架1的外侧固定有外侧板3。骨架1包括框架11和设置在框架11上的加强筋12，框架11内填充有保温体13，本实施例中，框架11由C型钢制成，C型钢的开口均朝向保温体13。The specific embodiment 1 of the thermal insulation integrated building wall panel of the present invention, as shown in FIG. 1 and FIG. 4 , the thermal insulation integrated building wall panel includes a frame 1, the inner side of the frame 1 is fixed with an inner decorative board 2, and the outer side of the frame 1 is fixed There are outer panels 3. The skeleton 1 includes a frame 11 and reinforcing ribs 12 arranged on the frame 11 . The frame 11 is filled with a heat insulating body 13 .
本实施例中的保温体13选用岩棉，岩棉保温防火性能较好，具有A级防火性能、优良的保温隔热性能、绿色环保低碳、无污染、对人体无毒无害等优点，其他实施例中根据需要可以选用其他保温防火材料。骨架1采用镀锌钢制成，镀锌钢制成的骨架1具有耐腐蚀、使用寿命长、结构强度大、不易变形的特点。The thermal insulation body 13 in this embodiment is made of rock wool, which has good thermal insulation and fireproof performance, and has the advantages of A-level fireproof performance, excellent thermal insulation performance, green environmental protection, low carbon, no pollution, non-toxic and harmless to human body, etc. In other embodiments, other thermal insulation and fireproof materials may be selected as required. The skeleton 1 is made of galvanized steel, and the skeleton 1 made of galvanized steel has the characteristics of corrosion resistance, long service life, high structural strength and not easy to deform.
内侧装饰板2构成固定在骨架1内侧的内侧板，本实施例中的内侧装饰板2采用硅酸钙板，其他实施例中可以是水泥纤维板及其他环保装饰材料。硅酸钙板具有A级防火性能和极好的防水性能，而且具有强度高不易破损变形、隔热隔音、性能稳定，耐酸碱等优点，硅酸钙板不易腐蚀，可保证内侧装饰板2有超长的使用寿命。The inner decorative panel 2 constitutes an inner panel fixed on the inner side of the skeleton 1 . In this embodiment, the inner decorative panel 2 is made of calcium silicate board, and in other embodiments, it can be cement fiber board and other environmentally friendly decorative materials. Calcium silicate board has A-level fire performance and excellent waterproof performance, and has the advantages of high strength, not easy to be damaged and deformed, heat insulation and sound insulation, stable performance, acid and alkali resistance, etc. Has a long service life.
如图5所示，外侧板3包括加强层板31、处于外侧的外饰层板32和处于外饰层板32与加强层板31之间的隔音毡33。通过设置加强层板31，对外饰层板32和隔音毡33起到支撑作用，提高外饰层板32的牢固程度。隔音毡33构成处于外饰层板与加强层板之间的隔音层。本实施例中的加强层板31采用镀锌钢材料，镀锌钢强度高，同时具有耐腐蚀的特性，延长外侧板3的使用寿命。外饰层板32采用铝合金板材制成，具体是铝锰合金材料。铝合金具有重量轻、强度高、耐腐蚀、表面处理多样的特性，同时铝合金的可塑性好、易加工、环保、100%可循环回收利用。隔音毡33用橡胶、高分子材料等原料制成，是一种具有一定柔性的高密度卷材，具有良好的隔音性能。As shown in FIG. 5 , the outer panel 3 includes a reinforcement layer 31 , an outer decorative layer 32 located on the outer side, and a sound insulation felt 33 located between the outer decorative layer 32 and the reinforcement layer 31 . By arranging the reinforcing layer board 31 , the outer decoration layer board 32 and the sound insulation felt 33 play a supporting role, and the firmness of the outer decoration layer board 32 is improved. The sound insulation felt 33 constitutes a sound insulation layer between the outer trim layer and the reinforcement layer. The reinforcing layer plate 31 in this embodiment is made of galvanized steel, which has high strength and corrosion resistance, thereby prolonging the service life of the outer plate 3 . The exterior decorative laminate 32 is made of an aluminum alloy plate, specifically an aluminum-manganese alloy material. Aluminum alloy has the characteristics of light weight, high strength, corrosion resistance and various surface treatments. At the same time, aluminum alloy has good plasticity, easy processing, environmental protection, and 100% recyclability. The sound insulation felt 33 is made of raw materials such as rubber and polymer materials, and is a high-density coiled material with certain flexibility and good sound insulation performance.
由于外侧板3的主要材料为金属材料，直接将外侧板3与骨架1固定很容易在外侧板3与骨架1之间形成冷桥结构，加快室内外的热交换速度，为了提高墙板的保温效果，如图2和图3所示，本发明的保温一体式建筑墙板的骨架1外侧面焊接固定有垫块14，外侧板3固定在垫块14上，本实施例中，垫块采用镀锌方通制成，如图2所示，垫块14均匀分布在框架11的外侧面上，通过设置垫块14使骨架1与外侧板3之间形成冷桥阻断层，避免了骨架1与加强层板31之间的大面积接触，降低室内外的热交换速度，提高墙板的保温效果。Since the main material of the outer panel 3 is a metal material, it is easy to directly fix the outer panel 3 and the frame 1 to form a cold bridge structure between the outer panel 3 and the frame 1 to speed up the heat exchange speed between indoor and outdoor. In order to improve the thermal insulation of the wall panel As shown in Figures 2 and 3, the outer side of the frame 1 of the thermal insulation integrated building wall panel of the present invention is welded and fixed with a cushion block 14, and the outer side plate 3 is fixed on the cushion block 14. In this embodiment, the cushion block adopts It is made of galvanized square tube. As shown in Figure 2, the spacers 14 are evenly distributed on the outer side of the frame 11. By setting the spacers 14, a cold bridge blocking layer is formed between the frame 1 and the outer plate 3 to avoid the frame. The large-area contact between 1 and the reinforcing layer board 31 reduces the heat exchange speed between indoor and outdoor, and improves the thermal insulation effect of the wall board.
为了能够与骨架形成封闭式的空间以容纳保温体13，本实施例中，加强层板31四周均具有向内翻折的加强层板折边311，外饰层板32的四周均具有向内翻折的外饰层板折边321，加强层板折边311与外饰层板折边321的尺寸相匹配，二者之间夹装部分隔音毡，加强层板折边311与外饰层板折边321在内外方向上的长度均不大于垫块的厚度，避免相应的折边直接与骨架的框架接触形成新的冷桥结构。In order to form a closed space with the skeleton to accommodate the thermal insulation body 13, in this embodiment, the reinforcement laminates 31 are provided with inwardly folded reinforcement laminate folds 311 on all sides, and the outer decorative laminates 32 have inwardly folded edges on all sides. The folded exterior laminate hem 321, the reinforced laminate hem 311 and the exterior laminate hem 321 are matched in size, and some sound insulation felt is sandwiched between the two, and the reinforcing laminate hem 311 and the exterior trim The length of the plate folded edge 321 in the inner and outer directions is not greater than the thickness of the cushion block, so as to avoid the corresponding folded edge directly contacting the frame of the skeleton to form a new cold bridge structure.
本实施例中，加强层板31与外饰层板32、隔音毡33之间是通过粘接固定的，成型时，首先将外饰层板32平放在托架上，然后将隔音毡33粘接在外饰层板32上，最后将加强层板31粘接固定在隔音毡33与外饰层板32的复合体上。为了提高外侧板3的保温效果，本实施例中，外侧板3与骨架1上的垫块14之间也是通过粘接的方式固定，垫块14与加强层板31之间的粘胶能够在一定程度上降低垫块14与外侧板3之间的热交换速度。In this embodiment, the reinforcing layer 31, the outer decorative layer 32 and the sound insulation felt 33 are fixed by bonding. When forming, the outer decorative layer 32 is firstly placed on the bracket, and then the sound insulation felt 33 It is bonded to the exterior decorative laminate 32 , and finally the reinforcing laminate 31 is bonded and fixed on the composite body of the sound insulation felt 33 and the external decorative laminate 32 . In order to improve the thermal insulation effect of the outer plate 3, in this embodiment, the outer plate 3 and the cushion block 14 on the skeleton 1 are also fixed by bonding, and the adhesive between the cushion block 14 and the reinforcing layer plate 31 can be The heat exchange speed between the spacer block 14 and the outer side panel 3 is reduced to a certain extent.
本发明的保温一体式建筑墙板的制作方法如下：The manufacturing method of the thermal insulation integrated building wall panel of the present invention is as follows:
1）首先对内侧装饰板2、加强层板31、垫块14、骨架1用型材、隔音毡33、外饰层板32按照生产尺寸进行下料。1) First, cut the inner decorative plate 2, the reinforcing layer plate 31, the cushion block 14, the profile for the skeleton 1, the sound insulation felt 33, and the outer decorative layer plate 32 according to the production size.
2）对外饰层板32和加强层板31按照设计尺寸进行折弯成型。2) Bending and forming the exterior decorative laminate 32 and the reinforcement laminate 31 according to the design size.
3）将骨架1用型材通过焊接组成骨架1，将垫块14焊接固定在骨架1上；对焊接部位进行防锈处理。3) The skeleton 1 is welded to form the skeleton 1, and the spacer 14 is welded and fixed on the skeleton 1; the welded parts are treated with anti-rust.
4）放置外饰层板32于工作台上，对外饰层板32的复合面进行清洁处理，对复合面进行均匀刷胶，胶面厚度不小于0.2mm，放置剪切好的隔音毡33，并让隔音毡33与外饰层板32平整均匀贴合。4) Place the exterior decorative laminate 32 on the workbench, clean the composite surface of the external decorative laminate 32, apply glue to the composite surface evenly, the thickness of the glue surface is not less than 0.2mm, and place the cut sound insulation felt 33, And let the sound insulation felt 33 and the exterior decorative laminate 32 be flat and evenly attached.
5）在已经与外饰层板32复合的隔音毡33上均匀刷胶，胶面厚度不小于0.2mm，放置剪切好的加强层板31并让其与隔音毡33平整均匀贴合。5) Apply glue evenly on the sound insulation felt 33 that has been compounded with the exterior decorative laminate 32, the thickness of the glue surface is not less than 0.2mm, place the sheared reinforcing laminate 31 and let it fit with the sound insulation felt 33 evenly and evenly.
6）在已复合的加强层板31上均匀刷胶，胶面厚度不能小于0.4mm，放置焊接好的骨架1并让骨架1上的垫块14与加强层板31平整均匀贴合。6) Apply glue evenly on the composite reinforcement board 31, the thickness of the glue surface should not be less than 0.4mm, place the welded frame 1 and let the spacer 14 on the frame 1 and the reinforcement layer 31 fit evenly and evenly.
7）在骨架1内填充岩棉，并使岩棉与加强层板31均匀贴合，并保证岩棉与骨架1的厚度一致。7) Fill the skeleton 1 with rock wool, make the rock wool and the reinforcement layer 31 evenly fit, and ensure that the thickness of the rock wool and the skeleton 1 is the same.
8）内侧装饰板2均匀刷胶，胶面厚度不小于0.4mm。刷胶后的内侧装饰板2放置在骨架1上并使内侧装饰板2与骨架1和骨架1内的岩棉粘接固定。8) The inner decorative board 2 is evenly brushed with glue, and the thickness of the glue surface is not less than 0.4mm. The inner decorative board 2 after brushing is placed on the frame 1 and the inner decorative board 2 is bonded and fixed with the frame 1 and the rock wool in the frame 1 .
9）使用沉头自攻螺丝5连接内侧装饰板2与骨架1，自攻螺丝间距不小于300mm，自攻螺丝均匀布置。9) Use countersunk head self-tapping screws 5 to connect the inner decorative plate 2 and the skeleton 1. The distance between the self-tapping screws is not less than 300mm, and the self-tapping screws are evenly arranged.
10）骨架的截面四周进行锡箔纸密封胶带4包装，方便运输，也能够防止框架内的保温体碎屑外漏，完成保温一体式建筑墙板的制作。10) The cross-section of the skeleton is packed with tin foil paper sealing tape 4, which is convenient for transportation, and can also prevent the leakage of the thermal insulation debris in the frame, and complete the production of thermal insulation integrated building wall panels.
本实施例中所用的粘胶为聚氨酯胶。The glue used in this embodiment is polyurethane glue.
本发明的保温一体式建筑墙板为工厂批量生产，避免传统的在工地制作造成的声、光、粉尘污染，而且传统工地施工较为粗放，材料利用不高，工厂批量生产可以对材料的使用进行精准的控制，可以根据建筑实际需求进行定制生产，实现模块化定制，从设计开始可与现场施工同步进行，大大加快施工进度，节省时间与成本。保温一体式建筑墙板使用的材料均具有防火性能，使其具备良好的耐火性，完全能满足建筑用材的防火要求。保温一体式建筑墙板从设计要求就考虑到了保温隔音隔热的建筑用材需求，使用材料及结构具有良好的保温隔音隔热性能；另外，本发明的保温一体式建筑墙板的原材料在高温下不会燃烧且不释放有毒气体，也不会造成污染环境，属于安全、环保的建筑材料。The thermal insulation integrated building wall panel of the present invention is mass-produced in factories, which avoids the pollution of sound, light and dust caused by traditional fabrication on site, and the traditional site construction is relatively extensive, and the utilization of materials is not high. Precise control enables customized production according to the actual needs of the building, and realizes modular customization. From the beginning of design, it can be synchronized with the on-site construction, which greatly speeds up the construction progress and saves time and cost. The materials used in the thermal insulation integrated building wall panels all have fire resistance, which makes them have good fire resistance and can fully meet the fire protection requirements of building materials. The thermal insulation integrated building wall panel takes into account the requirements of building materials for thermal insulation, sound insulation and heat insulation from the design requirements, and the materials and structures used have good thermal insulation, sound insulation and heat insulation performance; It does not burn, does not release toxic gases, and does not pollute the environment. It is a safe and environmentally friendly building material.
本发明的保温一体式建筑墙板的具体实施例2，本实施例中的保温是一体式建筑墙板与上述具体实施例1的区别仅在于：如图6所示，本实施例中，外侧板30不设置折边。裸露出的保温体通过包装材料包覆。The specific embodiment 2 of the thermal insulation integrated building wall panel of the present invention, the thermal insulation in this embodiment is an integrated building wall panel and the difference between the above-mentioned specific embodiment 1 is only: as shown in FIG. The plate 30 is not provided with hems. The exposed thermal insulation body is covered by packaging material.
本发明的保温一体式建筑墙板的其他实施例中，外饰层板可以采用铝合金系列板材，比如可以是阳极氧化板、拉丝铝板、仿石材铝板等，也可以采用不锈钢板，比如可以是钛金板、拉丝不锈钢板、压花不锈钢板等，也可以是镀锌钢板、彩钢板、钛锌板等；外饰层板还可以采用环保复合板材，比如可以是塑木板、高密度纤维板、陶瓷板等、天然石材、人造石材等；内侧装饰板可以采用与外饰层板相同的板材。In other embodiments of the thermal insulation integrated building wall panel of the present invention, the exterior decorative laminate can be made of aluminum alloy series plates, such as anodized plate, brushed aluminum plate, imitation stone aluminum plate, etc., or stainless steel plate, such as can be Titanium gold plate, brushed stainless steel plate, embossed stainless steel plate, etc., can also be galvanized steel plate, color steel plate, titanium-zinc plate, etc.; the exterior laminate can also be made of environmentally friendly composite plates, such as plastic wood, high-density fiberboard, Ceramic board, etc., natural stone, artificial stone, etc.; the inner decorative board can use the same plate as the outer decorative laminate.
其他实施例中，骨架可以采用金属型材制成，金属型材可以是镀锌方通、镀锌C型钢及其他良好的防腐金属型材，还可以采用非金属骨架，比如可以是塑钢型材等其他具有良好的防腐性能的非金属型材。In other embodiments, the skeleton can be made of metal profiles, and the metal profiles can be galvanized square-pass, galvanized C-shaped steel and other good anti-corrosion metal profiles, and non-metallic skeletons can also be used, such as plastic steel profiles, etc. Anti-corrosion properties of non-metallic profiles.
其他实施例中，外侧板可以通过螺栓等其他固定方式与骨架固定；垫块可以是粘接固定在骨架上的非金属垫块，此时加强层板可以焊接固定在骨架上。外侧板可以不设置加强层板和隔音毡，而是整个作为外饰层板使用。In other embodiments, the outer plate can be fixed to the skeleton by other fixing methods such as bolts; the spacer can be a non-metallic spacer that is glued and fixed on the skeleton, and the reinforcing layer plate can be welded and fixed on the skeleton. The outer panel may not be provided with reinforcing laminates and sound insulation felts, but may be used as an external decorative laminate as a whole.
其他实施例中，隔音毡可以不设，外饰层板与加强层板直接固定；外饰层板与加强层板之间可以通过螺栓固定。In other embodiments, the sound insulation felt may not be provided, and the exterior decorative laminate and the reinforcing laminate are directly fixed; the external decorative laminate and the reinforcing laminate can be fixed by bolts.
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