CN109403367B - Assembled box transformer foundation and field construction method thereof - Google Patents
Assembled box transformer foundation and field construction method thereof Download PDFInfo
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- CN109403367B CN109403367B CN201811491522.0A CN201811491522A CN109403367B CN 109403367 B CN109403367 B CN 109403367B CN 201811491522 A CN201811491522 A CN 201811491522A CN 109403367 B CN109403367 B CN 109403367B
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- 238000010276 construction Methods 0.000 title claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 76
- 239000010959 steel Substances 0.000 claims abstract description 76
- 239000002689 soil Substances 0.000 claims abstract description 12
- 239000011150 reinforced concrete Substances 0.000 claims description 12
- 239000004567 concrete Substances 0.000 claims description 7
- 238000009415 formwork Methods 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims 4
- 238000005266 casting Methods 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 238000009412 basement excavation Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D27/00—Foundations as substructures
- E02D27/32—Foundations for special purposes
- E02D27/42—Foundations for poles, masts or chimneys
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域Technical Field
本发明属于箱式变电站基础领域,更具体地,涉及一种装配式箱变基础及其现场施工方法。The present invention belongs to the field of box-type transformer substation foundations, and more specifically, relates to an assembled box-type transformer substation foundation and an on-site construction method thereof.
背景技术Background technique
目前,修建箱式变电站基础时绝大多数都采用现浇式施工方法,现浇式的箱变基础存在以下的缺点:At present, most of the box-type substation foundations are constructed using cast-in-place construction methods. The cast-in-place box-type substation foundation has the following disadvantages:
1)工期长,现浇式箱变基础需要现场绑扎钢筋、现场支模、现场浇筑混凝土、后期拆模等,工期长;1) Long construction period. The cast-in-place box-type transformer foundation requires on-site steel bar binding, on-site formwork, on-site concrete pouring, and later formwork removal, which takes a long construction period;
2)费用高,从地基开挖、绑扎钢筋、制作模具、混凝土浇筑、混凝土养护、模板拆除就需要花费较多费用;2) High cost, from foundation excavation, steel bar tying, mold making, concrete pouring, concrete curing, and formwork removal, it costs a lot of money;
3)对环境影响大,箱变基础往往修筑在城市,地基土的开挖不可避免会影响城市环境,影响城市形象,现浇式箱变基础的施工周期往往需要一个月或者更多时间,对于城市环境影响较大,影响正常出行。3) It has a great impact on the environment. The foundation of the box-type transformer is often built in the city. The excavation of the foundation soil will inevitably affect the urban environment and the city's image. The construction period of the cast-in-place box-type transformer foundation often takes one month or more, which has a great impact on the urban environment and affects normal travel.
目前针对装配式箱式基础的发明很少,已有的装配式箱变基础结构设计不合理,结构传力途径不恰当,整体性和稳定性都较差,而且在装配式箱变基础装配中使用了后浇的混凝土,导致装配式箱变基础不能重复使用、工期长、费用高等,这些不利的因素都限制了装配式箱变基础的应用和推广。At present, there are few inventions for prefabricated box foundations. The existing prefabricated box transformer foundation structure design is unreasonable, the structural force transmission path is inappropriate, the integrity and stability are poor, and post-poured concrete is used in the assembly of the prefabricated box transformer foundation, resulting in the prefabricated box transformer foundation cannot be reused, long construction period, high cost, etc. These unfavorable factors have limited the application and promotion of prefabricated box transformer foundations.
发明内容Summary of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种装配式箱变基础及现场施工方法,其通过对关键组件如六种基本底板、立柱底座、立柱和连接钢板的结构及布置方式的设计,获得了一种结构合理、传力途径清晰的装配式箱变基础,具有工期短、成本低、便于人工装配、可重复使用、环境扰动小的优点。In view of the above defects or improvement needs of the prior art, the present invention provides an assembled box-type transformer foundation and an on-site construction method, which obtains an assembled box-type transformer foundation with a reasonable structure and clear force transmission path through the design of the structure and arrangement of key components such as six basic base plates, column bases, columns and connecting steel plates. The foundation has the advantages of short construction period, low cost, easy manual assembly, reusability and small environmental disturbance.
为实现上述目的,按照本发明的一个方面,提供了一种装配式箱变基础,包括从下至上依次设置的底板、立柱底座、立柱和连接钢板,其中:To achieve the above object, according to one aspect of the present invention, there is provided an assembled box-type transformer foundation, comprising a bottom plate, a column base, a column and a connecting steel plate arranged in sequence from bottom to top, wherein:
底板由钢筋混凝土浇筑而成,其上预埋有用于连接立柱底座的螺栓,底板的侧面还设有用于抵抗横向剪切的外凸的抗剪键和与尺寸略大于抗剪键的抗剪键凹槽;抗剪键凹槽用于与其他底板上的抗剪键共同形成凹凸连接,抵抗上部立柱底座传来的横向剪力;The bottom plate is cast with reinforced concrete, on which bolts for connecting the column base are embedded. The side of the bottom plate is also provided with a convex shear key for resisting lateral shearing and a shear key groove slightly larger than the shear key; the shear key groove is used to form a concave-convex connection with the shear keys on other bottom plates to resist the lateral shear force transmitted from the upper column base;
底板按照抗剪键、抗剪键凹槽、螺栓的位置及布置差异,分为六种基本预制底板,构成基础阵列如下:四个边角上为第一底板;第一列中间位置为第二底板、第三列中间位置第三底板;第二列两端分别为第四底板、第五底板,中间位置为第六底板;其中,第一底板、第二底板、第三底板尺寸一致,横截面均为正方形,但底板侧面的抗剪键和抗剪键凹槽的设置以及板面预埋的螺栓的位置不同;第四底板、第五底板、第六底板的横截面均为矩形,横向宽度相等且设置为五种不同的规格,以适用于全尺寸范围的箱变基础,而第四底板、第五底板、第六底板的纵向宽度与第一底板的纵向宽度相等;The base plate is divided into six basic prefabricated base plates according to the position and arrangement of shear keys, shear key grooves and bolts, forming the basic array as follows: the first base plate is on the four corners; the second base plate is in the middle of the first column, and the third base plate is in the middle of the third column; the fourth base plate and the fifth base plate are at both ends of the second column, and the sixth base plate is in the middle; among them, the first base plate, the second base plate and the third base plate are of the same size and square cross-section, but the settings of the shear keys and shear key grooves on the sides of the base plates and the positions of the bolts embedded in the plate surface are different; the fourth base plate, the fifth base plate and the sixth base plate are all rectangular in cross-section, with equal transverse widths and set to five different specifications to be suitable for box-type transformer foundations of a full range of sizes, and the longitudinal widths of the fourth base plate, the fifth base plate and the sixth base plate are equal to the longitudinal width of the first base plate;
第一底板、第二底板、第三底板上均设有立柱底座、立柱和连接钢板;第四底板、第五底板、第六底板用于扩展同一行的两个立柱之间的间距。The first bottom plate, the second bottom plate and the third bottom plate are all provided with column bases, columns and connecting steel plates; the fourth bottom plate, the fifth bottom plate and the sixth bottom plate are used to expand the distance between two columns in the same row.
进一步地,基础阵列的纵向扩展通过在第一底板和第二底板之间加装第二底板、在第一底板和第三底板之间加装第三底板,以及在第四底板和/或第五底板之间加装第六底板实现;Further, the longitudinal expansion of the basic array is achieved by installing a second base plate between the first base plate and the second base plate, installing a third base plate between the first base plate and the third base plate, and installing a sixth base plate between the fourth base plate and/or the fifth base plate;
基础阵列的横向扩展通过在第一底板和第四底板之间加装同规格或者不同规格的第四底板,在第一底板和第五底板之间加装同规格或者不同规格的第五底板,在第二底板和第六底板之间加装同规格或者不同规格的第六底板,或者在同一行的第一底板之间更换不同规格的第四底板及相应规格的第五底板,在第二底板和第三底板之间更换相应规格的第六底板来实现。The horizontal expansion of the basic array is achieved by installing a fourth base plate of the same or different specifications between the first base plate and the fourth base plate, installing a fifth base plate of the same or different specifications between the first base plate and the fifth base plate, installing a sixth base plate of the same or different specifications between the second base plate and the sixth base plate, or replacing the fourth base plate of different specifications and the fifth base plate of the corresponding specifications between the first base plates in the same row, and replacing the sixth base plate of the corresponding specifications between the second base plate and the third base plate.
进一步地,还包括连接钢板;连接钢板分为第一连接钢板、第二连接钢板,第三连接钢板,所述第一连接钢板用于连接四块底板,所述第二连接钢板用于连接相邻两块底板之间的连接,所述第三连接钢板用于相邻两块底板的侧面连接;Furthermore, it also includes a connecting steel plate; the connecting steel plate is divided into a first connecting steel plate, a second connecting steel plate, and a third connecting steel plate, the first connecting steel plate is used to connect four bottom plates, the second connecting steel plate is used to connect two adjacent bottom plates, and the third connecting steel plate is used to connect the sides of two adjacent bottom plates;
第一~第六底板均预埋有朝上的第一螺栓,第一~第五底板的侧边均预埋有侧向的第二螺栓,第一~第三底板的中部还预埋有用于连接立柱底座的第三螺栓;多个第一螺栓分别用于配合第一连接钢板连接相邻四块底板的上表面、配合第二连接钢板连接相邻两块底板的上表面,第二螺栓用于配合第三连接钢板连接相邻两块底板的侧面。The first to sixth base plates are all pre-embedded with first bolts facing upwards, the sides of the first to fifth base plates are all pre-embedded with second bolts facing sideways, and the middle parts of the first to third base plates are also pre-embedded with third bolts for connecting the column bases; the multiple first bolts are respectively used to cooperate with the first connecting steel plate to connect the upper surfaces of the four adjacent base plates and to cooperate with the second connecting steel plate to connect the upper surfaces of the two adjacent base plates, and the second bolts are used to cooperate with the third connecting steel plate to connect the sides of the two adjacent base plates.
进一步地,第一底板上表面的三个边角处预埋有第一螺栓,该三个边角对应于第一底板的两条侧边,其中一条侧边开设抗剪键凹槽,另一条侧边设置抗剪键;第一底板在自身抗剪键凹槽的相对侧边处靠近抗剪键设有一第二螺栓,而在自身抗剪键的相对侧处靠近抗剪键凹槽也设有一第二螺栓;Further, first bolts are pre-buried at three corners on the upper surface of the first bottom plate, and the three corners correspond to two side edges of the first bottom plate, one of which is provided with a shear key groove, and the other side is provided with a shear key; the first bottom plate is provided with a second bolt near the shear key at the side opposite to the shear key groove, and is also provided with a second bolt near the shear key groove at the opposite side of the shear key;
第二底板上表面的四个边角处均预埋有第一螺栓,第二底板的两个相对侧边用于与两个第一底板对接,分别设有一抗剪键和一抗剪键凹槽;第二底板位于基础阵列边缘的侧边上预埋两个第二螺栓,第二底板与第六底板对接的侧边上设有一抗剪键凹槽;The first bolts are embedded in the four corners on the upper surface of the second bottom plate. The two opposite sides of the second bottom plate are used to connect with the two first bottom plates, and are respectively provided with a shear key and a shear key groove; two second bolts are embedded in the side of the second bottom plate located at the edge of the basic array, and a shear key groove is provided on the side of the second bottom plate connected with the sixth bottom plate;
第三底板上表面的四个边角处均预埋有第一螺栓,第三底板的两个相对侧边用于与两个第一底板对接,分别设有一抗剪键和一抗剪键凹槽;第三底板位于基础阵列边缘的侧边上预埋两个第二螺栓,第三底板与第六底板对接的侧边上设有一抗剪键;The first bolts are embedded in the four corners on the upper surface of the third bottom plate. The two opposite sides of the third bottom plate are used to connect with the two first bottom plates, and are respectively provided with a shear key and a shear key groove; two second bolts are embedded in the side of the third bottom plate located at the edge of the basic array, and a shear key is provided on the side of the third bottom plate connected with the sixth bottom plate;
第四~第六底板按照自身在基础阵列中所处位置,设有相应的用于与相邻各底板互相对接的抗剪键和抗剪键凹槽。The fourth to sixth bottom plates are provided with corresponding shear keys and shear key grooves for docking with adjacent bottom plates according to their positions in the basic array.
进一步地,第四底板、第五底板、第六底板的横向宽度均设置为30cm、50cm、70cm、90cm、110cm五种不同的规格Furthermore, the lateral widths of the fourth base plate, the fifth base plate, and the sixth base plate are all set to five different specifications: 30 cm, 50 cm, 70 cm, 90 cm, and 110 cm.
进一步地,立柱底座形状为四棱台,立柱底座的四个侧面均开有螺栓孔,用于与第三螺栓配合并用螺母紧固,以与对应的底板连接固定;立柱底座的顶面上预埋有第四螺栓以与立柱连接。Furthermore, the column base is shaped like a quadrangular pyramid, and bolt holes are provided on the four sides of the column base for cooperating with the third bolt and fastening with nuts to connect and fix with the corresponding base plate; a fourth bolt is pre-embedded on the top surface of the column base to connect with the column.
立柱的底端设有用于配合第四螺栓将立柱和立柱底座连接的立柱底部钢板;立柱的顶部预埋有用于和箱变连接的立柱顶部钢板;立柱底部钢板厚度不小于15mm,立柱顶部钢板厚度不小于10mm。The bottom end of the column is provided with a column bottom steel plate for connecting the column and the column base in conjunction with the fourth bolt; the top of the column is pre-embedded with a column top steel plate for connecting to the box transformer; the thickness of the column bottom steel plate is not less than 15mm, and the thickness of the column top steel plate is not less than 10mm.
进一步地,立柱底部钢板与立柱纵筋底部内弯的钢筋焊接在一起,立柱顶部钢板与立柱纵筋顶部内弯的钢筋焊接在一起,然后支模浇筑混凝土构成立柱。Furthermore, the steel plate at the bottom of the column is welded to the inwardly bent steel bars at the bottom of the longitudinal reinforcement of the column, and the steel plate at the top of the column is welded to the inwardly bent steel bars at the top of the longitudinal reinforcement of the column, and then the formwork is supported and concrete is poured to form the column.
进一步地,六种底板、立柱底座、立柱均设有用于搬运的拉环。Furthermore, the six types of base plates, column bases, and columns are all provided with pull rings for transportation.
进一步地,底板、立柱底座、立柱均为预制的钢筋混凝土构件,由绑扎好的钢筋通过模具一次浇筑成型并养护达到预定强度。Furthermore, the base plate, column bases and columns are all prefabricated reinforced concrete components, which are cast in one go through a mold with tied steel bars and cured to reach a predetermined strength.
为了实现上述目的,按照本发明的另一方面,提供了一种装配式箱变基础的现场施工方法,包括如下步骤:In order to achieve the above object, according to another aspect of the present invention, a method for on-site construction of a prefabricated box-type transformer foundation is provided, comprising the following steps:
S1:测量放线,对地基土进行开挖,开挖至指定标高;S1: Measure and lay out, excavate the foundation soil to the specified elevation;
S2:将预先制备的钢筋混凝土底板搬运至指定位置并拼接好;S2: transport the pre-prepared reinforced concrete base plate to the designated location and assemble it;
S3:使用连接钢板对拼接好的底板进行连接,并使用螺母进行紧固;S3: Use connecting steel plates to connect the spliced bottom plates and tighten them with nuts;
S4:将预先制备的钢筋混凝土底座搬运至底板预留的螺栓孔上进行组装,并使用螺母进行紧固;S4: Move the pre-prepared reinforced concrete base to the bolt holes reserved on the base plate for assembly and fasten with nuts;
S5:再将预先制备的立柱搬运至立柱底座预留的螺栓孔上进行组装,并使用螺母进行紧固;S5: The pre-prepared columns are then moved to the bolt holes reserved on the column base for assembly and fastened with nuts;
S6:用PVC管道套着接入箱式变电站的电线,并在进线口处做好与地下电力管群的接口处理,防止地下水渗漏;S6: Use PVC pipes to cover the wires connected to the box-type substation, and make good interface treatment with the underground power pipe group at the line inlet to prevent groundwater leakage;
S7:将箱式变电站放置在立柱上,并做接地处理,安装好接入箱式变电站的电线,最后回填地基土。S7: Place the box-type substation on the pillar, do grounding, install the wires connected to the box-type substation, and finally backfill the foundation soil.
总体而言,本发明所构思的以上技术方案与现有技术相比,能够取得下列有益效果。In general, the above technical solutions conceived by the present invention can achieve the following beneficial effects compared with the prior art.
1、本发明通过对较少装配件的装配可极大缩短箱式变电站基础的施工时间,减少城市建设预制电缆工作井时对环境的影响,降低工程造价。1. The present invention can greatly shorten the construction time of the box-type substation foundation by assembling fewer assembly parts, reduce the impact on the environment when prefabricating cable working wells in urban construction, and reduce the project cost.
2、本发明通过底板六种通用模块的设计,只需要通用模块之间的相互搭配使用就可以使得本发明适用于几乎所有规格的箱式变电站,极大的拓展了本发明的适用范围。2. The present invention adopts the design of six universal modules of the bottom plate, and only needs to use the universal modules in combination with each other to make the present invention applicable to almost all specifications of box-type substations, which greatly expands the scope of application of the present invention.
3、本发明装配简单,整个装配式箱变基础只涉及到了螺栓连接和抗剪键、抗剪键凹槽的物理连接,连接方式简单,方便拆卸、工期短,有利于装配式箱变基础的推广。3. The present invention is easy to assemble. The entire assembled box-type transformer foundation only involves the physical connection of bolt connection, shear key and shear key groove. The connection method is simple, the disassembly is convenient, the construction period is short, and it is conducive to the promotion of assembled box-type transformer foundation.
4、本发明通过模块化思想将原本的大构件化整为零,单个混凝土构件质量可以大大减轻,所以施工时并不需要采用机械,只需要人工搬运拼装连接就可以完成整个箱变基础的施工。由于不需要大型施工机械,尤其是不需要现场浇筑及养护,极大地拓展了装配式箱变基础的适用范围,使得本发明可以广泛用于偏远地区的箱式变电站建设以及应急箱式变电站的建设。4. The present invention breaks down the original large components into small parts through modularization, and the mass of a single concrete component can be greatly reduced. Therefore, no machinery is needed during construction, and only manual handling, assembly and connection are required to complete the construction of the entire box-type transformer foundation. Since no large-scale construction machinery is required, especially no on-site pouring and maintenance are required, the scope of application of the assembled box-type transformer foundation is greatly expanded, so that the present invention can be widely used in the construction of box-type transformer substations in remote areas and the construction of emergency box-type transformer substations.
5、本发明的装配式箱变基础可以重复使用,在一个工程施工结束后可以切掉箱变基础与形式变电站的连接,然后将装配式箱变基础拆卸成基本预制块,然后运输到下一个工程中继续使用,大大减少了资源浪费。5. The assembled box-type transformer foundation of the present invention can be reused. After the construction of a project is completed, the connection between the box-type transformer foundation and the substation can be cut off, and then the assembled box-type transformer foundation can be disassembled into basic prefabricated blocks, and then transported to the next project for continued use, which greatly reduces the waste of resources.
6、本发明传力途径清晰,结构设计合理,立柱将箱式变电站的恒载传到立柱底座,立柱底座再将荷载传到底板,底板最后将荷载传到地基土,由于底板面积大,这样可以将上部传来的荷载均匀分散地向下传递,不仅可以使得地基土沉降量小,还可以使装配式箱变基础差异沉降下,整个基础沉降均匀。6. The present invention has a clear force transmission path and a reasonable structural design. The column transmits the constant load of the box-type substation to the column base, and the column base transmits the load to the bottom plate, and the bottom plate finally transmits the load to the foundation soil. Due to the large area of the bottom plate, the load transmitted from the upper part can be evenly and dispersedly transmitted downward, which can not only reduce the settlement of the foundation soil, but also reduce the differential settlement of the prefabricated box-type transformer foundation, and the settlement of the entire foundation is uniform.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的装配式箱变基础的三维轴测示意图;FIG1 is a three-dimensional axonometric schematic diagram of the assembled box-type transformer foundation of the present invention;
图2是本发明的六块底板相对位置及装配方式俯视图;FIG2 is a top view of the relative positions and assembly methods of the six base plates of the present invention;
图3是本发明按照图2所示位置摆放时底板拉环位置分布图;FIG3 is a diagram showing the position distribution of the bottom plate pull ring when the present invention is placed in the position shown in FIG2 ;
图4的(a)~(f)依次是本发明的六种基本底板及各螺栓预埋件分布图;Figure 4 (a) to (f) are respectively the distribution diagrams of six basic base plates and embedded bolt parts of the present invention;
图5的(a)、(b)是本发明的第一底板的两个侧视图;Figure 5 (a) and (b) are two side views of the first base plate of the present invention;
图6的(a)~(c)是本发明的立柱底座的三视图;Figure 6 (a) to (c) are three views of the column base of the present invention;
图7的(a)~(c)是本发明的立柱的三视图;Figure 7 (a) to (c) are three views of the column of the present invention;
图8的(a)~(c)是本发明的三种连接钢板的俯视图。FIG8 (a) to (c) are top views of three types of connected steel plates according to the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
如图1所示,本发明实施例提供的一种装配式箱变基础,其包括从下至上依次设置的立柱3、立柱底座2、底板1、连接钢板4,其中,底板1作为分散上部荷载的筏板,由钢筋混凝土浇筑而成。其中底板1一共有六种基本预制模块,通过这种模块化的扩展,可以使得本发明适用于几乎所有规格的箱式变电站。底板1的各个模块拼接后由连接钢板4进行螺栓连接,其中连接钢板4的厚度不小于15mm,连接钢板4上开的螺栓孔9尺寸略大于底板上预埋的螺栓5,以便安装。立柱底座2的底座和底板对应的位置开有螺栓孔,装配时直接将立柱底座搬运到指定位置,并用螺栓进行紧固。立柱底座安装好后,再将立柱搬运到立柱底座上与螺栓孔相对应的位置,并用螺栓进行紧固。装配好后再将箱式变电站吊装到立柱上面的立柱顶部钢板,并现场进行焊接连接,最后再进行地基土回填。As shown in Figure 1, an assembled box-type transformer foundation provided by an embodiment of the present invention includes a column 3, a column base 2, a bottom plate 1, and a connecting steel plate 4 arranged in sequence from bottom to top, wherein the bottom plate 1 is cast from reinforced concrete as a raft for dispersing the upper load. There are six basic prefabricated modules for the bottom plate 1. Through this modular expansion, the present invention can be applied to almost all specifications of box-type transformer substations. After the modules of the bottom plate 1 are spliced, they are bolted together by the connecting steel plate 4, wherein the thickness of the connecting steel plate 4 is not less than 15 mm, and the size of the bolt hole 9 opened on the connecting steel plate 4 is slightly larger than the bolt 5 embedded in the bottom plate for installation. Bolt holes are opened at the corresponding positions of the base and the bottom plate of the column base 2. During assembly, the column base is directly moved to the designated position and fastened with bolts. After the column base is installed, the column is moved to the position corresponding to the bolt hole on the column base and fastened with bolts. After assembly, the box-type substation is hoisted to the top steel plate of the column, welded and connected on site, and finally the foundation soil is backfilled.
如图1、图2和图3所示,底板1一共有6种基本模块,每个模块上均设有用于初步拼接的抗剪键6和抗剪键凹槽7,其中第一底板1-1、第二底板1-2、第三底板1-3横截面为正方形,第一底板1-1、第二底板1-2、第三底板1-3的边长均为1000mm,均由钢筋混凝土浇筑而成,底板的厚度不小于200mm,不大于300mm,第一底板1-1、第二底板1-2、第三底板1-3上预埋有用于底板表面和侧面连接的第一螺栓5-1、第二螺栓5-2以及和立柱底座2对应位置的第三螺栓5-3。另外,第一底板1-1、第二底板1-2、第三底板1-3上还设有用于人工搬运的拉环8,工人通过拉环8将底板1搬运至基坑底部指定位置进行初步拼装;第四底板1-4、第五底板1-5、第六底板1-6横截面为矩形,均由钢筋混凝土浇筑而成,底板的厚度不小于200mm,不大于300mm,其长边和第一底板1-1、第二底板1-2、第三底板1-3的边长相等,短边设置300mm、500mm、700mm、900mm、1100mm五种规格,通过在第一底板1-1和1-4之间加装同规格或者不同规格的第四底板1-4,在第一底板1-1和1-5之间加装同规格或者不同规格的第五底板1-5,在第二底板1-2和1-6之间加装同规格或者不同规格的第六底板1-6,或者在两个同行的第一底板1-1之间更换不同规格的第四底板1-4、第五底板1-5,在第二底板1-2、第三底板1-3之间更换不同规格的第六底板1-6的方式来调节立柱之间的横向距离,以适应所有规格的箱式变电站的宽度。通过在第一底板1-1和第二底板1-2、第一底板1-1和第三底板1-3之间加装一块或者多块第二底板1-2和第三底板1-3来调节箱变基础的纵向长度,以适应所有规格的箱式变电站的长度。通过这六种基本模块的组合搭配,可以制作出适合几乎所有规格的箱式变电站的装配式基础。As shown in Figures 1, 2 and 3, the base plate 1 has a total of 6 basic modules, each of which is provided with a shear key 6 and a shear key groove 7 for preliminary splicing, wherein the first base plate 1-1, the second base plate 1-2, and the third base plate 1-3 have a square cross-section, and the side lengths of the first base plate 1-1, the second base plate 1-2, and the third base plate 1-3 are all 1000mm, and they are all cast by reinforced concrete, and the thickness of the base plate is not less than 200mm and not more than 300mm. The first base plate 1-1, the second base plate 1-2, and the third base plate 1-3 are pre-embedded with a first bolt 5-1, a second bolt 5-2 for connecting the base plate surface and the side, and a third bolt 5-3 at a position corresponding to the column base 2. In addition, the first bottom plate 1-1, the second bottom plate 1-2, and the third bottom plate 1-3 are also provided with pull rings 8 for manual transportation. Workers use the pull rings 8 to carry the bottom plate 1 to the designated position at the bottom of the foundation pit for preliminary assembly; the fourth bottom plate 1-4, the fifth bottom plate 1-5, and the sixth bottom plate 1-6 have rectangular cross-sections and are all cast with reinforced concrete. The thickness of the bottom plate is not less than 200mm and not more than 300mm. Its long side is equal to the side length of the first bottom plate 1-1, the second bottom plate 1-2, and the third bottom plate 1-3, and the short side is set to five specifications of 300mm, 500mm, 700mm, 900mm, and 1100mm. The horizontal distance between the columns can be adjusted to adapt to the width of box-type substations of all specifications by adding a fourth bottom plate 1-4 of the same or different specifications between the first bottom plates 1-1 and 1-4, adding a fifth bottom plate 1-5 of the same or different specifications between the first bottom plates 1-1 and 1-5, adding a sixth bottom plate 1-6 of the same or different specifications between the second bottom plates 1-2 and 1-6, or replacing a fourth bottom plate 1-4 and a fifth bottom plate 1-5 of different specifications between two first bottom plates 1-1 in the same row, and replacing a sixth bottom plate 1-6 of different specifications between the second bottom plate 1-2 and the third bottom plate 1-3. The longitudinal length of the box-type substation foundation can be adjusted to adapt to the length of box-type substations of all specifications by adding one or more second bottom plates 1-2 and third bottom plates 1-3 between the first bottom plate 1-1 and the second bottom plate 1-2, and between the first bottom plate 1-1 and the third bottom plate 1-3. Through the combination of these six basic modules, an assembled foundation suitable for box-type substations of almost all specifications can be made.
如图4和5所示,六种基本模块化的底板上的中间预埋有与立柱底座2位置对应的第三螺栓5-3,螺栓出露底板板面的高度为100mm,螺栓的直径不小于20mm,立柱底座2通过螺栓孔与底板1进行连接,连接后通过螺母进行紧固,图5是第一底板1-1的三视图,其中抗剪键6和抗剪键凹槽7均设置在底板的侧面中间部位,抗剪键6的高度为100mm,其平面尺寸为800mm×150mm,抗剪键凹槽的高度为110mm,其平面尺寸为960mm×160mm,其他底板的抗剪键6和抗剪键凹槽7的分布位置如图4所示,在进行底板初步拼装时,每块底板的抗剪键6均插入到抗剪键凹槽7中,在底板受到上部荷载时,抗剪键6和抗剪键凹槽7的配合使用可以使底板抵抗横向剪力的效果,并加强底板的一体性,底板初步拼装完成后,由第一连接钢板4-1、第二连接钢板4-2、第三连接钢板4-3进行进一步的连接以增强底板的整体性和抗剪能力。As shown in Figures 4 and 5, a third bolt 5-3 corresponding to the position of the column base 2 is pre-buried in the middle of the six basic modular base plates. The height of the bolt exposed from the base plate surface is 100mm, and the diameter of the bolt is not less than 20mm. The column base 2 is connected to the base plate 1 through the bolt hole, and is fastened by nuts after connection. Figure 5 is a three-view diagram of the first base plate 1-1, in which the shear key 6 and the shear key groove 7 are both arranged in the middle part of the side of the base plate. The height of the shear key 6 is 100mm, and its plane size is 800mm×150mm. The height of the shear key groove is 110m m, and its plane size is 960mm×160mm. The distribution positions of the shear keys 6 and shear key grooves 7 of other base plates are shown in Figure 4. When the base plates are initially assembled, the shear keys 6 of each base plate are inserted into the shear key grooves 7. When the base plates are subjected to upper loads, the coordinated use of the shear keys 6 and the shear key grooves 7 can enable the base plates to resist the effect of lateral shear force and enhance the integrity of the base plates. After the initial assembly of the base plates is completed, the first connecting steel plate 4-1, the second connecting steel plate 4-2, and the third connecting steel plate 4-3 are further connected to enhance the integrity and shear resistance of the base plates.
如图6所示,立柱底座2在底板中部第三螺栓5-3相对应位置开有螺栓孔9,并设置由用于人工搬运的拉环8,立柱底座2上表面尺寸为300mm×300mm,下表面尺寸为800mm×800mm,立柱底座2的高度为250mm,立柱底座2顶部预埋有与立柱3螺栓孔9相对应位置的第四螺栓5-4,第四螺栓5-4高出立柱底座2顶面100mm,第四螺栓5-4的直径不小于20mm,工人将立柱底座2搬运到底座上后用螺母进行紧固,以完成立柱底座和底板的连接。As shown in Figure 6, the column base 2 has a bolt hole 9 at a position corresponding to the third bolt 5-3 in the middle of the bottom plate, and is provided with a pull ring 8 for manual handling. The upper surface size of the column base 2 is 300mm×300mm, and the lower surface size is 800mm×800mm. The height of the column base 2 is 250mm. The top of the column base 2 is pre-embedded with a fourth bolt 5-4 at a position corresponding to the bolt hole 9 of the column 3. The fourth bolt 5-4 is 100mm higher than the top surface of the column base 2, and the diameter of the fourth bolt 5-4 is not less than 20mm. After the worker carries the column base 2 to the base, it is tightened with a nut to complete the connection between the column base and the bottom plate.
如图7所示,立柱3的底部设有立柱底部钢板10,底部钢板10为立柱3纵筋底部内弯端与钢板焊接得到,顶部设有立柱顶部钢板11,立柱顶部钢板11为立柱3纵筋顶部内弯与钢板焊接得到,立柱底部钢板10上与立柱底座2上表面预埋螺栓相对应位置设有螺栓孔9,通过立柱3上的拉环8进行人工搬运的方式将立柱3搬运到立柱底座2相对应位置,并用螺母进行紧固。As shown in Figure 7, a column bottom steel plate 10 is provided at the bottom of the column 3, and the bottom steel plate 10 is obtained by welding the inner bent end of the bottom of the longitudinal reinforcement of the column 3 and the steel plate. A column top steel plate 11 is provided at the top, and the column top steel plate 11 is obtained by welding the inner bent top of the longitudinal reinforcement of the column 3 and the steel plate. Bolt holes 9 are provided on the column bottom steel plate 10 at positions corresponding to the embedded bolts on the upper surface of the column base 2. The column 3 is manually transported to the corresponding position of the column base 2 through the pull ring 8 on the column 3 and fastened with nuts.
如图8所示,连接钢板4分为连接底板表面的第一连接钢板4-1、第二连接钢板4-2以及连接底板侧面的第三连接钢板4-3,其中第一连接钢板4-1平面尺寸为250mm×250mm,厚度不小于20mm,第二连接钢板4-2平面尺寸为250mm×120mm,厚度不小于20mm,第三连接钢板4-3平面尺寸为250mm×100mm,厚度不小于20mm,底板初步拼装完成后,用连接钢板按照图1所示的位置进行连接,以增强底板的整体性和抵抗横向剪力。As shown in Figure 8, the connecting steel plate 4 is divided into a first connecting steel plate 4-1 connecting the surface of the bottom plate, a second connecting steel plate 4-2 and a third connecting steel plate 4-3 connecting the side of the bottom plate, wherein the first connecting steel plate 4-1 has a plane size of 250mm×250mm and a thickness of not less than 20mm, the second connecting steel plate 4-2 has a plane size of 250mm×120mm and a thickness of not less than 20mm, and the third connecting steel plate 4-3 has a plane size of 250mm×100mm and a thickness of not less than 20mm. After the preliminary assembly of the bottom plate is completed, the connecting steel plates are connected according to the positions shown in Figure 1 to enhance the integrity of the bottom plate and resist lateral shear force.
本发明的装配式箱变基础具体采用如下步骤进行现场施工:The assembled box-type transformer foundation of the present invention is specifically constructed on site by the following steps:
S1:施工前进行准备:测量放线、对地基土进行开挖至预定标高,地基土进行夯实,打上一层砂垫层,并整平;S1: Preparation before construction: measurement and layout, excavation of foundation soil to the predetermined elevation, compaction of foundation soil, application of a sand cushion layer, and leveling;
S2:将项目所需底板搬运至基坑底部,并按照项目图纸对底板进行初步的拼装;S2: Move the base plate required for the project to the bottom of the foundation pit and assemble the base plate preliminarily according to the project drawings;
S3:拼装完毕后,再用连接钢板在相应位置对底板进行钢板连接,并用螺母进行紧固;S3: After the assembly is completed, the bottom plate is connected to the steel plate at the corresponding position with the connecting steel plate and fastened with nuts;
S4:将立柱底座搬运到与底板相应的位置,将立柱底座插入到底板的指定位置,并使用螺母对立柱底座进行紧固;S4: Move the column base to a position corresponding to the base plate, insert the column base into a designated position of the base plate, and fasten the column base with nuts;
S5:将立柱搬运到与立柱底板相应的位置,将立柱插入到立柱底座指定位置,并用螺母对立柱进行紧固;S5: Move the column to a position corresponding to the column base plate, insert the column into the designated position of the column base, and tighten the column with a nut;
S6:将箱式变电站调运到立柱上,并在现场对箱式变电站和立柱顶部钢板进行焊接连接;S6: Transport the box-type substation to the column, and weld the box-type substation and the steel plate on the top of the column on site;
S7:用PVC管套住进箱式变电站的电缆,并做好线缆出线口的紧固、防水以及线缆在进箱式变电站处的紧固和防水处理、完成后将地基土回填至原基坑位置,以此完成一个箱变基础的全部施工;S7: Use PVC pipe to cover the cable entering the box-type substation, and do a good job of fastening and waterproofing the cable outlet, and fastening and waterproofing the cable at the box-type substation. After completion, backfill the foundation soil to the original foundation pit position, so as to complete the entire construction of a box-type substation foundation;
当需要将箱变基础移动位置时,只需将装配式箱变基础拆卸下来并搬运至指定地点重新按照上述步骤进行安装即可。When the box-type transformer foundation needs to be moved, it is only necessary to dismantle the assembled box-type transformer foundation and transport it to the designated location and reinstall it according to the above steps.
本发明充分发挥装配式结构工期短、造价低、环境扰动小、可重复利用、施工简单(无需机械化施工)、结构合理、传力清晰的优点,可进行大范围的推广应用。The present invention gives full play to the advantages of the prefabricated structure, such as short construction period, low cost, small environmental disturbance, reusability, simple construction (no need for mechanized construction), reasonable structure, and clear force transmission, and can be widely promoted and applied.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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CN109989413B (en) * | 2019-04-18 | 2021-05-04 | 中国建筑西北设计研究院有限公司 | Splicing type foundation for power station equipment |
CN111173025A (en) * | 2019-12-11 | 2020-05-19 | 华中科技大学 | Assembled transformer substation GIS equipment foundation and construction method thereof |
CN111042189A (en) * | 2019-12-27 | 2020-04-21 | 广东南控电力有限公司 | Photovoltaic power plant's modularization base |
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