A kind of cleaner and equipment operation method applied to steel rolling line reversable mill
Technical field
The invention belongs to steel rolling fields, and in particular to a kind of cleaner and equipment fortune applied to steel rolling line reversable mill
Make method.
Background technique
In the material deformation process that hot rolling produces, the iron scale of steel surface can fall off to form solid granular steel
Dust.The especially dedicated reversable mill of specialty alloy materials has the characteristics that rolling linear velocity is fast, material deflection is big, institute
It is bigger with iron scale dust formation during reversible rolling.Again because the needs of cooling roll, milling equipment can be right
Roll and steel billet keep water-spraying control, form a large amount of steam and mix with solid dust and drift.
Rolling dust brings great negative effect to everyways such as workshop condition, personnel health, corrective maintenances.But mesh
It is preceding still without effective cleaner, the aqueous dust of reversable mill can continuously and effectively be collected.Conventional cloth-bag type
Deduster can not handle aqueous dust, it is easy to the phenomenon that dust agglomerations blocking is formed at cloth bag;The trapping mouth of conventional dust removal
It is generally fixed or mobile with equipment by hose connection, it is not able to satisfy the space requirement of reversable mill roll change maintenance.
Summary of the invention
The purpose of the present invention is provide a kind of cleaner applied to steel rolling line reversable mill regarding to the issue above and set
Standby operation method.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of cleaner applied to steel rolling line reversable mill, including the dust excluding hood and dust-extraction unit being connected by air hose,
The dust-extraction unit includes at least four dedusters, and the deduster is from top to bottom successively arranged net gas storehouse, dirt pocket and ash bucket,
Separated between the net gas storehouse and the dirt pocket by flowering baffle, be furnished under the card it is a plurality of propped up by frame it is columnar
Filter bag is connected above the filter bag with the net gas storehouse, be additionally provided in the net gas storehouse for filter bag progress by up to
Under blow and spray the deashing component of deashing;Each deduster is separately connected with air hose, and the net gas storehouse of all dust remover roofs communicates,
Be designed with outside each deduster one purified for controlling deduster, deashing or air-dried triple valve.
Preferably, the deduster includes being set to the air inlet of dirt pocket lower part and being connected to passing through for the net gas storehouse
Blower carries out the discharge pipe of exhausting, and the deduster encloses four set to be adjoint, and the center of four dedusters is equipped with and supplies four
The shared discharge pipe of deduster.
Preferably, the discharge pipe lower end stretches out the deduster and is connected with blower on the part stretched out, it is described go out
Air hose is the rounded air hose in section.
Preferably, the deashing component includes the pulse valve positioned at net gas storehouse one end, connection pulse valve and is set to described
Only the pulse tube in gas storehouse, the pulse branch pipe for being arranged on the pulse tube and being arranged in a one-to-one correspondence with filter bag top, the arteries and veins
Washing pipe is parallel to the flowering baffle frame in the net gas storehouse, and the net gas storehouse is equipped with the deashing component of multiple groups parallel arrangement.
Preferably, in the dirt pocket air inlet to the lower end of the filter bag part be press settling section, it is described into
Air port is equipped with the gauze for sloughing bulky grain steam, and the air inlet is arranged higher than the ash bucket, and the gauze is set to institute
It states and is located at the indoor inside of the dedusting on air inlet.
It is dirt pocket below net gas storehouse, is separated between (also referred to as ontology) bag house and net gas storehouse by flowering baffle, flower
Plate is used to hang filter bag, and filter bag is cylinder, is fixed using elastic ring gasket with card, there is frame inside filter bag.Ontology
Lower section is air inlet, has one section of space in the lower end on air inlet top to filter bag, is to press settling section, flue gas flow rate can be made to drop
It is low, stable, it is evenly distributed, the dust of larger particles under gravity, is directly fallen into ash bucket, and the filtering for mitigating filter bag is negative
Lotus.
Preferably, the air inlet is equipped with gauze frame, the section bottom being located on the inside of air inlet on the gauze frame
Hollow out is fallen into ash bucket convenient for water of the product on gauze, and the position that the air inlet is corresponded on the air hose is removably equipped with behaviour
Make window.It enters the wind inlet and is equipped with gauze, filter bulky grain steam in flue dust, reduce the adhesion amount of water on filter bag
Preferably, the triple valve includes tool there are three the valve body and spool of port, three ports are respectively to access cigarette
The smoke inlet of gas, the deduster interface for being connected to dirt pocket air inlet and for carrying out air-dried air intake, institute to dirt pocket
It states smoke inlet and the air intake is coaxially disposed, the deduster interface enters perpendicular to the smoke inlet and the air
Mouth setting, the spool are back and forth connected in the channel to be formed in the smoke inlet with the air intake.
The air intake of triple valve can be passed through the outside air sucked in the indoor filter bag of dedusting is carried out it is air-dried.
The air-dried of deduster, deashing, purification function are realized with triple valve, and spool is double plate valve cores, the specific work of triple valve
Position and purpose achieved (seeing attached drawing 10.11.12 as follows):
The next at purification state-spool, flue gas is discharged after entering dirt pocket purification.
Position at deashing state-spool, this dirt pocket are in off-line state, pulse jetting deashing.
Upper at air dried condition-spool, air enters dirt pocket, air-dries to cloth bag.
Preferably, the air hose includes the fixed air duct being hinged and rotating air-duct, the fixed air duct is removed with described
The connection of dirt device, the rotating air-duct are connect with the dust excluding hood;The dust excluding hood is be respectively arranged on milling train outlet and entrance two
A dust excluding hood, the fixed air duct include sequentially connected two receptions that two dust excluding hoods are separately connected by rotating air-duct
Four feeding branch pipes of pipe, the collecting pipe of two reception pipes of connection and each deduster that connects one to one, the triple valve are set
In in the feeding branch pipe.Inlet of rolling mill, the outlet each cover in two sides, flue gas trapping rate are high.
Preferably, the cinder-discharging port of the hopper bottom of four dedusters is converged two-by-two by pipeline, the deduster
Top be equipped with silo roof cover board.The top of deduster is net gas storehouse, (also referred to as upper box), has silo roof cover board on top, for into
Enter changing in bag cover in the net gas storehouse of deduster and is overhauled and replaced filter bag.
Preferably, two sides are respectively provided with a pulse vavle shelf storehouse at the top of the dust-extraction unit, the pulse valve is set to described
On pulse vavle shelf storehouse and the pulse valve is connect by the bend pipe being located in pulse vavle shelf storehouse with the pulse tube in the net gas storehouse.
A kind of operation method of cleaner as described above, includes the following steps:
One, starting up, start-up course include: that triple valve all switches to the station that purification station i.e. flue gas can be passed through dirt pocket
And blower starting;
Two, the 1-4 triple valve for the number of finishing is subjected to circulation action after start completion, specially No. 1 three-position valve is carried out first
Switch of working position movement, Switch of working position movement, which includes: the first step, to be switched to air-dried station for No. 1 triple valve and is sent into sky to dirt pocket
Gas carry out it is air-dried, air-dry 1-10 minutes, No. 1 three-position valve of second step switches to deashing station i.e. dirt pocket offline by deashing dirt component
Jetting deashing carried out to filter bag in dirt pocket, deashing 1-5 minute, third step three-position valve, which switches to, to be purified station and carry out flue gas and send
Enter dirt pocket purification;No. 1 three-position valve complete successively to go to after a Switch of working position movement three-position valves of 2,3, No. 4 dirt pockets into
Row Switch of working position movement, so that 1-4 three-position valve carries out circulation action in cycles;
Three, system stops: 4 three-position valves switch to air-dried station simultaneously, and blower is delayed 2-10 minutes, three-position valve after blower stops
Deashing station all is switched to, deashing is carried out to the indoor filter bag of dedusting, stopping process is completed after the completion of deashing.
Preferably, multiple deashing dirt components in net gas storehouse on each deduster circuit sequentially unlatching, i.e. arteries and veins
It rushes valve and takes turns starting and deashing is carried out respectively to the filter bag on this group of flowering baffle;When some three-position valve or dedusting in the step 2
When device is in malfunction, step 2 process skips the failure deduster being related to, and goes to next deduster and carries out normal circulation
Movement.
In conclusion the invention has the following advantages:
1, ash-laden gas enters in deduster through dust excluding hood, that is, nearly dirt source rotating collection cover, effect of the larger particles dust in gravity
Under, it being deposited in ash bucket, molecule dust is upward with air-flow, and is blocked in outside filter bag, after flue gas is purified by filter bag,
The net gas storehouse at top is reached, then the discharge pipe from deduster center is downward, is discharged by the main air blower of dust pelletizing system.By one section
After the operation of time, the dust stratification of filter bag outer surface increases, and the running resistance of deduster is caused to rise.When resistance rises to setting
When upper limit value, start deashing, threeway valve core is mobile, and flue gas does not enter back into the dirt pocket, this deduster is using off-line ash-clearing
Mode, deduster is controlled by triple valve realizes four storehouse independent operatings, and triple valve is in offline position filter bag and is in not filtration condition,
In the hope of reaching good ash-removal effect.Pulse valve, which is opened, sprays into gas, filter bag rapid expansion, filter bag table from filter pocket mouths through injection tube
The dust in face is shaken off down, and lower taper ash bucket is fallen into.The application endless form ensure that there is three always under normal circumstances
A dirt pocket is carrying out purifying and dedusting, and work efficiency is high, even if wherein one or two dirt pocket breaks down, also can guarantee two
An a or dirt pocket carries out purifying and dedusting.Dedusting is uninterrupted, sustainable that dedusting is effectively performed.
2, the application structure is simple, dust collecting effect is good, and safeguards convenient for milling train.The deduster of the application is compact-sized and is
Independent to be associated with again, being recycled between deduster can respectively be dusted, deashing, air-dry three condition circulation, while by reasonable
Equipment can be dusted incessantly for cooperation, and can guarantee that equipment effectively safeguards operating, not only substantially increases dust removing effects
And efficiency of dust collection, while it is again at low cost, it takes up space small.
3, rotatable dust excluding hood is also convenient for the maintenance of the handling of roll, equipment.
Detailed description of the invention
Fig. 1 is the application structural schematic diagram;
Fig. 2 is dust-extraction unit structural schematic diagram one;
Fig. 3 is dust-extraction unit structural schematic diagram two;
Fig. 4 is dust-extraction unit structural schematic diagram three;
Fig. 5 is net gas storehouse structural schematic diagram one;
Fig. 6 is net gas storehouse structural schematic diagram two;
Fig. 7 is net gas storehouse structural schematic diagram three;
Fig. 8 is net gas storehouse structural schematic diagram four;
Fig. 9 is the application equipment operational structures schematic diagram;
Figure 10 is air dried condition triple valve structural schematic diagram;
Figure 11 is deashing state triple valve structural schematic diagram;
Figure 12 is purification state triple valve structural schematic diagram.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Cleaner embodiment one:
A kind of cleaner applied to steel rolling line reversable mill, including the dust excluding hood 1 being connected by air hose and dust-extraction unit
2, the dust-extraction unit includes at least four dedusters, and the deduster is from top to bottom successively arranged net gas storehouse 21, dirt pocket 22
With ash bucket 23, is separated, be furnished under the card a plurality of by frame by flowering baffle 24 between the net gas storehouse and the dirt pocket
The columnar filter bag 25 propped up is connected above the filter bag with the net gas storehouse, is additionally provided with and is used for pair in the net gas storehouse
Filter bag is from top to bottom blowed and sprayed the deashing component of deashing;Each deduster is separately connected with air hose, and all deduster tops
The net gas storehouse in portion communicates, be designed with outside each deduster one purified for controlling deduster, deashing or air-dried threeway
Valve.
The deduster includes being set to the air inlet of dirt pocket lower part and being connected to carrying out by blower for the net gas storehouse
The discharge pipe 4 of exhausting, the deduster encloses four set to be adjoint, and the center of four dedusters is equipped with and is total to for four dedusters
Discharge pipe.The discharge pipe lower end stretch out the deduster and stretch out part on be connected with blower 6, the discharge pipe is
The rounded air hose in section.Discharge pipe is set to the center of dust-extraction unit, and only top is connected to outlet air with net gas storehouse, and discharge pipe lower end is worn
Out dust-extraction unit and by pipeline outward draw connection blower outlet air.
Embodiment two:
Unlike the embodiments above be in the deashing component includes pulse valve 51, the connection pulse valve positioned at net gas storehouse one end
And the pulse tube 52 being set in the net gas storehouse, the pulse for being arranged on the pulse tube and being arranged in a one-to-one correspondence with filter bag top
Branch pipe 53, the pulse tube are parallel to the flowering baffle frame in the net gas storehouse, and the net gas storehouse is equipped with multiple groups parallel
The deashing component of cloth.Pulse valve connects pulse gas bag, when starting deashing, gas in pulse gas bag by pulse valve, pulse tube,
Pulse branch pipe is to filter-bag blowing.
Embodiment three:
The part unlike the embodiments above for being in lower end of the air inlet to the filter bag in the dirt pocket is equal sink drop
Section 221, the air inlet are equipped with the gauze 222 for sloughing bulky grain steam, and the air inlet is arranged higher than the ash bucket,
The gauze, which is set on the air inlet, is located at the indoor inside of the dedusting.
It is dirt pocket below net gas storehouse, is separated between (also referred to as ontology) bag house and net gas storehouse by flowering baffle, flower
Plate is used to hang filter bag, and filter bag is cylinder, is fixed using elastic ring gasket with card, there is frame inside filter bag.Ontology
Lower section is air inlet, has one section of space in the lower end on air inlet top to filter bag, is to press settling section, flue gas flow rate can be made to drop
It is low, stable, it is evenly distributed, the dust of larger particles under gravity, is directly fallen into ash bucket, and the filtering for mitigating filter bag is negative
Lotus.
The air inlet is equipped with gauze frame, and the section bottom hollow out on the inside of air inlet is located on the gauze frame convenient for product
Water on gauze is fallen into ash bucket, and the position that the air inlet is corresponded on the air hose is removably equipped with action pane 33.
It enters the wind inlet and is equipped with gauze, filter bulky grain steam in flue dust, reduce the adhesion amount of water on filter bag
Example IV:
Unlike the embodiments above be in the triple valve includes tool there are three the valve body and spool 64 of port, and described three logical
Mouth is respectively the smoke inlet 61 of access flue gas, the deduster interface 62 for being connected to dirt pocket air inlet and is used for dirt pocket progress
Air-dried air intake 63, the smoke inlet and the air intake are coaxially disposed, and the deduster interface is perpendicular to described
Smoke inlet and the air intake be arranged, and the spool back and forth is connected to be formed with the air intake in the smoke inlet
In channel.The air intake conduit connectable of triple valve is passed through the outside air sucked in and carries out wind to the indoor filter bag of dedusting
It is dry.The spool is the double plate valve cores for being respectively equipped with a sealing plate above and below.
The air-dried of deduster, deashing, purification function are realized with triple valve, and spool is double plate valve cores, the specific work of triple valve
Position and purpose achieved (seeing attached drawing 10.11.12 as follows):
The next at purification state-spool, flue gas is discharged after entering dirt pocket purification.
Position at deashing state-spool, this dirt pocket are in off-line state, pulse jetting deashing.
Upper at air dried condition-spool, air enters dirt pocket, air-dries to cloth bag.
The air hose includes the fixed air duct being hinged and rotating air-duct 32, and the fixed air duct and the deduster connect
It connects, the rotating air-duct is connect with the dust excluding hood;The dust excluding hood is two dedustings for being respectively arranged on milling train outlet and entrance
Cover, the fixed air duct include sequentially connected two reception pipes 311, the company that two dust excluding hoods are separately connected by rotating air-duct
Four feeding branch pipes 313 of the collecting pipe 312 of two reception pipes and each deduster that connects one to one are connect, the triple valve is set
In in the feeding branch pipe.Inlet of rolling mill, the outlet each cover in two sides, flue gas trapping rate are high.
Embodiment five:
The cinder-discharging port unlike the embodiments above being in the hopper bottom of four dedusters is converged two-by-two by pipeline, institute
The top for stating deduster is equipped with silo roof cover board 7.The top of deduster is net gas storehouse, (also referred to as upper box), has silo roof lid on top
Plate, for being overhauled and being replaced filter bag into changing in bag cover in the net gas storehouse of deduster.The hopper bottom of four dedusters
Two outlets can also be converged again to final remittance to a shared pipeline after converging two-by-two, move ash in order to load and unload.Purification and
In deashing process, the dust and water removed or deposited, into ash bucket, the gate valve on cinder-discharging port is opened i.e. detachable
Ash.
Embodiment six:
Unlike the embodiments above be in is respectively provided with a pulse vavle shelf storehouse 54, the pulse in dust-extraction unit top two sides
Valve is set on pulse vavle shelf storehouse and the pulse valve passes through in the bend pipe being located in pulse vavle shelf storehouse and the net gas storehouse
Pulse tube connection.
Ash-laden gas enters in deduster through dust excluding hood, that is, nearly dirt source rotating collection cover, work of the larger particles dust in gravity
It under, is deposited in ash bucket, molecule dust is upward with air-flow, and is blocked in outside filter bag, and flue gas is purified by filter bag
Afterwards, the net gas storehouse at top is reached, then the discharge pipe from deduster center is downward, is discharged by the main air blower of dust pelletizing system.By
After the operation of a period of time, the dust stratification of filter bag outer surface increases, and the running resistance of deduster is caused to rise.It is set when resistance rises to
When fixed upper limit value, start deashing, threeway valve core is mobile, and flue gas does not enter back into the dirt pocket, this deduster is using offline clear
The mode of ash, deduster is controlled by triple valve realizes four storehouse independent operatings, and triple valve be in offline position filter bag in not filtering
State, in the hope of reaching good ash-removal effect.Pulse valve open through injection tube from filter pocket mouths spray into gas, filter bag rapid expansion,
The dust of filter bag surface is shaken off down, and lower taper ash bucket is fallen into.
A kind of operation method embodiment one of cleaner as described above:
Include the following steps:
One, starting up, start-up course include: that triple valve all switches to the station that purification station i.e. flue gas can be passed through dirt pocket
And blower starting;
Two, the 1-4 triple valve for the number of finishing is subjected to circulation action after start completion, specially No. 1 three-position valve is carried out first
Switch of working position movement, Switch of working position movement, which includes: the first step, to be switched to air-dried station for No. 1 triple valve and is sent into sky to dirt pocket
Gas carry out it is air-dried, air-dry 1 minute, No. 1 three-position valve of second step switches to deashing station i.e. dirt pocket offline by deashing dirt component pair
In dirt pocket filter bag carry out jetting deashing, deashing 1 minute, third step three-position valve switch to purification station carry out flue gas be sent into remove
The purification of dirt room;No. 1 three-position valve completes the three-position valve that a Switch of working position movement successively goes to 2,3, No. 4 dirt pockets later and carries out work
Position switching action, so that 1-4 three-position valve carries out circulation action in cycles;Above-mentioned endless form ensure that in positive reason
There are three dirt pockets to carry out purifying and dedusting always under condition, and work efficiency is high, even if event occurs for wherein one or two dirt pocket
Barrier also can guarantee two or a dirt pocket progress purifying and dedusting.Dedusting is uninterrupted, sustainable that dedusting is effectively performed.
Three, system stops: 4 three-position valves switch to air-dried station simultaneously, and blower is delayed 2 minutes, three after blower stopping
Valve all switches to deashing station, carries out deashing to the indoor filter bag of dedusting, stopping process is completed after the completion of deashing.
When two dust excluding hoods are when operating position is not in milling train outlet and entrance, four three-position valves switch to air-dried
Station.
Multiple deashing dirt components in net gas storehouse on each deduster circuit sequentially unlatching, i.e., pulse valve opens in turn
It is dynamic that deashing is carried out respectively to the filter bag on this group of flowering baffle, if the pulse valve on each deduster runs will certainly allow phase simultaneously
It is generated when the filter bag ash removal of neighbour and collides interference, ash-removal effect can also reduce, therefore use and take turns starting, to guarantee that deduster energy is steady
Surely it operates under low resistive state, and improves cleaning efficiency and effect.In the present embodiment, 6 seconds pulse valve blowing interval times (when
Between it is adjustable).
In the step 2 when some three-position valve or deduster are in malfunction, step 2 process, which is skipped, to be related to
Failure deduster goes to next deduster and carries out normal circulation movement.
Embodiment two:
It is unlike the embodiments above be in the first step by No. 1 triple valve switch to air-dried station i.e. to dirt pocket be sent into air into
Row air-dries, and air-dries 2 minutes, No. 1 three-position valve of second step switches to deashing station i.e. dirt pocket offline by deashing dirt component to dedusting
Indoor filter bag carries out jetting deashing, and deashing 2 minutes, third step three-position valve switched to purification station and carries out flue gas feeding dirt pocket
Purification.System stops: 4 three-position valves switch to air-dried station simultaneously, and blower is delayed 3 minutes.In the present embodiment,
Embodiment three:
It is unlike the embodiments above be in the first step by No. 1 triple valve switch to air-dried station i.e. to dirt pocket be sent into air into
Row air-dries, and air-dries 10 minutes, No. 1 three-position valve of second step switches to deashing station i.e. dirt pocket offline by deashing dirt component to dedusting
Indoor filter bag carries out jetting deashing, and deashing 5 minutes, third step three-position valve switched to purification station and carries out flue gas feeding dirt pocket
Purification;System stops: 4 three-position valves switch to air-dried station simultaneously, and blower is delayed 10 minutes.
The application structure is simple, dust collecting effect is good, and safeguards convenient for milling train.The deduster of the application is compact-sized and i.e. only
Vertical to be associated with again, being recycled between deduster can respectively be dusted, deashing, air-dry three condition circulation, while by reasonably matching
Equipment can be dusted incessantly for conjunction, and can guarantee that equipment effectively safeguards operating, not only substantially increase dust removing effects and
Efficiency of dust collection, at the same it is again at low cost, it takes up space small.