CN109367041A - A kind of TGXG producing device and its work step - Google Patents
A kind of TGXG producing device and its work step Download PDFInfo
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- CN109367041A CN109367041A CN201811197173.1A CN201811197173A CN109367041A CN 109367041 A CN109367041 A CN 109367041A CN 201811197173 A CN201811197173 A CN 201811197173A CN 109367041 A CN109367041 A CN 109367041A
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- transmission
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- crust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D3/00—Improving or preserving soil or rock, e.g. preserving permafrost soil
- E02D3/005—Soil-conditioning by mixing with fibrous materials, filaments, open mesh or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0084—Geogrids
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Agronomy & Crop Science (AREA)
- Environmental & Geological Engineering (AREA)
- Soil Sciences (AREA)
- Mechanical Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a kind of TGXG producing device and its work steps, its structure includes material introducing mechanism, transmit tape handler, grid pressing mold transmission mechanism, cutting mechanism, crust of the device, export roller bearing, export roller bearing transmission mechanism, cooling body, cut fixed roller, linear transducer, grid moulding stamper, trimming cutter, excess stock recycles entrance, excess stock storage box and grating thickness shaping roller, the present invention is equipped with heating ring, it can heating material, it is set to remain molten condition before entering device, prevent cooling be hardened of material from influencing subsequent operation, the cutting mechanism being equipped with, the length of the TGXG of production can freely be controlled, the cutting fixed roller being equipped with prevents cutting process material alice, influence the working performance of material, cooling body can allow material to be quickly cooled down, improve equipment making Efficiency, trimming cutter make grid neat in edge, improve the working performance of manufactured TGXG for cutting the irregular marginal portion of pellet material.
Description
Technical field
The invention belongs to engineering equipment fields；It is related to TGXG manufacturing technology；Specifically a kind of TGXG production dress
It sets and its work step.
Background technique
TGXG is a kind of main geosynthetics, and compared with other geosynthetics, it has unique
Performance and effect.Be commonly used for the muscle material of earth structure or the muscle material of composite material etc., TGXG be divided into Plastics Geogrids,
Four major class of steel plastic geogrid, earth grille and polyester warp-knitting polyester TGXG.Grid is with polypropylene, polychlorostyrene
The high molecular polymers such as ethylene are through two-dimensional mesh trellis made of thermoplastic or molding or the 3 D stereo grid screen with certain altitude
Grid, when as civil engineering in use, referred to as TGXG.It is big with intensity, deformation is small；Creep is small；The corrosion-resistant, service life
Long, convenient for construction and transport, however TGXG is usually required by material to molding by processing many times in the production process,
In the prior art, the process is more complicated for production TGXG, and being often put into multiple mechanical devices repeatedly can just complete,
Therefore a kind of extremely urgent to the molding appearance with one-step shaping TGXG producing device by material.
Summary of the invention
The purpose of the present invention is to provide a kind of TGXG producing device and its work steps.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of TGXG producing device, including material introducing mechanism, transmission tape handler, grid pressing mold driver
Structure, cutting mechanism, crust of the device, output roller bearing, output roller bearing transmission mechanism, cooling body, cutting fixed roller, length sensing
Device, grid moulding stamper, trimming cutter, excess stock recycling entrance, excess stock storage box and grating thickness shaping roller,
The material introducing mechanism is set to crust of the device one end, and the output roller bearing is set to the crust of the device other end, the excess stock
It recycles entrance and is set to crust of the device two sides, the excess stock storage box is set on the downside of excess stock recycling entrance, and is located at dress
Shell lower end is set, the output roller bearing transmission mechanism is set to crust of the device upper end, and the grid moulding stamper and grid pressure mould pass
The connection of motivation structure, the transmission belt linkage section are set to inside crust of the device, and another part is set to crust of the device lower end, institute
It states output roller bearing transmission mechanism and is all set to crust of the device lower end, the material introducing mechanism and output roller bearing are successively arranged grid
Thickness shaping roller, trimming cutter, grid moulding stamper, linear transducer, cutting mechanism, cutting fixed roller and cooler
Structure, the grating thickness shaping roller, trimming cutter, grid moulding stamper, linear transducer, cutting mechanism, the fixed rolling of cutting
Axis and cooling body are all set to inside crust of the device, and the grating thickness shaping roller is connect with transmission tape handler.
The cutting mechanism is used for the grid of excision forming, and the cooling body is fixed for cooling down grid, the cutting
Roller bearing is for stationary grizzly when cutting, and the linear transducer is for calculating the length that grid is passed through, the grid molding pressure
Mould is used to for pellet material being pressed into grid, and the trimming cutter is used to cut the irregular marginal portion of pellet material, institute
Grating thickness shaping roller is stated for colloidal materials to be pressed into the pellet material of production grid.
The material introducing mechanism include introducing mechanism upper cover, introducing mechanism shell, heating ring, material slip through the net, colloid material
Expect introduction channel and material contracts mouth, be covered on introducing mechanism upper shell on the introducing mechanism, the heating ring and
Material is slipped through the net set on introducing mechanism interior of shell, and the material, which is slipped through the net, to be set on the downside of heating ring, the colloidal materials introduction channel
One end connects introducing mechanism shell lower end, other end connecting material tightening mouth, and the material contracts mouth is fixed on crust of the device one
End.
The transmission tape handler includes transmission belt, transmission first gear, transmission second gear, the first transmission axle, the
Two transmission axles, transmission the first belt pulley, transmission the first belt, transmission the second belt pulley, the first driving wheel, transmission the second belt,
Driven wheel, the second driving wheel, transmission third belt pulley, third transmission axle, the 4th transmission axle, the 4th belt pulley of transmission, transmission the
Three belts, transmission electrical machine and transmission electrical machine fixed frame, the transmission electrical machine are fixed on outside device by transmission electrical machine fixed frame
Shell lower end, the 4th belt pulley of the transmission are installed on the 4th transmission axle one end, the 4th transmission axle other end connection transmission
Motor output shaft, second driving wheel are installed on the inside of crust of the device by third transmission axle, the transmission third belt pulley
It is installed on third transmission axle one end, the 4th belt pulley of the transmission and transmission third belt pulley are connected by transmission third belt
It connects, the second belt pulley of the transmission is fixed on the outside of crust of the device by rotation axis, and first driving wheel passes through the first transmission
Axis is fixed on the inside of crust of the device, and the transmission first gear is installed on first transmission axle one end, and is located at outside crust of the device
Side, the transmission second gear are meshed with transmission first gear, and the transmission second gear is installed on second transmission axle one end,
The second transmission axle other end is equipped with the first belt pulley of transmission, and second transmission axle is installed on crust of the device, and two
End all penetrates shell, and the first belt pulley of the transmission is connect with the second belt pulley of transmission by transmitting the first belt, the transmission
Second belt pulley is connect by the second belt of transmission with transmission third belt pulley, and the driven wheel is fixed on device by rotation axis
On the inside of shell, first driving wheel, driven wheel and the second driving wheel pass through transmission band connection.
The grating thickness shaping roller is set on the second transmission axle.
The grid pressing mold transmission mechanism include rotating circular disc, rocking bar, horizontal slider, connecting rod, upright slide block, elevating lever,
Pressuring template, pressing mold motor output shaft hold, pressing mold motor, pressing mold motor fixing frame, horizontal concrete chute, fixed support plate and vertical sliding
Slot, the pressing mold motor are fixed on crust of the device upper end by pressing mold motor fixing frame, and the rotating circular disc is installed on pressing mold electricity
Machine exports on bearing, and described rocking bar one end is connected by a hinge the non-the center point of rotating circular disc, and the rocking bar other end passes through hinge
Horizontal slider is connected, the horizontal slider is set in horizontal concrete chute, and the horizontal concrete chute is set to crust of the device upper end, the connecting rod
One end is connected by a hinge horizontal slider, and the other end is connected by a hinge upright slide block, and the upright slide block is set to vertical chute
Interior, the vertical chute is fixed on fixed support plate, and the fixed support plate is set to crust of the device upper end, the upright slide block
Lower end connects elevating lever, and the elevating lever lower end is equipped with pressuring template, and the pressuring template is equipped with grid moulding stamper.
The cutting mechanism includes blade, connection fixing block, hydraulic lift and control mechanism, the blade edge
It is vertically arranged to downwards transmission belt upper end, and penetrating device upper shell face, be equipped with connection fixing block, institute at the blade knife spine
Connection fixing block lower end is stated equipped with hydraulic lift, the hydraulic lift is fixed on crust of the device upper end, described hydraulic
Lifting device and control mechanism.
The control mechanism includes control circuit board, control shell, signal receiving device, sender unit, processor
And power supply, the signal receiving device, sender unit, processor and power supply are set in control circuit board, the control
Circuit board processed is installed in control shell.
The output roller bearing transmission mechanism includes the first output shaft, the first output gear, the second output gear, the second output
Axis, third output gear, the first output belt pulley, the second output belt pulley, output belt, output motor and output motor are solid
Determine frame, the output motor is fixed on crust of the device lower end, the second output belt pulley installation by output motor fixed frame
In on output motor output shaft, the first output belt pulley exports belt pulley with second by output belt and connect, and described the
One output gear is installed on first output shaft one end, and second output gear is installed on second output shaft one end, described
Third output gear is fixed on the outside of crust of the device by rotation axis, first output gear and the second output gear difference
It is meshed with third output gear, the first output belt pulley and third output gear are mounted in the same rotation axis.
The output roller bearing is installed on the first output shaft and the second output shaft, and is set on the inside of crust of the device and is passed
Defeated band upper end.
Starter switchs the transmission electrical machine, pressing mold motor and output motor setting in motion:
The transmission electrical machine drives transmission third pulley movements by the 4th transmission axle and transmission third belt, passes through
Transmit the second belt drive transmission the second belt pulley, and then drive transmission the first belt pulley so that third transmission axle and
The movement of second transmission axle, and then the second driving wheel, grating thickness shaping roller and the second transmission gear are driven, by engaging,
First transmission gear is driven, and moves the first driving wheel, is driven by the first driving wheel and the movement of the second driving wheel
Transmission belt and driven wheel movement keep the object in transmission belt mobile from material introducing mechanism one end to output roller bearing one end；
The pressing mold motor is held by pressing mold motor output shaft drives rotating circular disc rotation, passes through the rocking bar in rotating circular disc
Move back and forth horizontal slider in horizontal concrete chute, by connecting rod so that upright slide block in vertical chute up and down reciprocatingly
Movement, to drive pressuring template to pump by elevating lever, to make grid moulding stamper with certain speed to biography
The defeated material taken carries out pressing mold work；
The output motor drives the second output belt pulley by output bearing, drives the first output skin by output belt
Belt wheel so that third output gear rotate, due to third output gear respectively with the first output gear and the second output gear
Wheel engagement, and then the first output gear and the rotation of the second output gear are driven, so that output roller bearing rotation, makes in transmission belt
Material output roller bearing drive under pass output device；
The making material of melting is added in material introducing mechanism, material, which is slipped through the net to import into colloidal materials by material, to be led to
Road reaches material contracts mouth by colloidal materials introduction channel, rolls by grating thickness shaping roller, and material forms certain thickness
The piece type colloidal materials of degree, material transport in transmission belt, and through trimming cutter, material forms the laminated structure of certain specification,
When reaching grid moulding stamper position, grid moulding stamper presses flaky material under the drive of grid pressing mold transmission mechanism
Mould forms it into piece grate, and sheet grid is by entering cooling body after linear transducer and cutting mechanism, when a fixed length
When the sheet grid of degree passes through linear transducer, linear transducer can send a signal to signal receiving device, signal receiving device
Signal is delivered in processor, after processor processing analysis, sends a signal to sender unit, sender unit will be believed
Number it is delivered to hydraulic lift, controls the contraction of hydraulic pressure bar of hydraulic lift, and then move downward with cutting blade, thus will
Sheet grid is cut off with certain length, and the sheet grid into cooling body can be cooled in cooling body, thus rapid shape
There is the firm grid of stronger bearing capacity at direction in length and breadth, device, rolled for future use are then spread out of by output roller bearing.
Beneficial effects of the present invention: the present invention is equipped with cutting mechanism, can freely control the length of the TGXG of production
Degree is more easier the TGXG specification of production needed for meeting engineering；The cooling body being equipped with can allow material to be quickly cooled down,
Form grid rapidly, that accelerates grid manufactures speed, improves the working efficiency of equipment；Heating inside introducing mechanism
Ring, can heating material, so that it is remained molten condition before entering device, prevent cooling be hardened of material from influencing subsequent operation,
Its material, which is slipped through the net, can allow the material of molten condition to separate with the material not melted, and melted material is allowed to enter device, will not melt
Filtration of material get off to continue heated until melting, material contracts mouth make it easier to be pressed by equipment for tightening material
Uniform pellet material；The cutting mechanism is used for the grid of excision forming, enables a device to control made TGXG
Length specification；The cutting fixed roller prevents cutting mechanism when cutting grid, makes grid for stationary grizzly when cutting
TGXG performance made of being influenced in knife-edge positions alice；The linear transducer is used to calculate the length that grid is passed through,
Whether cutting mechanism is guided to the cutting of grid；The trimming cutter is used to cut the irregular edge part of pellet material
It cuts, so that grid neat in edge is not had flaw, improve the performance of TGXG made of the present invention.
The present invention is one kind by material to molding one-step shaping TGXG producing device, can be in grid manufacturing process
The length specification of grid produced is independently set, and factory length can be adjusted at any time, makes the high-efficient of grid, is made
Grid performance it is good.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is a kind of general structure schematic diagram of TGXG producing device of the present invention；
Fig. 2 is a kind of material introducing mechanism structural schematic diagram of TGXG producing device of the present invention；
Fig. 3 is a kind of transmission belt schematic diagram of transmission mechanism of TGXG producing device of the present invention；
Fig. 4 is a kind of grid pressing mold schematic diagram of transmission mechanism of TGXG producing device of the present invention；
Fig. 5 is a kind of grid pressing mold transmission mechanism top view of TGXG producing device of the present invention；
Fig. 6 is a kind of cutting mechanism structural schematic diagram of TGXG producing device of the present invention；
Fig. 7 is a kind of control mechanism structural schematic diagram of the cutting mechanism of TGXG producing device of the present invention；
Fig. 8 is a kind of output roller bearing schematic diagram of transmission mechanism of TGXG producing device of the present invention.
Specific embodiment
As shown in figures 1-8, a kind of TGXG producing device, including material introducing mechanism 1, transmission tape handler 2, lattice
Grid voltage mould transmission mechanism 3, crust of the device 5, output roller bearing 6, output roller bearing transmission mechanism 7, cooling body 8, is cut cutting mechanism 4
Cut fixed roller 9, linear transducer 10, grid moulding stamper 11, trimming cutter 12, excess stock recycling entrance 13, extra material
Expect that storage box 14 and grating thickness shaping roller 15, material introducing mechanism 1 are set to 5 one end of crust of the device, output roller bearing 6 is set to
5 other end of crust of the device, excess stock recycle entrance 13 and are set to 5 two sides of crust of the device, and it is extra that excess stock storage box 14 is set to
13 downside of material recovery entrance, and it is located at 5 lower end of crust of the device, output roller bearing transmission mechanism 7 is set to 5 upper end of crust of the device, lattice
Grid moulding stamper 11 is connect with grid pressure mould transmission mechanism 3, and transmission 2 part of tape handler is set to inside crust of the device 5, another
Part be set to 5 lower end of crust of the device, output roller bearing transmission mechanism 7 all be set to 5 lower end of crust of the device, material introducing mechanism 1 and
Output roller bearing 6 is successively arranged grating thickness shaping roller 15, trimming cutter 12, grid moulding stamper 11, linear transducer 10, cuts
Cutting mill structure 4, cutting fixed roller 9 and cooling body 8, grating thickness shaping roller 15, trimming cutter 12, grid moulding stamper
11, linear transducer 10, cutting mechanism 4, cutting fixed roller 9 and cooling body 8 are all set to inside crust of the device 5, grid
Thickness shaping roller 15 is connect with transmission tape handler 2.
Cutting mechanism 4 is used for the grid of excision forming, and cooling body 8 is for cooling down grid, and cutting fixed roller 9 is for cutting
Stationary grizzly when cutting, linear transducer 10 are used for for calculating the length that grid is passed through, grid moulding stamper 11 by sheet body material
Material is pressed into grid, and trimming cutter 12 is used to cut the irregular marginal portion of pellet material, grating thickness shaping roller 15
For colloidal materials to be pressed into the pellet material of production grid.
As shown in Fig. 2, material introducing mechanism 1 includes introducing mechanism upper cover 11, introducing mechanism shell 12, heating ring 13, material
Expect slip through the net 14, colloidal materials introduction channel 15 and material contracts mouth 16, introducing mechanism upper cover 11 is set to introducing mechanism shell 12
Upper end, heats ring 13 and material slips through the net 14 inside introducing mechanism shell 12, and material slips through the net 14 on the downside of heating ring 13,
15 one end of colloidal materials introduction channel connects 12 lower end of introducing mechanism shell, other end connecting material tightening mouth 16, material contracts
Mouth 16 is fixed on 5 one end of crust of the device.
As shown in figure 3, transmission tape handler 2 include transmission belt 21, transmission first gear 22, transmission second gear 23,
First transmission axle 24, the second transmission axle 25, the first belt pulley 26 of transmission, the first belt 27 of transmission, the second belt pulley 28 of transmission, the
One driving wheel 29, the second belt 210 of transmission, driven wheel 211, the second driving wheel 212, transmission third belt pulley 213, third transmission
Axis 214, the 4th transmission axle 215, the 4th belt pulley 216 of transmission, transmission third belt 217, transmission electrical machine 218 and transmission electrical machine
Fixed frame 219, transmission electrical machine 218 are fixed on 5 lower end of crust of the device by transmission electrical machine fixed frame 219, transmit the 4th belt pulley
216 are installed on 215 one end of the 4th transmission axle, and 215 other end of the 4th transmission axle connects 218 output shaft of transmission electrical machine, and second drives
Driving wheel 212 is installed on 5 inside of crust of the device by third transmission axle 214, and transmission third belt pulley 213 is installed on third transmission axle
On 214 one end, the 4th belt pulley 216 of transmission is connect with transmission third belt pulley 213 by transmitting third belt 217, transmits the
Two belt pulleys 28 are fixed on the outside of crust of the device 5 by rotation axis, and the first driving wheel 29 is fixed on dress by the first transmission axle 24
The inside of shell 5 is set, transmission first gear 22 is installed on 24 one end of the first transmission axle, and is located at 5 outside of crust of the device, transmission the
Two gears 23 are meshed with transmission first gear 22, and transmission second gear 23 is installed on 25 one end of the second transmission axle, the second transmission
25 other end of axis is equipped with the first belt pulley 26 of transmission, and the second transmission axle 25 is installed on crust of the device 5, and both ends all penetrate outside
Shell, the first belt pulley 26 of transmission are connect with the second belt pulley 28 of transmission by transmitting the first belt 27, transmit the second belt pulley 28
It is connect by the second belt 210 of transmission with transmission third belt pulley 213, driven wheel 211 is fixed on crust of the device 5 by rotation axis
Inside, the first driving wheel 29, driven wheel 211 and the second driving wheel 212 are connected by transmission belt 21.
Grating thickness shaping roller 15 is set on the second transmission axle 25.
As illustrated in figures 4-5, grid pressing mold transmission mechanism 3 include rotating circular disc 31, rocking bar 32, horizontal slider 33, connecting rod 34,
Upright slide block 35, elevating lever 36, pressuring template 37, pressing mold motor output shaft hold 38, pressing mold motor 39, pressing mold motor fixing frame 310,
Horizontal concrete chute 311, fixed support plate 312 and vertical chute 313, pressing mold motor 39 are fixed by pressing mold motor fixing frame 310
In 5 upper end of crust of the device, rotating circular disc 31 is installed on pressing mold motor output shaft and holds on 38, and 32 one end of rocking bar, which is connected by a hinge, to be turned
The dynamic non-the center point of disk 31,32 other end of rocking bar are connected by a hinge horizontal slider 33, and horizontal slider 33 is set to horizontal concrete chute 311
Interior, horizontal concrete chute 311 is set to 5 upper end of crust of the device, and 34 one end of connecting rod is connected by a hinge horizontal slider 33, and the other end passes through hinge
Chain link upright slide block 35, upright slide block 35 are set in vertical chute 313, and vertical chute 313 is fixed on fixed support plate 312
On, fixed support plate 312 is set to 5 upper end of crust of the device, and 35 lower end of upright slide block connects elevating lever 36, the installation of 36 lower end of elevating lever
There is pressuring template 37, pressuring template 37 is equipped with grid moulding stamper 11.
As shown in fig. 6, cutting mechanism 4 includes blade 41, connection fixing block 42, hydraulic lift 43 and control mechanism
44,41 edge of a knife of blade is vertically arranged to 21 upper end of transmission belt, and 5 upper surface of penetrating device shell, set at 41 knife spine of blade downwards
There is connection fixing block 42,42 lower end of connection fixing block is equipped with hydraulic lift 43, and hydraulic lift 43 is fixed on outside device
5 upper end of shell, hydraulic lift 43 and control mechanism 44.
As shown in fig. 7, control mechanism 44 includes control circuit board 441, control shell 442, signal receiving device 443, letter
Number sending device 444, processor 445 and power supply 446, signal receiving device 443, sender unit 444, processor 445
And power supply 446 is set in control circuit board 441, control circuit board 441 is installed in control shell 442.
As shown in figure 8, output roller bearing transmission mechanism 7 includes the first output shaft 71, the first output gear 72, the second output gear
Take turns the 73, second output shaft 74, third output gear 710, first exports belt pulley 75, second and exports belt pulley 76, output belt
77, output motor 78 and output motor fixed frame 79, output motor 78 are fixed on outside device by output motor fixed frame 79
5 lower end of shell, the second output belt pulley 76 are installed on 78 output shaft of output motor, and the first output belt pulley 75 passes through output belt
77 connect with the second output belt pulley 76, and the first output gear 72 is installed on 71 one end of the first output shaft, the second output gear
73 are installed on 74 one end of the second output shaft, and third output gear 710 is fixed on the outside of crust of the device 5 by rotation axis, and first
Output gear 72 and the second output gear 73 are meshed with third output gear 710 respectively, the first output belt pulley 75 and the
Three output gears 710 are mounted in the same rotation axis.
Output roller bearing 6 is installed on the first output shaft 71 and the second output shaft 74, and be set to the inside of crust of the device 5 and
21 upper end of transmission belt.
Starter switchs transmission electrical machine 218,78 setting in motion of pressing mold motor 39 and output motor:
Transmission electrical machine 218 drives transmission third belt pulley 213 by the 4th transmission axle 215 and transmission third belt 217
Movement drives the second belt pulley 28 of transmission by the second belt 210 of transmission, and then drives the first belt pulley 26 of transmission, to make
Third transmission axle 214 and the movement of the second transmission axle 25 are obtained, and then drives the second driving wheel 212, grating thickness shaping roller 15
And second transmission gear, by engagement, the first transmission gear is driven, and moves the first driving wheel 29, passes through the first driving
Wheel 29 and the second driving wheel 212 move and then drive transmission belt 21 and driven wheel 211 to move, and make the object in transmission belt 21
It is mobile from 1 one end of material introducing mechanism to output 6 one end of roller bearing；
Pressing mold motor 39 holds the rotation of 38 drive rotating circular discs 31 by pressing mold motor output shaft, by rotating circular disc 31
Rocking bar 32 moves back and forth horizontal slider 33 in horizontal concrete chute 311, by connecting rod 34, so that upright slide block 35 is vertical
It pumps in sliding slot 313, to drive pressuring template 37 to pump by elevating lever 36, so that grid be made to form
Pressing mold 11 carries out pressing mold work to the material in transmission belt 21 with certain speed；
Output motor 78 drives the second output belt pulley 76 by output bearing, drives the first output by output belt 77
Belt pulley 75 so that third output gear 710 rotate, due to third output gear 710 respectively with the first output gear 72
It is engaged with the second output gear 73, and then drives the first output gear 72 and the rotation of the second output gear 73, so that output
Roller bearing 6 rotates, and the material in transmission belt 21 is made to pass output device under the drive of output roller bearing 6；
The making material of melting is added in material introducing mechanism 1, material is slipped through the net by material 14 to be entered colloidal materials and import
Channel 15 reaches material contracts mouth 16 by colloidal materials introduction channel 15, rolls by grating thickness shaping roller 15, material
Certain thickness type colloidal materials are formed, material transports in transmission belt 21, and through trimming cutter 12, material forms certain specification
Laminated structure, reach 11 position of grid moulding stamper when, drive of the grid moulding stamper 11 in grid pressing mold transmission mechanism 3
Under pressing mold is carried out to flaky material, piece grate is formed it into, after sheet grid is by linear transducer 10 and cutting mechanism 4
Into cooling body 8, when the sheet grid of certain length passes through linear transducer 10, linear transducer 10 can be sent a signal to
Signal is delivered in processor by signal receiving device 443, signal receiving device 443, after processor processing analysis, sends signal
To sender unit 444, signal is delivered to hydraulic lift 43 by sender unit 444, controls hydraulic lift
43 contraction of hydraulic pressure bar, and then moved downward with cutting blade 41, to sheet grid be cut off with certain length, into cooler
The sheet grid of structure 8 can be cooled in cooling body, to quickly form the heavily fortified point that direction in length and breadth has stronger bearing capacity
Gu then grid spreads out of device, rolled for future use by output roller bearing 6.
Linear transducer 10, signal receiving device 443 and sender unit 444 used in the present invention are all existing
Technology, the model ZLS-C50 of linear transducer 10 survey linear transducer, and signal receiving device 443 is A/D converter, use
Digital signal used in processor, the type of signal receiving device 443 are converted in the analog signal for exporting linear transducer 10
Number be ADC0832, sender unit 444 be D/A converter, be used for by processor export digital model be converted to it is hydraulic
Analog signal used in device, the model DAC0832LCN of sender unit 444, the part type of prior art described above
It is number not unique, as long as can realize that the existing component of function of the present invention comes under protection scope of the present invention.
Above content is only to structure of the invention example and explanation, affiliated those skilled in the art couple
Described specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from invention
Structure or beyond the scope defined by this claim, is within the scope of protection of the invention.
Claims (9)
1. a kind of TGXG producing device, including material introducing mechanism (1), transmission tape handler (2), the transmission of grid pressing mold
Mechanism (3), cutting mechanism (4), crust of the device (5), output roller bearing (6), output roller bearing transmission mechanism (7), cooling body (8),
Cut fixed roller (9), linear transducer (10), grid moulding stamper (11), trimming cutter (12), excess stock recycling entrance
(13), excess stock storage box (14) and grating thickness shaping roller (15), which is characterized in that the material introducing mechanism
(1) it is set to crust of the device (5) one end, the output roller bearing (6) is set to crust of the device (5) other end, the excess stock recycling
Entrance (13) is set to crust of the device (5) two sides, and the excess stock storage box (14) is set under excess stock recycling entrance (13)
Side, and it is located at crust of the device (5) lower end, the output roller bearing transmission mechanism (7) is set to crust of the device (5) upper end, the grid
Moulding stamper (11) is connect with grid pressure mould transmission mechanism (3), and the transmission tape handler (2) is partially set to crust of the device
(5) internal, another part is set to crust of the device (5) lower end, and the output roller bearing transmission mechanism (7) is all set to crust of the device (5)
Lower end, the material introducing mechanism (1) and output roller bearing (6) are successively arranged grating thickness shaping roller (15), trimming cutter
(12), grid moulding stamper (11), linear transducer (10), cutting mechanism (4), cutting fixed roller (9) and cooling body
(8), the grating thickness shaping roller (15), trimming cutter (12), grid moulding stamper (11), linear transducer (10), cut
Cutting mill structure (4), cutting fixed roller (9) and cooling body (8) be all set to crust of the device (5) it is internal, the grating thickness at
Type idler wheel (15) is connect with transmission tape handler (2)；
The cutting mechanism (4) is used for the grid of excision forming, and for the cooling body (8) for cooling down grid, the cutting is solid
Roller bearing (9) are determined for stationary grizzly when cutting, and the linear transducer (10) is for calculating the length that grid is passed through, the lattice
Grid moulding stamper (11) is used to for pellet material being pressed into grid, and the trimming cutter (12) is used for pellet material is irregular
Marginal portion cutting, the grating thickness shaping roller (15) are used to for colloidal materials being pressed into the pellet material of production grid.
2. a kind of TGXG producing device according to claim 1, which is characterized in that the material introducing mechanism (1)
It slips through the net (14) including introducing mechanism upper cover (11), introducing mechanism shell (12), heating ring (13), material, colloidal materials import and lead to
Road (15) and material contracts mouth (16), the introducing mechanism upper cover (11) is set to introducing mechanism shell (12) upper end, described to add
Hot ring (13) and material are slipped through the net, and (14) are internal set on introducing mechanism shell (12), and the material slips through the net (14) set on heating ring
(13) downside, described colloidal materials introduction channel (15) one end connect introducing mechanism shell (12) lower end, other end connecting material
Tightening mouth (16), the material contracts mouth (16) are fixed on crust of the device (5) one end.
3. a kind of TGXG producing device according to claim 1, which is characterized in that the transmission tape handler
It (2) include transmission belt (21), transmission first gear (22), transmission second gear (23), the first transmission axle (24), the second transmission axle
(25), the first belt pulley (26) are transmitted, transmission the first belt (27), transmission the second belt pulley (28), the first driving wheel (29), are passed
Defeated second belt (210), driven wheel (211), the second driving wheel (212), transmission third belt pulley (213), third transmission axle
(214), the 4th transmission axle (215), transmission the 4th belt pulley (216), transmission third belt (217), transmission electrical machine (218) and
Transmission electrical machine fixed frame (219), the transmission electrical machine (218) are fixed on crust of the device (5) by transmission electrical machine fixed frame (219)
Lower end, the 4th belt pulley (216) of the transmission are installed on the 4th transmission axle (215) one end, and the 4th transmission axle (215) is another
One end connects transmission electrical machine (218) output shaft, and second driving wheel (212) is installed on device by third transmission axle (214)
On the inside of shell (5), the transmission third belt pulley (213) is installed on third transmission axle (214) one end, the 4th skin of the transmission
Belt wheel (216) is connect with transmission third belt pulley (213) by transmitting third belt (217), the second belt pulley of the transmission
(28) fixed on the outside of crust of the device (5) by rotation axis, first driving wheel (29) is fixed by the first transmission axle (24)
On the inside of crust of the device (5), the transmission first gear (22) is installed on the first transmission axle (24) one end, and is located at outside device
On the outside of shell (5), the transmission second gear (23) is meshed with transmission first gear (22), transmission second gear (23) peace
Loaded on the second transmission axle (25) one end, the second transmission axle (25) other end is equipped with transmission the first belt pulley (26), described
Second transmission axle (25) is installed on crust of the device (5), and both ends all penetrate shell, the first belt pulley of the transmission (26) and biography
Defeated second belt pulley (28) passes through the second skin of transmission by transmission the first belt (27) connection, the second belt pulley of the transmission (28)
Band (210) is connect with transmission third belt pulley (213), and the driven wheel (211) is fixed in crust of the device (5) by rotation axis
Side, first driving wheel (29), driven wheel (211) and the second driving wheel (212) are connected by transmission belt (21).
4. a kind of TGXG producing device according to claim 1, which is characterized in that the grating thickness shaping roller
(15) it is set on the second transmission axle (25).
5. a kind of TGXG producing device according to claim 1, which is characterized in that the grid pressing mold transmission mechanism
It (3) include rotating circular disc (31), rocking bar (32), horizontal slider (33), connecting rod (34), upright slide block (35), elevating lever (36), pressure
Template (37), pressing mold motor output shaft hold (38), pressing mold motor (39), pressing mold motor fixing frame (310), horizontal concrete chute (311),
Fixed support plate (312) and vertical chute (313), the pressing mold motor (39) are fixed by pressing mold motor fixing frame (310)
In crust of the device (5) upper end, the rotating circular disc (31) is installed on pressing mold motor output shaft and holds on (38), the rocking bar (32) one
End is connected by a hinge rotating circular disc (31) non-the center point, and rocking bar (32) other end is connected by a hinge horizontal slider
(33), the horizontal slider (33) is set in horizontal concrete chute (311), and the horizontal concrete chute (311) is set on crust of the device (5)
End, described connecting rod (34) one end are connected by a hinge horizontal slider (33), and the other end is connected by a hinge upright slide block (35), institute
Upright slide block (35) are stated in vertical chute (313), the vertical chute (313) is fixed on fixed support plate (312), institute
Fixed support plate (312) are stated set on crust of the device (5) upper end, upright slide block (35) lower end connects elevating lever (36), described
Elevating lever (36) lower end is equipped with pressuring template (37), and the pressuring template (37) is equipped with grid moulding stamper (11).
6. a kind of TGXG producing device according to claim 1, which is characterized in that the cutting mechanism (4) includes
Blade (41), connection fixing block (42), hydraulic lift (43) and control mechanism (44), blade (41) edge of a knife are downward
It is vertically arranged to transmission belt (21) upper end, and penetrating device shell (5) upper surface, it is solid to be equipped with connection at blade (41) knife spine
Determine block (42), connection fixing block (42) lower end is equipped with hydraulic lift (43), and the hydraulic lift (43) is fixed
In crust of the device (5) upper end, the hydraulic lift (43) and control mechanism (44)；
The control mechanism (44) includes control circuit board (441), control shell (442), signal receiving device (443), signal
Sending device (444), processor (445) and power supply (446), the signal receiving device (443), sender unit
(444), processor (445) and power supply (446) are set on control circuit board (441), and the control circuit board (441) is installed on
It controls in shell (442).
7. a kind of TGXG producing device according to claim 1, which is characterized in that the output roller bearing transmission mechanism
(7) defeated including the first output shaft (71), the first output gear (72), the second output gear (73), the second output shaft (74), third
Out gear (710), first output belt pulley (75), second output belt pulley (76), output belt (77), output motor (78) with
And output motor fixed frame (79), the output motor (78) are fixed on crust of the device (5) by output motor fixed frame (79)
Lower end, second output belt pulley (76) are installed on output motor (78) output shaft, first output belt pulley (75)
It is connect by output belt (77) with the second output belt pulley (76), first output gear (72) is installed on the first output shaft
(71) on one end, second output gear (73) is installed on the second output shaft (74) one end, the third output gear
(710) it is fixed on the outside of crust of the device (5) by rotation axis, first output gear (72) and the second output gear (73)
It is meshed respectively with third output gear (710), first output belt pulley (75) is mounted on third output gear (710)
In the same rotation axis.
8. a kind of TGXG producing device according to claim 1, which is characterized in that output roller bearing (6) installation
In on the first output shaft (71) and the second output shaft (74), and it is set on the inside of crust of the device (5) and transmission belt (21) upper end.
9. a kind of work step of TGXG producing device, which is characterized in that starter switchs the transmission electrical machine
(218), pressing mold motor (39) and output motor (78) setting in motion:
The transmission electrical machine (218) drives transmission third belt by the 4th transmission axle (215) and transmission third belt (217)
(213) movement is taken turns, transmission the second belt pulley (28) is driven by transmission the second belt (210), and then drive the first belt of transmission
It takes turns (26), so that third transmission axle (214) and the second transmission axle (25) movement, and then drive the second driving wheel (212),
Grating thickness shaping roller (15) and the second transmission gear, by engagement, the first transmission gear is driven, and makes the first driving wheel
(29) it moves, is driven by the first driving wheel (29) and the second driving wheel (212) movement transmission belt (21) and driven
(211) movement is taken turns, keeps the object on transmission belt (21) mobile from material introducing mechanism (1) one end to output roller bearing (6) one end；
The pressing mold motor (39) holds (38) by pressing mold motor output shaft and drives rotating circular disc (31) rotation, passes through rotating circular disc
(31) rocking bar (32) on moves back and forth horizontal slider (33) in horizontal concrete chute (311), by connecting rod (34), so that
Upright slide block (35) pumps in vertical chute (313), to be driven on pressuring template (37) by elevating lever (36)
Lower reciprocating motion, so that grid moulding stamper (11) be made to carry out pressing mold work to the material on transmission belt (21) with certain speed
Make；
The output motor (78) drives the second output belt pulley (76) by output bearing, drives the by output belt (77)
One output belt pulley (75), so that third output gear (710) rotates, since third output gear (710) is respectively with the
One output gear (72) and the second output gear (73) engagement, and then drive the first output gear (72) and the second output gear
(73) it rotates, so that output roller bearing (6) rotation, passes the material on transmission belt (21) under the drive of output roller bearing (6)
Output device；
The making material of melting is added in material introducing mechanism (1), material slips through the net (14) into colloidal materials importing by material
Channel (15) reaches material contracts mouth (16) by colloidal materials introduction channel (15), by grating thickness shaping roller (15)
It rolls, material forms certain thickness type colloidal materials, and material transports on transmission belt (21), through trimming cutter (12), material
Material forms the laminated structure of certain specification, and when reaching grid moulding stamper (11) position, grid moulding stamper (11) is in grid
Pressing mold is carried out to flaky material under the drive of pressing mold transmission mechanism (3), forms it into piece grate, sheet grid is passed by length
Sensor (10) and cutting mechanism (4) enter cooling body (8) afterwards, when the sheet grid of certain length passes through linear transducer
(10) when, linear transducer (10) can be sent a signal to signal receiving device (443), and signal receiving device (443) is defeated by signal
It send into processor, after processor processing analysis, sends a signal to sender unit (444), sender unit (444) will
Signal is delivered to hydraulic lift (43), controls the contraction of hydraulic pressure bar of hydraulic lift (43), and then with cutting blade (41)
It moves downward, so that sheet grid be cut off with certain length, the sheet grid into cooling body (8) can be in cooling body
It is cooled, to quickly form the firm grid that direction in length and breadth has stronger bearing capacity, then passed by output roller bearing (6)
Device out, rolled for future use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811197173.1A CN109367041A (en) | 2018-10-15 | 2018-10-15 | A kind of TGXG producing device and its work step |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811197173.1A CN109367041A (en) | 2018-10-15 | 2018-10-15 | A kind of TGXG producing device and its work step |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109367041A true CN109367041A (en) | 2019-02-22 |
Family
ID=65400360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811197173.1A Pending CN109367041A (en) | 2018-10-15 | 2018-10-15 | A kind of TGXG producing device and its work step |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109367041A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114573151A (en) * | 2022-04-06 | 2022-06-03 | 纪梦菲 | Waste water treatment grille machine convenient to clearance suspended solid |
| CN117626937A (en) * | 2024-01-25 | 2024-03-01 | 山东路德新材料股份有限公司 | High-toughness geogrid for culvert |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114573151A (en) * | 2022-04-06 | 2022-06-03 | 纪梦菲 | Waste water treatment grille machine convenient to clearance suspended solid |
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Application publication date: 20190222 |
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