CN109366467B - Double-arm starting sheet slicing manipulator - Google Patents
Double-arm starting sheet slicing manipulator Download PDFInfo
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- CN109366467B CN109366467B CN201811500864.4A CN201811500864A CN109366467B CN 109366467 B CN109366467 B CN 109366467B CN 201811500864 A CN201811500864 A CN 201811500864A CN 109366467 B CN109366467 B CN 109366467B
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- 239000000463 material Substances 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 9
- 210000004907 gland Anatomy 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000282412 Homo Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0009—Constructional details, e.g. manipulator supports, bases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0093—Programme-controlled manipulators co-operating with conveyor means
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- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
Description
技术领域Technical field
本发明涉及一种双臂始极片分片机械手,属于机械设备技术领域。The invention relates to a two-arm initial pole segmenting manipulator, belonging to the technical field of mechanical equipment.
背景技术Background technique
双臂机械手是近几十年发展起来的自动化生产设备,机械手是工业机器人的一个重要分支,在构造和性能上兼有人和机器各自的优点,机械手作业的准确性和各种环境中完成作业的能力,在国民经济各领域有着关阔的发展前景。虽然机械手目前还不如人手那样灵活方便,但它具有能不断重复工作和劳动,不知疲惫,不怕危险,抓举重物的力量比人手力大等特点,机械手的发展也备受重视,并越来越广泛地得到了应用。在本实施案例中主要应用在铜块始极片分片,将长宽接近一米的铜板抓取放到下一个工序加工处理,利用双臂工作加快了生产效率、节约成本,由于铜极板较重,存在人工作业的危险性,人工作业劳动强度很高,效率很低,极大地阻碍了生产,基于这些缺陷设计的机械手在应用中取到了良好的经济效果。The two-arm manipulator is an automated production equipment developed in recent decades. The manipulator is an important branch of industrial robots. It has the advantages of both humans and machines in terms of structure and performance. The accuracy of the manipulator operation and the efficiency of completing operations in various environments. Ability has broad development prospects in various fields of the national economy. Although the manipulator is not as flexible and convenient as the human hand at present, it has the characteristics of being able to repeat work and labor, tirelessly, not afraid of danger, and can grasp heavy objects more powerfully than the human hand. The development of manipulators has also attracted much attention and is becoming more and more popular. Has been widely used. In this implementation case, it is mainly used in the slicing of the copper block initial pole piece. The copper plate with a length and width of nearly one meter is grabbed and processed in the next process. The use of both arms speeds up the production efficiency and saves costs. Due to the copper plate It is heavy and involves the danger of manual work. Manual work is very labor intensive and very inefficient, which greatly hinders production. The manipulator designed based on these defects has achieved good economic results in application.
发明内容Contents of the invention
本发明要解决的技术问题是为了减小人工作业强度,提高生产效率,提供一种双臂始极片分片机械手,使得其适用于冶金生产线,可以取代人工作业,有效缩短劳动时间,减小劳动强度并提高劳动效率且安全可靠。The technical problem to be solved by the present invention is to reduce the intensity of manual work and improve production efficiency by providing a two-arm initial pole segmenting manipulator so that it is suitable for metallurgical production lines and can replace manual work and effectively shorten labor time. Reduce labor intensity and improve labor efficiency, safety and reliability.
本发明的技术方案是:一种双臂始极片分片机械手,包括传送机构,所述传送机构上放置电铜片物料,所述传送机构的一侧设置有底座装置,所述底座装置上设置有机械手臂支座,所述机械手臂支座上设置气缸和机械手臂,其中气缸推动带动机械手臂旋转,所述机械手臂上设置机械手,机械手和机械手臂之间有连杆联接,所述机械手上设置推动气缸,气缸做上下往复运动,所述气缸上联接推板,所述推板上设置吸盘。The technical solution of the present invention is: a double-arm initial pole piece slicing manipulator, including a transmission mechanism on which electrical copper sheet materials are placed. A base device is provided on one side of the transmission mechanism. On the base device A mechanical arm support is provided. A cylinder and a mechanical arm are arranged on the mechanical arm support. The cylinder drives the mechanical arm to rotate. A mechanical hand is provided on the mechanical arm. There is a connecting rod between the mechanical arm and the mechanical arm. The mechanical arm is connected by a connecting rod. A pushing cylinder is arranged on the cylinder, and the cylinder performs up and down reciprocating motion. The cylinder is connected with a push plate, and a suction cup is provided on the push plate.
通过采用上述技术方案,由机械手臂代替人工,大大的降低了劳动成本,安全又可靠,还能保证生产效率。By adopting the above technical solution, robotic arms replace labor, which greatly reduces labor costs, is safe and reliable, and can also ensure production efficiency.
本发明进一步设置为:所述传送机构就是一个滚筒式传送装置,主要运送成堆的铜块过来为后续工序做准备,所述物料台架作为支撑结构,滚筒装在物料台架上面,所述滚筒上装有轴承,并且用压盖固定在物料台架上,其中利用电机驱动带滚筒式传送带运送放在托盘里的电铜片。The present invention is further configured as follows: the transmission mechanism is a roller transmission device, which mainly transports piles of copper blocks to prepare for subsequent processes. The material stand serves as a support structure, and the roller is installed on the material stand. The roller is equipped with bearings and is fixed on the material rack with a gland. A motor-driven roller conveyor belt is used to transport the electrical copper sheets placed in the pallet.
本发明还进一步设置为:所述底座装置就是为了将机械手架到一定高度使其方便工作,底座装置主要包括立柱、底板和侧板等,其中立柱是空心方管,底板、顶板焊接在立柱的两端,侧板焊接在立柱的侧地面,肋板均匀焊接在侧板上,对立柱的支撑有强化稳固的作用。The present invention is further configured as follows: the base device is to raise the manipulator to a certain height to facilitate its operation. The base device mainly includes a column, a bottom plate, a side plate, etc., wherein the column is a hollow square tube, and the bottom plate and the top plate are welded to the column. At both ends, the side plates are welded to the side floors of the columns, and the ribs are evenly welded to the side plates, which strengthens and stabilizes the support of the columns.
本发明还进一步设置为:所述机械手臂支座装置就是连接底座和机械手臂,包括横梁方管和垂直横梁末端的立柱方管,所述横梁方管用来安装机械手臂,其中机械手臂旋转轴设置在横梁方管里面固定住,所述立柱方管安装气缸,所述气缸为机械手臂旋转提供动力。The invention is further configured as follows: the mechanical arm support device is to connect the base and the mechanical arm, and includes a square beam tube and a column square tube at the end of the vertical beam. The square beam tube is used to install the mechanical arm, and the rotation axis of the mechanical arm is set It is fixed inside the square tube of the beam, and the square tube of the upright is equipped with a cylinder, and the cylinder provides power for the rotation of the mechanical arm.
本发明还进一步设置为:所述机械手臂装置作为旋转臂旋转到指定位置为机械手提供准确位置抓取待加工的电铜片,包括两根悬臂梁和三根旋转轴,悬臂梁成一定角度焊接在轴承座上,所述轴承座装有推力球轴承和深沟球轴承,其中推力球轴承主要用来承受轴向载荷,旋转轴都有轴肩来定位推力球轴承和深沟球轴承,轴承座上凸缘轴承端盖安装后顶住两轴承外圈定位。The present invention is further configured as follows: the robotic arm device serves as a rotating arm and rotates to a designated position to provide the robot with an accurate position to grab the electrical copper sheet to be processed. It includes two cantilever beams and three rotation axes. The cantilever beams are welded at a certain angle. On the bearing seat, the bearing seat is equipped with a thrust ball bearing and a deep groove ball bearing. The thrust ball bearing is mainly used to bear axial load. The rotating shaft has a shoulder to position the thrust ball bearing and deep groove ball bearing. The bearing seat After the upper flange bearing end cover is installed, it is positioned against the outer rings of the two bearings.
本发明还进一步设置为:所述机械手装置最终目的是抓取电铜板放到指定加工位置,包括机械手架、气缸、推板、吸盘等,所述机械手架上端设置连板,所述连板与机械手臂支座上连板用连杆连接起来,同时减小转动惯性。所述机械手架与机械手臂旋转轴连接固定,所述气缸一端安装在机械手架上,另一端连接推板,所述推板上设置吸盘,推板和吸盘之间有弹簧连接。The present invention is further configured as follows: the final purpose of the manipulator device is to grab the electric copper plate and place it at a designated processing position, including a manipulator frame, a cylinder, a push plate, a suction cup, etc., and a connecting plate is provided at the upper end of the manipulator frame, and the connecting plate is connected to the The connecting plates on the robot arm support are connected with connecting rods to reduce the rotational inertia. The manipulator frame is connected and fixed with the rotation axis of the manipulator arm. One end of the cylinder is installed on the manipulator frame, and the other end is connected to a push plate. A suction cup is provided on the push plate, and there is a spring connection between the push plate and the suction cup.
本发明的有益效果是:与现有技术相比,本发明的结构设置更加合理。通过设置旋转机械手臂可以在一定角度自由旋转,为其工作提供极大的便利;通过设置旋转气缸,使得机械手在抓取物料是可以旋转的,这样可以准确的抓取物料;通过设置第一夹紧装置和第二夹紧装置,这样更加节能高效,在第一夹紧装置取物料的时候,第二夹紧装置在放物料,反之,第二夹紧装置在取物料的时候,第一夹紧装置在放物料。The beneficial effects of the present invention are: compared with the prior art, the structural arrangement of the present invention is more reasonable. By setting the rotating mechanical arm, it can rotate freely at a certain angle, which provides great convenience for its work; by setting the rotating cylinder, the manipulator can rotate when grabbing the material, so that the material can be grasped accurately; by setting the first clamp The clamping device and the second clamping device are more energy-saving and efficient. When the first clamping device takes the material, the second clamping device is placing the material. On the contrary, when the second clamping device takes the material, the first clamping device is taking the material. The tight device is placing materials.
附图说明Description of the drawings
图1是本发明结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明送料装置结构示意图;Figure 2 is a schematic structural diagram of the feeding device of the present invention;
图3是本发明底座装置结构示意图;Figure 3 is a schematic structural diagram of the base device of the present invention;
图4是本发明机械手臂支座结构示意图;Figure 4 is a schematic structural diagram of the mechanical arm support of the present invention;
图5是本发明机械手臂结构示意图;Figure 5 is a schematic structural diagram of the robotic arm of the present invention;
图6是本发明旋转轴轴承座内部结构示意图;Figure 6 is a schematic diagram of the internal structure of the rotating shaft bearing seat of the present invention;
图7是本发明机械手结构示意图;Figure 7 is a schematic structural diagram of the manipulator of the present invention;
图8是本发明机械手主视图。Figure 8 is a front view of the manipulator of the present invention.
图中个标号为:100-送料装置、300-底座装置、400-机械手臂支座、500-机械手臂、600-机械手、700-气缸、800-连杆;The numbers in the figure are: 100-feeding device, 300-base device, 400-robot arm support, 500-robot arm, 600-robot hand, 700-cylinder, 800-connecting rod;
1-送料台架、2-物料、3-压盖、4-滚筒、5-物料托盘、6-底板、7-肋板、8-侧板、9-支撑柱、10-顶板、11-机械手臂支座底板、12-机械手臂支座侧肋板、13-连杆轴、14-机械手臂支座顶板、15-机械手臂支座连板、16-横梁、17-气缸支座、18-机械手臂架、19-凸缘轴承端盖、20-气缸伸缩杆接头轴、21-机械手旋转轴Ⅰ、22-轴承座、23-机械手臂旋转轴Ⅱ、24-推力球轴承、25-定位轴肩、26-深沟球轴承、27-轴承、28-机械手架、29-转动连板、30-鱼眼接头、31-旋转轴、32-推板、33-吸盘盖、34-吸盘、35-缓冲块压板、36-缓冲块、37-缸体、38-鱼眼接头支架、39-夹紧件Ⅰ、40-小棒、41-夹紧件Ⅰ、42-活塞杆、43-推动气缸、45-弹簧、46-活塞杆Ⅱ、47-耳轴安装件、48-耳轴支座。1-feeding bench, 2-material, 3-gland, 4-roller, 5-material tray, 6-bottom plate, 7-rib plate, 8-side plate, 9-support column, 10-top plate, 11-machinery Arm support bottom plate, 12-robot arm support side ribs, 13-connecting rod shaft, 14-robot arm support top plate, 15-robot arm support connecting plate, 16-beam, 17-cylinder support, 18- Robot arm frame, 19-flange bearing end cover, 20-cylinder telescopic rod joint shaft, 21-robot rotation axis I, 22-bearing seat, 23-robot arm rotation axis II, 24-thrust ball bearing, 25-positioning shaft Shoulder, 26-deep groove ball bearing, 27-bearing, 28-manipulator frame, 29-rotating connecting plate, 30-fisheye joint, 31-rotating shaft, 32-push plate, 33-suction cup cover, 34-suction cup, 35 -Buffer block pressure plate, 36-buffer block, 37-cylinder body, 38-fisheye joint bracket, 39-clamping piece I, 40-small rod, 41-clamping piece I, 42-piston rod, 43-push cylinder , 45-spring, 46-piston rod II, 47-trunnion mounting piece, 48-trunnion support.
具体实施方式Detailed ways
下面结合附图和具体实施方式,对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:如图1-8所示,一种双臂始极片分片机械手,包括传送装置100,所述传送装置100包含送料台架1,所述送料台架1设置有滚筒4,所述滚筒4上设置有压盖3,所述滚筒4上设置有物料托盘5,所述物料托盘5上设置有物料2。Embodiment 1: As shown in Figures 1-8, a dual-arm initial pole piece slicing robot includes a transmission device 100. The transmission device 100 includes a feeding platform 1, and the feeding platform 1 is provided with a roller 4, The roller 4 is provided with a gland 3, the roller 4 is provided with a material tray 5, and the material tray 5 is provided with materials 2.
进一步地,所述传送装置100的一侧地面上装有底座装置300,所述底座装置300包含有底板6,所述底板6上焊接有支撑柱9,所述支撑柱9的两侧焊接有侧板8,所述侧板8上焊接有肋板7,所述支撑柱9的顶部焊接有顶板10。Further, a base device 300 is installed on the ground on one side of the transmission device 100. The base device 300 includes a bottom plate 6. A support column 9 is welded to the bottom plate 6, and side support columns 9 are welded to both sides of the support column 9. plate 8, rib plates 7 are welded on the side plates 8, and a top plate 10 is welded on the top of the support column 9.
进一步地,所述底座装置300的顶端安装有机械手臂支座400,所述机械手臂支座400底部设置有底座装置300的顶端的联接顶板10连接的机械手臂支座底板11,所述机械手臂支座底板11上焊接有横梁16,所述横梁16的一侧焊接有机械手臂支座侧肋板12,所述横梁16顶部焊接有机械手臂支座顶板14,所述机械手臂支座顶板14上焊接有机械手臂支座连板15,所述机械手臂支座连板15上设置有连杆轴13,所述横梁16的一侧焊接有气缸支座17。Further, a robot arm support 400 is installed on the top of the base device 300, and a robot arm support bottom plate 11 connected to the top plate 10 of the top of the base device 300 is provided on the bottom of the robot arm support. A cross beam 16 is welded to the base plate 11 of the support. A side rib 12 of the robot arm support is welded to one side of the beam 16. A top plate 14 of the robot arm support is welded to the top of the beam 16. The top plate 14 of the robot arm support is welded to the bottom plate 11 of the support. A mechanical arm support connecting plate 15 is welded to the upper end of the cross beam 16 . A connecting rod shaft 13 is provided on the mechanical arm support connecting plate 15 . A cylinder support 17 is welded to one side of the cross beam 16 .
进一步地,所述机械手臂支座400上设置有提供动力旋转的气缸700。Further, the robot arm support 400 is provided with a cylinder 700 that provides power for rotation.
进一步地,所述机械手臂支座400上设置有机械手臂500,所述机械手臂500上装有机械手臂架18,其中机械手臂架是有多个零件焊接而成,所述机械手臂架18底部装有气缸伸缩杆接头轴20,气缸伸缩杆接头轴20与气缸700的伸缩杆相连,所述机械手臂架18上设置有三个轴承座22,轴承座22里装有机械手旋转轴21Ⅰ和机械手臂旋转轴Ⅱ23,所述机械手旋转轴21和机械手臂旋转轴Ⅱ23上装有推力球轴承24,所述推力球轴承24由定位轴肩25隔开后装有两个深沟球轴承26,所述两个深沟球轴承由轴承27隔开,所述推力球轴承24底部与凸缘轴承端盖19连接并由凸缘轴承端盖21顶住外圈,所述深沟球轴承26顶部与凸缘轴承端盖19连接并由凸缘轴承端盖19顶住外圈。Further, the robotic arm support 400 is provided with a robotic arm 500, and the robotic arm 500 is equipped with a robotic arm frame 18, in which the robotic arm frame is made of multiple parts welded, and the bottom of the robotic arm frame 18 is mounted There is a cylinder telescopic rod joint shaft 20. The cylinder telescopic rod joint shaft 20 is connected to the telescopic rod of the cylinder 700. The robot arm frame 18 is provided with three bearing seats 22. The bearing seats 22 are equipped with the robot arm rotation axis 21Ⅰ and the robot arm rotation axis. Axis II 23, the robot hand rotation axis 21 and the robot arm rotation axis II 23 are equipped with thrust ball bearings 24. The thrust ball bearings 24 are separated by the positioning shoulder 25 and are equipped with two deep groove ball bearings 26. The two deep groove ball bearings 26 are installed on the axis II 23. The deep groove ball bearings are separated by bearings 27. The bottom of the thrust ball bearing 24 is connected to the flange bearing end cover 19 and the flange bearing end cover 21 holds the outer ring. The top of the deep groove ball bearing 26 is connected to the flange bearing. The end cap 19 is connected and the flange bearing end cap 19 holds against the outer ring.
进一步地,所述机械手臂500中的机械手旋转轴21Ⅰ和机械手臂旋转轴Ⅱ23上设置有机械手600,所述机械手600上设置有转动连板29,所述转动连板29上设置有旋转轴31,所述旋转轴31上装有鱼眼接头30,所述鱼眼接头30连接连杆800的一端,连杆800另一端连接机械手臂支座400上的连杆轴13,所述转动连板29上设置有机械手架28,所述机械手架28上设置有推动气缸43,所述推动气缸43上端设置有耳轴安装件47,所述耳轴安装件47两端设置有耳轴支座48,所述耳轴支座48安装在机械手架28上,所述机械手架28下端设置有推板32,所述推板32上设置有吸盘34和吸盘盖33,所述吸盘34和推板32之间有弹簧45,所述机械手架28的下端和推板32上设置有缓冲块36,所述缓冲块36上设置有缓冲块压板35,所述推板32中间设置有鱼眼接头支架38,鱼眼接头支架38与推动气缸43连接,所述机械手架28两侧装有活塞杆Ⅰ42和活塞杆Ⅱ46,所述活塞杆Ⅰ42和活塞杆Ⅱ46上设置有缸体37,所述缸体37装在机械手架28上,所述活塞杆Ⅰ42和活塞杆Ⅱ46下端装有夹紧件Ⅱ41,所述夹紧件41还夹着小棒40,所述小棒40的另一端还有一个夹紧件Ⅰ39安装在推板32上。Further, a robot hand 600 is provided on the robot arm rotation axis 21I and the robot arm rotation axis II23 in the robot arm 500. The robot hand 600 is provided with a rotating connecting plate 29, and the rotating connecting plate 29 is provided with a rotating axis 31. , the rotating shaft 31 is equipped with a fisheye joint 30, the fisheye joint 30 is connected to one end of the connecting rod 800, the other end of the connecting rod 800 is connected to the connecting rod shaft 13 on the robot arm support 400, the rotating connecting plate 29 A manipulator frame 28 is provided on the manipulator frame 28. A push cylinder 43 is provided on the manipulator frame 28. A trunnion mounting part 47 is provided at the upper end of the push cylinder 43. The trunnion mounting part 47 is provided with trunnion supports 48 at both ends. The trunnion support 48 is installed on the robot frame 28. The lower end of the robot frame 28 is provided with a push plate 32. The push plate 32 is provided with a suction cup 34 and a suction cup cover 33. Between the suction cup 34 and the push plate 32 There are springs 45 in between, a buffer block 36 is provided on the lower end of the manipulator frame 28 and the push plate 32, a buffer block pressure plate 35 is provided on the buffer block 36, and a fisheye joint bracket 38 is provided in the middle of the push plate 32. The fisheye joint bracket 38 is connected to the pushing cylinder 43. Piston rods I42 and piston rods II46 are installed on both sides of the manipulator frame 28. The piston rods I42 and II46 are provided with cylinders 37. The cylinders 37 are equipped with On the manipulator frame 28, the lower ends of the piston rod I42 and the piston rod II46 are equipped with a clamping piece II41. The clamping piece 41 also clamps a small rod 40. There is also a clamping piece on the other end of the small rod 40. I39 is installed on the push plate 32.
以上结合附图对本发明的具体实施方式作了详细说明,但是本发明并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The specific embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above-described embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, other modifications can be made without departing from the spirit of the present invention. Various changes.
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| CN111606540A (en) * | 2020-06-08 | 2020-09-01 | 天津市丽碧朗环保科技有限公司 | High-pressure sludge dewatering treatment method |
| CN114013994A (en) * | 2021-09-16 | 2022-02-08 | 金川集团股份有限公司 | Starting sheet double-suction disc sheet-dividing feeding manipulator |
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