CN109365743A - Continuous sand mixer - Google Patents

Continuous sand mixer Download PDF

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Publication number
CN109365743A
CN109365743A CN201811450223.2A CN201811450223A CN109365743A CN 109365743 A CN109365743 A CN 109365743A CN 201811450223 A CN201811450223 A CN 201811450223A CN 109365743 A CN109365743 A CN 109365743A
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CN
China
Prior art keywords
mixing
stirring shaft
cylinder
mixing machine
sand mixer
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Pending
Application number
CN201811450223.2A
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Chinese (zh)
Inventor
张宝华
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Qingdao Yi Te Machinery Co Ltd
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Qingdao Yi Te Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Yi Te Machinery Co Ltd filed Critical Qingdao Yi Te Machinery Co Ltd
Priority to CN201811450223.2A priority Critical patent/CN109365743A/en
Publication of CN109365743A publication Critical patent/CN109365743A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409—Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0459—Blending, mixing, kneading or stirring; Methods therefor with a receptacle rotating about a horizontal or slightly inclined axis, e.g. with fixed or rotating tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

本发明公开了一种连续式混砂机，其包括混料筒以及搅拌轴；其中，搅拌轴贯穿混料筒的内部；搅拌轴配置有驱动电机，在搅拌轴上安装有搅拌棒；搅拌轴与混料筒为平行设置，且搅拌轴的轴线位于混料筒轴线的下方；混料筒配置有用于带动该混料筒绕其轴线旋转的旋转驱动机构。本发明通过将搅拌轴相对于混料筒的轴线下移，使得搅拌轴与混料筒的轴线之间形成偏心，同时由于本发明中搅拌轴和混料筒均旋转，使得混料筒内壁上的物料只有在旋转至下方位置时才会与搅拌棒发生接触，因此，搅拌棒在搅拌过程中受到的阻力明显减小，因此，需要为搅拌轴配置的驱动电机功率得到大大降低，从而提高了节能的效果。

The invention discloses a continuous sand mixer, which comprises a mixing cylinder and a stirring shaft; wherein, the stirring shaft penetrates through the interior of the mixing cylinder; the stirring shaft is provided with a driving motor, and a stirring rod is installed on the stirring shaft; It is arranged parallel to the mixing drum, and the axis of the stirring shaft is located below the axis of the mixing drum; the mixing drum is equipped with a rotary drive mechanism for driving the mixing drum to rotate around its axis. In the present invention, by moving the stirring shaft downward relative to the axis of the mixing cylinder, an eccentricity is formed between the stirring shaft and the axis of the mixing cylinder. The material will only come into contact with the stirring rod when it rotates to the lower position. Therefore, the resistance of the stirring rod during the stirring process is significantly reduced. Therefore, the power of the drive motor that needs to be configured for the stirring shaft is greatly reduced, thereby improving the Energy saving effect.

Description

Continuous muller
Technical field
The present invention relates to a kind of sand mixer more particularly to a kind of continuous mullers.
Background technique
The Chinese invention patent application of Publication No. CN105642825A discloses a kind of clay sand mixing machine, the clay-bonded sand Sand mixer includes a wet feed mixed organization for mixing the materials such as dry sand, glue and water.Wherein:
Wet feed mixed organization includes the mixing machine of lateral arrangement, and agitating shaft is equipped on mixing machine, is configured on agitating shaft There is driving motor, multiple stirring rod are installed on agitating shaft, all stirring rod helically arrange on agitating shaft.
Under driving motor effect, stirring rod rotation, and then realize the mixing of the materials such as dry sand, glue and water in mixing machine.
However, wet feed mixed organization in the prior art has the following technical problems in use:
Realize the mixing of the materials such as dry sand, glue and water, the driving motor power that agitating shaft needs is too big, causes energy consumption too It is high.
Analyze above problem Producing reason approximately as:
In above-mentioned clay sand mixing machine, the axis of agitating shaft is overlapped with the axis of mixing machine, in agitating shaft rotation process, Due to larger (the upper and bottom section area of stirring rod and mixing machine inner wall of sand material contact area in stirring rod and mixing machine inner wall There is contact in domain), therefore the resistance in whipping process is very big, the power of motor needed is too big, causes energy consumption too high.
Summary of the invention
It is an object of the invention to propose a kind of continuous muller, asked with solving the high technology of existing sand mixer energy consumption Topic.
The present invention to achieve the goals above, adopts the following technical scheme that
Continuous muller, including mixing machine and agitating shaft；
Wherein, mixing machine and agitating shaft are lateral arrangement, and agitating shaft runs through the inside of mixing machine；
Agitating shaft is configured with No.1 driving motor, and multiple stirrings for being arranged in sped structure are equipped on agitating shaft Stick；
Agitating shaft is to be arranged in parallel, and the axis of agitating shaft is located at the lower section of mixing machine axis with mixing machine；
Mixing machine is configured with the rotary drive mechanism for driving the mixing machine to rotate about the axis thereof.
Preferably, the rotation speed of agitating shaft is greater than the rotation speed of mixing machine；
The direction of rotation of agitating shaft and the direction of rotation of mixing machine are identical or opposite.
Preferably, one end of mixing machine is equipped with feeding cylinder；
Feeding cylinder is fixed setting, and is connected to mixing machine；
Agitating shaft runs through the inside of feeding cylinder, is equipped with feed inlet in the upside of feeding cylinder.
Preferably, it is connected between feeding cylinder and mixing machine using dynamic sealing.
Preferably, the dynamic sealing include be installed on two of same end annular clamping plates of mixing machine and be installed on into A ring type seal on barrel is equipped with interlayer between two annular clamping plates, and ring type seal protrudes into the interlayer.
Preferably, mixing machine is equipped with multiple helical blades along same circumferential direction on one end inner wall of feeding cylinder.
Preferably, the other end of mixing machine is equipped with discharge barrel；
Discharge barrel is fixed setting, and is connected to mixing machine；
Agitating shaft runs through the inside of discharge barrel, is equipped with discharge port in the downside of discharge barrel.
Preferably, rotary drive mechanism uses sprocket drive；
Sprocket drive include No. two driving motors, the driving gear being installed in No. two driving motor output shafts and It is fitted around in the driven gear on mixing machine lateral wall；Driving chain is equipped between driving gear and driven gear.
Preferably, the continuous muller further includes the water for protruding into mixing machine and being located at mixing machine upper area Pipe；
Length direction along water pipe is equipped with multiple downward opening nozzles.
Preferably, several support units arranged along the length direction of mixing machine are additionally provided on the outside of mixing machine；
Each support unit includes roller bracket and multiple support rollers for being installed on roller bracket, part of support roller Positioned at mixing machine downside and contacted with mixing machine, part support roller is located at the upside of mixing machine and contacts with mixing machine.
The present invention has the advantage that
The present invention is moved down by the axis by agitating shaft relative to mixing machine, so that between agitating shaft and the axis of mixing machine Bias is formed, simultaneously because agitating shaft and mixing machine rotate in the present invention, so that the material on mixing machine inner wall is only revolving It can be just in contact with stirring rod when going to lower position, therefore, the resistance that stirring rod is subject in whipping process is obviously reduced, Therefore, it is necessary to the driving motor power configured for agitating shaft to be substantially reduced, to improve energy-efficient effect.
Detailed description of the invention
Fig. 1 is the main view of continuous muller in the embodiment of the present invention；
Fig. 2 is the top view of continuous muller in the embodiment of the present invention；
Fig. 3 is the side view of continuous muller in the embodiment of the present invention.
Wherein, 1- feeding cylinder, 2- mixing machine, 3- discharge barrel, 4- rack, 5- supporting leg, 6- agitating shaft, 7- axle sleeve, 8- mono- Number driving motor, 9- stirring rod, 10- feed inlet, No. bis- driving motors of 11-, 12- support unit；
13- roller bracket, 14- support roller adjustment hole, 15- helical blade, 16- discharge port, 17- water pipe, 18- support roller.
Specific embodiment
Basic principle of the invention are as follows: moved down by the axis by agitating shaft relative to mixing machine, so that agitating shaft and mixed It is formed between the axis of barrel eccentric (sidewall locations that the stirring rod on agitating shaft extends to mixing machine as far as possible), stirring rod is stirred It mixes region entirety to move down, and stirring region obviously becomes smaller, since agitating shaft in the present invention and mixing machine rotate, so that mixing machine Material on inner wall can be just in contact in rotation to lower position with stirring rod, therefore, stirring rod in whipping process by To resistance be obviously reduced, therefore, it is necessary to the driving motor power configured for agitating shaft to be substantially reduced, and improve energy-efficient Effect.In addition, not adhering to sand material on mixing machine inner wall in the present invention, sand material mixed effect does not also weaken.
With reference to the accompanying drawing and specific embodiment invention is further described in detail:
As shown in Figure 1, the components such as continuous muller, including feeding cylinder 1, mixing machine 2, discharge barrel 3 and rack 4.
Wherein, feeding cylinder 1, mixing machine 2 and discharge barrel 3 are lateral arrangement, and are arranged successively from the front to the back.
Feeding cylinder 1 and discharge barrel 3 are fixedly installed in rack 4, this, which is fixedly connected with mode and for example can be, is bolted.
Several supporting legs 5 are equipped in the lower section of rack 4.
Feeding cylinder 1, mixing machine 2 and discharge barrel 3 are sequentially communicated from the front to the back, facilitate the continuity of charging, mixing and discharge.
Continuous muller further includes an agitating shaft 6 inside feeding cylinder 1, mixing machine 2 and discharge barrel 3.
One end of agitating shaft 6 is forward extended out via the front side board of feeding cylinder 1, another end is via discharge barrel 3 Back side panel stretches out backward.Two ends of agitating shaft 6 pass through an axle sleeve 7 respectively and are installed in rack 4.
In an end of agitating shaft 6, e.g. front end is connected with No.1 driving motor 8.
No.1 driving motor 8 drives agitating shaft 6 to rotate by belt.It is specific:
Be mounted on belt pulley in the end of No.1 driving motor 8 and agitating shaft 6, belt be installed on two belt pulleys it Between.
Multiple stirring rod 9 are installed on agitating shaft 6, for realizing the mixing and conveying of material.
Specifically, each stirring rod 9 is arranged in sped structure on agitating shaft 6, to complete to mix and screw propulsion behaviour Make.
It is equipped with feed inlet 10 in the upside of feeding cylinder 1, convenient for the materials to be mixed such as dry sand, glue are added.
Agitating shaft 6 in the present embodiment is also lateral arrangement, and mixing machine 2 and agitating shaft 6 are to be placed in parallel, i.e., all along mixed The front-rear direction of sand machine is placed, wherein the axis of agitating shaft 6 is located at the lower section of 2 axis of mixing machine.
Mixing machine 2 is configured with rotary drive mechanism, for driving mixing machine 2 to rotate around the axis of the mixing machine 2 (itself).
The purpose that moves down of design 6 axis of agitating shaft is, entire stirring region is moved down and stir range reduces, only when Material on 2 inner wall of mixing machine just can be in contact and mix with stirring rod 9 in rotation to lower position.
Due to the reduction of contact area, so that the resistance that stirring rod is subject to reduces, thus the power drop of No.1 driving motor 8 It is low.
Wherein, the rotation speed of agitating shaft 6 is greater than the rotation speed of mixing machine 2.
Preferably, the direction of rotation of agitating shaft 6 is identical as the direction of rotation of mixing machine 2 in the present embodiment, certainly, agitating shaft 6 direction of rotation may be designed in opposite with the direction of rotation of mixing machine 2.
Rotary drive mechanism in the present embodiment for example can be sprocket drive.
Sprocket drive include No. two driving motors 11, the driving gear being installed in No. two driving motor output shafts with And it is fitted around in the driven gear (not shown) on mixing machine lateral wall.Transmission is equipped between driving gear and driven gear Chain.
To be fixedly connected between driven gear and the side wall of mixing machine 2 in the present embodiment, for example, it is bolted.
Power is transferred to mixing machine 2 by driving chain by No. two driving motors 11, and mixing machine 2 is rotated around own axes.
Certainly, the rotary drive mechanism in the present embodiment is not limited to using above-mentioned sprocket drive, such as may be used also With using belt gear etc., mixing machine can will be installed at this time, the gear on motor output shaft changes belt pulley into.
It is additionally provided with support unit 12 in the outside of mixing machine 2, is used to support mixing machine 2.
The support unit 12 for example can there are two, be located at front side and the rear side of mixing machine 2, as shown in Figure 2.
Support unit 12 can also there are three, be located at the front side, centre and rearward position of mixing machine 2.
In addition, support unit 12 or other quantity, each support unit 12 is arranged along the length direction of mixing machine 2 Column.
As shown in figure 3, each support unit 12 includes roller bracket 13 and is installed on multiple on roller bracket 13 Support roller.
Four support rollers 18 are shown in FIG. 3, two of them are located at the downside of mixing machine 2 and contact with mixing machine, play Supporting role；Other two support roller 18 is located at the upside of mixing machine 2 and contacts with mixing machine 2, plays pressuring action.
Support roller adjustment hole 14 is equipped on roller bracket 13, which is, for example, vertical elongate holes, is led to Two support rollers in top are overregulated in the installation site of roller bracket 13, realize the adjusting that degree is compressed to mixing machine 2.
It is fixed setting by feeding cylinder 1 in this present embodiment, and mixing machine 2 is rotary type, therefore is needed therebetween Sealing.The present embodiment is connected between feeding cylinder 1 and mixing machine 2 using dynamic sealing.
Certainly, for the specific structure of feeding cylinder 1 and mixing machine 2, a kind of preferable dynamic sealing knot is had also been devised in the present invention Structure:
I.e. in the installation of the front end of mixing machine 2 there are two annular clamping plate, two annular clamping plates are for example installed on by bolt The front end of mixing machine 2 is equipped with interlayer between two annular clamping plates.
Ring type seal is installed, ring type seal is located in interlayer on feeding cylinder 1 (end).
When mixing machine 2 rotates, the sealing between mixing machine 2 and feeding cylinder 1 is realized very well by above structure.
In continuous muller work, sand material is easy to gather in the front end of mixing machine 2, when sand material gathers certain altitude When can still enter in the interlayer of feeding cylinder 1 and mixing machine 2.
Therefore, it is necessary to promote the material of 2 front end of mixing machine to 3 direction of discharge barrel, avoid gathering in 2 front end of mixing machine.
The present embodiment is equipped with multiple spirals along same circumferential direction on one end inner wall of the mixing machine 2 close to feeding cylinder 1 Blade 15, as shown in Figure 1, helical blade 15 can be by 1 one end of feeding cylinder close in mixing machine 2 when following mixing machine 2 to rotate Material is promoted to 3 direction of discharge barrel, and the material at 2 inner wall of mixing machine is avoided to gather in 2 front end of mixing machine.
Certainly, it is equipped with discharge port 16 in the downside of discharge barrel 3, for mixed sand material to be discharged.
In addition, the present invention is additionally provided with the water pipe 17 for protruding into mixing machine and being located at mixing machine upper area.Along water pipe 17 length direction is equipped with multiple downward opening nozzles, for uniformly spraying water into mixing machine 2.
Specifically, the water pipe 17 can for example protrude into mixing machine 2 from discharge barrel 3, water pipe 17 is fixed setting.
The reasonability that water pipe 17 is arranged in the present invention is, since agitating shaft 6 and mixing machine 2 are eccentric design, so that mixing 2 inner uppers of cylinder have the region that stirring rod 9 does not reach in whipping process, therefore, are easily installed water pipe 17.
Certainly, described above is only that presently preferred embodiments of the present invention is answered the present invention is not limited to enumerate above-described embodiment When explanation, anyone skilled in the art is all equivalent substitutes for being made, bright under the introduction of this specification Aobvious variant, all falls within the essential scope of this specification, ought to be by protection of the invention.

Claims (10)

1.连续式混砂机，包括混料筒以及搅拌轴；1. Continuous sand mixer, including mixing drum and mixing shaft; 其中，混料筒和搅拌轴均为横向布置，且搅拌轴贯穿所述混料筒的内部；Wherein, the mixing drum and the stirring shaft are arranged horizontally, and the stirring shaft runs through the interior of the mixing drum; 搅拌轴配置有一号驱动电机，在搅拌轴上安装有多个排列成螺旋式结构的搅拌棒；The stirring shaft is equipped with a No. 1 driving motor, and a plurality of stirring rods arranged in a spiral structure are installed on the stirring shaft; 其特征在于，It is characterized in that, 所述搅拌轴与混料筒为平行设置，且搅拌轴的轴线位于所述混料筒轴线的下方；The stirring shaft and the mixing cylinder are arranged in parallel, and the axis of the stirring shaft is located below the axis of the mixing cylinder; 所述混料筒配置有用于带动该混料筒绕其轴线旋转的旋转驱动机构。The mixing drum is equipped with a rotary drive mechanism for driving the mixing drum to rotate around its axis. 2.根据权利要求1所述的连续式混砂机，其特征在于，2. continuous sand mixer according to claim 1, is characterized in that, 所述搅拌轴的旋转速度大于混料筒的旋转速度；The rotation speed of the stirring shaft is greater than the rotation speed of the mixing drum; 所述搅拌轴的旋转方向与所述混料筒的旋转方向相同或相反。The rotation direction of the stirring shaft is the same as or opposite to the rotation direction of the mixing drum. 3.根据权利要求1所述的连续式混砂机，其特征在于，3. continuous sand mixer according to claim 1, is characterized in that, 所述混料筒的一端设有进料筒；One end of the mixing cylinder is provided with a feeding cylinder; 进料筒为固定设置，且与所述混料筒连通；The feeding cylinder is fixed and communicated with the mixing cylinder; 搅拌轴贯穿所述进料筒的内部，在进料筒的上侧设有进料口。The stirring shaft penetrates through the inside of the feeding barrel, and a feeding port is provided on the upper side of the feeding barrel. 4.根据权利要求3所述的连续式混砂机，其特征在于，4. continuous sand mixer according to claim 3, is characterized in that, 所述进料筒与混料筒之间采用动密封连接。A dynamic sealing connection is adopted between the feeding barrel and the mixing barrel. 5.根据权利要求4所述的连续式混砂机，其特征在于，5. continuous sand mixer according to claim 4, is characterized in that, 所述动密封的结构包括安装于混料筒同一端部的两个环形夹板以及安装于进料筒上的一个环形密封圈，在两个环形夹板之间设有夹层，环形密封圈伸入所述夹层内。The structure of the dynamic seal includes two annular clamping plates installed on the same end of the mixing cylinder and an annular sealing ring installed on the feeding cylinder, an interlayer is arranged between the two annular clamping plates, and the annular sealing ring extends into the inside the interlayer. 6.根据权利要求4所述的连续式混砂机，其特征在于，6. continuous sand mixer according to claim 4, is characterized in that, 所述混料筒靠近进料筒的一端内壁上沿着同一周向方向设有多个螺旋叶片。The inner wall of one end of the mixing cylinder close to the feeding cylinder is provided with a plurality of helical blades along the same circumferential direction. 7.根据权利要求1所述的连续式混砂机，其特征在于，7. continuous sand mixer according to claim 1, is characterized in that, 所述混料筒的另一端部设有出料筒；The other end of the mixing cylinder is provided with a discharging cylinder; 出料筒为固定设置，且与所述混料筒连通；The discharge cylinder is fixedly arranged and communicated with the mixing cylinder; 搅拌轴贯穿所述出料筒的内部，在出料筒的下侧设有出料口。The stirring shaft penetrates through the inside of the discharging barrel, and a discharging port is provided on the lower side of the discharging barrel. 8.根据权利要求1所述的连续式混砂机，其特征在于，8. continuous sand mixer according to claim 1, is characterized in that, 所述旋转驱动机构采用链轮驱动机构；The rotation driving mechanism adopts a sprocket driving mechanism; 所述链轮驱动机构包括二号驱动电机、安装于二号驱动电机输出轴上的主动齿轮以及环绕安装于混料筒外侧壁上的从动齿轮；在主动齿轮与从动齿轮之间设有传动链条。The sprocket driving mechanism includes a No. 2 driving motor, a driving gear mounted on the output shaft of the No. 2 driving motor, and a driven gear mounted on the outer side wall of the mixing cylinder; between the driving gear and the driven gear, there is a drive chain. 9.根据权利要求1所述的连续式混砂机，其特征在于，9. continuous sand mixer according to claim 1, is characterized in that, 所述连续式混砂机还包括一根伸入混料筒内且位于混料筒上方区域的水管；The continuous sand mixer also includes a water pipe extending into the mixing barrel and located in the area above the mixing barrel; 沿水管的长度方向设有多个开口朝下的喷嘴。A plurality of nozzles with downward openings are provided along the length of the water pipe. 10.根据权利要求1所述的连续式混砂机，其特征在于，10. The continuous sand mixer according to claim 1, characterized in that, 所述混料筒的外侧还设有若干个沿所述混料筒的长度方向排列的支撑单元；The outer side of the mixing cylinder is also provided with a plurality of supporting units arranged along the length direction of the mixing cylinder; 每个支撑单元均包括托轮支架以及安装于所述托轮支架上的多个托轮，其中部分托轮位于混料筒的下侧并与混料筒接触，部分托轮位于混料筒的上侧并与混料筒接触。Each supporting unit includes a supporting roller bracket and a plurality of supporting rollers mounted on the supporting roller bracket, wherein some supporting rollers are located on the lower side of the mixing drum and are in contact with the mixing drum, and some supporting rollers are located on the lower side of the mixing drum. upper side and in contact with the mixing drum.
CN201811450223.2A 2018-11-30 2018-11-30 Continuous sand mixer Pending CN109365743A (en)

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Application Number Priority Date Filing Date Title
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Publication number Priority date Publication date Assignee Title
CN112808951A (en) * 2020-12-30 2021-05-18 嵊州市福星机械制造有限公司 Sand mold production equipment and casting production process applying same
WO2023124639A1 (en) * 2021-12-31 2023-07-06 湖南宏工智能科技有限公司 Support structure for mixer, and mixer

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CN205496496U (en) * 2016-02-01 2016-08-24 青岛意特机械有限公司 Clay sand roller mill
CN205815578U (en) * 2016-07-01 2016-12-21 杨芳芳 A kind of batch mixer
CN108704579A (en) * 2018-07-23 2018-10-26 广州天地实业有限公司 One kind stirring tooth comminutor
CN209452739U (en) * 2018-11-30 2019-10-01 青岛意特机械有限公司 Continuous muller

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Publication number Priority date Publication date Assignee Title
CN204365170U (en) * 2014-12-03 2015-06-03 成都昊特新能源技术股份有限公司 Mixing device
CN204380556U (en) * 2014-12-28 2015-06-10 普洱漫崖咖啡实业有限公司 A kind of efficient food mixer
CN204973663U (en) * 2015-08-05 2016-01-20 浙江三禾生物工程有限公司 Eccentric formula ribbon mixer
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112808951A (en) * 2020-12-30 2021-05-18 嵊州市福星机械制造有限公司 Sand mold production equipment and casting production process applying same
CN112808951B (en) * 2020-12-30 2021-11-19 嵊州市福星机械制造有限公司 Sand mold production equipment and casting production process applying same
WO2023124639A1 (en) * 2021-12-31 2023-07-06 湖南宏工智能科技有限公司 Support structure for mixer, and mixer

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