Conveyer is used in elastic module production
The application is a divisional application of a Chinese patent application with the application number of 201710344212.5, which is filed on 5, 16 and 2017 and the name of which is a conveying device for producing elastic modules.
Technical Field
The invention relates to the field of transportation equipment, in particular to a conveying device for producing an elastic module.
Background
The elastic module is a diamond standard die product developed by future glazed tiles and antique tiles, and consists of a clamping seat, a rubber plate and an abrasive block, wherein the clamping seat is formed by extruding and molding through an injection molding machine and is made of polypropylene, the rubber plate is made of silica gel, and the abrasive block is formed by burning diamond and other wear-resistant binders after being mixed through special equipment. The traditional processing method is manually operated, firstly a layer of epoxy resin glue is brushed on the upper surface of a clamping seat by a brush, then the bottom surface of a rubber plate is pasted on the clamping seat, then a layer of epoxy resin glue is brushed on the upper surface of the rubber plate, finally a grinding block is pasted on the upper surface of the rubber plate, and after the three parts are pasted, the pressure is maintained for 6 to 10 minutes in a whole manner, so that the elastic module is manufactured by firmly pasting the three parts in a whole manner; in conclusion, the manual operation is adopted, the labor intensity is high, the production efficiency is low, and the labor cost is high.
Disclosure of Invention
The invention aims to provide a conveying device for producing elastic modules, aiming at the defects of the prior art.
In order to solve the above problems, the present invention provides the following technical solutions:
a conveying device for elastic module production comprises a grinding block (7 a), a rubber plate (7 b) and a clamping seat (7 c), wherein an annular conveying track is erected above a ground level, the bottom of the conveying track is provided with a plurality of conveying trolleys and a plurality of driving motors for driving all the conveying trolleys to move forwards, each driving motor is arranged on one conveying trolley, and a pressure maintaining box is arranged below each conveying trolley; the automatic glue spraying device is characterized in that a first conveying belt, a second conveying belt and a third conveying belt which are arranged in parallel are arranged below one corner of the conveying track, a lifting cylinder used for jacking materials conveyed above the first conveying belt into the pressure maintaining box is arranged at the bottom of each of the first conveying belt, the second conveying belt and the third conveying belt, so that the three materials are sequentially stacked in the pressure maintaining box, and automatic glue spraying devices are arranged on the second conveying belt and the third conveying belt.
Furthermore, every driving motor all installs on a transport trolley, and a plurality of driving motor are the interval setting, and transport trolley quantity is the same between two adjacent driving motor.
Further, the conveying trolley comprises a trolley plate, the pressure maintaining box is installed below the trolley plate, four wheels which are distributed in a rectangular shape are arranged above the trolley plate, a wheel carrier is arranged on the trolley plate corresponding to each wheel, the wheels are matched with the wheel carriers in a switching mode, and the bottoms of the wheel carriers are hinged to the upper end face of the trolley plate.
Further, the inside of pressurize box is equipped with the cavity, the bottom of pressurize box is equipped with the opening with the cavity intercommunication, still be equipped with spring and clamp plate in the pressurize box, the clamp plate is the horizontality, the upper end at the top inner wall of pressurize box and clamp plate is fixed respectively at the both ends of spring, the left and right sides inside wall bottom of pressurize box is equipped with a link joint respectively, apply a pressure back link joint from bottom to top and can rotate ninety degrees to its lateral wall direction that corresponds to reset into the horizontality under self gravity.
Furthermore, the first conveying belt, the second conveying belt and the third conveying belt are provided with a material window corresponding to the lifting cylinders below the first conveying belt, the output end of each lifting cylinder is provided with a limiting seat which can penetrate through the material window corresponding to the third conveying belt in the vertical direction, a clamping groove is formed in the limiting seat, and materials can be clamped in the clamping groove.
The first conveying belt 4a is used for conveying the grinding blocks 7a, the second conveying belt 4b is used for conveying the rubber plates 7b, the third conveying belt 4c is used for conveying the clamping seats 7c, the automatic glue spraying devices 6 arranged on the second conveying belt 4b and the third conveying belt 4c are used for distributing glue on the upper surfaces of the rubber plates 7b and the clamping seats 7c and coating the glue on the upper surfaces of the rubber plates 7b and the clamping seats 7c, one conveying trolley 2 sequentially passes through the positions right above the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c in a working state, the three materials are sequentially sent into the pressure maintaining box 3 through the lifting cylinders 5 corresponding to the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c for pressure maintaining operation, after the conveying trolley 2 runs for a certain time, the elastic module is unloaded from the pressure maintaining box 3 and runs to be right above the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c along the conveying track 1 again, and therefore automatic continuous production can be achieved;
the working steps of the pressure maintaining box (3) are as follows:
firstly, the lifting cylinder 5 pushes the grinding block 7a into a cavity of the pressure maintaining box 3 from top to bottom, so that the chain plate 3c rotates ninety degrees towards the corresponding side wall direction;
secondly, the grinding block 7a is lifted to a position higher than the chain plate 3c and the pressing plate 3b is jacked upwards to enable the spring 3a to be in a compressed state, and the chain plate 3c is reset to be in a horizontal state under the self gravity after losing the restraining force;
and thirdly, the lifting cylinder 5 is reset, and the spring 3a is reset under the elastic acting force to enable the pressing plate 3b to push downwards to press the grinding block 7a on a supporting structure formed by the two chain plates 3 c.
Further, the tail ends of the first conveying belt, the second conveying belt and the third conveying belt are provided with vertical baffles, and sensors are mounted on the baffles.
Furthermore, the starting ends of the first conveying belt, the second conveying belt and the third conveying belt are all provided with automatic feeding devices, each automatic feeding device comprises a rectangular storage box, a lifting seat is horizontally arranged in each storage box, each lifting seat is connected with each storage box in a sliding mode, the outer walls of the left side and the right side of each storage box are respectively provided with a multi-stage electric push rod, and a linkage part is arranged between the output end of each multi-stage electric push rod and each lifting seat; the storage case front side is equipped with the discharge gate, the height of discharge gate is unanimous with the upper surface height of corresponding first conveyer belt, second conveyer belt and third conveyer belt, the rear side of storage case corresponds the discharge gate and still is equipped with rather than the highly unanimous pay-off cylinder.
Furthermore, blanking ports are formed in the front side and the rear side of the pressure maintaining box, and an automatic discharging device is fixedly installed below the conveying rail and comprises a discharging cylinder; the output end of the discharging cylinder is provided with a pushing block which can penetrate through two blanking ports on a pressure maintaining box corresponding to the pushing block in the water direction so as to eject an elastic module in the pressure maintaining box.
Furthermore, a round corner part is arranged at the top of the front end of the pushing block, and the pressing plate is jacked upwards after the round corner part of the pushing block is contacted with the pressing plate in a working state.
Has the advantages that: according to the conveying device for producing the elastic module, the first conveying belt is used for conveying grinding blocks, the second conveying belt is used for conveying rubber plates, the third conveying belt is used for conveying clamping seats, the automatic glue spraying devices arranged on the second conveying belt and the third conveying belt are used for coating glue distributed on the upper surfaces of the rubber plates and the clamping seats, in a working state, one conveying trolley sequentially passes through the positions right above the first conveying belt, the second conveying belt and the third conveying belt, three materials are sequentially conveyed into the pressure maintaining box through the lifting cylinders corresponding to the first conveying belt, the second conveying belt and the third conveying belt for pressure maintaining operation, after the conveying trolley runs for a certain time, the elastic module is detached from the pressure maintaining box, and the conveying rail is extended to the positions right above the first conveying belt, the second conveying belt and the third conveying belt again, so that automatic continuous production can be achieved; the production efficiency is improved, and the labor output is reduced.
Drawings
FIG. 1 is a partial schematic view of a three-dimensional structure according to the present invention;
FIG. 2 is a partial schematic view of FIG. 1 in accordance with the present invention;
FIG. 3 is a partial schematic view of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic perspective view of the present invention;
FIG. 5 is a schematic cross-sectional view of the conveying cart according to the present invention;
FIG. 6 is a schematic view of the working state of the present invention;
FIG. 7 is a schematic view of the automatic discharging mechanism of the present invention in an operating state;
description of reference numerals: the automatic glue spraying device comprises a conveying track 1, a conveying trolley 2, a trolley plate 2a, wheels 2b, a wheel carrier 2c, a pressure maintaining box 3, a spring 3a, a pressing plate 3b, a chain plate 3c, a first conveying belt 4a, a second conveying belt 4b, a third conveying belt 4c, a lifting cylinder 5, an automatic glue spraying device 6, a grinding block 7a, a rubber plate 7b, a clamping seat 7c, an automatic feeding device 8, a storage box 8a, a lifting seat 8b, a multi-stage electric push rod 8c, an unloading cylinder 9a, a pushing block 9b, a round corner part 9b1, a baffle plate 10a and a sensor 10 b.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
the conveying device for producing the elastic modules shown in the figures 1 to 7 comprises an annular conveying track 1 erected above a ground level, wherein the bottom of the conveying track 1 is provided with a plurality of conveying trolleys 2 and a plurality of driving motors for driving all the conveying trolleys 2 to move forwards, each driving motor is arranged on one conveying trolley 2, and a pressure maintaining box 3 is arranged below the conveying trolley 2; the automatic glue spraying device is characterized in that a first conveying belt 4a, a second conveying belt 4b and a third conveying belt 4c which are arranged in parallel are arranged below one corner of the conveying track 1, a lifting cylinder 5 used for jacking materials conveyed above the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c into the pressure maintaining box 3 is arranged at the bottom of each of the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c, the three materials are sequentially stacked in one pressure maintaining box 3, and an automatic glue spraying device 6 is arranged on each of the second conveying belt 4b and the third conveying belt 4 c.
The first conveyer belt 4a of the invention is used for conveying the grinding block 7a, the second conveyer belt 4b is used for conveying the rubber plate 7b, the third conveyer belt 4c is used for conveying the clamping seat 7c, the automatic glue spraying devices 6 arranged on the second conveyer belt 4b and the third conveyer belt 4c are used for distributing and coating glue on the upper surfaces of the rubber plate 7b and the clamping seat 7c, one conveying trolley 2 sequentially passes through the positions right above the first conveyer belt 4a, the second conveyer belt 4b and the third conveyer belt 4c in a working state, the three materials are sequentially sent into the pressure maintaining box 3 through the lifting cylinders 5 corresponding to the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c for pressure maintaining operation, and the elastic module is unloaded from the pressure maintaining box 3 after the conveying trolley 2 runs for a certain time and then runs to the position right above the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c along the conveying track 1 again, so that automatic continuous production can be realized.
A plurality of conveying trolley 2 are arranged closely, every driving motor is installed on one conveying trolley 2, in order to save mechanical cost and electric energy, a plurality of driving motors are arranged at intervals, the quantity of the conveying trolleys 2 between two adjacent driving motors is the same, the conveying trolleys are driven to advance through the driving motors, and the conveying trolleys 2 which are not provided with the driving motors are pushed to advance through the conveying trolleys 2 which are provided with the driving motors.
The conveying trolley 2 comprises a trolley plate 2a, the pressure maintaining box 3 is installed below the trolley plate 2a, four wheels 2b which are distributed in a rectangular shape are arranged above the trolley plate 2a, a wheel carrier 2c is arranged on the trolley plate 2a corresponding to each wheel 2b, the wheels 2b are matched with the wheel carriers 2c in a transfer mode, and the bottoms of the wheel carriers 2c are hinged to the upper end face of the trolley plate 2 a.
The inside of pressurize box 3 is equipped with the cavity, and the bottom of pressurize box 3 is equipped with the opening with the cavity intercommunication, still is equipped with spring 3a and clamp plate 3b in the pressurize box 3, and clamp plate 3b is the horizontality, and the upper end at the top inner wall of pressurize box 3 and clamp plate 3b is fixed respectively at the both ends of spring 3a, and the left and right sides inside wall bottom of pressurize box 3 is equipped with a link joint 3c respectively.
The working principle of the pressure maintaining box 3 is that in the first step, the lifting cylinder 5 pushes the grinding block 7a into the cavity of the pressure maintaining box 3 from top to bottom, so that the chain plate 3c rotates ninety degrees towards the corresponding side wall direction;
secondly, the grinding block 7a is lifted to a position higher than the chain plate 3c and the pressing plate 3b is jacked upwards to enable the spring 3a to be in a compressed state, and the chain plate 3c is reset to be in a horizontal state under the self gravity after losing the restraining force;
and thirdly, the lifting cylinder 5 is reset, and the spring 3a is reset under the elastic acting force to enable the pressing plate 3b to push downwards to press the grinding block 7a on a supporting structure formed by the two chain plates 3 c.
It should be noted that the formation of each lifting cylinder 5 is different, and the above is the working state of the corresponding pressure maintaining box 3 on the first conveyor belt 4 a; when the second conveying belt 4b corresponds to the first conveying belt, the lifting cylinder 5 drives the rubber plate 7a to jack up the grinding block 7a and the pressing plate 3b simultaneously, the pressing plate 3b is pressed on the grinding block 7a after reset, the grinding block 7a is pressed on the rubber plate 7b, and the rubber plate 7b is pressed on a supporting structure formed by two chain plates 3 c; when the third conveying belt 4c is corresponding, the lifting cylinder 5 drives the clamping seat 7c to jack up the rubber plate 7b, the grinding block 7a and the pressing plate 3b simultaneously, the pressing plate 3b is pressed on the grinding block 7a after reset, the grinding block 7a is pressed on the rubber plate 7b, the rubber plate 7b is pressed on the clamping seat 7c, and the clamping seat 7c is pressed on a supporting structure formed by two chain plates 3 c.
First conveyer belt 4a, second conveyer belt 4b and third conveyer belt 4c correspond lift cylinder 5 of self below separately and all are equipped with a material window for supplying lift cylinder 5 and material to pass, in order to guarantee the steadiness of the lift cylinder 5 in-process material that rises, the output of every lift cylinder 5 all installs one can pass the spacing seat of the material window that corresponds with self in the vertical direction, is equipped with the draw-in groove on this spacing seat, and the material can block and establish in this draw-in groove.
In order to ensure the accuracy of the movement position of the lifting cylinder 5 and the determination of the material conveying position, the tail ends of the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c are respectively provided with a vertical baffle 10a, a sensor 10b is installed on the baffle 10a, the clamping seats 7c are positioned on the same plane with the upper surfaces of the respective corresponding conveying belts when the clamping seats are reset, the material is conveyed to the clamping seats 7c through the conveying belts and is blocked by the baffle 10a, and after the sensor 10b is triggered, the lifting cylinder 5 ascends.
The starting ends of the first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c are all provided with automatic feeding devices 8, each automatic feeding device 8 comprises a rectangular storage box 8a, a lifting seat 8b horizontally arranged is arranged in each storage box 8a, each lifting seat 8b is connected with each storage box 8a in a sliding mode, the outer walls of the left side and the right side of each storage box 8a are respectively provided with a multi-stage electric push rod 8c, and linkage parts are arranged between the output ends of the multi-stage electric push rods 8c and the lifting seats 8 b; a discharge port is formed in the front side of the storage box 8a, the height of the discharge port is consistent with the height of the upper surfaces of the corresponding first conveying belt 4a, the second conveying belt 4b and the third conveying belt 4c, and a feeding cylinder consistent with the height of the discharge port is further arranged on the rear side of the storage box 8a corresponding to the discharge port; the producer can stack a pile of materials on the fixed lifting seat 8b for drinking at one time, the lifting seat 8b is lifted by a distance of one material thickness at a time through the multi-stage electric push rod 8c, and the materials on the uppermost layer are pushed to the corresponding conveying belt through the feeding air cylinder.
Blanking ports are formed in the front side and the rear side of the pressure maintaining box 3, an automatic discharging device is fixedly installed below the conveying rail 1, and the automatic discharging device comprises a discharging cylinder 9 a; the output end of the discharging cylinder 9a is provided with a pushing block 9b which can penetrate through two blanking ports on one pressure maintaining box 3 corresponding to the discharging cylinder in the water direction, so as to eject the elastic module in the pressure maintaining box 3.
When the pushing block 9b is used for discharging, the pressing plate 3b is still in a pressure maintaining state, the grinding block 7a at the uppermost layer and the clamping seat 7c at the lowermost layer respectively rub against the pressing plate 3b and the two chain plates 3c to damage the appearance during pushing, in order to avoid damage, a fillet part 9b1 is arranged at the top of the front end of the pushing block 9b, and the fillet part 9b1 of the pushing block 9b is in contact with the pressing plate 3b to jack the pressing plate 3b upwards in an operating state.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.