CN109332942A - One kind is for tin zinc-based solder soldering scaling powder and preparation method thereof - Google Patents

One kind is for tin zinc-based solder soldering scaling powder and preparation method thereof Download PDF

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Publication number
CN109332942A
CN109332942A CN201811237096.8A CN201811237096A CN109332942A CN 109332942 A CN109332942 A CN 109332942A CN 201811237096 A CN201811237096 A CN 201811237096A CN 109332942 A CN109332942 A CN 109332942A
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China
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zncl
scaling powder
preparation
tin zinc
based solder
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CN109332942B (en
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张敏
王刚
慕二龙
许桓瑞
李静
张文辉
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Xian University of Technology
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Xian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3601Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
    • B23K35/3603Halide salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The invention discloses one kind to be brazed scaling powder for tin zinc-based solder, composed of the following components by mass percentage: ZnCl2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%-1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage be 100%.The preparation method of the scaling powder, the specific steps are as follows: step 1: ZnCl is weighed respectively by mass percentage265%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%-1%, the sum of above constituent mass percentage are 100%;Step 2: preparation ZnCl2And NH4The mixed solution of Cl;Step 3: preparation is brazed scaling powder for tin zinc-based solder.

Description

One kind is for tin zinc-based solder soldering scaling powder and preparation method thereof
Technical field
The invention belongs to scaling powder technical fields, and in particular to one kind is brazed scaling powder for tin zinc-based solder;The present invention Further relate to the preparation method for tin zinc-based solder soldering scaling powder.
Background technique
The world today, welding already becomes manufacturing main processing technical ability, and scaling powder is also obtained in certain welding fields To being widely applied, play the role of improving welding quality, optimization welding point.Scaling powder belongs in welding process A kind of auxiliary material can be divided into three classes from form: solid-state, gaseous state and liquid.Main function has: (1) can remove welding base metal The oxide skin on surface;(2) environment for playing a relative vacuum on base material surface can be applied after melting, avoids generating oxidation again Object;(3) increase postwelding spreading area, so that welding effect improves;(4) being layered on above base material after melting prevents base material and sky Gas contact aoxidizes again;(5) several aspects such as heat transfer are assisted.Therefore, scaling powder can ensure weldering to a certain extent What is connect goes on smoothly, and in the scaling powder of numerous types, rosin is our common scaling powders.Usually helped in following situations use Solder flux: (1) fusing point of solder should be higher than that scaling powder;(2) density of solder is higher than scaling powder;(3) scaling powder can be by base material table The oxidation film in face removes, and is avoided that in welding occur oxide again, will not corrode base material;(4) residue after welding The connector easy to clean for not interfering with postwelding;(5) substance of harmful to human and environment will not be generated in welding process.
Scaling powder is functionally broadly divided into divide: stripper, matrix, interfacial agent three classes.Matrix is used as and helps weldering The fusing point of the main component of agent, scaling powder is mainly determined by matrix.Scaling powder applies on base material surface, indirectly after heating fusing Play the role of isolation outside air causes experiment effect to be deteriorated to avoid generating oxide again.The oxidation film of alkalinity is logical It is often used acid scaling powder, the oxidation film of slant acidity is usually using alkaline scaling powder.
Being brazed scaling powder used will affect the wetability of material, and can also have an impact to soldered fitting, scaling powder Research and development have apparent reinforcing effect for welding effect, have important impetus for manufacturing development.
Currently, about the only a small amount of report of tin zinc-based solder and the scaling powder of copper plate welding, and scaling powder effect is not It is good.
Summary of the invention
The object of the present invention is to provide one kind to be brazed scaling powder for tin zinc-based solder, which can improve tin zinc-base Solder and copper plate joint performance, and further increase the spreading area of solder.
It is a further object to provide a kind of preparation methods for tin zinc-based solder soldering scaling powder.
The technical scheme adopted by the invention is that: one kind for tin zinc-based solder be brazed scaling powder, by mass percentage by Following components composition: ZnCl2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%- 1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage be 100%.
Another technical solution of the present invention is: a kind of preparation side for tin zinc-based solder soldering scaling powder Method, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%-1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the above constituent mass The sum of percentage is 100%;
Step 2: preparation ZnCl2And NH4The mixed solution of Cl;
Step 3: preparation is brazed scaling powder for tin zinc-based solder.
It is a feature of the present invention that
The specific preparation process of step 2 are as follows: take weighed ZnCl in step 12With NH4Cl mixing, is heated to NH4Cl dissolution, Stirring, obtains ZnCl2And NH4The mixed solution of Cl.
Mixing time in step 2 is 5min.
The specific preparation process of step 3 are as follows: molten after mixed solution prepared in step 2 is completely cooling, then to mixing C is successively added in liquid2H5OH and C3H8O3, stir evenly, be made and be brazed scaling powder for tin zinc-based solder.
The beneficial effects of the present invention are:
(1) present invention is brazed for tin zinc-based solder and copper plate so that the tensile property of the welding point of postwelding material becomes Good, so that the smooth pore-free of face of weld is without being mingled with, postwelding is without being cleared up;
(2) present invention makes wettability and spreading property on postwelding copper base for tin zinc-based solder soldering scaling powder It is excellent;
(3) present invention is simple for the preparation method of tin zinc-based solder soldering scaling powder, and it is extensive to prepare raw material sources, so that Welding effect for tin zinc-based solder and copper plate is significantly improved, and can be used for mass production.
Specific embodiment
The present invention is described in detail With reference to embodiment.
The present invention provides the present invention provides one kind for tin zinc-based solder be brazed scaling powder, by mass percentage by with The following group is grouped as: ZnCl2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%- 1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage be 100%.
The present invention also provides a kind of above-mentioned preparation methods for tin zinc-based solder soldering scaling powder, and specific steps are such as Under:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%-1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the above constituent mass The sum of percentage is 100%;
ZnCl in step 12The preparation method of aqueous solution be |: taking purity first is 99.99% Zn grain and mass fraction It is reacted for 10% dilute hydrochloric acid and produces ZnCl2Solution, specifically: hydrochloric acid is placed in a beaker, it will be Zn load weighted It is slowly put into beaker and is reacted with tweezers, prepare the ZnCl that concentration is 0.05mol/L2Aqueous solution.
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: after mixed solution prepared in step 2 is completely cooling, then C is successively added into mixed solution2H5OH And C3H8O3, and mix them thoroughly to be brazed scaling powder for tin zinc-based solder with glass bar stirring, bottling is stand-by.
Effect and function for each component in tin zinc-based solder soldering scaling powder is as follows:
ZnCl2Main function in scaling powder: ' ripe strong acid ' when welding metal is exactly the concentrated solution of zinc chloride.Weldering It does not damage metal surface when connecing, and after moisture thermal evaporation, the salt of fusing is covered on metal surface, is allowed to not reoxidize.It H [ZnCl is generated in the solution2(OH)] make liquor zinci chloridi that there is acidity, so as to carry out to the oxide on base material Dissolution, reaction principle are as follows:
ZnCl2+H2O===H [ZnCl2(OH)]
XO+2H[ZnCl2(OH)]===X [ZnCl2(OH)]2+H2O
NH4Cl has unique effect: 1. NH in scaling powder4Following react: NH occurs when heated for CL4Cl=== NH3↑+HCl↑.Gas is generated after heating, and the impurity around welding point can be blown out in the welding process, make connector Welding effect it is more excellent;2. it is acid that solution is presented in produced HCl, the oxide on base material can be dissolved;③NH4Cl's Addition is also a kind of humidification for scaling powder.
C2H5Effect of the OH (ethyl alcohol) in scaling powder: can oxide particle by the greasy dirt in red copper plate surface, after polishing It is cleaned.
C3H8O3The effect of (glycerine) in scaling powder: C3H8O3With hygroscopicity, the moisture in welding point can be made It can volatilize faster.
Embodiment 1
A kind of preparation method for tin zinc-based solder soldering scaling powder, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 65%, NH4Cl (s) 30%, C2H5OH 4.9%, C3H8O30.1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage is 100%;
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: by solution prepared in step 2 after it is completely cooling, by C2H5OH and C3H8O3Successively add, and It bottles after being mixed them thoroughly with glass bar stirring stand-by.
The scaling powder obtained by embodiment 1, suitable for the soldering of Cu plate, selecting the ingredient of solder is Sn-9Zn, with folder Tool is fixed by two pieces of copper sheets (60mmx15mm), and solder is placed at two pieces of copper plate joints, drips upper 0.3ml's or so in joint Scaling powder is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;Take 40mmx40mm copper sheet With 0.5g solder Sn-9Zn, solder is placed in copper sheet center, the scaling powder of 0.3ml or so, is put into the box electricity of STM-36-14 in drop It hinders in furnace, furnace temperature is set as 235 DEG C, soaking time 5min;After tested, the tensile strength of welding point are as follows: 18MPa sprawls face Product are as follows: 73.41mm2, performance meets the requirements.
Embodiment 2
A kind of preparation method for tin zinc-based solder soldering scaling powder, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 70%, NH4Cl (s) 27%, C2H5OH 2%, C3H8O31%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage is 100%;
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: by solution prepared in step 2 after it is completely cooling, by C2H5OH and C3H8O3Successively add, and It bottles after being mixed them thoroughly with glass bar stirring stand-by.
The scaling powder obtained by embodiment 2, suitable for the soldering of Cu plate, selecting the ingredient of solder is Sn-9Sn-3Bi, It is with fixture that two pieces of copper sheets (60mmx15mm) are fixed, solder is placed at two pieces of copper plate joints, it is left to drip upper 0.3ml in joint Right scaling powder, is put into STM-36-14 chamber type electric resistance furnace, furnace temperature is set as 235 DEG C, soaking time 5min;Take 40mmx40mm Solder is placed in copper sheet center by copper sheet and 0.5g solder Sn-9Sn-3Bi, and the scaling powder of 0.3ml or so, is put into STM-36- in drop In 14 chamber type electric resistance furnaces, furnace temperature is set as 235 DEG C, soaking time 5min;After tested, the tensile strength of welding point are as follows: 20MPa, spreading area are as follows: 84.32mm2, performance meets the requirements.
Embodiment 3
A kind of preparation method for tin zinc-based solder soldering scaling powder, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 65%, NH4Cl (s) 32%, C2H5OH 2.5%, C3H8O30.5%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage is 100%;
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: by solution prepared in step 2 after it is completely cooling, by C2H5OH and C3H8O3Successively add, and It bottles after being mixed them thoroughly with glass bar stirring stand-by.
The scaling powder obtained by embodiment 3, suitable for the soldering of Cu plate, selecting the ingredient of solder is Sn-9Zn-3Bi- 0.3Ga, it is with fixture that two pieces of copper sheets (60mmx15mm) are fixed, solder is placed at two pieces of copper plate joints, in the drop of joint The scaling powder of 0.3ml or so is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;It takes Solder is placed in copper sheet center by 40mmx40mm copper sheet and 0.5g solder Sn-9Zn-3Bi-0.3Ga, and 0.3ml's or so helps in drop Solder flux is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;After tested, welding point Tensile strength are as follows: 26MPa, spreading area are as follows: 95.87mm2, performance meets the requirements.
Embodiment 4
A kind of preparation method for tin zinc-based solder soldering scaling powder, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 68%, NH4Cl (s) 29%, C2H5OH 2%, C3H8O31%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage is 100%;
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: by solution prepared in step 2 after it is completely cooling, by C2H5OH and C3H8O3Successively add, and It bottles after being mixed them thoroughly with glass bar stirring stand-by.
The scaling powder obtained by embodiment 4, suitable for the soldering of Cu plate, selecting the ingredient of solder is Sn-9Zn-3Bi- 0.5Ga, it is with fixture that two pieces of copper sheets (60mmx15mm) are fixed, solder is placed at two pieces of copper plate joints, in the drop of joint The scaling powder of 0.3ml or so is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;It takes 40mmx40mm copper sheet and 0.5g solder Sn-9Zn-3Bi-0.5Ga, solder are placed in copper sheet center, and 0.3ml's or so helps weldering in drop Agent is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;After tested, the drawing of welding point Stretch intensity are as follows: 42MPa, spreading area are as follows: 101.61mm2, performance meets the requirements.
Embodiment 5
A kind of preparation method for tin zinc-based solder soldering scaling powder, the specific steps are as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 67.5%, NH4Cl (s) 27%, C2H5OH 5%, C3H8O30.5%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the sum of above constituent mass percentage is 100%;
Step 2: taking weighed ZnCl in step 12And NH4Cl is placed in a beaker, and is placed the beaker on tripod and is spread stone Cotton net heats beaker with alcolhol burner, to the NH in beaker4Stop heating when Cl solid dissolves substantially, with glass bar pair It is stirred 5min, makes NH using remaining gentle agitation4Cl solid all dissolves, and is put into beaker and carries out cooling for use.
Step 3: by solution prepared in step 2 after it is completely cooling, by C2H5OH and C3H8O3Successively add, and It bottles after being mixed them thoroughly with glass bar stirring stand-by.
The scaling powder obtained by embodiment 5, suitable for the soldering of Cu plate, selecting the ingredient of solder is Sn-9Zn-3Bi- 1In, it is with fixture that two pieces of copper sheets (60mmx15mm) are fixed, solder is placed at two pieces of copper plate joints, in the drop of joint The scaling powder of 0.3ml or so is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;It takes Solder is placed in copper sheet center by 40mmx40mm copper sheet and 0.5g solder Sn-9Zn-3Bi-1In, and 0.3ml's or so helps weldering in drop Agent is put into STM-36-14 chamber type electric resistance furnace, and furnace temperature is set as 235 DEG C, soaking time 5min;After tested, the drawing of welding point Stretch intensity are as follows: 37MPa, spreading area are as follows: 94.56mm2, performance meets the requirements.This
The advantages of invention are as follows:
(1) using after scaling powder, spreading area is compared with using raising 10~20% of the rosin as scaling powder, the drawing of connector Intensity is stretched compared with the raising 20~30% for using rosin as scaling powder, and tin zinc-based solder and copper plate weld when scaling powder is not used Effect is poor, can not bond;
(2) in NH4It can not be heated always in Cl (s) heating for dissolving process, NH can be accelerated in this way4 +Hydrolysis, because This is heated to NH4Stop heating after Cl (s) dissolution substantially to be heated by residual temperature;
(3) by C in preparation process2H5OH and C3H8O3It is eventually adding, avoids dissolution NH4It causes to volatilize during Cl (s).

Claims (5)

1. one kind is brazed scaling powder for tin zinc-based solder, which is characterized in that composed of the following components by mass percentage: ZnCl2 Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%-5%, C3H8O30.1%-1%, wherein ZnCl2It is water-soluble ZnCl in liquid2Concentration be 0.05mol/L, the sum of above constituent mass percentage be 100%.
2. a kind of preparation method for tin zinc-based solder soldering scaling powder, which is characterized in that specific step is as follows:
Step 1: weighing ZnCl respectively by mass percentage2Aqueous solution 65%-70%, NH4Cl 27%-32%, C2H5OH 2%- 5%, C3H8O30.1%-1%, wherein ZnCl2ZnCl in aqueous solution2Concentration be 0.05mol/L, the above constituent mass percentage Than the sum of be 100%;
Step 2: preparation ZnCl2And NH4The mixed solution of Cl;
Step 3: preparation is brazed scaling powder for tin zinc-based solder.
3. a kind of preparation method for tin zinc-based solder soldering scaling powder according to claim 2, which is characterized in that step Rapid 2 specific preparation process are as follows: take weighed ZnCl in step 12With NH4Cl mixing, is heated to NH4Cl dissolution, stirring obtain ZnCl2And NH4The mixed solution of Cl.
4. a kind of preparation method for tin zinc-based solder soldering scaling powder according to claim 3, which is characterized in that step Mixing time in rapid 2 is 5min.
5. a kind of preparation method for tin zinc-based solder soldering scaling powder according to claim 3, which is characterized in that step Rapid 3 specific preparation process are as follows: successively add after mixed solution prepared in step 2 is completely cooling, then into mixed solution Add C2H5OH and C3H8O3, stir evenly, be made and be brazed scaling powder for tin zinc-based solder.
CN201811237096.8A 2018-10-23 2018-10-23 Soldering flux for tin-zinc-based solder brazing and preparation method thereof Expired - Fee Related CN109332942B (en)

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JPS54133448A (en) * 1978-04-07 1979-10-17 Senju Metal Industry Co Soldering flux
CN101380699A (en) * 2008-10-20 2009-03-11 西安理工大学 Pig tin series leadless alloy soldering paste and preparation method thereof
CN102873470A (en) * 2012-08-02 2013-01-16 新兴铸管(浙江)铜业有限公司 Flux for tinned copper wires and preparation method for flux
CN105269180A (en) * 2014-06-09 2016-01-27 深圳市菲尼的科技有限公司 Paint scalding soldering agent formula and preparation technique thereof
CN108544135A (en) * 2018-04-20 2018-09-18 苏州锐耐洁电子科技新材料有限公司 A kind of high-performance inorganic scaling powder

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