Sludge high temperature aerobic Zymolysis Equipment and technique
Technical field
The present invention relates to environmental protection equipment technologies more particularly to a kind of sludge high temperature aerobic fermentation for closing fermentation process to set
It is standby.
Background technique
In 80% sludge fermentation technology of moisture content currently on the market, it is generally adopted by trough composting and ferments, is strip style
Compost fermentation or common fermentation tank.
Trough composting fermentation be by sludge and auxiliary material (mushroom residue, sawdust, stalk, house refuse etc. are other) and back mixing material,
It is transported in the ground or underground tank of fermentation plant after mixing according to a certain percentage with dumper or forklift and carries out aerobic fermentation, sent out
It using turner or turns over the machine that pushes away and carries out periodically turning over throwing during ferment.
Strip style compost fermentation is by sludge and auxiliary material (mushroom residue, sawdust, stalk, house refuse etc. are other) and back mixing
Material is transported to fermentation plant or open area with dumper or forklift after mixing according to a certain percentage and stacks hair with long strips
Ferment, the same of no oxygen system push away oxygen supply using regular turn over, and ferment tank is by sludge and microbial inoculum, mushroom residue and back mixing material
It is transported to and is promoted in hopper with forklift after mixing according to a certain percentage, sludge is sent into tank deck feeding inlet by promotion hopper and is then fallen
Enter and carries out aerobic fermentation in tank body.
Since back mixing material and mushroom must be all added in the sludge that sludge components characteristic and the unusual needs of organic matter height ferment
Mushroom slag, sawdust, stalk, house refuse etc. are other, in the market the dirt of some sludge fermentation disposition received moisture content 80% in center
Mud, it is general still to use trough composting and strip style composting process, it needs to be arranged more turners, overthrow machine.
The requirement of moisture content general for sludge fermentation technique, needs moisture control between 55%-65%, in addition
Since the sludge of moisture content 80% is extremely low at paste air penetrability, so by the dirt of a large amount of auxiliary material or back mixing material and required fermentation
Mud mixing.Since various regions sludge organic matter and moisture content are different, some add auxiliary material and back mixing material and 80% sludge ratio is 1 ratio
1,1 to 1.5,1 to 2, some areas 1 to 3 are mixed, and reach moisture content, carbon-nitrogen ratio needed for sludge fermentation and organic substance energy
Amount.
Moisture content 30%, 35%, 40% will be obtained after the sludge fermentation of 80% moisture content, according to law of conservation of energy by 1
Ton 80% sludge fermentation of moisture content is gone to moisture content 40% according to the constant 1* of amount of solid (1-80)=0.2/ (1-40%)=0.33
1-0.33=0.67 tons of water of the moisture content removed.So the energy of partial sludge itself is insufficient, cannot be reached in the fermentation period of anticipation
It to ideal effect, and then needs to increase auxiliary material, so the practical main function of back mixing material is mixed with the sludge of moisture content 80%
Afterwards, moisture content needed for fermenting is reduced;It on the other hand is part microbial bacteria Returning utilization culture, and trough composting ferments and item
The height of materials of pile formula compost fermentation is all restricted, the reason is that bottom aeration it is material bed too thick cannot otherwise will affect fermentation,
1.5 meters are generally not more than substantially all at 0.6-0.8 meters, are calculated by 100 tons of 80% sludge of moisture content of small-scale fermentation process daily, it is dirty
Mud and auxiliary material occupied area are too big, and occupied area and cost of investment are excessively high, and foul smell is difficult to collect, due to the complicated composition of sludge itself
With the smell generated in fermentation process, cause environmental pollution serious, it is also very big to operative employee's personal injury.
And trough composting fermentation and strip style compost fermentation space it is too big, complete deodorization qualified discharge it is at high cost from
Spectrum, majority to naturally drain atmosphere, only furnish having mating deodorization by some projects, because one ton of sludge of fermentation is per small
When required air quantity about 110m3Air partial air give aerobic microbiological absorb, most of air be for taking away moisture, and
Turning over throwing is frequently not that substantially uniformity causes the material of the not decomposed fermentation of part finished product material appearance to have big blocky and graininess etc., part
Not decomposed organic materials is directly dried and is granulated by enterprise, and then affects the quality of organic matter fermentation material.
Fermentor principle and technology are resell after being derived from Germany to Japan, and Some Domestic producer was drawn by 2013 from Japan
Into fermentor is used for the fermentation of feces of livestock and poultry, kitchen garbage in Japan, and imitative do of individual producers one to one is used as sludge hair
There is a series of problems, such as the fracture of rabbling mechanism main shaft, blade fracture, driving machine cudrania cochinchinensis during fermented sludge in ferment
Gear teeth fracture, the uneven internal landslide of discharging, cannot normally discharge and the unstable always frequent culture bacterium bed of yield at main shaft key fracture
Furnace lifting causes sludge fermentation tank can not operate normally, and place out of the ordinary reduces resistance and the increasing of driving mechanism using a large amount of auxiliary material
Add the gas permeability of sludge but the yield fermented is according to feces of livestock and poultry and kitchen garbage reduces 70% or more and also unstable,
The reason is that the design of fermentor itself principle, design parameter, mechanics is the substance according to feces of livestock and poultry and kitchen garbage, feces of livestock and poultry
And the specific gravity of kitchen garbage, sponginess, air penetrability, composition, required oxygen amount and municipal sludge are entirely different, so cannot without exception and
The use of opinion.
Therefore, it is necessary to study a kind of targetedly sludge high temperature aerobic Zymolysis Equipment, to solve to exist in the prior art
Sludge fermentation treatment effeciency it is low, high failure rate, take up a large area, the problems such as environmental pollution is serious, at high cost.
It should be noted that the information in the invention of above-mentioned background technology part is only used for reinforcing the reason to background of the invention
Solution, therefore may include the information not constituted to the prior art known to persons of ordinary skill in the art.
Summary of the invention
Caused by overcoming the limitation and defect due to the relevant technologies at least to a certain extent
Treatment effeciency is low or pollutes one or more problem of environment, provides a kind of dirt of closing fermentation process for closing fermentation process
Mud high-temperature aerobic fermentation equipment and technique.
For achieving the above object, the present invention adopts the following technical scheme:
According to an aspect of the present invention, a kind of sludge high temperature aerobic Zymolysis Equipment is provided, including tank body, rabbling mechanism,
Feeding mechanism and discharging mechanism: the tank body includes multilayer module formula tank body, and every layer of tank body is stacked with one heart is assembled into one up and down
Body;Above the tank body that the feeding mechanism is set to, below the tank body that the discharging mechanism is set to;It is stirred with described
It mixes mechanism to be stirred the intracorporal sludge of the tank, the rabbling mechanism includes driving mechanism, actuator and blender, described
Driving mechanism connects the blender by actuator, and the driving mechanism drives the blender rotation;The blender packet
Main shaft and multi-layer hollow blade are included, the hollow blade is connected to the main shaft, and the hollow blade is equipped with multiple ventholes, with
It is supplied oxygen in stirring to sludge by the hollow blade and venthole;Wherein hollow blade described in one group is fixed with multiple
The length direction of conducting element, multiple relatively described hollow blades of the conducting element is obliquely installed, and multiple conducting elements are mutual
Every.
In a kind of exemplary embodiment of the invention, the length direction of multiple relatively described hollow blades of the conducting element
Tilt angle is to tilt 20 degree to 30 degree relative to vertical line.
In a kind of exemplary embodiment of the invention, the conducting element is a strip angle steel;With the angle steel
Middle part exterior angle is the principal direction that heads on, with the middle part exterior angle of the angle steel towards the direction of advance of the hollow blade.
In a kind of exemplary embodiment of the invention, the angled manner of the conducting element is that the conducting element bottom connects
Far from hollow axis center at the top of near-space spindle center and conducting element;Alternatively, on every layer of hollow blade in one group of hollow blade
Conducting element angled manner is that the conducting element bottom is close at the top of hollow axis center and conducting element far from hollow axis center;And and
The opposite interlaced arrangement of conducting element angled manner on next layer or upper one layer of hollow blade.
It further include blower in a kind of exemplary embodiment of the invention, the blower is sent air to institute by pipeline
State hollow blade.
In a kind of exemplary embodiment of the invention, the pipeline of the blower is equipped with opening and closing actuator, by described
Actuator control is opened and closed to the volume of air supply of the hollow blade, sludge fermentation temperature is controlled with this.
In a kind of exemplary embodiment of the invention, the hollow blade relative level is obliquely installed, multiple described
Hollow blade be equipped with multiple spaced loose plates, with the loose plate it is loose and prevention base sludge it is hardened.
In a kind of exemplary embodiment of the invention, which is characterized in that the first layer of the tank body be Machine Room, second
Floor is bacterium bed room, and third layer is sludge fermentation layer, and the 4th layer is sludge premix fermentation layer, and layer 5 is tank deck;The blender
Structure is located at tank body center, and the rabbling mechanism people agitating shaft is by Machine Room until tank deck;Wherein it is located on every layer of tank body and pacifies
Equipped with oxygen detection and temperature sensor, the amount of oxygen and temperature during sludge fermentation are monitored with this.
In a kind of exemplary embodiment of the invention, the main shaft of the rabbling mechanism is hollow spindle, and the main shaft is set
There are multiple ventilation openings, multiple ventilation openings are opposite with the air intake vent direction on multiple hollow blades and are fixedly connected, and each institute
State ventilation opening axial direction interval trapezoidal profile on main shaft disc;Including six layers of hollow blade, from bottom to top, first layer
With hollow blade described in 3 groups and it is equipped with exhaust vent, the second layer is with hollow blade described in two groups and is equipped with exhaust vent;Third,
Four, it is equipped with the hollow blade for five layers and six layers, but is not provided with exhaust vent.
On the other hand, it is also believed that the present invention provides a kind of sludge high temperature aerobic Zymolysis Equipment, the sludge high temperature is good
Aerobe fermentation equipment includes taper tank body, discharge system, driving mechanism and rabbling mechanism: the tank body is equipped with feeding inlet and discharging
Mouthful, the tank body is divided into 4 layers, and each layer is superimposed up and down, and each layer grouping is assembled;The discharge port has axis spiral or shaftless
Spiral can be exported material by screw mechanism;The municipal sludge fermentor is equipped with the rabbling mechanism, the rabbling mechanism
For being stirred to the intracorporal sludge of the tank, the rabbling mechanism be equipped with hollow shaft, hollow shaft from pot bottom Machine Room to
Above until taper tank deck, the hollow blade of the rabbling mechanism are equipped with multiple ventholes, the pipeline of fans is equipped with electronic
0-90 DEG C of opening and closing actuator, the hollow spindle are that spline form is connect with ratchet, and each friction point is filled equipped with centralized lubrication
It sets, for being lubricated to each rubbing surface.
In a kind of exemplary embodiment of the invention, the sludge high temperature aerobic Zymolysis Equipment further includes feed mechanism,
It is fixed on the side of the tank body, the feed mechanism is equipped with hopper, and the feed mechanism is equipped with for adding institute into tank body
The sludge that need to be fermented, sludge pour into the tank body feed inlet, the top of the tank feed inlet by the hopper of the feed mechanism
Equipped with electric flashboard, sludge is opened by the electric flashboard and is fallen into the tank body, rear enclosed tank body feeding inlet is closed.At this
In a kind of exemplary embodiment of invention, the heat-exchange device, the heat that the heat-exchange device generates when tank body ferments
It recycles therefore accelerates fermentation period and ensure that yield is constant during seasonal variations and improves efficiency.
In a kind of exemplary embodiment of the invention, the feed mechanism includes the transport mechanism of the two: the tank body
Top is equipped with feed inlet, and electric flashboard is equipped at feed inlet, and sludge is entered in the tank body by the feed inlet.
In a kind of exemplary embodiment of the invention, the hollow blade of the rabbling mechanism further includes multiple ventholes,
The venthole is set on the hollow blade of the rabbling mechanism.
In a kind of exemplary embodiment of the invention, the discharge port has axis spiral or shaftless screw.
In a kind of exemplary embodiment of the invention, the rabbling mechanism includes driving mechanism, ratchet and hydraulic cylinder,
The driving mechanism passes through hydraulic cylinder, turns wall, the ratchet connection blender, and the driving mechanism drives the rabbling mechanism
Intermittent rotary.
In a kind of exemplary embodiment of the invention, the hollow spindle of the rabbling mechanism is equipped with ventilation opening, Duo Gesuo
It is opposite with the air intake vent on multiple hollow blades to state ventilation opening, and each ventilation opening is spaced in short transverse and main shaft disc
Distribution, the hollow shaft stirrer include multiple hollow blades being obliquely installed, and multiple hollow blades are equipped with multiple loose
Plate.
In a kind of exemplary embodiment of the invention, the taper tank deck includes catch basin, and the catch basin is for receiving
The vapor condensed water slid on collection taper inner panel.
In a kind of exemplary embodiment of the invention, the tank body is spliced by multiple splice plates and then is formed multiple layers
Grade, top layer is taper.
In a kind of exemplary embodiment of the invention, described 2nd layer to the 4th layer is equipped with oxygen detection and temperature sensor
Sludge fermentation state automatic control adjustment air quantity is detected with this.
In a kind of exemplary embodiment of the invention, the pipeline of each fan outlet is equipped with electric heating cold
It is used when cryogenic region (culture bacterium bed) furnace lifting.
In a kind of exemplary embodiment of the invention, the municipal sludge fermentation includes 4 layers, by the discharge port to institute
Stating feed inlet and being followed successively by first layer, the second layer, third layer and the 4th layer of first layer is Machine Room;Sludge is introduced into the described 4th
Layer, sludge slowly falls into third layer by described 4th layer again naturally and completes until falling into second layer bottom for fermentation period, described
Third layer is fermentation layer, and passes through the blower, driving mechanism, rabbling mechanism stirring oxygen supply;Sludge is natural by the third layer
It is that decomposed complete fermentation is decomposed that the second layer, which is fallen into, by few part.
The another aspect of the embodiment of the present invention also provides a kind of high-temperature aerobic fermentation process for sludge, using foregoing
Sludge high temperature aerobic Zymolysis Equipment, carry out sludge high temperature aerobic fermentation the step of include:
Sludge after preparing moisture content 55%-65% filters pressing;
With interval material-uploading style, the sludge cake is sent into fermentation tank by feeding mechanism;
In feeding process, rabbling mechanism is driven to start stirring movement with driving mechanism,
It is supplied by blower and pipeline to rabbling mechanism while stirring movement;
The venthole on hollow blade that air passes through rabbling mechanism flows into tank, provides oxygen to fermentation zone aerobic microbiological
Gas;
Sludge stops fermentation certain time in tank body;
It is discharged after a certain period of time using discharging mechanism timing, and adds sludge using feeding mechanism timing.
As shown from the above technical solution, the advantages of of the invention a kind of sludge high temperature aerobic Zymolysis Equipment and technique and actively
Effect is:
The present invention provides a kind of sludge high temperature aerobic Zymolysis Equipment, including taper tank body and rabbling mechanism: tank body is equipped with
Discharge port and feed inlet are provided with rabbling mechanism in tank body, and the hollow spindle of rabbling mechanism, up to taper tank deck, is stirred from Machine Room
The blade in mechanism is mixed to arrange with trapezoidal around main shaft;1st layer of hollow blade and the 2nd layer of hollow blade are sludge fermentation in tank body
Required offer air conveys air more evenly while stirring to reach.
Sludge high temperature aerobic Zymolysis Equipment of the invention, change in traditional approach slot type sludge composting fermentation, pile
The technique of the fermentation of formula sludge composting and other fermentors, entire fermentation process is completely enclosed, realizes environmental-friendly, and increases
Treating capacity, and fermentation period is accelerated, addition auxiliary material and back mixing material are not required to after debugging operating.
In addition, also multiple oxygen detections and temperature sensor, a side can be provided with according to the variation during sludge fermentation
The situation of on-line monitoring sludge fermentation may be implemented in face;Another party can open according to electronic 0-90 DEG C of status adjust automatically of fermentation
Device is closed to control air force, and then realizes that sludge fermentation process is fully automated, ensure that with specific aim, stabilization of equipment performance
Energy;In another aspect, this sludge high temperature aerobic Zymolysis Equipment occupied area is small, failure rate is low, be fully automated, under closed environment
Fermentation, environmental-friendly without secondary pollution, long service life, operating cost is low, maintenance cost is low.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not
It can the limitation present invention.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention
Example, and be used to explain the principle of the present invention together with specification.It should be evident that the accompanying drawings in the following description is only the present invention
Some embodiments for those of ordinary skill in the art without creative efforts, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the structure of the main view of the sludge high temperature aerobic Zymolysis Equipment of an embodiment of the present invention;
Fig. 2 is the right side structural representation of sludge high temperature aerobic Zymolysis Equipment shown in FIG. 1;
Fig. 3 is the overlooking structure diagram of sludge high temperature aerobic Zymolysis Equipment shown in FIG. 1;
Fig. 4 is the schematic cross-sectional view according to G-G line cutting in Fig. 1;
Fig. 5 is the schematic cross-sectional view according to K-K line cutting in Fig. 1;
Fig. 6 is the schematic cross-sectional view according to L-L line cutting in Fig. 1;
Fig. 7 is the arragement construction schematic diagram of centralized lubrication device in a device in the embodiment of the present invention;
Arrangement of the Fig. 8 for centralized lubrication device in the embodiment of the present invention in device bottom overlooks schematic cross-sectional view;
Fig. 9 be the embodiment of the present invention in centralized lubrication device device bottom arrangement side cross sectional views;
Figure 10 is the structural schematic diagram that water conservancy diversion angle steel is arranged in the embodiment of the present invention in hollow blade.
The reference numerals are as follows for main element in figure: 1,2, Machine Room;3,4,5, tank body;6,19,33 blower;7,18,
Feed mechanism;8,15, feeding port and conical top cover;9, discharge spiral;29 rabbling mechanisms;13, main shaft 11, venthole, 10, it is hollow
Blade;17 electric heating, 30 driving mechanisms;24, oil cylinder, 25, push arm;27, ratchet, centralized lubrication device 35, heat-exchange device 36.
Specific embodiment
Example embodiment is described more fully with reference to the drawings.However, example embodiment can be with a variety of shapes
Formula is implemented, and is not understood as limited to example set forth herein;On the contrary, thesing embodiments are provided so that the present invention will more
Fully and completely, and by the design of example embodiment comprehensively it is communicated to those skilled in the art.Identical attached drawing in figure
Label indicates same or similar structure, thus the detailed description that will omit them.
Described feature, structure or characteristic can be incorporated in one or more embodiments in any suitable manner
In.In the following description, many details are provided to provide and fully understand to embodiment of the present disclosure.However,
It will be appreciated by persons skilled in the art that one in the specific detail or more can be omitted with technical solution of the disclosure
It is more, or can be using other methods, constituent element, device, step etc..In other cases, known in being not shown in detail or describing
Technical solution is to avoid a presumptuous guest usurps the role of the host and all aspects of this disclosure is made to thicken.
Fig. 1 is the structure of the main view of the sludge high temperature aerobic Zymolysis Equipment of an embodiment of the present invention;Fig. 2 is Fig. 1
Shown in sludge high temperature aerobic Zymolysis Equipment right side structural representation;Fig. 3 is sludge high temperature aerobic Zymolysis Equipment shown in FIG. 1
Overlooking structure diagram;Fig. 4 is the schematic cross-sectional view according to G-G cutting in Fig. 1;Fig. 5 is to cut open according to K-K cutting in Fig. 1
Depending on schematic diagram;Fig. 6 is the schematic cross-sectional view according to L-L cutting in Fig. 1.
The present invention provides a kind of sludge high temperature aerobic Zymolysis Equipment, as shown in Fig. 1~Fig. 6, may include taper tank body,
The hollow blade 10 of centralized lubrication device 35 and rabbling mechanism, main shaft 13.Wherein tank body is equipped with feeding inlet 8 and discharge port 9, tank body
It is assembled by multiple groups module, it will be understood by those skilled in the art that tank body module may include the tank bottom module for having bottom plate, have
The tubular middle part tank body module of the tank deck module of tank deck and middle part.
Every layer of tank body can be spliced to form one layer by the arc tank body plate of 3 pieces of 120 degree of each envelopes (central angle), there is multiple groups module
It is assembled into one heart and forms circular tank, and the first layer of the tank body is Machine Room, the second layer is bacterium bed and has fermented
Clinker, third layer are sludge fermentation layer, and the 4th layer is sludge premix fermentation layer, and layer 5 is taper tank deck,
Center is equipped with main shaft 13 from Machine Room up to tank deck connection in tank, is axially arranged with multiple groups hollow blade along main shaft 13,
It is equipped with feed mechanism 18 on the outside of tank body, required fermented sludge is promoted to tank deck feed inlet from hopper 7, is equipped in tank bottom 28
Material mouth, by there is axis spiral 9 that the sludge transfer pot fermented is external, in Machine Room and top of the tank is equipped with blower 6,19 air
Enter main shaft 13 by pipeline to reach by the discharge of venthole 11 on hollow blade 10 to micro- life of fermented sludge in tank body again
Object provides oxygen;Rabbling mechanism is for being stirred the intracorporal fermented sludge of tank.
Fig. 7 is the arragement construction schematic diagram of centralized lubrication device in a device in the embodiment of the present invention, and Fig. 8 is that the present invention is real
The schematic cross-sectional view that centralized lubrication device is overlooked in the arrangement of device bottom in example is applied, and, Fig. 9 is to collect in the embodiment of the present invention
Arrangement side cross sectional views of the middle lubricating arrangement in device bottom.
As shown in Figure 7, Figure 8, municipal sludge cone high-temperature aerobic fermentation tank is equipped with centralized lubrication device 35, is fixed on tank body
Side, by automatic (or manually) oil pump 52, fluid pressure line 42, hydraulic hose 43 and pipe fitting 51 respectively the hole on push arm or
Copper sheathing 41, oil cylinder back seat axis 46, stirring main shaft bottom among slot 49, oscillating bearing 39, the axis on pawl and set 40, ratchet and push arm
Portion's thrust bearing 48, stirring main shaft top copper sheathing 47, the driving chain 44 on lifting device, the wirerope reel on lifting device
45 provide lubricating oil, and cover board and threaded hole 50 are equipped on above-described each oil site, passes through the pipe fitting and each profit
Cover board on sliding point is fixedly connected with threaded hole 50.
In this specific embodiment, centralized lubrication device 35 in order to guarantee fermentor stable operation, preferably maintenance and and
When maintenance, reduce personnel labor intensity, extend equipment service life.Because entire tank design is more compact, eminence is added
Maintenance need to distinctly lubricate place and be not easy to daily lubricated maintenance.
In actual operation, in order to prevent to safeguard or safeguard not in time because of maintenance workers that the reasons such as not in place cause to reduce equipment
Service life even equipment damage.It is therefore desirable to study a kind of centralized lubrication device, the centralized lubrication device is equipped with electricity
Dynamic oil pump or hand oil pump, quantity are 1-4.
According to centralized lubrication device described above it is characterized in that the pipeline, pipeline material are stainless steel, copper, liquid
Moulding pipe etc..
Specific implementation;Lubricating oil is poured into automatic oil pump 52, according to the automatic oil pump 52 of time set by program (PLC)
Automatic starting is closed, and lubricating oil conveys lubricating oil to each oil site respectively by pipeline 42 and 43, and maintenance personnel only needs periodically
Corresponding lubricating oil is added into automatic oil pump.
According to centralized lubrication device described above it is characterized in that the oil pump, oil pump are automatic oil pump and manual oil
Pump.
Sludge high temperature aerobic Zymolysis Equipment of the invention changes the slot type sludge composting in traditional approach and ferments, is strip style
Sludge composting fermentation and other fermentors, the completely enclosed environment that realizes of entire fermentation process get well not only and increase treating capacity but also add
Fast fermentation period, is provided with multiple oxygen detections and temperature sensor according to the variation during sludge fermentation, on the one hand may be used
To realize the situation of on-line monitoring sludge fermentation;Another party can be according to the electronic 0-90 DEG C of opening and closing actuator of control of conditions of fermentation
Carry out adjust automatically air force, and then realize that sludge fermentation process is fully automated, and is equipped with oil site by collecting in each rubbing surface
Middle lubricating arrangement is unified to be lubricated, and having axis spiral to guarantee that material uniformly exports not in discharge port will cause materials inside landslide now
As and the dust pollution that generates of when discharging, every group of blade be equipped with the flow direction and dredge that water conservancy diversion angle steel is used to control sludge in tank
The sludge of each level of pine, ensure that the sponginess of sludge in tank when not adding any auxiliary material and uniformly contacts with oxygen
Property, tapered shaped can is very useful to be collected in the steam droplet for generating tank inner top and slides naturally to catch basin, and tank inner top is avoided to produce
Raw steam droplet will not be dropped into again in the intracorporal fermented sludge of tank;In another aspect, the sludge high temperature aerobic Zymolysis Equipment
Occupied area is small, totally-enclosed environmental-friendly, long service life, operating cost is low, maintenance cost is low.
Sludge high temperature aerobic Zymolysis Equipment of the invention can be applied to municipal sludge fermentation process operation, can also answer
For the processing operation of other Fermentable substrate material, the present invention mainly carries out by taking common municipal sludge fermentation process as an example detailed
It introduces, but does particular determination not to this.
In the following, by the municipal sludge processing Zymolysis Equipment in this example embodiment is further detailed.
In this exemplary embodiment, the tank body of sludge high temperature aerobic Zymolysis Equipment can be equipped with feeding inlet and discharge port, tank
Body can be divided mainly into 5 layers, and first layer can be Machine Room 2, and tank bottom 28 is connected to the top of Machine Room 2, and the second layer 3 can be clinker
Layer, third layer 4 can for fermentation layer, the 4th layer 5 can be batch mixer, five layer 15 of pre fermentation layer be taper tank deck, each tank layer by 3 groups or
Multiple groups module is assembled.Specifically, the layer number of tank body can be two layers, three layers, four layers, five layers or more, tank body
Size and structure can design according to the amount of the municipal sludge of required processing and be not limited to features described above, and the present invention is not done herein
Particular determination.
Further, tank body first layer Machine Room 1 and 2 forms circular framework by structural member, and tank bottom 28 is horizontal and connects with one heart
The top for being layed in Machine Room 2 is connect, the module baseplane level of the second layer 3 connects the upper plane of tank bottom 28 with one heart, third layer 4
The upper plane of the horizontal second layer 3 of connection with one heart in module baseplane, the horizontal connection third layer 4 with one heart in the 4th layer 5 of module baseplane
Upper plane, the roof module of layer 5 15 is taper, the upper plane that the 4th layer 5 of the horizontal connection with one heart in the baseplane of taper, according to
It is secondary to can be set to first layer, the second layer, third layer, the 4th layer and layer 5 etc.;Tank deck 15 is arranged in the feeding inlet 8 of tank body
The discharge port setting of top, tank body is downwardly open in 28 plane of tank bottom, i.e., the sludge in sludge fermentation process flow is natural
Fermentation period is completed when falling into tank bottom 28.In other examples, every layer of the tank body of this sludge high temperature aerobic Zymolysis Equipment
Module number is not limited to foregoing description, and the quantity of module can not do particular determination for one or more, the present invention herein.
In this exemplary embodiment, in order to make sludge quickly and uniform fermentation, rabbling mechanism 29 is set in tank body, is stirred
Mix the hollow spindle 13 of mechanism 29, hollow blade 10 can be used for being stirred the sludge being respectively layered in tank body.Further,
Rabbling mechanism includes driving mechanism 30, oil cylinder 24, push-pull arm 25 and ratchet 27;Wherein driving mechanism 30 can be connected by oil cylinder 24
25 push arm of push arm is connect equipped with pawl 31 and then drives 29 intermittent rotary of blender.As shown in Figure 1, driving mechanism 30 includes oil cylinder
24, push-pull arm 25, ratchet 27 and pawl 31;It in other examples, can also be motor driven, the present invention is not spy herein
It is different to limit.Further, driving mechanism 30 can be by driving connector (or being actuator) and hollow spindle 13 accordingly
Connection corresponds to hydraulic cylinder, and driving connector may include push-pull arm 25, ratchet 27, pawl 31 etc., assemble between these components
It may include pin shaft, key or lead screw and nut etc. with connector.
For example, in this example embodiment, hollow spindle 13 is equipped with the spline in spline and 27 inner circle of ratchet
Cooperation insertion, pawl 31 cooperate with the tooth on ratchet 27, and pawl 27 is fixed on push-pull arm 25, and push-pull arm 25 is nested in ratchet 27
Upper concentric fit, the lever front end of oil cylinder 24 are fixed on push-pull arm 25, and the lever of oil cylinder 24, which stretches out, pushes push-pull arm 25 to push and pull
Pawl 31 on arm, which is inserted into the tooth on ratchet 27, drives 13 intermittent rotary of hollow spindle, the oil cylinder when ratchet 27 rotates a tooth
The lever that 24 lever withdraws the continuation oil cylinder 24 when latter one tooth on pawl insertion ratchet 27 continues to stretch out to be come repeatedly with this
Reach 360 degree rotation.
Further, the quantity of the hollow blade 10 on rabbling mechanism can be 12 or multiple, the type of hollow blade 10
It can be using section as triangle;In this exemplary embodiment, hollow blade 10 can be the inclined paddle type agitator in dasher,
As shown in figure 4, being to be respectively arranged with totally six in lower part, the middle and top part position being located in tank body in shaft in hollow spindle 13
Layer hollow blade 10 total ten three or more, it is two that wherein three remaining every layer of hollow blades 10, which are arranged, in first layer lowest part
A 10 blender of hollow blade, the quantity of hollow blade can also be 12 or multiple in other examples;Further,
The hardened influence discharging in bottom, first layer hollow blade 10 are equipped with multiple loose plates 20 and form dentation in order to prevent, as shown,
In order to simplify manufacture craft, a strip sawtooth can be fixedly connected on the inclined-plane of hollow blade.
In this exemplary embodiment, it in order to realize requisite oxygen during sludge fermentation, is set respectively in Machine Room and tank top
A blower 6 (tank top), two blowers 19 (Machine Room) are set, two blowers 19 of Machine Room are to the on rabbling mechanism 29
One layer of three hollow blade 10 provides air, and the blower 6 on tank top 15 is mentioned to rabbling mechanism 29 second layer, two hollow blades
For air, partition 14 is equipped with inside hollow spindle 13 by the first layer hollow blade and second layer groomed oar on rabbling mechanism 29
The partition of leaf air duct, the i.e. hollow blade 10 of first layer on rabbling mechanism 29 provide air, and rabbling mechanism by lower part blower 19
The hollow blade of the second layer on 29 provides air by top blower 6.
It, can also wherein one layer of hollow blade 10, such as the second layer groomed oar positioned at fermentation zone in one specific embodiment
The inclined-plane of leaf 10 is equipped with conducting element, and conducting element can be multiple strip portions that opposite hollow blade length direction is obliquely installed
Part can be spaced apart from each other setting, reach the principle of plough so as to sludge carry out it is loose, shift, turn over throwing.With this for controlling material
Direction is much larger than air supply at the bottom amount due to preventing steam from flowing down to influence to ferment to separate in turn in the larger fermentation process of sludge water content
Middle part air output.Blower 6 of the invention, blower 19 can flexibly be placed according to practical application, and the present invention does not do special limit herein
It is fixed.
In this exemplary embodiment, conducting element may be selected to be water conservancy diversion angle steel 12, that is, in each of second layer hollow blade
Blade is equipped with multiple water conservancy diversion angle steel 12, and water conservancy diversion angle steel 12 is fixed on the inclined-plane of blade and at heeling condition, and tilt angle can
It is selected as relative to vertical line between 20 degree and 30 degree, when main shaft drives blade rotation, since the plane of water conservancy diversion angle steel 12 is
Tilted upward, so two side elevations of water conservancy diversion angle steel can be to tilt, while can choose on each blade uniformly distributed
There is 2-3 water conservancy diversion angle steel 12, and the angled manner of the water conservancy diversion angle steel 12 on hollow blade 10 is, the close sky in 12 bottom of water conservancy diversion angle steel
Spindle center and the top of water conservancy diversion angle steel 12 are far from hollow axis center;Alternatively, can also be tilted with the water conservancy diversion angle steel 12 on every layer of blade
The opposite interlaced arrangement of 12 angled manner of water conservancy diversion angle steel on mode and next layer or upper one layer of blade.12 side of arrangement of water conservancy diversion angle steel
Formula can be with the middle part exterior angle of angle steel as head-on principal direction, the direction of advance towards blade, or based on direction of advance
There is 20 degree to 30 degree of tilt angle selection to center axis, in order to dig center sludge outward, in order to postorder discharging.
In addition, each blade forms the principle of (arable land uses) plough, arrange the water conservancy diversion angle steel 12 on every layer of blade under
Water conservancy diversion angle steel 12 on one layer or upper one layer of blade interlocks, each blade by the sludge of this layer carry out it is loose, shift, turn over throwing and reach
To do not have to addition auxiliary material in the case where make sludge not hardened and for microorganism provide absorb space, because sludge (viscosity, breathe freely
Rate, organic matter composition, density etc.) characteristic is different from feces of livestock and poultry and kitchen garbage, if without deflector sludge in natural whereabouts
When simultaneously again in stirring according to (newton) even if the relative density of the relationship sludge of gravitation will increase in the sticky meeting plus sludge
Sludge is at hardened state, and part aerobic microbiological is unable to get required oxygen, space at this time, causes most of aerobic bacteria death same
When tank body in temperature decline, indulge and the sludge in tank can not ferment and moisture content cannot effectively evaporate discharge, also result in hydraulic station
Overpressure alarm transmission mechanism will stop working, therefore the intracorporal sludge density of thing tank, moisture content, sponginess and hardened result in transmission
Increasing mechanism torque has been more than design value.Once it is necessary to study a kind of principle of original plough by it with being made in this equipment
To exist when solving the problems, such as the sludge fermentation when not adding any auxiliary material.
Further, multiple ventholes 11 are provided on hollow blade 10, the air that each blower is sent into is discharged from venthole
There is provided oxygen to microorganism in tank as shown in FIG. 1 to 3 can be in the groomed oar blade back of rabbling mechanism first layer and the second layer
Facade is equipped with multiple ventholes 11, and the quantity of venthole 11 can be 10~20 or more;While in order to keep air equal
Even discharge and microorganism makes each venthole on lateral length direction uniformly by oxygen according to calculating during realizing sludge fermentation
Space partition distribution.
Temperature difference is fermented and yield when in this exemplary embodiment, because of Four seasons change in order to not influence no mud, in tank body
Outside air outlet pipeline is equipped with heat-exchange device 36, and heat exchange 36 swaps the hot water gas that tank body is discharged, the heat after exchange
Dry air enters the air intake vent of blower 19 and is sent into tank herein, and the heat resourcesization generated when will be fermented with this utilize,
It accelerates fermentation period and will not cause to underproduce because temperature in four seasons changes again.It can be on the pipeline of fan outlet
Installation tube type electric-heating 17 is not particularly limited herein because electric heating considerably increases fermentation costs and effect is undesirable.
In this exemplary embodiment, during sludge fermentation can real-time monitoring temperature, oxygen content and can control blower,
Electronic 0-90 DEG C of opening and closing actuator controls air quantity under the case where not losing wind pressure, is mounted with that oxygen monitors on tank body 3,4,5
And temperature sensor 21 can be set 1~4 or more monitoring sensor and realize automatic control again for sludge fermentation process
Parameter can be grasped.
It further, every time can be in hopper 7 to the weight that tank body puts into the required sludge to ferment for the ease of grasping
Weighing sensor 38 is arranged in bottom, closely realizes dosage control and automation control metering.
In this exemplary embodiment, as shown in FIG. 1 to FIG. 2, Fig. 4, taper is set by tank deck 15, to cope with sludge itself
Energy results in the limitation of air output, part vapor collection unlike the energy such as chicken manure, sheep dung, kitchen garbage, calorific value, microorganism more
Gather to fall to again in tank inner top formation droplet and affect sludge fermentation in tank, and then sets taper for tank deck 15 so as to part
Droplet slides to tank inner periphery, further;The droplet of landing is collected around a circle sink 22 and in the inner circle of tank body 5 from row
Water pipe 23 flows out.
In this exemplary embodiment, exhaust fan 33 is provided with above chemical spray device, the air quantity of exhaust fan is greater than tank body
Interior intake, exhaust fan 33 by after heat exchange steam be pumped into chemical spray device by the dedusting of chemical spray device, spray,
It is discharged again through exhaust fan 33 after conditioning.
Specifically, can using the process of the sludge high temperature aerobic Zymolysis Equipment fermentation process sludge in this example embodiment
With as follows:
It is first to use: firstly the need of being added into tank under auxiliary material mushroom residue, sawdust, stalk, kitchen garbage, house refuse sieve
Object etc. carries out (furnace lifting) and cultivates bacterium bed, and the auxiliary material is entered 1.5 to 2 meters of height from tank bottom 28 to upper berth, then filter press is extruded
Sludge after the filters pressing of moisture content 55%-65%, it is broken by double helix or crusher is crushed, broken mud cake with it is auxiliary
Material carries out 1 to 1 mixing, and aerobic fermentation microbial inoculum is sprayed into mixed process, and mixed sludge is passed through forklift, spiral or skin
Band machine, which is sent into hopper 7, is promoted to certain altitude distance for hopper 7 by feed mechanism 18, before promotion on tank deck feed inlet 8
Electric flashboard 26 open it is to be mixed after sludge pour into tank after and hopper 7 leave rear flashboard 26 close with this repeatedly feeding (by connecing
Nearly switch or travel switch feed back to PLC control), it is packed into after mixing 2 meters of mud height for the first time in tank, observes 2 days microbial bacterias
Active, temperature starts normally to add after rising to 55 ° of degree.
It can using the process of the sludge high temperature aerobic Zymolysis Equipment fermentation process sludge (after furnace lifting) in this example embodiment
With as follows: the mud cake for the moisture content 55%-65% that filter press is extruded is crushed by double helix or crusher is crushed, by
Broken mud cake is sent into hopper 7 by forklift, screw conveyor, belt feeder etc., and 7 bottom of hopper can place weighing and sensing implements
Transportation system is suspended when expecting set weight, after the flashboard 26 on tank deck feed inlet is opened at this time feed mechanism 18 by motor,
Wirerope by hopper 7 along sliding rail climbing to certain distance or height hopper naturally at heeling condition, at this moment material can be led automatically
Enter in tank, the sludge to ferment needed for being conveyed repeatedly into tank with this, driving mechanism 30 drives blender in interval feeding process
29 setting in motion of structure, while bottom blower 19 starts to convey air to plenum chamber 32 by pipeline, air is flowed into from plenum chamber 32
In hollow spindle 13, air flows into first layer hollow blade 10 by hollow spindle 13 again, and air passes through going out on hollow blade 10
Stomata 11 flows into tank, provides oxygen to first layer aerobic microbiological, in tank body steam through heat exchange 36, exhaust gas after exchange into
Enter chemical spray device to be dusted, spray, improve, the dry-heat air after exchange enters 19 air inlet of blower.
Top blower 6 starts to convey air to top plenum chamber 34 also by pipeline simultaneously, and air is from top plenum chamber 34
It flows into hollow spindle 13, air flows into second layer hollow blade 10 by hollow spindle 13 again, and air passes through on hollow blade 10
Venthole 11 flow into tank, provide oxygen to second layer aerobic microbiological, sludge will stop 9-12 days in tank, and tank body sets 3
The oxygen detection and temperature detection sensor 21 of a level are fermentation layer between the interior middle part second layer 3 of tank and third layer 4, normally
PLC is fed back to when 21 detect that middle part fermentation temperature (normal temperature is 55-70 degree) is too high or too low under state, PLC is automatic
The intake and exhausting amount of each blower are adjusted, and concurrently sets driving mechanism 30, the speed (hydraulic station) of rabbling mechanism 29,
It can periodically discharge daily after 9-12 days at full capacity in tank and timing adds material, and no longer need to add strain, it only need to be by one
It fixes time discharging, discharging, sludge fermentation technique and process has been reached with this, and entire fermentation process is completely closed, no
It pollutes environmental-friendly.
The municipal sludge cone high-temperature aerobic fermentation tank equipment includes tank body and rabbling mechanism: tank body top layer is taper, cone
Tank skin is equipped with catch basin and drainpipe below shape tank deck inner wall, and tank body side is equipped with centralized lubrication device, and tank body outlet air is equipped with
Heat-exchange device utilizes recycle heat, and rabbling mechanism is equipped with below tank body, and tank body uses modularization assemble, tank base and top
Portion is equipped with blower, and pipeline of fans is equipped with electronic 0-90 DEG C of opening and closing actuator, and tank interior is equipped with hollow shaft and trapezoidal groomed oar
Leaf, is equipped with partition among hollow shaft, and every group of blade is equipped with the flow direction that water conservancy diversion angle steel is used to control sludge in tank and loose
The sludge of each level ensure that the sponginess of sludge in tank when not adding any auxiliary material and uniformly contact with oxygen
Property, tank body discharge port has axis spiral, the sludge fermented in tank body is delivered to other than tank body by there is axis spiral, guarantees
Material, which uniformly exports not, will cause the dust pollution generated when materials inside landslide phenomenon and discharging.This sludge fermentation processing equipment
By in traditional approach trough type fermentation slot, turn over the machine of pushing away, turner, fermentor or each advantage of box fermentation cabin and combine in a jar
In and improve and optimizate, sludge complete fermentation period in confined space on the one hand may be implemented;It can feed, discharge daily, separately
On the one hand blower, hollow shaft and hollow blade is equipped in tank body to make in fermentation process to uniformly supplying oxygen, stir needed for aerobe
It mixes, and then realizes sludge aerobic fermentation process, guarantee sludge uniform fermentation and accelerate fermentation period;In another aspect, the sludge
Fermentation process equipment during sludge fermentation it is totally-enclosed it is environmental-friendly, failure rate is low, realize be fully automated, occupied area
Small, long service life, without secondary pollution, maintenance cost is low.
Above-mentioned described feature, structure or characteristic can be incorporated in one or more embodiment party in any suitable manner
In formula, if possible, it is characterized in discussed in each embodiment interchangeable.In the above description, it provides many specific thin
Section fully understands embodiments of the present invention to provide.It will be appreciated, however, by one skilled in the art that this can be practiced
The technical solution of invention, or can be using other methods, component, material without one or more in the specific detail
Material etc..In other cases, known features, material or operation are not shown in detail or describe to avoid each side of the invention is obscured
Face.
In this specification, term "one", " one ", "the" and " described " be to indicate that there are one or more elements/groups
At part/etc.;Term "comprising", " comprising " and " having " to indicate the open meaning being included and refer in addition to
The element/component part/listed also may be present except waiting other element/component part/etc.;Term " first " and " second " etc.
It is only used as label, is not the quantity limitation to its object.
It should be appreciated that the present invention is not limited in its application to the detailed construction and arrangement of the component of this specification proposition
Mode.The present invention can have other embodiments, and can realize and execute in many ways.Aforesaid deformation form and
Modification is fallen within the scope of the present invention.It should be appreciated that this disclosure and the present invention of restriction extend in text
And/or it is mentioned in attached drawing or all alternative combinations of two or more apparent independent features.It is all these different
Combination constitutes multiple alternative aspects of the invention.Embodiment described in this specification illustrates to become known for realizing the present invention
Best mode, and will enable those skilled in the art using the present invention.