CN109305605A - A constant tension wire storage device for cable extruder using magnetic effect - Google Patents
A constant tension wire storage device for cable extruder using magnetic effect Download PDFInfo
- Publication number
- CN109305605A CN109305605A CN201811138982.5A CN201811138982A CN109305605A CN 109305605 A CN109305605 A CN 109305605A CN 201811138982 A CN201811138982 A CN 201811138982A CN 109305605 A CN109305605 A CN 109305605A
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- Prior art keywords
- cable
- fixed frame
- spool
- sliding block
- main body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/38—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
- B65H59/384—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
- B65H59/385—Regulating winding speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Force Measurement Appropriate To Specific Purposes (AREA)
Abstract
本发明公开了一种利用磁效应的电缆押出机恒张力储线装置，其结构包括电力驱动结构、电缆检测装置、卷线筒固定架、磁力调节装置、卷线筒主体，储线装置通过电缆检测装置与磁力调节装置相互配合，电缆挤制完成后固定到卷线筒主体内进行卷收，随着电缆卷收的线卷直径缓慢增大，电缆检测装置可以及时检测到并通过磁力调节装置产生阻力使电机的转速逐渐下降，保证电缆张力保持不变，避免线卷直径变大后卷线筒角速度不变导致电缆的张力过大出现线材的线径拉细甚至被拉断的情况发生，有效的提升储线装置的卷线质量。
The invention discloses a constant tension wire storage device for a cable extruder using magnetic effect. The detection device and the magnetic adjustment device cooperate with each other. After the cable is extruded, it is fixed into the main body of the reel for winding. As the diameter of the coil of the cable winding slowly increases, the cable detection device can detect it in time and pass the magnetic adjustment device. The resistance is generated to gradually reduce the speed of the motor, to ensure that the cable tension remains unchanged, and to avoid the situation that the angular velocity of the reel remains unchanged after the diameter of the coil becomes larger, and the tension of the cable is too large, and the diameter of the wire is thinned or even broken. Effectively improve the winding quality of the wire storage device.
Description
Technical field
The present invention relates to a kind of wire storage devices, are a kind of cable extruder identical tension storage lines using magnetic effect particularly
Device.
Background technique
Cable cable is mainly made of outside the cable heart and the cable heart of cable cable a certain number of cables according to certain way
Sheath constitute, in cable cable production process, cable line after having extruded insulating sheath using winder to cable line into
Row winding, but technology consideration at present is incomplete, has the disadvantages that and is collected after the completion of cable extrudes by spool,
Reel diameter is gradually increased when winder winds cable, however the motor speed of spool is constant, therefore when reel diameter increases
The linear velocity of cable increases after big, and tension can also become larger therewith, and overtension is easy to cause the line footpath of wire rod to draw and attenuate and is even drawn
It is disconnected, reduce the quality of cable production.
Summary of the invention
In view of the above-mentioned problems, the present invention provides a kind of cable extruder identical tension wire storage device using magnetic effect.
To achieve the goals above, the present invention is to realize by the following technical solutions: a kind of electricity using magnetic effect
Cable extruder identical tension wire storage device, structure include being driven by electricity structure, cable detecting device, spool fixed frame, magnetic force
Regulating device, spool main body, the spool fixed frame set and are welded in cable detecting device upper surface there are two being respectively perpendicular
Left and right ends, the spool main body is nested among spool fixed frame and is closely packed together with cable detecting device, described
Structure welding is driven by electricity among spool fixed frame left-hand face and is mechanically connected with spool main body, the magnetic force adjustment
Device is installed on the right lateral surface of spool main body right end spool fixed frame；The cable detecting device is detected by disk diameter and is tied
Structure, piston drive structure, support base composition, the support base are rectangular configuration and are horizontally installed on ground, the disk
Diameter detection structure is located at support base upper surface and is closely packed together with spool main body, and the piston drive structure is nested in branch
It is fixed together in support pedestal and with disk diameter detection structure bolt.
As a further improvement of the present invention, the disk diameter detection structure is by detection sliding block, sliding block fixed frame, Self-resetting bullet
Spring composition, the sliding block fixed frame are horizontally installed to piston drive superstructure and are fixed on one with piston drive structural bolts
It rises, the detection sliding block is nested at left and right sides of sliding block fixed frame and is closely packed together with spool main body, the Self-resetting bullet
Spring is respectively arranged between sliding block fixed frame bottom surface both ends and support base upper surface there are two setting.
As a further improvement of the present invention, the piston drive structure is by First piston bar, pressure transmission pipe, second
Piston rod, sealing ring composition, the pressure transmission pipe are to be installed on bottom in support base, the sealing ring set there are two point
Be not installed on pressure transmission pipe upper surface left and right ends, the First piston bar through being connected on the left of pressure transmission pipe and
It is fixed together with sliding block fixed frame bolt, the second piston bar is located on the right side of pressure transmission pipe and and magnetic force adjusting
Weld together.
As a further improvement of the present invention, the magnetic force adjusting by adjuster outer cover, permanent magnet, drive rod,
Centrifugal rotation mechanism composition, the adjuster outer cover is hollow cylindrical structure and level is welded in spool main body right end spiral
The right side of cylinder fixed frame, the drive rod, which runs through, to be connected to adjuster shroud floor and is welded at the top of bottom and second piston bar
Together, the permanent magnet is located at the top of drive rod, and the centrifugal rotation mechanism is nested in adjuster outer cover center.
As a further improvement of the present invention, the centrifugal rotation mechanism is by metalwork fixed block, rotating disk, metalwork group
It is nested among adjuster outer cover at, the rotating disk and is closely together with spool main body right end, the metalwork is solid
Determine block and set that be that symmetric points are installed positive in rotating disk there are two and using the rotating disk center of circle, the metalwork is nested in metalwork and fixes
Far from one end of rotating disk on block.
As a further improvement of the present invention, the detection sliding block is sphere structure, since spherome surface is arcuate structure,
Therefore the power for the generation that rubs between spherome surface and contact surface is force of rolling friction.
As a further improvement of the present invention, the pressure transmission pipe is the U-shaped structure of the wide narrow base in two sides, is managed simultaneously
It is sealing structure inside road, therefore after the piston rod of one end pushes, the piston rod of the other end then rises.
As a further improvement of the present invention, the detection sliding block is iron material matter, and sliding block fixed frame left and right ends are equipped with ball
Connected in star and be magnetic material.
The beneficial effects of the present invention are: wire storage device is cooperated by cable detecting device and magnetic force adjusting, electricity
Cable is fixed in spool main body after the completion of extruding and is furled, as the reel diameter that cable furls slowly increases, cable inspection
Surveying device can detect in time and be gradually reduced the revolving speed of motor by magnetic force adjusting generation resistance, guarantee cable
Power remains unchanged, and the line footpath of wire rod occurs in the constant overtension for leading to cable of spool angular speed after avoiding reel diameter from becoming larger
Draw and attenuate the case where being even pulled off, the effective spiral quality for promoting wire storage device.
1, cable detecting device of the invention is combined with magnetic force adjusting, after the spiral diameter of cable increases, electricity
Cable pushes sliding block fixed frame and detects ram extrusion Self-resetting spring and move down, the First piston bar below sliding block fixed frame
It is pressed down against therewith, therefore the pressure in pressure transmission pipe increases and the second piston bar on right side is pushed to jack up upwards, second
Piston rod pushes drive rod to be slowly lifted up with permanent magnet, therefore metalwork fixed block turns to and horizontal plane in rotating disk
Metalwork slide downward after perpendicular, since drive rod is slowly lifted up with permanent magnet, metalwork turns to bottom
The gravitation being subject to afterwards increases, and rotating disk is influenced to generate certain resistance by gravitation in rotation, and the angular speed of drive rod declines,
The revolving speed for being driven by electricity structure Yu spool main body by being driven by electricity the automatic adjustment of structure return pulse signal in turn, guarantees electricity
Tension of the cable in coiling process remains unchanged, and promotes the spiral quality of wire storage device.
2, the detection sliding block of sliding block fixed frame of the invention and spool main body inner wall left and right ends are closely packed together, therefore
Distribution of force when cable detecting device detects surrounds triangle to detection sliding block, sliding block fixed frame and First piston bar, three
Structure, it is ensured that stabilization when detection avoids sliding block fixed frame run-off the straight phenomenon, while detecting sliding block using spherical junctions
Structure, therefore rotated when detection sliding block leans against spool main body, or detect and generated when sliding block moves down with spool main body
Rolling friction reduces friction and impacts to spool body of work.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the cable extruder identical tension wire storage device using magnetic effect of the present invention.
Fig. 2 is the positive detailed construction schematic diagram of wire storage device of the present invention.
Fig. 3 is the structural schematic diagram of inventive piston drive mechanism.
Fig. 4 is the structural schematic diagram in the face A-A in Fig. 2 of the present invention.
Fig. 5 is the structural schematic diagram of centrifugal rotation mechanism of the present invention.
Fig. 6 is the structural schematic diagram of metalwork of the present invention.
In figure: being driven by electricity structure -1, cable detecting device -2, spool fixed frame -3, magnetic force adjusting -4, spiral
Cylinder main body -5, disk diameter detection structure -21, piston drive structure -22, support base -23, adjuster outer cover -41, permanent magnet -
42, drive rod -43, centrifugal rotation mechanism -44, detection sliding block -211, sliding block fixed frame -212, Self-resetting spring -213, first
Piston rod -221, pressure transmission pipe -222, second piston bar -223, sealing ring -224, metalwork fixed block -441, rotation
Disk -442, metalwork -443.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, FIG. 1 to FIG. 6
The structure of the wire storage device of embodiment of the present invention is schematically shown, With reference to embodiment, is further described
The present invention.
Embodiment
Fig. 1-Fig. 2 is please referred to, the present invention provides a kind of cable extruder identical tension wire storage device using magnetic effect, knot
Structure includes being driven by electricity structure 1, cable detecting device 2, spool fixed frame 3, magnetic force adjusting 4, spool main body 5, institute
It states spool fixed frame 3 and sets and be welded in 2 upper surface left and right ends of cable detecting device, the spool master there are two being respectively perpendicular
Body 5 is nested among spool fixed frame 3 and is closely packed together with cable detecting device 2, and the structure 1 that is driven by electricity is welded in
It is mechanically connected among 3 left-hand face of spool fixed frame and with spool main body 5, the magnetic force adjusting 4 is installed on spiral
The right lateral surface of cylinder 5 right end spool fixed frame 3 of main body；The cable detecting device 2 is by disk diameter detection structure 21, piston drive
Structure 22, support base 23 form, and the support base 23 is rectangular configuration and is horizontally installed on ground, the disk diameter detection
Structure 21 is located at 23 upper surface of support base and is closely packed together with spool main body 5, and the piston drive structure 22 is nested in
It is fixed together in support base 23 and with 21 bolt of disk diameter detection structure.The disk diameter detection structure 21 by detection sliding block 211,
Sliding block fixed frame 212, Self-resetting spring 213 form, and the sliding block fixed frame 212 is horizontally installed to 22 top of piston drive structure
And be fixed together with 22 bolt of piston drive structure, the detection sliding block 211 be nested in the left and right sides of sliding block fixed frame 212 and
It is closely packed together with spool main body 5, the Self-resetting spring 213 is set there are two being respectively arranged in 212 bottom surface of sliding block fixed frame
Between 23 upper surface of both ends and support base.
Fig. 2-Fig. 3 is please referred to, the piston drive structure 22 is by First piston bar 221, pressure transmission pipe 222, second
Piston rod 223, sealing ring 224 form, and the pressure transmission pipe 222 is to be installed on bottom in support base 23, the sealing
Ring 224 is set there are two 222 upper surface left and right ends of pressure transmission pipe are respectively arranged in, and the First piston bar 221 is through company
It is connected to 222 left side of pressure transmission pipe and is fixed together with 212 bolt of sliding block fixed frame, the second piston bar 223 is located at
Weld together on the right side of pressure transmission pipe 222 and with magnetic force adjusting 4.The detection sliding block 211 is sphere structure, due to
Spherome surface is arcuate structure, therefore the power for the generation that rubs between spherome surface and contact surface is force of rolling friction, works as spiral
The frictional force that cylinder main body 5 rotates inner wall and detects between sliding block 211 is force of rolling friction, and the resistance of generation is smaller.The pressure
Transmission pipe 222 is the U-shaped structure of the wide narrow base in two sides, while being sealing structure inside pipeline, therefore work as the piston rod of one end
After pushing, the piston rod of the other end then rises, after First piston bar 221 is pressed down against along 222 left end of pressure transmission pipe, separately
The second piston bar 223 of one end can upward sliding due to pressure action.The detection sliding block 211 is iron material matter, sliding block fixed frame
212 left and right ends are equipped with spherical groove and are magnetic material, therefore detect sliding block 211 and be wrapped in sliding block fixed frame 212 or so
It both ends and is attached together with sliding block fixed frame 212.
Please refer to Fig. 4-Fig. 6, the magnetic force adjusting 4 by adjuster outer cover 41, permanent magnet 42, drive rod 43, from
Heart rotating mechanism 44 forms, and the adjuster outer cover 41 is hollow cylindrical structure and level is welded in 5 right end of spool main body
The right side of spool fixed frame 3, the drive rod 43 is through being connected to 41 bottom surface of adjuster outer cover and bottom and second piston bar
223 tops weld together, and the permanent magnet 42 is located at 43 top of drive rod, and the centrifugal rotation mechanism 44 is nested in adjusting
41 center of device outer cover, the centrifugal rotation mechanism 44 is made of metalwork fixed block 441, rotating disk 442, metalwork 443, described
Rotating disk 442 is nested among adjuster outer cover 41 and is closely together with 5 right end of spool main body, and the metalwork is fixed
Block 441 is set to be installed as symmetric points in 442 front of rotating disk there are two and using 442 center of circle of rotating disk, and the metalwork 443 is nested in
Far from one end of rotating disk 442 on metalwork fixed block 441.
Cable is drawn in spool main body 5 after the completion of extruding, and is driven by electricity structure 1 and is driven spool main body 5 to cable
It is wound, after the take-up diameter of cable becomes larger, cable pushes the detection sliding block 211 of sliding block fixed frame 212 and both ends
It squeezes Self-resetting spring 213 to move down, the First piston bar 221 of 212 bottom of sliding block fixed frame is in pressure transmission pipe at this time
It is moved down in 222, therefore the pressure in pressure transmission pipe 222 increases, promotes the second of 222 right side of pressure transmission pipe living
Stopper rod 223 pushes up, and second piston bar 223 pushes drive rod 43 to be lifted up in adjuster outer cover 41 simultaneously, adjusts simultaneously
The rotating disk 442 in device outer cover 41 is saved as spool main body 5 rotates, the metalwork of metalwork fixed block 441 in rotating disk 442
443 rotate to slide downward behind bottom, simultaneously because drive rod 43 is gradually lifted up, metalwork 443 is by permanent magnet 42
Gravitation become larger, and then rotating disk 442 is made to generate certain resistance in rotation, the angular speed decline of drive rod 43, electricity
The interior impulse controller of power drive structure 1 can detect in time and adjust the velocity of rotation of motor, guarantee that cable is furling
When tension remain unchanged, cable retracting after relaxation degree of having, promoted cable processing quality.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this
The range of invention is indicated by the appended claims rather than the foregoing description, it is intended that the equivalent requirements of the claims will be fallen in
All changes in meaning and scope are included within the present invention.It should not treat any reference in the claims as limitation institute
The claim being related to.
Claims (7)
1. a kind of cable extruder identical tension wire storage device using magnetic effect, structure includes being driven by electricity structure (1), cable
Detection device (2), spool fixed frame (3), magnetic force adjusting (4), spool main body (5), it is characterised in that:
The spool fixed frame (3) sets and is welded in cable detecting device (2) upper surface left and right ends, institute there are two being respectively perpendicular
Spool main body (5) is stated to be nested among spool fixed frame (3) and be closely packed together with cable detecting device (2), the electricity
Power drive structure (1) is welded among spool fixed frame (3) left-hand face and is mechanically connected with spool main body (5), described
Magnetic force adjusting (4) is installed on the right lateral surface of spool main body (5) right end spool fixed frame (3)；
The cable detecting device (2) is made of disk diameter detection structure (21), piston drive structure (22), support base (23),
The support base (23) is rectangular configuration and is horizontally installed on ground that the disk diameter detection structure (21) is located at support base
(23) it upper surface and is closely packed together with spool main body (5), the piston drive structure (22) is nested in support base (23)
It is interior and be fixed together with disk diameter detection structure (21) bolt.
2. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 1, it is characterised in that:
The disk diameter detection structure (21) is made of detection sliding block (211), sliding block fixed frame (212), Self-resetting spring (213), described
Sliding block fixed frame (212) is horizontally installed to be fixed on one above piston drive structure (22) and with piston drive structure (22) bolt
It rises, the detection sliding block (211) is nested at left and right sides of sliding block fixed frame (212) and is closely packed together with spool main body (5),
The Self-resetting spring (213) is respectively arranged on sliding block fixed frame (212) bottom surface both ends and support base (23) there are two setting
Between surface.
3. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 1 or 2, feature exist
In: the piston drive structure (22) by First piston bar (221), pressure transmission pipe (222), second piston bar (223), close
Seal ring (224) composition, the pressure transmission pipe (222) are to be installed on support base (23) interior bottom, the sealing ring (224)
If the First piston bar (221) is through connection there are two pressure transmission pipe (222) upper surface left and right ends are respectively arranged in
It is fixed together on the left of pressure transmission pipe (222) and with sliding block fixed frame (212) bolt, the second piston bar (223)
Weld together on the right side of pressure transmission pipe (222) and with magnetic force adjusting (4).
4. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 1, it is characterised in that:
The magnetic force adjusting (4) is by adjuster outer cover (41), permanent magnet (42), drive rod (43), centrifugal rotation mechanism (44)
Composition, the adjuster outer cover (41) is hollow cylindrical structure and level is welded in spool main body (5) right end spool and consolidates
Determine the right side of frame (3), the drive rod (43) is through being connected to adjuster outer cover (41) bottom surface and bottom and second piston bar
(223) top welds together, and the permanent magnet (42) is located at the top of drive rod (43), and the centrifugal rotation mechanism (44) is embedding
It is placed on adjuster outer cover (41) center.
5. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 4, it is characterised in that:
The centrifugal rotation mechanism (44) is made of metalwork fixed block (441), rotating disk (442), metalwork (443), the rotation
Disk (442) is nested in that adjuster outer cover (41) is intermediate and be closely together with spool main body (5) right end, and the metalwork is solid
Determine block (441) and sets that there are two and using rotating disk (442) center of circle, the metalworks positive in rotating disk (442) that be that symmetric points are installed
(443) it is nested in one end on metalwork fixed block (441) far from rotating disk (442).
6. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 2, it is characterised in that:
The detection sliding block (211) is sphere structure.
7. a kind of cable extruder identical tension wire storage device using magnetic effect according to claim 3, it is characterised in that:
The pressure transmission pipe (222) is the U-shaped structure of the wide narrow base in two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811138982.5A CN109305605B (en) | 2018-09-28 | 2018-09-28 | Constant-tension wire storage device of cable extruder by utilizing magnetic effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811138982.5A CN109305605B (en) | 2018-09-28 | 2018-09-28 | Constant-tension wire storage device of cable extruder by utilizing magnetic effect |
Publications (2)
| Publication Number | Publication Date |
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| CN109305605A true CN109305605A (en) | 2019-02-05 |
| CN109305605B CN109305605B (en) | 2020-07-21 |
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| CN201811138982.5A Active CN109305605B (en) | 2018-09-28 | 2018-09-28 | Constant-tension wire storage device of cable extruder by utilizing magnetic effect |
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| CN109704139A (en) * | 2019-03-06 | 2019-05-03 | 徐德本 | Single-lamp indication type winding mechanism and winding method for magnet adsorption thread end |
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| CN111871690A (en) * | 2020-07-31 | 2020-11-03 | 杭州殿训科技有限公司 | Cable surface painting device for solar power generation |
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| CN114229584A (en) * | 2022-01-04 | 2022-03-25 | 常州市新创智能科技有限公司 | Constant-tension unreeling device and control method |
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