Summary of the invention
The main purpose of the present invention is to provide a kind of processing methods of viscose rayon acid waste water resource utilization, thus
Overcome deficiency in the prior art.
For realization aforementioned invention purpose, the technical solution adopted by the present invention includes:
The embodiment of the invention provides a kind of processing methods of viscose rayon acid waste water resource utilization comprising as follows
Step:
Pre-treatment step, comprising: by viscose rayon acid waste water centralized collection to former pond, successively carry out stripping and/or
Stirring, filtration treatment more than once reduce waste water to remove at least part of colloidal substance and the suspended matter in waste water
Turbidity and content of acid gas obtain faint yellow pretreatment fluid;
Film concentration step, comprising: cooling, ultrafiltration, reverse osmosis, active carbon suction are successively carried out to the faint yellow pretreatment fluid
Attached, clarifying treatment obtains colourless reverse osmosis produced water and colourless acid concentrated water;
Evaporative crystallization steps, comprising: crystallization treatment is evaporated to the colourless acid concentrated water, obtain can reuse acid solution
And sodium sulphate.In some more specific embodiments, the pre-treatment step is specifically included: by viscose rayon spent acidic
Water pump is delivered to former pond centralized collection, and overflow enters stripping pond, sufficiently after aeration, overflow to stirring pool, through being sufficiently stirred
Afterwards, then it is delivered to the filtration treatment of more than one acidproof filter progress more than once, the turbidity of waste water is made to reach ultrafiltration system
The requirement united to flow condition, obtains faint yellow pretreatment fluid;Wherein, the acidproof filter include quartz filter,
The combination of any one or more in one or more levels millipore filter, tow filter device, and it is without being limited thereto.
In some more specific embodiments, the film concentration step is specifically included: will be yellowish by cooler
Color pretreatment fluid is cooled to 25~50 DEG C, transports to ultrafiltration membrane system later and carries out ultrafiltration, obtained ultrafiltrate is anti-through counter-infiltration system
Infiltration, obtains colourless reverse osmosis produced water and orange-yellow reverse osmosis concentrated water, later by orange-yellow reverse osmosis concentrated water through activated carbon adsorption
COD and clarifying treatment obtain colourless acid concentrated water.
In some more specific embodiments, the processing method of the viscose rayon acid waste water resource utilization is also
Can include: activated carbon adsorption spent acidic is used in any one of pre-treatment step, film concentration step and evaporative crystallization steps
COD in water.In some more specific embodiments, the evaporative crystallization steps include: using thermal crystallization or cold
Crystallisation is evaporated crystallization treatment to colourless acid concentrated water, to extract sodium sulphate therein;The temperature of the thermal crystallization
At 32.8 DEG C or more, sodium sulphate is precipitated in the form of no crystal water for degree control, the temperature of the cold junction crystallization control 32.8 DEG C with
Under, sodium sulphate is precipitated in the form of saltcake.
Compared with the prior art, the present invention may be implemented near-zero release to viscose rayon industry acid waste water and wherein acid,
The resource utilization of salt etc., while realizing industry water reuse, it is not only environmentally protective, but also can be produced into effectively save enterprise
This, improves Business Economic Benefit.
Specific embodiment
As previously mentioned, inventor is studied for a long period of time and largely practiced in view of the deficiencies in the prior art, it is able to propose this
The technical solution of invention.Technical solution of the present invention will be clearly and completely described below, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
A kind of processing method of viscose rayon acid waste water resource utilization provided in an embodiment of the present invention includes following step
It is rapid:
Pre-treatment step, comprising: by viscose rayon acid waste water centralized collection to former pond, successively carry out stripping and/or
Stirring, filtration treatment more than once reduce waste water to remove at least part of colloidal substance and the suspended matter in waste water
Turbidity and content of acid gas obtain faint yellow pretreatment fluid;
Film concentration step, comprising: cooling, ultrafiltration, reverse osmosis, active carbon suction are successively carried out to the faint yellow pretreatment fluid
Attached, clarifying treatment obtains colourless reverse osmosis produced water and colourless acid concentrated water;
Evaporative crystallization steps, comprising: crystallization treatment is evaporated to the colourless acid concentrated water, obtain can reuse acid solution
And sodium sulphate.Further, the viscose rayon acid waste water includes in the substances such as sulfuric acid, sodium sulphate, zinc sulfate, aluminum sulfate
The combination of any one or more, and the water temperature of the viscose rayon acid waste water is 70~98 DEG C, COD content >=
1000mg/L。
For example, the viscose rayon acid waste water, which can be, rushes mao water and acid station waste discharge between spinning practice
Deng, but not limited to this.
Further, viscose rayon acid waste water of the invention has the following characteristics that
(1) after the raw water temperature of acid water is quickly cooled to 25 DEG C by 90 DEG C, the turbidity of raw water will not be because of the change of temperature
Change and vary widely, it may be assumed that will not be reduced because of temperature, and cause to be partly dissolved substance precipitation.
(2) raw water of acid water is standing 1~8 hour, and turbidity extends at any time increases to the left side 45NTU by 10NTU or so
The right side, but there is no sediment;24 hours or so observation bottoms are stood still without precipitating, raw water becomes dim muddy from limpid bright state
Turbid state.
(3) raw water of acid water such as stands 48 hours or so, examining bottom has very thin precipitating after standing longer time
Object, sufficiently being shaken raw water becomes dim cloudy state, is heated to after raw water temperature still as dim cloudy state, then through a long time
Standing will appear lumpy precipitate.
(4) raw water of acid water promotes the precipitation of pole fine suspension through stripping, stirring, and liquid turbidity is sequentially increased;This
Outside, the acid waste water after stirring, which stands 1~8 hour turbidity, does not have significant change, and in economically viable settling time (≤
8 hours) liquid do not have a clarifying effect, increase clarification to 24~48 hours, clarification bottom of pond portion just visible very finely divided sediment, therefore
After agitation, clarification in (≤8 hours) does not have the precipitation of pole fine suspension and precipitating suspended matter within the economically viable time
Positive effect.In some more specific embodiments, the pre-treatment step is specifically included: by viscose rayon spent acidic
Water pump is delivered to former pond centralized collection, and overflow enters stripping pond, sufficiently after aeration, overflow to stirring pool, through being sufficiently stirred
Afterwards, then be delivered to more than one acidproof filter and carry out filtration treatment more than once, make the turbidity of waste water be down to≤
15NTU obtains faint yellow pretreatment fluid.
Wherein, the acidproof filter includes quartz filter, one or more levels millipore filter, tow filter device
In the combination of any one or more, but not limited to this.
It is possible to further which viscose rayon acid waste water pump is delivered to former pond centralized collection, overflow enters stripping
Pond, sufficiently after aeration, overflow to stirring pool;Stirring after a certain period of time, is delivered to that quartz filter, one or more levels is micro- with pump
Hole filter, it is also possible to which turbidity is down to≤15NTU, obtains faint yellow pretreatment fluid by the acidproof filter such as tow filter device.
Further, the former pond, stripping pond and stirring pool are acidproof pond.
In some more specific embodiments, the pre-treatment step further include: be arranged in the stripping pond
Multiple partitions to reduce the back-mixing of water flow, and guarantee raw water stripping time >=0.5h, and, it is arranged in the stripping Chi Ding
Gas gathering mask, the collection for sour gas.
Further, the sour gas mainly contains H2S、CS2, aqueous vapor etc..
In some more specific embodiments, the pre-treatment step further include: be arranged in the stirring pool
Multiple partitions, reducing the back-mixing of water flow, and, multiple blenders are set above the stirring pool, and guarantee that raw water is stirred
Mixing the time is 0.5~6h.
Wherein, by the way that many places partition is arranged in the stripping pond, the back-mixing of water flow is reduced to the greatest extent, when guaranteeing raw water stripping
Between >=0.5h, the H being dissolved in water2S、CS2Equal substances are taken out of, and stripping Chi Ding is provided with gas gathering mask, the receipts for sour gas
Collection.
And it wherein reduces the back-mixing of water flow to the greatest extent by the way that many places partition is arranged in the stirring pool, is set above pond
Several blenders are set, guarantee that raw water mixing time is 0.5~6h or so.
Further, the setting in the stripping pond, most of hydrogen sulfide, two sulphur that can be dissolved in acid waste water
Change carbon removing, this greatly reduces the content of sulfide in step (1) pretreatment fluid, effectively reduce go to downstream it is reverse osmosis and
The sulphur of crystallizing evaporator greatly extends the service life of reverse osmosis membrane and increases the heat transfer efficiency of crystallizing evaporator;Blast pond
In air there are two effects: first is that the oxygen in air can react with hydrogen sulfide, generation elemental sulfur;Second is that air can incite somebody to action
The hydrogen sulfide and carbon disulfide of dissolution are taken out of from water;Gas-water ratio is different during stripping, and required stripping time also can be different.
Further, one or more levels described millipore filter filtering accuracy is 1~10 μm, and filtering accuracy can be according to turbidity
It is required that adjustment, filtrate turbidity≤15NTU after millipore filter, can requirement according to different ultrafiltration systems to flow condition, adjustment
Suitable turbidity range.
In some more specific embodiments, the film concentration step is specifically included: will be yellowish by cooler
Color pretreatment fluid is cooled to 25~50 DEG C, obtains the pretreatment fluid of proper temperature, transports to ultrafiltration membrane system later and carries out ultrafiltration, institute
It is reverse osmosis through counter-infiltration system to obtain ultrafiltrate, obtains colourless reverse osmosis produced water and orange-yellow reverse osmosis concentrated water, it later will be orange-yellow
Reverse osmosis concentrated water obtains colourless acid concentrated water through activated carbon adsorption COD and clarifying treatment.
Further, the position of the cooler and series are not restricted by, and pretreatment fluid reaches preference temperature.Example
Such as, cooler can be added before former pond, the colourless acid concentrated water obtained with film upgrading unit exchanges heat, and realizes raw water heat benefit
With, can after the pre-treatment again plus level-one cooler if pretreatment fluid temperature is still high.
More particularly, in the present invention, acid waste water is cooled to 25~50 DEG C by cooler by the pretreatment fluid, is obtained
To the pretreatment fluid of proper temperature, the preference temperature is the temperature for being suitable for film process.Viscose rayon acid waste water temperature is higher,
It should not be directly entered film separation system, though acid waste water carries out Temperature fall, temperature by former pond, stripping pond, stirring pool
Still relatively high, thus cooler is set before ultrafiltration system and is cooled down.
Further, the mode of the ultrafiltration includes cross-flow or dead-end system, wherein the ultrafiltration membrane elements used include pipe
Formula, board-like, dish-style, rolling or capillary type membrane component, and it is not limited to this.
Further, the ultrafiltration system includes intake by the UF that pipeline is connected to tank, UF intake pump, UF security personnel's filtering
Device, UF film unit, UF circulating pump and UF produce water pot;Faint yellow pretreatment fluid after cooling successively pass through UF water inlet tank, UF into
Enter UF film unit after water pump and UF cartridge filter and isolates bigger molecule suspended matter after ultrafiltration membrance filter therein, from
And obtain the ultrafiltrate of reverse osmosis requirement.
Further, the counter-infiltration system includes the cartridge filter being connected to by pipeline, reverse osmosis high-pressure pump, RO film
Unit, RO produce water pot and RO concentrated water tank, and the ultrafiltrate successively enters RO after cartridge filter and reverse osmosis high-pressure pump
Film unit (including the reverse osmosis membrane stack of one or more snippets RO) obtains colourless reverse osmosis produced water (reverse osmosis produced water) into RO and produces water
Tank, orange-yellow reverse osmosis concentrated water (RO concentrated water) enter RO concentrated water tank.
Further, the reverse osmosis operating pressure is controlled in 5~16MPaG, and concentrated water terminal salinity exists
110000mg/L~300000mg/L.Meet economy, the operating pressure of feasibility counter-infiltration system can further improve, obtain
More high salt concentration, high terminal salinity can reduce evaporated crystallization device load, reduce cost of investment of equipment and device behaviour
Make expense.
In some more specific embodiments, the film concentration step further include: to described orange-yellow reverse osmosis
Active carbon is added in concentrated water to be adsorbed, adsorption time >=0.25h, to remove COD therein.In adsorption process, may be used also
Blender is added to stir, the activated carbon adsorption time can increase or decrease according to charcoal adsorption effect, this process removes COD.
In some more specific embodiments, the film concentration step further include: complete with activated carbon adsorption
In the orange-yellow reverse osmosis concentrated water after the operation of COD, regeneration treatment is carried out to the active carbon after using, realizes that active carbon is multiple
It uses.
In the present invention, activated carbon adsorption removing COD has following effect and feature:
(1) removing COD can prevent the fouling of evaporator downstream crystallizer and reduce the ebullioscopic amplitude of solution.If downstream is steamed
Crystallizer fouling is sent out, can be cleaned with appropriate alkaline liquor.
(2) removing COD prevents color to be enriched with, and guarantees viscose rayon product quality.
Further, present invention selection add active carbon to be considered for adsorption effect and economy at reverse osmosis concentrated water,
Active carbon can be added in other positions by being not precluded.For example, in some embodiments, the viscose rayon acid waste water resource
Change the processing method utilized further include: use in any one of pre-treatment step, film concentration step and evaporative crystallization steps
COD in activated carbon adsorption acid waste water.
Further, for acidproof pond, the clarification bottom of pond portion is provided with scrapes the clarifying basin used in the clarifying treatment
Mud machine, mud scraper can be with intermittently operated, and for being collected bottom of pond sediment in time to bottom of pond portion center, and the clarifying basin is
It is operated batch-wise or continuously.Wherein, intermittently operated can guarantee that acid waste water is stood completely, either between continuous operation still
It has a rest operation, clear necessary time is determined according to clarifying effect and economy.
In some more specific embodiments, the evaporative crystallization steps include: using thermal crystallization or cold junction
Crystallization is evaporated crystallization treatment to colourless acid concentrated water, to extract sodium sulphate therein;The temperature of the thermal crystallization
At 32.8 DEG C or more, sodium sulphate is precipitated in the form of no crystal water for control, the control of the temperature of the cold junction crystallization at 32.8 DEG C hereinafter,
Sodium sulphate is precipitated in the form of saltcake.
Further, the mode of evaporative crystallization processing includes MVR evaporation, multiple-effect evaporation or multi-stage vacuum flash distillation etc.,
But not limited to this.
The present invention realizes the near-zero release and resource utilization to viscose rayon industry acid waste water, recycles acid waste water
Industry water reuse is realized while middle acid, salt, is realized and is brought good economic benefits while green production for manufacturing enterprise, and is right
Viscose rayon industry acid waste water " waste resource recovery ", which handles work, has practice and directive significance.More have below in conjunction with some
The embodiment of body more at large illustrates technical solution of the present invention work.
Acid waste water handled by following examples is the fiber that the entrainment acid bath discharged between practice is spun by viscose rayon factory
Flushing water, exhaust position 70~98 DEG C of water temperature, mainly contain sulfuric acid, sodium sulphate, zinc sulfate, aluminum sulfate, two after fibre cutting
Nitric sulfid, hydrogen sulfide, dissolved organic matter, suspended matter etc., COD content >=1000mg/L.
The wastewater treatment method used in following examples includes: to collect viscose rayon acid waste water to former pond, is overflow
It is flow to stripping pond (stripping 2h), it is micro- to be then delivered to quartz filter, level-one by pump for overflow later to stirring pool (stirring 2h)
Suspended matter is filtered and is removed by hole filter (10 μm of filtering accuracy) and second level millipore filter (1 μm of filtering accuracy), is reduced acid
The suspension content and turbidity of water;Using ultrafiltration membrane system, tiny suspended matter is further removed, ultrafiltration membrane produces water and enters RO
Counter-infiltration system, by the fresh water of one, two, three section of reverse osmosis output enter RO produce water pot, by three sections of reverse osmosis outputs concentrated water into
Enter RO concentrated water tank;RO concentrated water through activated carbon adsorption tank (stirring 0.5h), adds the 6/10000~15/10000 of concentrate quality again
The active powdered carbon of (be approximately equivalent to raw water quality 2/10000~5/10000) removes COD, enters evaporation after sufficient standing clarification
Crystallization apparatus, obtaining by evaporated crystallization device can reuse acid solution and sodium sulphate.The principle of pretreatment unit is: in acid waste water
The substances such as the fiber and hemicellulose of dissolution, insoluble fine solid particles, fierce collision, a part in stripping and whipping process
Substance is capable of forming big micelle and is precipitated from solubilised state, and it is anti-that certain oxidation occurs in the presence of oxygen for a part of substance
Biggish solid suspension should be formed, while hydrogen sulfide, the carbon disulfide stripping in waste water being come out, the micelle of precipitation and generation
Solid suspension be blocked by quartz filter and millipore filter, reduce and turbidity of wastewater and wherein vulcanize
The content of hydrogen, carbon disulfide.The principle of ultrafiltration is: under certain pressure, acid waste water isolates larger point after ultrafiltration membrance filter
Sub- suspended matter, acid waste water meets reverse osmosis requirement after ultrafiltration.Reverse osmosis principle is: reverse osmosis membrane is utilized, in acidity
Water influent side applies certain pressure, enters hydrone through reverse osmosis membrane and produces water side, and it is few to remove water the substance other than molecule
Amount penetrates reverse osmosis membrane.Activated carbon adsorption principle: active carbon porous structure Adsorption of Dissolved organic matter is utilized.Evaporative crystallization is former
Reason: the sodium sulphate supersaturation in solution is precipitated in evaporation water, and obtaining can reuse acid solution and sodium sulphate.
Embodiment 5: acid waste water above-mentioned is pre-processed, ultrafiltration, it is reverse osmosis after, then active powdered carbon added in institute
It obtains in reverse osmosis concentrated liquid, stirs 30min, the removal amount to COD is 600mg/g~1000mg/g, and adding quality is concentrate
6/10000~15/10000 (be approximately equivalent to raw water quality 2/10000~5/10000) of quality, divisible coloured COD and portion
Divide colourless COD.
Comparative example 1: 70~98 DEG C of aforementioned acid water is collected to former pond, without any processing, turbidity is
10NTU, the hydrogen sulfide and carbon disulfide total amount of dissolution are 4~12mg/L.
Comparative example 2: directly standing 6h after 70~98 DEG C of aforementioned acid water is collected, acid without stripping and stirring
The turbidity of waste water is 40~50NTU, 4~12mg/L of hydrogen sulfide and carbon disulfide total amount of dissolution.
Comparative example 3: stripping 1h after 70~98 DEG C of aforementioned acid water is collected, directly standing 4h, it is acid without stirring
The turbidity of waste water is 40~50NTU or so, and the hydrogen sulfide and carbon disulfide total amount of dissolution are not more than 0.3~1.5mg/L.
Comparative example 4: stirring 1.5h after 70~98 DEG C of acid water is collected, directly standing 4h, without stripping, spent acidic
40~50NTU of water, 2~4.5mg/L of hydrogen sulfide and carbon disulfide total amount of dissolution.
Comparative example 5: refering to previous embodiment, acid waste water above-mentioned is pre-processed, after ultrafiltration, obtained 200L is surpassed
Filter produce water through mono- section of 5MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
110000mg/L~135000mg/L;This section processing concentrated water terminal salinity is lower, and subsequent evaporation crystallization apparatus load is big, if
A standby cost of investment and device operating cost are big.
Comparative example 6: refering to previous embodiment, acid waste water above-mentioned is pre-processed, after ultrafiltration, obtained 200L is surpassed
Filter produce water through mono- section of 6MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
140000mg/L~170000mg/L;This section processing concentrated water terminal salinity is lower, and subsequent evaporation crystallization apparatus load is big, if
A standby cost of investment and device operating cost are big.
Comparative example 7: refering to previous embodiment, acid waste water above-mentioned is pre-processed, after ultrafiltration, obtained 200L is surpassed
Filter produce water through mono- section of 7MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
170000mg/L~190000mg/L;This section processing concentrated water terminal salinity is slightly lower, and subsequent evaporation crystallization apparatus load is larger,
Cost of investment of equipment and device operating cost are larger, and reverse osmosis equipment investment is larger.
Comparative example 8: refering to previous embodiment, acid waste water above-mentioned is pre-processed, after ultrafiltration, obtained 200L is surpassed
Filter produce water through mono- section of 8MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
185000mg/L~205000mg/L;This section processing concentrated water terminal salinity is slightly lower, and subsequent evaporation crystallization apparatus load is larger,
Cost of investment of equipment and device operating cost are larger, and reverse osmosis equipment investment is larger.
Comparative example 9: refering to previous embodiment, acid waste water above-mentioned is pre-processed, after ultrafiltration, obtained 200L is surpassed
Filter produce water through mono- section of 9MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
195000mg/L~215000mg/L;This section processing concentrated water terminal salinity is slightly lower, and subsequent evaporation crystallization apparatus load is larger,
Cost of investment of equipment and device operating cost are larger, and reverse osmosis equipment investment is larger.
Comparative example 10: refering to previous embodiment, pre-processing, after ultrafiltration acid waste water above-mentioned, by obtained 200L
Ultrafiltration produce water through mono- section of 10MPaG it is reverse osmosis carry out concentration experiment, total salt quantity is concentrated by 60000mg/L~85000mg/L
205000mg/L~240000mg/L;This section processing concentrated water terminal salinity is high, can reduce subsequent evaporation crystallization apparatus load,
Cost of investment of equipment and device operating cost are reduced, but reverse osmosis equipment investment is larger.
Comparative example 11: refering to previous embodiment, pre-processing, after ultrafiltration acid waste water above-mentioned, by identical work
Property powdered carbon add and produced in water in ultrafiltration, stir 30min, be 200mg/g~300mg/g to the removal amount of COD.
It should be noted that each technical characteristic of embodiment described above can be combined arbitrarily, to make description letter
Clean, combination not all possible to each technical characteristic in above-described embodiment is all described, as long as however, these technologies are special
Contradiction is not present in the combination of sign, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.