CN109292353B - Empty and full case conveyor and production line - Google Patents
Empty and full case conveyor and production line Download PDFInfo
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- CN109292353B CN109292353B CN201811455752.1A CN201811455752A CN109292353B CN 109292353 B CN109292353 B CN 109292353B CN 201811455752 A CN201811455752 A CN 201811455752A CN 109292353 B CN109292353 B CN 109292353B
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- conveying mechanism
- tray
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 142
- 230000001360 synchronised effect Effects 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 20
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 2
- 210000000078 claw Anatomy 0.000 description 17
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 238000000926 separation method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
- B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
- B65G59/063—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms comprising lifting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
The invention belongs to the technical field of conveying equipment, and discloses an empty and full box conveying device and a production line. This empty full case conveyor includes: the empty box conveying mechanism is used for conveying empty boxes; and the full box conveying mechanism is used for conveying full boxes, and the full box conveying mechanism and the empty box conveying mechanism are arranged side by side. Compared with the prior art, the empty and full box conveying device has the advantages that the structure of production equipment is compact, the occupied space is effectively saved, and therefore the production cost is reduced. Meanwhile, the full box conveying mechanism and the empty box conveying mechanism are arranged side by side, so that the situation that the full box and the empty box are easy to be confused is prevented, and the management cost of production, storage and transportation is reduced. The invention also provides a production line which comprises the empty and full box conveying device, and is compact in structure and small in occupied space, so that the production cost is saved, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of conveying equipment, in particular to an empty and full box conveying device and a production line.
Background
In practical production, the box body is used as a container for accommodating products, and the empty box is always required to be continuously conveyed to the output end of the products for carrying and packaging the products, and then the full box filled with the products is conveyed out.
In the production line of the prior art, empty case conveying mechanism and full case conveying mechanism set up in the both sides of product output respectively, and empty case conveying mechanism's export is connected with the one end of production line (like the discharge end), and full case conveying mechanism's entry is connected with the other end of production line (like the pan feeding end), leads to the length overlength of production line, causes operating personnel to detect inconvenient, bulky, occupation of land space is great, and manufacturing cost is higher to the product on the production line. Meanwhile, empty boxes and full boxes are conveyed one by one, and production efficiency is seriously affected.
Disclosure of Invention
The invention aims to provide an empty and full box conveying device and a production line, which are compact in structure and small in occupied space, so that the production cost is saved, and the production efficiency is improved.
To achieve the purpose, the invention adopts the following technical scheme:
an empty-full tank conveyor comprising:
a frame;
the empty box conveying mechanism is arranged on the rack and is used for conveying empty boxes;
the full box conveying mechanism is arranged on the frame and used for conveying full boxes, and the full box conveying mechanism and the empty box conveying mechanism are arranged side by side.
Preferably, the empty box conveying mechanism comprises an empty box jacking mechanism and an empty box roller mechanism, and the empty box jacking mechanism can jack up the empty box tray to the inlet of the empty box roller mechanism.
Preferably, the empty box lifting mechanism includes:
a work frame;
the jacking driving source is arranged on the working frame; and
the transmission assembly is used for bearing the empty box tray, and the jacking driving source can drive the transmission assembly to move along the vertical direction.
Preferably, the transmission assembly includes:
the synchronous wheels are connected with the output end of the jacking driving source; and
and one end of the annular synchronous belt is sleeved on the periphery of the synchronous wheel, and the other end of the annular synchronous belt is provided with a bearing seat which is used for bearing the empty box tray.
Preferably, the empty box tray comprises a bottom bracket and a plurality of rollers with two ends rotatably connected with the bottom bracket.
Preferably, the empty box tray further comprises a tray driving motor arranged on the bottom support and a tray driving wheel connected to the output end of the tray driving motor.
Preferably, one end of one of the rollers is provided with a roller driving wheel, and the tray driving wheel is in transmission connection with the roller driving wheel through a first tray conveying belt.
Preferably, the other rollers are provided with roller driven wheels, the roller driven wheels are coaxially arranged with the roller driving wheels, and the roller driven wheels are in transmission connection with the roller driven wheels through a second tray conveying belt.
Preferably, the roller driving wheel and the roller driven wheel are positioned on the same side of the empty box conveying mechanism.
The invention further provides a production line, which comprises the empty and full box conveying device.
The invention has the beneficial effects that:
compared with the prior art, the empty and full box conveying device has the advantages that the full box conveying mechanism and the empty box conveying mechanism are arranged side by side, the length of a production line is shorter, the structure of production equipment is compact, the occupied space is effectively saved, and therefore the production cost is reduced. Meanwhile, the full box conveying mechanism and the empty box conveying mechanism are arranged side by side, so that the situation that the full box and the empty box are easy to be confused is prevented, and the management cost of production, storage and transportation is reduced.
The invention also provides a production line which comprises the empty and full box conveying device, and is compact in structure and small in occupied space, so that the production cost is saved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the empty and full bin conveyor of the present invention;
FIG. 2 is a schematic structural view of a hollow box conveying mechanism in the hollow box conveying device of the invention;
FIG. 3 is a schematic view of the hollow box lifting mechanism of FIG. 2;
FIG. 4 is a schematic view of the structure of the hollow box tray of FIG. 2;
FIG. 5 is a schematic structural view of a box separating mechanism in the empty-full box conveying device of the invention;
FIG. 6 is a schematic structural view of the hollow box separating mechanism of FIG. 5;
FIG. 7 is a schematic view of the full tank separation mechanism of FIG. 5;
FIG. 8 is a schematic view of the structure of the hidden and overfilled tank of FIG. 7;
FIG. 9 is a schematic view of the transfer mechanism in the empty-full-box conveyor of the present invention from one perspective;
fig. 10 is a schematic structural view of another view of the transfer mechanism in the empty-full box conveyor of the present invention.
In the figure:
1. an empty box conveying mechanism; 2. a full box conveying mechanism; 3. a box separating mechanism; 4. a transfer conveying mechanism; 5. a frame;
11. an empty box jacking mechanism; 12. an empty box roller mechanism; 13. empty box trays;
111. a work frame; 112. jacking a driving source; 113. an output shaft; 114. a synchronizing wheel; 115. an annular synchronous belt; 116. a bearing seat;
131. a bottom support; 132. a tray driving motor; 133. a tray driving wheel; 134. a roller; 135. a drum driving wheel; 136. a drum driving wheel; 137. a roller driven wheel;
31. an empty box separating mechanism; 32. full case separating mechanism;
311. a roller assembly; 312. a lifting assembly; 313. a clamping assembly;
3121. a rotation driving source; 3122. a driving wheel; 3123. driven wheel; 3124. a screw rod; 3125. a mobile platform; 3126. a driven guide rail; 3127. a driven slide block; 3128. a fixing plate; 3129. an adjusting member; 3130. A fixing member;
3131. clamping a driving source; 3132. holding claws;
321. a full tank steering assembly; 322. a full tank adjustment assembly; 323. a full box sub-box assembly;
3211. a first platform; 3212. a first guide rail; 3213. a driving member; 3214. a second platform;
3221. adjusting a driving source; 3222. a second guide rail; 3223. a third platform;
41. a working box; 42. a transit lifting assembly; 43. a transfer roller assembly;
421. a transit driving source; 422. a connecting shaft; 423. a transit driven shaft; 424. and (5) transferring the rotating wheel.
Detailed Description
In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
The embodiment provides an empty and full case conveyor, can carry out the transport of empty case and full case simultaneously for production is continuous, incessant, has saved production time effectively.
The empty and full case conveyor provided in this embodiment, as shown in fig. 1, the empty and full case conveyor includes a frame 5, an empty case conveyor 1, a full case conveyor 2, a case separation mechanism 3 and a transfer conveyor 4 all disposed on the frame 5, the transfer conveyor 4 is disposed on one side of the case separation mechanism 3, the empty case conveyor 1 and the full case conveyor 2 are disposed on the other side of the case separation mechanism 3, the transfer conveyor 4 and the empty case conveyor 1 are respectively opposite to two sides of the case separation mechanism 3, and the full case conveyor 2 and the empty case conveyor 1 are parallel and parallel. The empty box conveying mechanism 1 is used for bearing and conveying a plurality of empty boxes which are sequentially stacked, the stacked empty boxes are conveyed to a position opposite to the box separating mechanism 3 through the empty box conveying mechanism 1, after the stacked empty boxes are separated one by the box separating mechanism 3, the single empty boxes are conveyed to a preset position through the transfer conveying mechanism 4, the process of placing workpieces into the empty boxes to be full is completed, and finally full boxes are formed. In order to save space, a plurality of full boxes are stacked layer by layer, and are conveyed to a position opposite to the box separating mechanism 3 through the transfer conveying mechanism 4, the box separating mechanism 3 can separate stacked full boxes one by one, and convey the full boxes separated one by one to a position opposite to the full box conveying mechanism 2, and single full boxes are output through the full box conveying mechanism 2.
The empty full case conveyor that this embodiment provided, empty case conveying mechanism 1 are used for bearing and carrying a plurality of empty case that stacks in proper order, and full case that fills up the work piece adopts the mode of overlapping layer upon layer equally, compares with prior art, and production facility's compact structure has saved occupation of land space effectively to manufacturing cost has been reduced. Meanwhile, the empty and full boxes can be conveyed simultaneously by adopting the same empty and full box conveying device, so that the production is continuous and uninterrupted, the production time is effectively saved, the production efficiency is improved, the empty and full boxes are conveyed and share the box separating mechanism 3 and the transfer conveying mechanism 4, the use of the mechanism equipment is brought into the optimal state, and the utilization rate of the equipment is improved. In addition, the full box conveying mechanism 2 and the empty box conveying mechanism 1 are arranged in parallel, so that the situation of mixing of the full box and the empty box is prevented, and the management cost of production, storage and transportation is reduced.
As shown in fig. 2, the empty box conveying mechanism 1 comprises an empty box jacking mechanism 11, an empty box roller mechanism 12 and an empty box tray 13, wherein the empty box jacking mechanism 11 can jack up the empty box tray 13 to an inlet of the empty box roller mechanism 12, and the empty box tray 13 is used for bearing a plurality of empty boxes which are stacked in sequence. Specifically, as shown in fig. 3, the empty box lifting mechanism 11 includes a working frame 111, a lifting driving source 112 disposed on the working frame 111, and a transmission assembly connected to an output end of the lifting driving source 112, where the lifting driving source 112 is specifically a lifting driving cylinder, and the transmission assembly is used to bear the empty box tray 13, and the lifting driving source 112 can drive the transmission assembly and drive the empty box tray 13 to vertically move upwards.
Further, the transmission assembly includes an output shaft 113 connected to an output end of the jacking driving source 112, a plurality of synchronizing wheels 114 concentrically penetrating through the output shaft 113, and an annular synchronous belt 115 wound around each synchronizing wheel 114. The number of the synchronizing wheels 114 is specifically two, the two concentric wheels 114 are respectively located at two sides of the jacking driving source 112, one end of the annular synchronizing belt 115 is a fixed end, the fixed end is fixedly arranged on the output shaft 113, the other end is a free end, and the free end is provided with a bearing seat 116 for bearing the empty box tray 13.
When the jacking driving source 112 extends upwards to drive the output shaft 113 and drive the synchronous wheel 114 to move vertically upwards, one end of the annular synchronous belt 115 is sleeved on the synchronous wheel 114, and the other end of the annular synchronous belt 115 is provided with the bearing seat 116, so that the bearing seat 116 is hooked on the bottom of the empty box tray 13 and then vertically ascends to a position opposite to the empty box roller mechanism 12. The lifting driving source 112 can drive the two bearing seats 116 to lift at the same time, so that the stability in the lifting process is enhanced compared with the direct driving mode of the lifting driving source 112.
Further, as shown in fig. 4, the empty box tray 13 includes a base 131 having a frame structure, a tray driving motor 132 disposed at one side of the base 131, a tray driving wheel 133 connected to an output end of the tray driving motor 132, and a plurality of rollers 134 having two ends rotatably connected to the base 131. One end of one of the rollers 134 is provided with a roller driving wheel 135, and the other rollers 134 are provided with roller driven wheels 137 on the same side thereof. The tray driving motor 132 drives the tray driving wheel 133 to rotate, and drives the drum driving wheel 135 to rotate through the transmission of the first tray conveyor belt. As the drum driving wheel 135 rotates, the drum driving wheel 136 coaxially arranged with the drum driving wheel 135 drives the remaining drum driven wheels 137 to rotate by the transmission action of the second tray conveyor belt, thereby realizing the conveyance of the stacked empty boxes to the empty box drum mechanism 12.
Specifically, the empty box roller mechanism 12 includes an upper and lower layer structure (as shown in fig. 2), wherein each layer structure is similar to the empty box tray 13, so that the empty box roller mechanism 12 conveys stacked empty boxes onto the box separating mechanism 3, and thus, details thereof are not repeated herein.
As shown in fig. 5, the box separating mechanism 3 includes an empty box separating mechanism 31 and a full box separating mechanism 32 disposed below the empty box separating mechanism 31, the empty box separating mechanism 31 and the full box separating mechanism 32 being disposed in parallel, wherein the empty box roller mechanism 12 is disposed opposite to the empty box separating mechanism 31.
As shown in fig. 6, the empty box separating mechanism 31 includes a roller assembly 311, a plurality of lifting assemblies 312 disposed on two sides of the roller assembly 311, and a plurality of clamping assemblies 313 correspondingly connected to the lifting assemblies 312. The number of the lifting assemblies 312 is specifically two, the two lifting assemblies 312 are respectively located at two sides of the roller assembly 311, and each lifting assembly 312 is correspondingly connected to two clamping assemblies 313. The clamping assembly 313 is used for clamping the side wall of the last empty box located at the bottommost empty box, and the empty box separating mechanism 31 drives the clamping assembly 313 to move along the vertical direction through the lifting assembly 312 according to the principle of 'bottom-of-stilling and firewood', and then conveys the bottommost empty box to a position opposite to the transit conveying mechanism 4 through the roller assembly 311. The structural principle of the roller assembly 311 is similar to that of the empty box tray 13, and thus will not be described herein.
Further, as shown in fig. 6, the lifting assembly 312 includes a driving member and two driven members respectively located at two sides of the driving member, where the driving member can drive the moving portion of the driven member to move along the vertical direction. Specifically, the driving part includes a rotation driving source 3121, a driving wheel 3122 connected to an output end of the rotation driving source 3121, and a lifting endless synchronous belt wound around the driving wheel 3122, and the rotation driving source 3121 is specifically a driving motor. Meanwhile, the driven part comprises a driven wheel 3123 meshed with the lifting annular synchronous belt and a screw nut mechanism, a screw 3124 in the screw nut mechanism is coaxially arranged with the driven wheel 3123, and the moving platform 3125 is connected with the screw nut mechanism, the rotary driving source 3121 can drive the driving wheel 3122 to rotate and drive the lifting annular synchronous belt to move, the lifting annular synchronous belt sequentially drives the rotation of the driven wheel 3123 and the rotation of the screw 3124, and the rotation of the screw 3124 is connected with the moving platform 3125 through the screw 3124 in a threaded manner, so that the movement of the moving platform 3125 along the vertical direction is realized.
In order to guide the vertical movement of the movable platform 3125, the driven component further comprises two driven guide rails 3126 located at two sides of the screw 3124, the bottom of the movable platform 3125 is provided with a driven slider 3127 corresponding to the driven guide rails 3126, and the driven slider 3127 is in sliding fit with the driven guide rails 3126. By the two driven sliding blocks 3127 respectively corresponding to and sliding fit with one driven guide rail 3126, the balance and stability effects are achieved.
In order to prevent the lifting endless synchronous belt from being loosened during long-time use, the driving part further includes a tension assembly including a fixed plate 3128 provided on the rotation driving source 3121, and an adjusting member 3129 and a fixed member 3130 both provided on the fixed plate 3128. The fixing plate 3128 is provided with a kidney-shaped hole, the adjusting member 3129 is specifically a screw, one end of the adjusting member 3129 is slidably engaged with the kidney-shaped hole, and the other end is provided with a bearing for winding the annular synchronous belt 115. The fixed member 3130 is similar in structure to the adjustment member 3129 except that the fixed member 3130 is not slidably disposed within the kidney-shaped aperture, but is fixedly disposed on the fixed plate 3128. The lifting endless belt is wound in a direction approaching each other via the fixing member 3130 and the adjustment member 3129, and is tensioned when the adjustment member 3129 moves in a direction approaching the fixing member 3130 along the inner wall of the kidney-shaped hole. This kind of setting simple structure, convenient to use is convenient for adjust according to actual need to according to the concrete height of empty box, realize the adjustment to the lifting height of lifting assembly 312.
As shown in fig. 6, the clamping assembly 313 includes a clamping driving source 3131 disposed on the movable platform 3125 and a plurality of holding claws 3132 connected to an output end of the clamping driving source 3131, wherein the clamping driving source 3131 is specifically a clamping driving cylinder, and the clamping driving source 3131 can drive the holding claws 3132 to move along a horizontal direction. The holding claw 3132 is slidably disposed on a side of the movable platform 3125 adjacent to the roller assembly 311. The holding claw 3132 comprises a fixed flat plate and two claws which are arranged on the fixed flat plate in a sliding manner, the claws are of L-shaped structures, the specific positions of the claws on the fixed flat plate are adjusted according to the specific length of the empty box, and the clamping stability is improved.
In order to guide the holding claw 3132, the clamping assembly 313 further includes two linear bearings located at two sides of the clamping driving source 3131 and two guide posts, the linear bearings are disposed in the movable platform 3125, one end of each guide post is slidably engaged with one of the linear bearings, and the other end of each guide post is connected to the holding claw 3132. In the process that the clamping driving source 3131 can drive the holding claw 3132 to move along the horizontal direction, the guiding and balancing functions are achieved.
When the clamping driving source 3131 can drive the holding claw 3132 to move along the horizontal direction approaching to the roller assembly 311, the holding claw 3132 can extend into between the bottommost empty box and the upper empty box and clamp the side wall of the upper empty box positioned on the bottommost empty box; then, the rotation driving source 3121 can drive the driving wheel 3122 to rotate and drive the lifting annular synchronous belt to move, the lifting annular synchronous belt sequentially drives the rotation of the driven wheel 3123 and the rotation of the screw 3124, the rotation of the screw 3124 is connected to the moving platform 3125 through the screw nut, the movement of the moving platform 3125 along the vertical direction is realized, and then the holding claw 3132 is driven to vertically move upwards, so that the bottommost empty box is separated from all empty boxes above the bottommost empty box. At this time, the roller assembly 311 conveys the bottommost empty box to a position facing the transfer mechanism, and then completes one working cycle of the process.
The bottommost empty boxes are always separated from all empty boxes on the bottommost empty boxes through the cooperation among the lifting assembly 312, the clamping assembly 313 and the roller assembly 311 and the circulation of the working process, so that the stacked empty boxes are separated one by one, and a single empty box process is formed for filling the empty boxes with workpieces.
Because the empty box conveying mechanism 1 is used as the feeding end of an empty box, the full box conveying mechanism 2 is the discharging end of a full box, the empty box conveying mechanism and the full box are arranged in parallel (as shown in fig. 1), the stacked empty boxes and the stacked full boxes are separated by adopting the same box separating mechanism 3, however, the transit conveying mechanism 4 and the empty box conveying mechanism 1 are respectively and oppositely arranged at two sides of the box separating mechanism 3, and the three are just arranged corresponding to each other. Therefore, the full-tank separating mechanism 32 must have both a full-tank separating function and a turning function, so that the full-tank separated one by one can be conveyed to a position facing the full-tank conveying mechanism 2.
Specifically, as shown in fig. 7, the full-tank separating mechanism 32 includes a full-tank steering assembly 321, a full-tank adjusting assembly 322 disposed on the full-tank steering assembly 321, and a full-tank separating assembly 323 disposed on the full-tank adjusting assembly 322, where the full-tank steering assembly 321 is used for conveying a full-tank tray to a position opposite to the full-tank conveying mechanism 2, and the full-tank adjusting assembly 322 can adjust the full-tank separating assembly 323 according to the size of the full tank, so that the full-tank separating assembly 323 separates stacked full tanks one by one. Since the full tank dividing assembly 323 and the empty tank dividing mechanism 31 have the same structure, they are not described in detail herein.
After the stacked full boxes are conveyed onto the full box sub-box assembly 323 through the transfer conveying mechanism 4, the full box steering assembly 321 integrally conveys the stacked full boxes to a position opposite to the full box conveying mechanism 2, the upper surfaces of the rollers 134 of the full boxes at the bottommost layer and the full box conveying mechanism 2 are kept flush, and then the full box sub-box assembly 323 separates the stacked full boxes one by one through the full box sub-box assembly 323, and the single full boxes are conveyed out through the full box conveying mechanism 2, so that the whole guarantee and conveying process of workpieces through the box body are completed. The structure of the full tank conveying mechanism 2 is the same as that of the empty tank conveying mechanism 1, and the working processes are opposite, so that the description is omitted here.
Specifically, as shown in fig. 8, the full-box steering assembly 321 includes a first platform 3211, a first guide rail 3212 and a driving piece 3213 disposed on the first platform 3211, a driving wheel disposed at an output end of the driving piece 3213, a second platform 3214 slidingly matched with the first guide rail 3212, and a driving wheel, wherein the driving wheel and the driving wheel are respectively located at two ends of the first platform 3211, an annular belt is wound between the driving wheel and is driven by the flat belt, and the annular belt is fixedly connected with the second platform 3214. The driving piece 3213 is specifically a driving motor, and the driving piece 3213 drives the driving wheel to rotate to drive the annular belt to move and drives the second platform 3214 to move along the first guide rail 3212 to a position opposite to the full-box conveying mechanism 2. In this way, one driving motor can realize the movement of the second platform 3214 and all the components thereon, and the device has simple structure and convenient use.
Since the full tanks have various shapes and sizes, in order to improve the versatility of the apparatus, it is necessary to separate the stacked full tanks one by adjusting the full tank sub-tank assembly 323 according to the size of the full tank so that the full tank sub-tank assembly 323 separates the stacked full tanks one by one. Specifically, as shown in fig. 8, the full tank adjusting assembly 322 includes a second rail 3222 and an adjusting drive source 3221, an adjusting transmission assembly, and two third platforms 3223, all of which are disposed on a second platform 3214. If the size of the full tank is large, the adjustment driving source 3221 can drive the third platform 3223 to move along the second guide rail 3222 in a direction away from each other through the adjustment transmission assembly, so that the full tank separating assembly 323 is convenient for clamping the full tank. Conversely, if the size of the full tank is small, the adjustment drive source 3221 can drive the third platform 3223 to move along the second guide rail 3222 toward each other through the adjustment transmission assembly.
Specifically, the adjusting driving source 3221 is specifically an adjusting driving motor, the adjusting transmission assembly specifically includes an adjusting driving wheel, an adjusting driven wheel 3123 and an adjusting screw 3124 coaxially disposed with the adjusting driven wheel 3123, which are disposed at an output end of the adjusting motor driving source, and the adjusting driving source 3221 drives the adjusting driving wheel to rotate and transmit the rotation to the adjusting driven wheel 3123 through an adjusting endless belt, and drives the adjusting screw 3124 to rotate. Along with the rotation of the adjusting screw 3124, the adjusting screw 3124 is respectively connected with the two third platforms 3223 through two adjusting screw nuts, and the two adjusting screw 4 nuts are installed in an orthodontic and anti-dental mode, so that the two third platforms 3223 move along the second guide rail 3222 in opposite directions, and the full box sub-box assembly 323 is arranged on the third platforms 3223, so that the clamping stability of the full box sub-box assembly 323 to a full box is improved.
As shown in fig. 9, the transfer conveyor 4 can not only convey a single empty box to a preset position for filling the empty box with workpieces, but also convey a stacked full box to a position facing the box separating mechanism 3. Specifically, the transfer conveying mechanism 4 includes a working box 41, a transfer lifting assembly 42 disposed on the working box 41, and a transfer roller assembly 43, where the transfer roller assembly 43 is used for carrying a single empty box and a stacked full box, and the transfer lifting assembly 42 is used for driving the transfer roller assembly 43 to move up and down along a vertical direction, and the transfer roller assembly 43 is similar to the empty box roller mechanism 12 in structure, so that details are not repeated herein.
As shown in fig. 10, the relay lift assembly 42 includes a relay driving source 421, two connecting shafts 422 disposed on the relay driving source 421, a relay shaft 423 disposed corresponding to each connecting shaft 422, and a relay rotating wheel 424 and a relay conveyor belt disposed coaxially with the relay shaft 423. One end of the transfer conveyor belt is wound on the transfer rotating wheel 424, the other end passes through the working box 41 and winds on the transfer driving wheel of the transfer roller assembly 43 below, the connecting shaft 422 and the transfer driven shaft 423 are vertically arranged, the output end of the transfer driving source 421 is connected with the connecting shaft 422 through a first converter, and the connecting shaft 422 is connected with the transfer driven shaft 423 through a second converter so as to drive the rotation of the transfer rotating wheel 424, the transfer conveyor belt and the movement of the transfer roller assembly 43.
The working process of the empty and full box conveying device provided by the embodiment is as follows:
1) The jacking driving source 112 can drive the output shaft 113 and drive the synchronous wheel 114 to vertically move upwards, and as one end of the annular synchronous belt 115 is fixedly arranged, the other end of the annular synchronous belt 115 is provided with the bearing seat 116, so that the bearing seat 116 is hooked on the bottom of the empty box tray 13 and then vertically ascends to a position opposite to the empty box roller mechanism 12;
2) The tray driving motor 132 drives the tray driving wheel 133 to rotate, and drives the drum driving wheel 135 to rotate through the transmission of the first tray conveyor belt. As the roller driving wheel 135 rotates, the roller driving wheel 136 coaxially arranged with the roller driving wheel 135 drives the other roller driving wheels 135 to rotate under the transmission action of the second tray conveyor belt, so that the stacked empty boxes are conveyed to the empty box roller mechanism 12;
3) The empty box roller mechanism 12 drives the stacked empty boxes to be conveyed to the empty box separating mechanism 31;
4) The clamping driving source 3131 can drive the holding claw 3132 to approach along the direction of the horizontal roller assembly 311, so that the holding claw 3132 can extend into between the bottommost empty box and the upper empty box and clamp the side wall of the upper empty box positioned on the bottommost empty box; then the rotation driving source 3121 can drive the driving wheel 3122 to rotate and drive the lifting annular synchronous belt to move, the lifting annular synchronous belt drives the rotation of the driven wheel 3123 and the rotation of the lead screw 3124 in sequence, the rotation of the lead screw 3124 is connected to the moving platform 3125 through a lead screw nut, the movement of the moving platform 3125 along the vertical direction is realized, the holding claw 3132 is further driven to move vertically upwards, the bottommost empty box is separated from all the empty boxes above the bottommost empty box, and finally the bottommost empty box is conveyed to the transit conveying mechanism 4 through the roller component 311, so that the process of separating stacked empty boxes one by one is completed;
5) The output end of the transfer driving source 421 is connected with the connecting shaft 422 through a first converter, and the connecting shaft 422 is connected with the transfer driven shaft 423 through a second converter, so as to drive the transfer rotating wheel 424 to rotate, and the transfer driving belt and the transfer lifting assembly 42 to vertically move downwards;
6) Conveying the single empty boxes to a preset position through a transfer conveying mechanism 4, completing the process of putting the workpieces into the empty boxes to be full, forming full boxes, and sequentially overlapping the full boxes;
7) After the stacked full boxes are conveyed to the full box sub-box assembly 323 through the transfer conveying mechanism 4, the full box steering assembly 321 integrally conveys the stacked full boxes to a position opposite to the full box conveying mechanism 2, the upper surfaces of the full boxes at the bottommost layer and the rollers 134 of the full box conveying mechanism 2 are kept flush, and then the full box sub-box assembly 323 separates the stacked full boxes one by one through the full box sub-box assembly 323, and then the single full boxes are conveyed to the full box conveying mechanism 2;
8) The full box roller mechanism drives a single full box to be conveyed to a full box tray of the full box lifting mechanism, and the full box lifting mechanism drives the full box tray carrying the single full box to vertically move downwards to a discharge port of the full box, so that the whole packaging and transportation process of workpieces through the box body is completed.
The invention also provides a production line which comprises the empty and full box conveying device, and is compact in structure and small in occupied space, so that the production cost is saved, and the production efficiency is improved.
In the description herein, it should be understood that the terms "upper," "lower," "right," and the like are used for convenience in description and simplicity of operation only, and are not to be construed as limiting the invention, as the devices or elements referred to must have, be constructed or operated in a particular orientation. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for providing a special meaning.
In the description herein, reference to the term "one embodiment," "an example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples.
Furthermore, the foregoing description of the preferred embodiments and the principles of the invention is provided herein. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, while the invention has been described in connection with the above embodiments, the invention is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the invention, which is set forth in the following claims.
Claims (7)
1. An empty and full box conveyor comprising a frame (5), characterized in that it comprises:
the empty box conveying mechanism (1) is arranged on the rack (5), and the empty box conveying mechanism (1) is used for conveying empty boxes;
the full box conveying mechanism (2) is arranged on the frame (5), the full box conveying mechanism (2) is used for conveying full boxes, and the full box conveying mechanism (2) and the empty box conveying mechanism (1) are arranged in parallel and side by side;
the empty box conveying mechanism (1) comprises an empty box jacking mechanism (11) and an empty box roller mechanism (12), wherein the empty box jacking mechanism (11) can jack an empty box tray (13) to an inlet of the empty box roller mechanism (12);
the empty box jacking mechanism (11) comprises: a work frame (111); a lifting drive source (112) provided on the work frame (111); the transmission assembly is used for bearing the empty box tray (13), and the jacking driving source (112) can drive the transmission assembly to move along the vertical direction;
the transmission assembly includes: the synchronous wheels (114) are connected with the output end of the jacking driving source (112); one end of the annular synchronous belt (115) is sleeved on the periphery of the synchronous wheel (114), the other end of the annular synchronous belt is provided with a bearing seat (116), and the bearing seat (116) is used for bearing the empty box tray (13);
the box separating mechanism (3) is arranged on the frame (5) and is positioned on the empty box conveying mechanism (1) and the full box conveying mechanism (2), and the empty box conveying mechanism (1) and the full box conveying mechanism (2) are positioned on one side of the box separating mechanism (3);
the box separating mechanism (3) comprises an empty box separating mechanism (31); the empty box separating mechanism (31) comprises a roller assembly (311) and a plurality of lifting assemblies (312) arranged on two sides of the roller assembly (311);
the lifting assembly (312) comprises a driving part and two driven parts which are respectively positioned at two sides of the driving part, and the driving part can drive the moving part of the driven part to move along the vertical direction;
the driving part comprises a rotary driving source (3121) and a tensioning assembly, wherein the tensioning assembly comprises a fixed plate (3128) arranged on the rotary driving source (3121), and an adjusting piece (3129) and a fixed piece (3130) which are all arranged on the fixed plate (3128); waist-shaped holes are formed in the fixing plate (3128), the adjusting piece (3129) is a screw, one end of the adjusting piece (3129) is in sliding fit with the waist-shaped holes, and a bearing for winding the annular synchronous belt (115) is arranged at the other end of the adjusting piece.
2. The empty and full box conveying device according to claim 1, characterized in that the empty box tray (13) comprises a base (131) and a plurality of rollers (134) with both ends rotatably connected with the base (131).
3. The empty and full box conveying device according to claim 2, wherein the empty box tray (13) further comprises a tray driving motor (132) arranged on the base (131), and a tray driving wheel (133) connected to an output end of the tray driving motor (132).
4. A full empty bin conveyor according to claim 3, wherein one end of one of the rollers (134) is provided with a roller drive wheel (135), the tray drive wheel (133) being in driving connection with the roller drive wheel (135) via a first tray conveyor belt.
5. Empty and full case conveyor according to claim 4, characterized in that the remaining drums (134) are each provided with a drum driven wheel (137), a drum driving wheel (136) being arranged coaxially to the drum driving wheel (135), the drum driving wheel (136) being in driving connection with the drum driven wheel (137) by means of a second pallet conveyor belt.
6. Empty and full tank conveyor according to claim 5, characterized in that the drum driving wheel (135) and the drum driven wheel (137) are located on the same side of the empty tank conveyor (1).
7. A production line comprising an empty-filled tank conveyor according to any one of claims 1 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811455752.1A CN109292353B (en) | 2018-11-30 | 2018-11-30 | Empty and full case conveyor and production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811455752.1A CN109292353B (en) | 2018-11-30 | 2018-11-30 | Empty and full case conveyor and production line |
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| CN109292353A CN109292353A (en) | 2019-02-01 |
| CN109292353B true CN109292353B (en) | 2024-04-16 |
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| CN114940331B (en) * | 2022-06-28 | 2025-08-19 | 厦门奥拓美科技有限公司 | Cassette type transfer equipment for improving production efficiency |
| CN117163625A (en) * | 2023-09-14 | 2023-12-05 | 浙江偌博特自动化科技有限公司 | Automatic box changing equipment |
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| CN102976110A (en) * | 2012-12-28 | 2013-03-20 | 天津博信汽车零部件有限公司 | Automatic conveying and stacking device for material boxes |
| WO2018028030A1 (en) * | 2016-08-10 | 2018-02-15 | 杨晖伟 | Automatic bin-packing method and automatic bin-packing manipulator |
| CN207292600U (en) * | 2017-04-26 | 2018-05-01 | 浙江正泰电器股份有限公司 | Automatic packing device |
| CN209554099U (en) * | 2018-11-30 | 2019-10-29 | 苏州精濑光电有限公司 | A kind of sky trunkful conveying device and production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209554271U (en) * | 2018-11-30 | 2019-10-29 | 苏州精濑光电有限公司 | A kind of transfer conveying device and production line |
| CN109292468B (en) * | 2018-11-30 | 2024-04-16 | 苏州精濑光电有限公司 | Box separating device |
| CN109305507B (en) * | 2018-11-30 | 2024-04-16 | 苏州精濑光电有限公司 | Conveying device |
| CN209554098U (en) * | 2018-11-30 | 2019-10-29 | 苏州精濑光电有限公司 | A kind of conveying device |
| CN109305544B (en) * | 2018-11-30 | 2024-04-16 | 苏州精濑光电有限公司 | Transfer conveying device and production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102976110A (en) * | 2012-12-28 | 2013-03-20 | 天津博信汽车零部件有限公司 | Automatic conveying and stacking device for material boxes |
| WO2018028030A1 (en) * | 2016-08-10 | 2018-02-15 | 杨晖伟 | Automatic bin-packing method and automatic bin-packing manipulator |
| CN207292600U (en) * | 2017-04-26 | 2018-05-01 | 浙江正泰电器股份有限公司 | Automatic packing device |
| CN209554099U (en) * | 2018-11-30 | 2019-10-29 | 苏州精濑光电有限公司 | A kind of sky trunkful conveying device and production line |
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