CN109291445A - XPE material seamless interfacing method and seamless interfacing hot melting equipment - Google Patents
XPE material seamless interfacing method and seamless interfacing hot melting equipment Download PDFInfo
- Publication number
- CN109291445A CN109291445A CN201811011792.7A CN201811011792A CN109291445A CN 109291445 A CN109291445 A CN 109291445A CN 201811011792 A CN201811011792 A CN 201811011792A CN 109291445 A CN109291445 A CN 109291445A
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- CN
- China
- Prior art keywords
- xpe
- panels
- seamless interfacing
- xpe material
- hot melt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
- B29C66/02241—Cutting, e.g. by using waterjets, or sawing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses XPE material seamless interfacing methods, solve and in the prior art dock two panels XPE material, waste more problem.XPE material seamless interfacing method, comprising the following steps: step 1: by two panels XPE overlapping material, two panels XPE material waits for that connecting pin is aligned；Step 2: the XPE material that two panels is overlapped being waited for that connecting pin is cut from vertical direction with high fever cutter；Step 3: the two panels XPE material that cutting finishes is opened.Through the above technical solutions, can very good solution the problems of the prior art.
Description
Technical field
The present invention relates to XPE field of material processings, and in particular to a kind of XPE material seamless interfacing method and cooperation the method
The seamless interfacing hot melting equipment used.
Background technique
Automotive interior material have it is more a variety of, automotive interior material be it is one of, mainly answered with PVC leather
It closes, the coating for seat.In the prior art, automotive interior material and the compound of PVC leather mainly use fuse machine, i.e. vapour
In-car decorations material is rolled into tubular, and PVC leather is rolled into tubular, is respectively erected on the pulling equipment of fuse machine two sides, then by vapour
Interior exterior material and PVC material front end pull to carry out heating between the composite roll of fuse machine it is compound.
Now with foaming XPE material and be used for automobile interior decoration process Industry it is as follows:
In the production process (upstream) of XPE material, the raw material of XPE foaming materials is polyethylene, and machine is that continuous foaming for 24 hours is made
Industry, since machine has some unstability, the XPE material of sheet inevitably has the material of 1m, 2m, 3m width to ask out
Topic, needs to cut, and these cutting backs are typically now all thrown away and are not available.Because general XPE material volume be all 100m ~
200m is entire volume sale when being sold, and a roll of the inside only allows to have a connector or non junction, then subtract get off it is short
It cuts material to be eliminated, applicant has the production line of four continuous foamed production XPE materials, has done an experiment, has collected 1 year
Such cutting back material of interior generation, as a result a total of more than ten myriametre, is worth 600,000 ~ 700,000 through calculating.
In the process (downstream) of automotive interior material, main material 100m is a roll of, the automobile decoration material provided to client
It is 30m a roll, 3 30m are left 10m clout, and remaining 10m loses just very unfortunately, therefore, according to orthodox practice, are wrapped with seam
Two clout connectors are stitched together by machine, are got up with linear slit, are that computer is cut out after just having margin to seam, client to take away on such product
Bed, such as foot pad only need the material of 2m, and just margin to seam is not available, therefore is to work continuously, the neighbouring material of margin to seam
It there remains 20cm ~ 50cm all to scrap.
Summary of the invention
It is an object of that present invention to provide XPE material seamless interfacing method and seamless interfacing hot melting equipments, are used for two panels XPE
Material is seamlessly connected, and material loss is few, the seamless connection of two panels XPE material, good connecting effect.
To achieve the goals above, the technical solution adopted by the present invention is as follows:
XPE material seamless interfacing method, comprising the following steps:
Step 1: by two panels XPE overlapping material, two panels XPE material waits for that connecting pin is aligned；
Step 2: the XPE material that two panels is overlapped being waited for that connecting pin is cut from vertical direction with high fever cutter；
Step 3: the two panels XPE material that cutting finishes is opened.
XPE material seamless interfacing hot melting equipment, including workbench, hot melt cutter, lifting device, workbench are equipped with lifting
Device, lifting device are connect with hot melt cutter, drive hot melt cutter vertical displacement on the table；
Hot melt cutter includes clamping the heating sheet between steel plate, clamping steel plate, the blade between heating sheet, clamping steel plate,
Heating sheet is fixedly connected with blade by connector.
Hot melt cutter is externally provided with insulating as a preferred method,.
Insulating includes that shell and the asbestos in shell are filled as a preferred method,.
Detailed description of the invention
Fig. 1 is side view of the invention.
Fig. 2 is front view of the invention.
Fig. 3 is the cross-sectional view for heating cutter.
Fig. 4 is seamless interfacing schematic diagram.
Wherein, appended drawing reference is as follows: 10- workbench, and 20- heats cutter, 201- blade, 202- mica heating sheet, 203-
Clamp steel plate, 204- insulating, 30- cylinder, 40 support frames.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment 1
As shown in Fig. 1 ~ 3, XPE material seamless interfacing hot melting equipment, including workbench 10 and the hot melt being arranged on workbench 10
Cutter 20 drives hot melt cutter 20 in the cylinder 30 of vertical motion.
Hot melt cutter 20 is mounted on workbench 10 by support frame 40, heats cutter 20 by blade 201, mica heating sheet
202, clamping steel plate 203 constitute, i.e., set between two clamping steel plates 203 there are two rust steel mica heating sheet 202, not at two
Blade 201 is equipped between rust mica heating sheet.
Specifically, being externally provided with insulating 204 in hot melt cutter 20 in order to heat-insulated.Insulating 204 by shell and
The asbestos material filled in shell is constituted, and clamping steel plate is located in the asbestos material in shell.
The blade 201, mica heating sheet 202, clamping steel plate for constituting hot melt cutter 20 are bolted to connection.Clamp steel
It is fixed between plate and shell by screw.Shell is equipped with wire hole, and the electric wire that mica heating sheet 202 connects is worn from shell
Out, it is connected to alternating current.
Cylinder 30 is installed, the cylinder barrel of cylinder 30 is bolted on support frame 40, cylinder 30 on support frame 40
Piston is bolted with clamping steel plate upside down, so that the work of cylinder 30 drives hot melt cutter 20 up and down.
The course of work of the present embodiment is as follows:
The XPE connected is needed to overlap two panels, one end alignment to be connected is placed on workbench 10, passes through cylinder
30 control hot melt cutters 20 downwards, at this time mica heating sheet generate high temperature be transmitted on blade 201,201 pairs of blade overlapping
XPE material to connecting pin is cut off, and the part fusing that high temperature contacts XPE material with blade 201 generates stickiness, cuts
After cutting, cylinder 30 drives hot melt cutter 20 to lift, and turns down the XPE material of remaining overlapping flatten at this time, at this time two panels XPE material
Material bonds together, very smooth, good connecting effect.Due to that can accomplish only to cut off the one of very little every time using hot melt cutting
Part, and the part cut off can continue subsequent docking, it is therefore, smaller to the consumption of material.As shown in figure 4, by one
2m clout and the docking of 1m clout cut the cut-out (this certain part can cut big or cut small) of 10cm, then
2m clout and 1m clout have been butted into the material of 2.8m, and cut-out is the material of 20cm, cut-out again can further and other
Material carries out docking processing.
Mica heating sheet 202 generates 180 ~ 250 DEG C of high temperature as a preferred method,.
As a preferred method, blade 201 with a thickness of 0.5mm.
Embodiment 2
The present embodiment the difference from embodiment 1 is that, on workbench 10, hot melt cutter 20 the corresponding underface of blade 201 set
There is the hole for accommodating blade 201, during preventing hot melt cutter 20 from moving up and down, workbench 10 causes to damage to blade 201.
According to above-described embodiment, the present invention can be realized well.It is worth noting that before based on said structure design
It puts, to solve same technical problem, even if that makes in the present invention is some without substantive change or polishing, is used
Technical solution essence still as the present invention, therefore it should also be as within the scope of the present invention.
Claims (4)
1.XPE material seamless interfacing method, which comprises the following steps:
Step 1: by two panels XPE overlapping material, two panels XPE material waits for that connecting pin is aligned；
Step 2: the XPE material that two panels is overlapped being waited for that connecting pin is cut from vertical direction with high fever cutter；
Step 3: the two panels XPE material that cutting finishes is opened.
2.XPE material seamless interfacing hot melting equipment, which is characterized in that including workbench, hot melt cutter, lifting device, workbench
It is equipped with lifting device, lifting device is connect with hot melt cutter, drives hot melt cutter vertical displacement on the table；
Hot melt cutter includes clamping the heating sheet between steel plate, clamping steel plate, the blade between heating sheet, clamping steel plate,
Heating sheet is fixedly connected with blade by connector.
3. XPE material seamless interfacing hot melting equipment according to claim 2, which is characterized in that hot melt cutter be externally provided with every
Hot insulating layer.
4. XPE material seamless interfacing hot melting equipment according to claim 3, which is characterized in that insulating includes outer
Shell and the asbestos in shell are filled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811011792.7A CN109291445A (en) | 2018-08-31 | 2018-08-31 | XPE material seamless interfacing method and seamless interfacing hot melting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811011792.7A CN109291445A (en) | 2018-08-31 | 2018-08-31 | XPE material seamless interfacing method and seamless interfacing hot melting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109291445A true CN109291445A (en) | 2019-02-01 |
Family
ID=65165809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811011792.7A Pending CN109291445A (en) | 2018-08-31 | 2018-08-31 | XPE material seamless interfacing method and seamless interfacing hot melting equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN109291445A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04144735A (en) * | 1990-10-05 | 1992-05-19 | Katsuhiko Otani | Joining method of film, joint film obtained from the same method and endless film |
| EP1298075A1 (en) * | 2001-10-01 | 2003-04-02 | EUREA VERPACKUNGS GMBH & CO. KG. | Method of producing a flexible intermediate bulk container and containers produced thereby |
| US20080081166A1 (en) * | 2006-09-28 | 2008-04-03 | Wai Ching Andy Lau | Ultrasonic cut and bonded elastic material |
| CN204977449U (en) * | 2015-09-23 | 2016-01-20 | 宁波盛广家居用品有限公司 | Shower curtain hot melting machine |
| CN205291580U (en) * | 2016-01-28 | 2016-06-08 | 林启东 | Sheet cutter connecting device |
| CN106144717A (en) * | 2016-07-28 | 2016-11-23 | 苏州安洁科技股份有限公司 | The slitless connection technique of two sections of adhesive tapes and the application of correspondence thereof |
| CN107538416A (en) * | 2016-06-29 | 2018-01-05 | 江阴市桐岐五金电器厂 | A kind of screwdriver with flatiron function |
-
2018
- 2018-08-31 CN CN201811011792.7A patent/CN109291445A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04144735A (en) * | 1990-10-05 | 1992-05-19 | Katsuhiko Otani | Joining method of film, joint film obtained from the same method and endless film |
| EP1298075A1 (en) * | 2001-10-01 | 2003-04-02 | EUREA VERPACKUNGS GMBH & CO. KG. | Method of producing a flexible intermediate bulk container and containers produced thereby |
| US20080081166A1 (en) * | 2006-09-28 | 2008-04-03 | Wai Ching Andy Lau | Ultrasonic cut and bonded elastic material |
| CN204977449U (en) * | 2015-09-23 | 2016-01-20 | 宁波盛广家居用品有限公司 | Shower curtain hot melting machine |
| CN205291580U (en) * | 2016-01-28 | 2016-06-08 | 林启东 | Sheet cutter connecting device |
| CN107538416A (en) * | 2016-06-29 | 2018-01-05 | 江阴市桐岐五金电器厂 | A kind of screwdriver with flatiron function |
| CN106144717A (en) * | 2016-07-28 | 2016-11-23 | 苏州安洁科技股份有限公司 | The slitless connection technique of two sections of adhesive tapes and the application of correspondence thereof |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190201 |
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| RJ01 | Rejection of invention patent application after publication |