CN109290373B - CNC rolling mill - Google Patents
CNC rolling mill Download PDFInfo
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- CN109290373B CN109290373B CN201811504073.9A CN201811504073A CN109290373B CN 109290373 B CN109290373 B CN 109290373B CN 201811504073 A CN201811504073 A CN 201811504073A CN 109290373 B CN109290373 B CN 109290373B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
- B21B31/24—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal by screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
- B21B35/12—Toothed-wheel gearings specially adapted for metal-rolling mills; Housings or mountings therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及刀胚轧制技术领域,具体是涉及一种数控轧机。The invention relates to the technical field of blade rolling, in particular to a numerically controlled rolling mill.
背景技术Background technique
轧机是轧制金属并使金属塑性变形的机械设备,轧制刀胚的轧机一般包括机架、上轧辊和下扎辊,其中上轧辊和下扎辊均设置在机架上。A rolling mill is a mechanical device that rolls metal and makes the metal plastically deformed. A rolling mill for rolling a blade generally includes a frame, an upper roll and a lower rolling roll, wherein the upper rolling roll and the lower rolling roll are all arranged on the frame.
中国传统的刀胚上(背部)厚下(刃部)薄, 目前的轧机在轧制刀胚时,在刀胚宽度(刃部至背部)范围内,上轧辊和下轧辊通过调节辊距(上轧辊和下轧辊轴线间距不变,通过上轧辊和下轧辊自身形状改变使辊距先小后大)的方式完成轧制,不同的刀胚材料、刀胚温度对应不同的轧辊转速。目前常见的刀胚用轧机主要存在以下问题:The traditional Chinese knife blank is thicker on the top (back) and thinner on the bottom (blade). When the current rolling mill rolls the knife blank, within the width of the knife blank (blade to back), the upper roll and the lower roll are adjusted by adjusting the roll distance ( The axial distance between the upper roll and the lower roll remains unchanged, and the rolling is completed by changing the shape of the upper roll and the lower roll to make the roll distance first small and then large). Different blade materials and blade temperatures correspond to different roll speeds. The current common rolling mills for knife blanks mainly have the following problems:
1、在上轧辊和下轧辊轴线间距无法调节的时候,每一品种的刀胚就要对应一组上轧辊和下轧辊,存在适用范围低的缺点,轧制不同的刀胚时,需要更换对应的上轧辊和下轧辊,费时费力,自动化程度低,导致生产效率低下;1. When the axial distance between the upper roll and the lower roll cannot be adjusted, each type of knife blank must correspond to a set of upper roll and lower roll, which has the disadvantage of low application range. When rolling different knife blanks, it is necessary to replace the corresponding one. The upper and lower rolls are time-consuming and labor-intensive, and the degree of automation is low, resulting in low production efficiency;
2、上轧辊和下扎辊难以同步转动,导致轧制出的刀胚弯曲、刀胚高度和厚度不对应;而且目前很多轧机轧制刀胚时,刀胚斜面要靠人工动态调节,劳动强度高,生产效率低下,产品一致性不好,给后工序增加难度;2. It is difficult for the upper roll and the lower rolling roll to rotate synchronously, which leads to the bending of the rolled knife blank, and the height and thickness of the knife blank do not correspond; and at present, when many rolling mills roll the knife blank, the slope of the knife blank must be manually adjusted dynamically, which is labor-intensive. High, low production efficiency, poor product consistency, and increased difficulty for subsequent processes;
3、上轧辊或下扎辊没动力,一般也只有一种动力(电机驱动或液压驱动),而且部分轧机采用电机、皮带和减速器结合的驱动方式,电机通过皮带驱动减速器,由于电机和减速器之间的皮带容易打滑,也会导致刀胚加工精度不高。3. The upper roll or the lower rolling roll has no power, and generally there is only one kind of power (motor drive or hydraulic drive), and some rolling mills use a combination of motor, belt and reducer. The motor drives the reducer through the belt. The belt between the reducers is easy to slip, which will also lead to low machining accuracy of the knife blank.
发明内容Contents of the invention
针对现有技术存在的上述不足,本发明的目的在于提出一种数控轧机,本数控轧机扩大了适用范围,提高了生产效率和零件加工精度。In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a numerically controlled rolling mill, which expands the scope of application and improves production efficiency and machining accuracy of parts.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种数控轧机,包括机架、上轧辊组件和下扎辊组件,所述上轧辊组件和下扎辊组件均设置在机架上;所述上轧辊组件包括上轧辊、上轧辊轴、上轧辊同步齿轮和上轧辊轴驱动装置,所述上轧辊轴驱动装置驱动上轧辊轴旋转,所述上轧辊轴包括升降旋转轴和固定旋转轴,所述固定旋转轴与升降旋转轴之间通过浮动联轴器连接,所述上轧辊固定在升降旋转轴上,所述上轧辊同步齿轮固定在固定旋转轴上;所述下轧辊组件包括下轧辊、下轧辊轴、下轧辊同步齿轮和下轧辊轴驱动装置,所述下轧辊轴驱动装置驱动下轧辊轴旋转,所述下轧辊和下轧辊同步齿轮均固定在下轧辊轴上,上轧辊同步齿轮与下轧辊同步齿轮啮合以同步转动;还包括辊距调节组件,所述辊距调节组件包括上轧辊升降机构和上轧辊升降机构驱动装置,所述上轧辊升降机构驱动装置驱动上轧辊升降机构调节上轧辊与下轧辊间距。A numerically controlled rolling mill, comprising a frame, an upper roll assembly and a lower roll assembly, the upper roll assembly and the lower roll assembly are all arranged on the frame; the upper roll assembly includes an upper roll, an upper roll shaft, an upper roll The synchronous gear and the upper roll shaft driving device, the upper roll shaft driving device drives the upper roll shaft to rotate, the upper roll shaft includes a lifting rotating shaft and a fixed rotating shaft, and the fixed rotating shaft and the lifting rotating shaft are connected by a floating coupling The upper roller is fixed on the lifting rotating shaft, and the upper roller synchronous gear is fixed on the fixed rotating shaft; the lower roller assembly includes the lower roller, the lower roller shaft, the lower roller synchronous gear and the lower roller shaft driving device, the lower roll shaft driving device drives the lower roll shaft to rotate, the lower roll and the lower roll synchronous gear are fixed on the lower roll shaft, and the upper roll synchronous gear meshes with the lower roll synchronous gear to rotate synchronously; it also includes roll distance adjustment Assemblies, the roller gap adjustment assembly includes an upper roller lifting mechanism and an upper roller lifting mechanism driving device, and the upper roller lifting mechanism driving device drives the upper roller lifting mechanism to adjust the distance between the upper roller and the lower roller.
本数控轧机可以通过上轧辊升降机构驱动装置驱动上轧辊升降机构调节上轧辊与下轧辊的轴间距,加工中,上轧辊与下轧辊的轴间距可以变化调节,实现自动化轧制刀胚且刀胚的轧面有斜度,可以连续转动滚轧,也可以分段来回滚轧,提高了工效,节能减排,本轧机采用数控技术,由电控装置控制,辊速和辊距根据刀胚厚度和宽度协调,因此,本轧机不但可以加工多种厚度的零件,适用范围广,而且自动化程度高,生产效率高,减轻工人劳动负荷;本数控轧机中,上轧辊轴和下轧辊轴均设置有驱动装置,驱动力强,上轧辊同步齿轮与下轧辊同步齿轮保持啮合以使上轧辊与下轧辊形成刚性同步转动,以保证上轧辊与下轧辊转速一至,上轧辊上下调节移动后通过浮动连轴器传递扭矩,不影响上轧辊同步齿轮与下轧辊同步齿轮的啮合传动,加工出的零件精度得到提高。The CNC rolling mill can drive the upper roll lifting mechanism to adjust the axial distance between the upper roll and the lower roll through the driving device of the upper roll lifting mechanism. The rolling surface has a slope, which can be continuously rotated and rolled, and can also be rolled back and forth in sections, which improves work efficiency, saves energy and reduces emissions. This rolling mill adopts numerical control technology and is controlled by an electronic control device. Therefore, this rolling mill can not only process parts with various thicknesses, but also has a wide range of applications, and has a high degree of automation, high production efficiency, and reduces the labor load of workers; in this CNC rolling mill, both the upper and lower roll shafts are equipped with The driving device has a strong driving force. The synchronous gear of the upper roll and the synchronous gear of the lower roll keep meshing so that the upper roll and the lower roll form a rigid synchronous rotation, so as to ensure that the speed of the upper roll and the lower roll reaches the same speed. The upper roll moves up and down through the floating coupling Torque transmission by the torque converter does not affect the meshing transmission between the synchronous gear of the upper roll and the synchronous gear of the lower roll, and the precision of the processed parts is improved.
进一步地,所述上轧辊轴驱动装置包括上轧辊驱动电机、上轧辊减速器和上轧辊摆动液压缸,所述上轧辊驱动电机通过上轧辊减速器在固定旋转轴右端部驱动固定旋转轴沿轴线旋转,上轧辊摆动液压缸在升降旋转轴左端部驱动升降旋转轴沿轴线旋转;所述下轧辊轴驱动装置包括下轧辊驱动电机、下轧辊减速器和下轧辊摆动液压缸,所述下轧辊驱动电机通过下轧辊减速器在下轧辊轴右端部驱动下轧辊轴沿轴线旋转,所述下轧辊摆动液压缸在下轧辊轴左端部驱动下轧辊轴沿轴线旋转。本数控轧机在上轧辊与下轧辊的两端处均设置有驱动点,采用电机驱动和摆动液压缸驱动相结合的方式,充分结合了液压驱动和电机驱动的优点,相对于现有技术提高了压扎力和压扎速度。Further, the upper roll shaft driving device includes an upper roll driving motor, an upper roll reducer and an upper roll swing hydraulic cylinder, and the upper roll driving motor drives the fixed rotating shaft along the axis at the right end of the fixed rotating shaft through the upper roll reducer Rotate, the upper roll swing hydraulic cylinder drives the lift rotary shaft to rotate along the axis at the left end of the lift rotary shaft; the lower roll shaft driving device includes a lower roll drive motor, a lower roll reducer and a lower roll swing hydraulic cylinder, and the lower roll drives The motor drives the lower roll shaft to rotate along the axis at the right end of the lower roll shaft through the lower roll reducer, and the lower roll swing hydraulic cylinder drives the lower roll shaft to rotate along the axis at the left end of the lower roll shaft. The CNC rolling mill is equipped with driving points at both ends of the upper roll and the lower roll, and adopts the combination of motor drive and swing hydraulic cylinder drive, which fully combines the advantages of hydraulic drive and motor drive, and improves the efficiency compared with the existing technology. Pressing force and pressing speed.
进一步地,所述上轧辊摆动液压缸和下轧辊摆动液压缸的摆动角度均为360度。Further, the swing angles of the upper roll swing hydraulic cylinder and the lower roll swing hydraulic cylinder are both 360 degrees.
进一步地,所述机架包括底板、左侧板和右侧板,所述左侧板和右侧板均固定在底板上,上轧辊和下轧辊均位于左侧板与右侧板之间,下轧辊两侧的下轧辊轴分别与左侧板和右侧板旋转地连接。Further, the frame includes a bottom plate, a left side plate and a right side plate, the left side plate and the right side plate are fixed on the bottom plate, the upper roll and the lower roll are located between the left side plate and the right side plate, The lower roll shafts on both sides of the lower roll are rotatably connected with the left side plate and the right side plate respectively.
进一步地,右侧板右侧设置有同步齿轮安装腔,所述上轧辊同步齿轮和下轧辊同步齿轮均位于同步齿轮安装腔中。上轧辊同步齿轮和下轧辊同步齿轮均位于同步齿轮安装腔中有益于保护齿轮,增加齿轮使用寿命。Further, a synchronous gear installation chamber is provided on the right side of the right side plate, and the upper roller synchronous gear and the lower roller synchronous gear are both located in the synchronous gear installation chamber. Both the upper roll synchronous gear and the lower roll synchronous gear are located in the synchronous gear installation cavity, which is beneficial to protect the gears and increase the service life of the gears.
进一步地,所述底板呈长方体形,底板上靠近四角处均设置有地脚螺栓孔。地脚螺栓孔的设置,便于固定机架。Further, the bottom plate is in the shape of a cuboid, and anchor bolt holes are provided near the four corners of the bottom plate. The setting of anchor bolt holes is convenient for fixing the rack.
进一步地,所述上轧辊升降机构包括中心齿轮、齿条、左丝杆调节齿轮、左端辊距调节丝杆、左丝杆螺母式滑块、右丝杆调节齿轮、右端辊距调节丝杆和右丝杆螺母式滑块;所述左丝杆螺母式滑块沿竖向滑动地连接在左侧板上,所述右丝杆螺母式滑块沿竖向滑动地连接在右侧板上,左丝杆螺母式滑块和右丝杆螺母式滑块的上部均设置有开口向上的丝杆连接孔;升降旋转轴的两端分别与左丝杆螺母式滑块和右丝杆螺母式滑块旋转地连接;所述左端辊距调节丝杆在竖直方向旋转地连接在左滑动槽的上侧的机架上,所述左丝杆调节齿轮固定在左端辊距调节丝杆的上部,左端辊距调节丝杆的下端部连接在左丝杆螺母式滑块的丝杆连接孔中;所述右端辊距调节丝杆在竖直方向旋转地连接在右滑动槽的上侧的机架上,所述右丝杆调节齿轮固定在右端辊距调节丝杆的上部,右端辊距调节丝杆的下端部连接在右丝杆螺母式滑块的丝杆连接孔中;所述齿条沿直线移动,齿条的左右两部分别与左丝杆调节齿轮和右丝杆调节齿轮啮合,齿条的中部与中心齿轮啮合,中心齿轮驱动齿条通过左端辊距调节丝杆和右端辊距调节丝杆带动左丝杆螺母式滑块和右丝杆螺母式滑块同步升降。本上轧辊升降机构使左丝杆螺母式滑块和右丝杆螺母式滑块同步升降,增加了压扎零件的厚度范围,还不影响压扎精度。Further, the upper roll lifting mechanism includes a central gear, a rack, a left screw adjusting screw, a left end roll spacing adjusting screw, a left screw nut type slider, a right screw adjusting gear, a right rolling spacing adjusting screw and Right screw nut type slider; the left screw nut type slider is vertically slidably connected to the left side plate, and the right screw nut type slider is vertically slidably connected to the right side plate, The upper parts of the left screw nut type slider and the right screw nut type slider are provided with screw connecting holes with upward openings; The block is connected in rotation; the left end roller distance adjustment screw rod is connected to the frame on the upper side of the left sliding groove in a vertical direction, and the left screw rod adjustment gear is fixed on the top of the left end roller distance adjustment screw rod. The lower end of the left end roller distance adjustment screw rod is connected in the screw rod connection hole of the left screw mandrel nut type slider; Above, the right screw mandrel adjustment gear is fixed on the top of the right end roll distance adjustment screw mandrel, and the lower end of the right end roll distance adjustment screw mandrel is connected in the screw mandrel connecting hole of the right screw mandrel nut type slider; Linear movement, the left and right parts of the rack mesh with the left screw adjusting gear and the right screw adjusting gear respectively, the middle part of the rack meshes with the central gear, and the central gear drives the rack through the left end roller distance adjustment screw rod and the right end roller distance adjustment The screw mandrel drives the left screw nut type slider and the right screw nut type slider to lift synchronously. The upper roller lifting mechanism makes the left screw nut type slider and the right screw nut type slider move up and down synchronously, which increases the thickness range of the pressing parts without affecting the pressing accuracy.
进一步地,所述左侧板沿竖向设置有左滑动槽,左丝杆螺母式滑块与左滑动槽相适配且滑动地连接在左滑动槽中,所述右侧板沿竖向设置有右滑动槽,右丝杆螺母式滑块与右滑动槽相适配且滑动地连接在右滑动槽中。在左侧板和右侧板足够厚的前提下,在左侧板和右侧板上均设置滑动槽,分别将左丝杆螺母式滑块和右丝杆螺母式滑块连接在左滑动槽和右滑动槽中,左丝杆螺母式滑块和右丝杆螺母式滑块受力状态良好,连接稳固,便于连接升降旋转轴,使升降旋转轴径向受力更好,进而使轧机精度更高,容易加工出高精度的零件。Further, the left side plate is vertically provided with a left sliding groove, the left screw nut type slider is adapted to the left sliding groove and slidably connected in the left sliding groove, and the right side plate is vertically arranged There is a right sliding groove, and the right screw nut type slide block is matched with the right sliding groove and is slidably connected in the right sliding groove. On the premise that the left side plate and the right side plate are thick enough, slide grooves are set on the left side plate and the right side plate, and the left screw nut type slider and the right screw nut type slider are respectively connected to the left sliding groove And in the right sliding groove, the left screw nut type slider and the right screw nut type slider are in good stress state, and the connection is stable, which is convenient for connecting the lifting rotating shaft, so that the radial force of the lifting rotating shaft is better, and the precision of the rolling mill is improved. Higher, easy to process high-precision parts.
进一步地,所述上轧辊升降机构驱动装置包括丝杆驱动电机和丝杆驱动减速器,所述丝杆驱动电机通过丝杆驱动减速器驱动中心齿轮转动。上轧辊升降机构驱动装置中,通过丝杆驱动电机和丝杆驱动减速器来驱动上轧辊升降机构,精确度高,自动化程度高。Further, the driving device of the upper roll lifting mechanism includes a screw drive motor and a screw drive reducer, and the screw drive motor drives the central gear to rotate through the screw drive reducer. In the driving device of the upper roll lifting mechanism, the upper roll lifting mechanism is driven by the screw drive motor and the screw drive reducer, which has high precision and high degree of automation.
进一步地,所述机架还包括上侧板,所述丝杆驱动电机、丝杆驱动减速器和中心齿轮均设置在上侧板上。Further, the frame further includes an upper side plate, and the screw drive motor, the screw drive reducer and the sun gear are all arranged on the upper side plate.
相比现有技术,本发明的有益效果主要体现在:Compared with the prior art, the beneficial effects of the present invention are mainly reflected in:
1、本数控轧机可以通过上轧辊升降机构驱动装置驱动上轧辊升降机构调节上轧辊与下轧辊的轴间距,加工中,上轧辊与下轧辊的轴间距可以变化调节,实现自动化轧制刀胚且刀胚的轧面有斜度,可以连续转动滚轧,也可以分段来回滚轧,提高了工效,节能减排,本轧机采用数控技术,由电控装置控制,辊速和辊距根据刀胚厚度和宽度协调,因此,本轧机不但可以加工多种厚度的零件,适用范围广,而且自动化程度高,生产效率高,减轻工人劳动负荷;本数控轧机中,上轧辊轴和下轧辊轴均设置有驱动装置,驱动力强,上轧辊同步齿轮与下轧辊同步齿轮保持啮合以使上轧辊与下轧辊形成刚性同步转动,以保证上轧辊与下轧辊转速一至,上轧辊上下调节移动后通过浮动连轴器传递扭矩,不影响上轧辊同步齿轮与下轧辊同步齿轮的啮合传动,加工出的零件精度得到提高;1. This CNC rolling mill can drive the upper roller lifting mechanism to adjust the axial distance between the upper roller and the lower roller through the driving device of the upper roller lifting mechanism. During processing, the axial distance between the upper roller and the lower roller can be changed and adjusted to realize automatic rolling of the knife blank and The rolling surface of the blade has a slope, which can be continuously rotated and rolled, and can also be rolled back and forth in sections, which improves work efficiency, saves energy and reduces emissions. This rolling mill adopts numerical control technology and is controlled by an electric control device. The thickness and width of the billet are coordinated. Therefore, this rolling mill can not only process parts with various thicknesses, but also has a wide range of applications, and has a high degree of automation, high production efficiency, and reduces the labor load of workers; It is equipped with a driving device with strong driving force. The synchronous gear of the upper roll and the synchronous gear of the lower roll keep meshing so that the upper roll and the lower roll form a rigid synchronous rotation to ensure that the speed of the upper roll and the lower roll reaches the same speed. The torque transmitted by the coupling does not affect the meshing transmission between the synchronous gear of the upper roll and the synchronous gear of the lower roll, and the precision of the processed parts is improved;
2、本数控轧机在上轧辊与下轧辊的两端处均设置有驱动点,采用电机驱动和摆动液压缸驱动相结合的方式,电机驱动和摆动液压缸驱动均采用数控技术(液压缸采用数控液压伺服驱动),液压系统柔性吸收可能带来的电动、液压之间的传动不同步运动干涉,动力可根据零件品种、材料、加热温度、动力需求进行匹配,采用智能软件调节控制;电机驱动可以实现数控电动动力连续传动,以实现精确连续压扎;单使用摆动液压缸驱动可以实现摆动压扎,当电机和摆动液压缸同时工作时,相对于单独使用摆动液压缸驱动,具有更高的压扎力、更快的压扎速度和更高的压扎精度,相对于单独使用电机驱动,具有更高的压扎力和更快的压扎速度;2. The CNC rolling mill is equipped with driving points at both ends of the upper roll and the lower roll, and adopts a combination of motor drive and swing hydraulic cylinder drive. Both the motor drive and swing hydraulic cylinder drive adopt numerical control technology (the hydraulic cylinder adopts numerical Hydraulic servo drive), the hydraulic system can flexibly absorb the asynchronous motion interference between the electric and hydraulic transmissions that may be brought about, the power can be matched according to the type of parts, materials, heating temperature, and power requirements, and intelligent software is used to adjust and control; the motor drive can Realize continuous transmission of numerical control electric power to achieve precise and continuous crimping; single use of swing hydraulic cylinder drive can realize swing crimping, when the motor and swing hydraulic cylinder work at the same time, it has higher pressure Compared with motor drive alone, it has higher pressing force and faster pressing speed;
3、上轧辊同步齿轮和下轧辊同步齿轮均位于同步齿轮安装腔中有益于保护齿轮,增加齿轮使用寿命;3. Both the upper roller synchronous gear and the lower roller synchronous gear are located in the synchronous gear installation cavity, which is beneficial to protect the gears and increase the service life of the gears;
4、本上轧辊升降机构使左丝杆螺母式滑块和右丝杆螺母式滑块同步升降,增加了压扎零件的厚度范围,还不影响压扎精度;上轧辊升降机构驱动装置的丝杆驱动电机采用数控技术控制,精确度高,自动化程度高,减轻人劳动负荷,提高了生产效率。4. The upper roller lifting mechanism makes the left screw nut type slider and the right screw nut type slider move up and down synchronously, which increases the thickness range of the pressing parts without affecting the pressing accuracy; the wire of the driving device of the upper roller lifting mechanism The rod drive motor is controlled by numerical control technology, with high precision and high degree of automation, which reduces labor load and improves production efficiency.
附图说明Description of drawings
图1为本发明实施例的数控轧机的结构示意图;Fig. 1 is the structural representation of the numerically controlled rolling mill of the embodiment of the present invention;
图2为本发明实施例的数控轧机俯视示意图。Fig. 2 is a schematic top view of a numerically controlled rolling mill according to an embodiment of the present invention.
附图中,1-机架;2-上轧辊组件;3-下轧辊组件;4-辊距调节组件;In the accompanying drawings, 1-frame; 2-upper roll assembly; 3-lower roll assembly; 4-roll distance adjustment assembly;
11-底板;12-左侧板;13-右侧板;14-上侧板;15-同步齿轮安装腔;21-上轧辊;22-上轧辊轴;23-上轧辊同步齿轮;24-上轧辊驱动电机;25-上轧辊减速器;26-上轧辊摆动液压缸;31-下轧辊;32-下轧辊轴;33-下轧辊同步齿轮;34-下轧辊驱动电机;35-下轧辊减速器;36-下轧辊摆动液压缸;41-中心齿轮;42-齿条;43-左丝杆调节齿轮;44-右丝杆调节齿轮;45-左端辊距调节丝杆;46-右端辊距调节丝杆;47-左丝杆螺母式滑块;48-右丝杆螺母式滑块;49-上轧辊升降机构驱动装置;11-bottom plate; 12-left side plate; 13-right side plate; 14-upper side plate; 15-synchronous gear installation cavity; 21-upper roller; 22-upper roller shaft; 23-upper roller synchronous gear; 24-upper Roll drive motor; 25-upper roll reducer; 26-upper roll swing hydraulic cylinder; 31-lower roll; 32-lower roll shaft; 33-lower roll synchronous gear; 34-lower roll drive motor; 35-lower roll reducer ;36-lower roll swing hydraulic cylinder; 41-central gear; 42-rack; 43-left screw adjustment gear; 44-right screw adjustment gear; 45-left end roll distance adjustment screw; 46-right end roll distance adjustment Screw rod; 47-left screw nut type slider; 48-right screw nut type slider; 49-upper roll lifting mechanism driving device;
111-地脚螺栓孔;221-升降旋转轴;222-固定旋转轴;223-浮动联轴器;491-丝杆驱动电机;492-丝杆驱动减速器。111-anchor bolt hole; 221-lifting rotating shaft; 222-fixing rotating shaft; 223-floating coupling; 491-screw driving motor; 492-screw driving reducer.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,本实施例的数控轧机,具有机架1、上轧辊组件2、下扎辊组件3和辊距调节组件4,上述上轧辊组件2、下扎辊组件3和辊距调节组件4均设置在机架1上且均由电控装置控制完成动作。As shown in Figures 1 and 2, the numerically controlled rolling mill of this embodiment has a frame 1, an upper roll assembly 2, a lower roll assembly 3 and a roll gap adjustment assembly 4, and the above-mentioned upper roll assembly 2, the lower roll assembly 3 and The roller gap adjustment components 4 are all arranged on the frame 1 and are all controlled by the electric control device to complete the action.
如图1所示,本实施例中,上轧辊组件2包括上轧辊21、上轧辊轴22、上轧辊同步齿轮23和上轧辊轴驱动装置,其中上轧辊轴驱动装置驱动上轧辊轴22旋转,上轧辊轴22包括升降旋转轴221和固定旋转轴222,固定旋转轴221与升降旋转轴222之间通过浮动联轴器223连接,上轧辊21固定在升降旋转轴221上,上轧辊同步齿轮23固定在固定旋转轴222上。As shown in Figure 1, in the present embodiment, the upper roller assembly 2 includes an upper roller 21, an upper roller shaft 22, an upper roller synchronous gear 23 and an upper roller shaft driving device, wherein the upper roller shaft driving device drives the upper roller shaft 22 to rotate, The upper roller shaft 22 includes a lifting rotating shaft 221 and a fixed rotating shaft 222. The fixed rotating shaft 221 and the lifting rotating shaft 222 are connected by a floating coupling 223. The upper roller 21 is fixed on the lifting rotating shaft 221. The upper roller synchronous gear 23 It is fixed on the fixed rotating shaft 222 .
如图1所示,本实施例中,下轧辊组件3包括下轧辊31、下轧辊轴32、下轧辊同步齿轮33和下轧辊轴驱动装置,其中下轧辊轴驱动装置驱动下轧辊轴32旋转,下轧辊31和下轧辊同步齿轮33均固定在下轧辊轴32上,上轧辊同步齿轮23与下轧辊同步齿轮33啮合以同步转动。本数控轧机中,上轧辊同步齿轮23与下轧辊同步齿轮33保持啮合以使上轧辊21与下轧辊31形成刚性同步转动,以保证上轧辊21与下轧辊31转速一至,上轧辊21上下调节移动后通过浮动连轴器223传递扭矩,不影响上轧辊同步齿轮23与下轧辊同步齿轮33的啮合传动,加工出的零件精度得到提高。As shown in Figure 1, in the present embodiment, the lower roll assembly 3 includes a lower roll 31, a lower roll shaft 32, a lower roll synchronous gear 33 and a lower roll shaft driving device, wherein the lower roll shaft driving device drives the lower roll shaft 32 to rotate, The lower roll 31 and the lower roll synchronous gear 33 are all fixed on the lower roll shaft 32, and the upper roll synchronous gear 23 meshes with the lower roll synchronous gear 33 to rotate synchronously. In this CNC rolling mill, the upper roll synchronous gear 23 and the lower roll synchronous gear 33 keep meshing so that the upper roll 21 and the lower roll 31 form a rigid synchronous rotation, so as to ensure that the upper roll 21 and the lower roll 31 rotate at the same speed, and the upper roll 21 moves up and down. Finally, the torque is transmitted through the floating coupling 223, which does not affect the meshing transmission between the upper roll synchronous gear 23 and the lower roll synchronous gear 33, and the precision of the processed parts is improved.
如图1和图2所示,本实施例中,上轧辊轴驱动装置包括上轧辊驱动电机24、上轧辊减速器25和上轧辊摆动液压缸26,上轧辊驱动电机24通过上轧辊减速器25在固定旋转轴222右端部驱动固定旋转轴222沿轴线旋转,上轧辊摆动液压缸26在升降旋转轴221左端部驱动升降旋转轴221沿轴线旋转;下轧辊轴驱动装置包括下轧辊驱动电机34、下轧辊减速器35和下轧辊摆动液压缸36,下轧辊驱动电机34通过下轧辊减速器35在下轧辊轴32右端部驱动下轧辊轴32沿轴线旋转,下轧辊摆动液压缸36在下轧辊轴32左端部驱动下轧辊轴32沿轴线旋转。本实施例中,上轧辊摆动液压缸26和下轧辊摆动液压缸36的摆动角度均为360度,实际应用中,上轧辊摆动液压缸26和下轧辊摆动液压缸36的摆动角度根据实际需要调整。As shown in Figures 1 and 2, in this embodiment, the upper roll shaft driving device includes an upper roll drive motor 24, an upper roll reducer 25 and an upper roll swing hydraulic cylinder 26, and the upper roll drive motor 24 passes through the upper roll reducer 25 The fixed rotating shaft 222 is driven to rotate along the axis at the right end of the fixed rotating shaft 222, and the upper roll swing hydraulic cylinder 26 drives the lifting rotating shaft 221 to rotate along the axis at the left end of the lifting rotating shaft 221; the lower roll shaft driving device includes a lower roll driving motor 34, The lower roll reducer 35 and the lower roll swing hydraulic cylinder 36, the lower roll drive motor 34 drives the lower roll shaft 32 to rotate along the axis through the lower roll reducer 35 at the right end of the lower roll shaft 32, and the lower roll swing hydraulic cylinder 36 is at the left end of the lower roll shaft 32 The part drives the lower roller shaft 32 to rotate along the axis. In this embodiment, the swing angles of the upper roll swing hydraulic cylinder 26 and the lower roll swing hydraulic cylinder 36 are both 360 degrees. In practical applications, the swing angles of the upper roll swing hydraulic cylinder 26 and the lower roll swing hydraulic cylinder 36 are adjusted according to actual needs. .
如图1和图2所示,本实施例中,本数控轧机在上轧辊21与下轧辊31的两端处均设置有驱动点,采用电机驱动和摆动液压缸驱动相结合的方式,电机驱动和摆动液压缸驱动均采用数控技术(液压缸采用数控液压伺服驱动),液压系统柔性吸收可能带来的电动、液压之间的传动不同步运动干涉,动力可根据零件品种、材料、加热温度、动力需求进行匹配,采用智能软件调节控制;电机驱动可以实现数控电动动力连续传动,以实现精确连续压扎;单使用摆动液压缸驱动可以实现摆动压扎,当电机和摆动液压缸同时工作时,相对于单独使用摆动液压缸驱动,具有更高的压扎力、更快的压扎速度和更高的压扎精度,相对于单独使用电机驱动,具有更高的压扎力和更快的压扎速度,本数控轧机对零件胚轧制时,主要有下列几种方式:As shown in Figures 1 and 2, in this embodiment, the numerical control rolling mill is provided with driving points at both ends of the upper roll 21 and the lower roll 31, and adopts a combination of motor drive and swing hydraulic cylinder drive, and the motor drive Both the drive and swing hydraulic cylinder adopt numerical control technology (hydraulic cylinder adopts numerical control hydraulic servo drive), and the hydraulic system can flexibly absorb possible asynchronous movement interference between electric and hydraulic transmission. The power can be adjusted according to the type of parts, materials, heating temperature, The power demand is matched, and the intelligent software is used to adjust and control; the motor drive can realize the continuous transmission of numerical control electric power to achieve precise and continuous pressing; the single use of the swing hydraulic cylinder drive can realize the swing pressing, when the motor and the swing hydraulic cylinder work at the same time, Compared with the single use of the swing hydraulic cylinder drive, it has higher pressing force, faster pressing speed and higher pressing accuracy. Compared with the single use of motor drive, it has higher pressing force and faster pressing. Rolling speed, when the CNC rolling mill rolls the parts blank, there are mainly the following methods:
1、重载轧制:上轧辊摆动液压缸26、下轧辊摆动液压缸36、上轧辊驱动电机24、下轧辊驱动电机34全部运行,四个驱动点同时驱动上轧辊21和下轧辊31对零件高速轧制,此时轧机的输出功率最大,可获得最大轧制力、轧制速度和较高轧制精度。1. Heavy-duty rolling: the upper roll swing hydraulic cylinder 26, the lower roll swing hydraulic cylinder 36, the upper roll drive motor 24, and the lower roll drive motor 34 all operate, and the four drive points simultaneously drive the upper roll 21 and the lower roll 31 pairs of parts High-speed rolling, at this time, the output power of the rolling mill is the largest, and the maximum rolling force, rolling speed and high rolling precision can be obtained.
2、中等载荷轧制:下轧辊摆动液压缸36和下轧辊驱动电机34同时运行,两个驱动点组成电液复合驱动下轧辊31,此时上轧辊21因下轧辊同步齿轮33与上轧辊同步齿轮23啮合而同步转动对零件高速轧制,轧机可获得较大轧制力、轧制速度和较高轧制精度,输出功率较大。2. Medium-load rolling: the lower roll swing hydraulic cylinder 36 and the lower roll drive motor 34 operate simultaneously, and the two driving points form an electro-hydraulic composite drive to drive the lower roll 31. At this time, the upper roll 21 is synchronized with the upper roll due to the lower roll synchronous gear 33 The gears 23 mesh and rotate synchronously to roll parts at high speed, and the rolling mill can obtain larger rolling force, rolling speed and higher rolling accuracy, and the output power is larger.
3、小载荷轧制:下轧辊摆动液压缸36单独运行驱动下轧辊31,此时上轧辊21因下轧辊同步齿轮33与上轧辊同步齿轮23啮合而同步转动,本方式主要针对小载荷零件轧制。3. Small-load rolling: the lower roll swing hydraulic cylinder 36 operates independently to drive the lower roll 31. At this time, the upper roll 21 rotates synchronously due to the meshing of the lower roll synchronous gear 33 and the upper roll synchronous gear 23. This method is mainly for small-load parts rolling. system.
4、小载荷连续轧制:下轧辊驱动电机34通过现有的数控技术控制单独运行驱动下轧辊31,此时上轧辊21因下轧辊同步齿轮33与上轧辊同步齿轮23啮合而同步转动,本方式主要针对小载荷精度高零件轧制,可以实现连续轧制。4. Small-load continuous rolling: the lower roll drive motor 34 drives the lower roll 31 independently through existing numerical control technology control. At this time, the upper roll 21 rotates synchronously due to the meshing of the lower roll synchronous gear 33 and the upper roll synchronous gear 23. The method is mainly aimed at the rolling of parts with small load and high precision, and can realize continuous rolling.
如图1和图2所示,本实施例中,机架1包括底板11、左侧板12和右侧板23,左侧板12和右侧板13均固定在底板11上,上轧辊21和下轧辊31均位于左侧板12与右侧板13之间,下轧辊31两侧的下轧辊轴32分别与左侧板12和右侧板13旋转地连接。本实施例中,底板11呈长方体形,为了便于固定机架1,底板11上靠近四角处均设置有地脚螺栓孔111;实际应用中,底板11形状根据需要设置,只要不影响安装及使用即可。As shown in Fig. 1 and Fig. 2, in the present embodiment, frame 1 comprises bottom plate 11, left side plate 12 and right side plate 23, and left side plate 12 and right side plate 13 are all fixed on the bottom plate 11, and upper roll 21 and the lower roll 31 are all located between the left side plate 12 and the right side plate 13 , and the lower roll shafts 32 on both sides of the lower roll 31 are rotatably connected with the left side plate 12 and the right side plate 13 respectively. In this embodiment, the bottom plate 11 is in the shape of a cuboid. In order to facilitate the fixing of the frame 1, anchor bolt holes 111 are provided near the four corners of the bottom plate 11; That's it.
如图1所示,为了保护上轧辊同步齿轮23和下轧辊同步齿轮33,增加上轧辊同步齿轮23和下轧辊同步齿轮33的使用寿命,本实施例中,右侧板13右侧设置有同步齿轮安装腔15,上轧辊同步齿轮23和下轧辊同步齿轮33均位于同步齿轮安装腔15中。As shown in Figure 1, in order to protect the upper roll synchronous gear 23 and the lower roll synchronous gear 33 and increase the service life of the upper roll synchronous gear 23 and the lower roll synchronous gear 33, in this embodiment, the right side of the right side plate 13 is provided with a synchronous The gear installation chamber 15, the upper roller synchronous gear 23 and the lower roller synchronous gear 33 are all located in the synchronous gear installation chamber 15.
如图1和图2所示,本实施例中,辊距调节组件4包括上轧辊升降机构和上轧辊升降机构驱动装置49,上轧辊升降机构驱动装置49驱动上轧辊升降机构调节上轧辊21与下轧辊31间距。上轧辊升降机构包括中心齿轮41、齿条42、左丝杆调节齿轮43、左端辊距调节丝杆45、左丝杆螺母式滑块47、右丝杆调节齿轮44、右端辊距调节丝杆46和右丝杆螺母式滑块48;左丝杆螺母式滑块47沿竖向滑动地连接在左侧板12上,右丝杆螺母式滑块48沿竖向滑动地连接在右侧板13上,左丝杆螺母式滑块47和右丝杆螺母式滑块48的上部均设置有开口向上且规格相同的丝杆连接孔;升降旋转轴21的两端分别与左丝杆螺母式滑块47和右丝杆螺母式滑块48旋转地连接,上轧辊摆动液压缸26固定在左丝杆螺母式滑块47上随左丝杆螺母式滑块47同步升降;左端辊距调节丝杆45在竖直方向旋转地连接在左滑动槽的上侧的机架1上,左丝杆调节齿轮43固定在左端辊距调节丝杆45的上部,左端辊距调节丝杆45的下端部连接在左丝杆螺母式滑块47的丝杆连接孔中,右端辊距调节丝杆46在竖直方向旋转地连接在右滑动槽的上侧的机架1上,右丝杆调节齿轮44固定在右端辊距调节丝杆46的上部,右端辊距调节丝杆46的下端部连接在右丝杆螺母式滑块48的丝杆连接孔中,左端辊距调节丝杆45和右端辊距调节丝杆46均与丝杆连接孔相适配;齿条42沿直线移动,齿条42的左右两部分别与左丝杆调节齿轮43和右丝杆调节齿轮44啮合,齿条42的中部与中心齿轮41啮合,中心齿轮41驱动齿条42通过左端辊距调节丝杆44和右端辊距调节丝杆45带动左丝杆螺母式滑块47和右丝杆螺母式滑块47同步升降。As shown in Figures 1 and 2, in this embodiment, the roll gap adjustment assembly 4 includes an upper roller lifting mechanism and an upper roller lifting mechanism driving device 49, and the upper roller lifting mechanism driving device 49 drives the upper roller lifting mechanism to adjust the upper roller 21 and the upper roller lifting mechanism. The lower rollers have 31 pitches. The upper roller lifting mechanism includes a central gear 41, a rack 42, a left screw adjusting gear 43, a left end roll distance adjusting screw 45, a left screw nut type slider 47, a right screw adjusting gear 44, and a right end roll spacing adjusting screw 46 and the right screw nut formula slide block 48; 13, the top of the left screw nut formula slide block 47 and the right screw nut formula slide block 48 are all provided with the screw mandrel connecting holes with opening upwards and the same specification; The slide block 47 is connected with the right screw nut type slide block 48 in rotation, and the upper roll swing hydraulic cylinder 26 is fixed on the left screw nut type slide block 47 and rises and falls synchronously with the left screw nut type slide block 47; Rod 45 is connected to the frame 1 on the upper side of the left sliding groove in a vertical direction, the left screw mandrel adjustment gear 43 is fixed on the top of the left end roll distance adjustment screw mandrel 45, and the lower end of the left end roll distance adjustment screw mandrel 45 Be connected in the screw mandrel connection hole of left screw mandrel nut type slide block 47, the right-hand roll distance adjustment screw mandrel 46 is connected on the frame 1 on the upper side of the right sliding groove in the vertical direction rotation, right screw mandrel adjustment gear 44 It is fixed on the top of the right-end roller distance adjusting screw rod 46, and the lower end of the right-end roller distance adjusting screw rod 46 is connected in the screw mandrel connection hole of the right screw mandrel nut type slide block 48, and the left end roller distance adjusting screw rod 45 and the right end roller distance Adjusting screw mandrel 46 is all compatible with screw mandrel connecting hole; Rack 42 moves along a straight line, and the left and right two parts of rack 42 mesh with left screw mandrel adjusting gear 43 and right screw mandrel adjusting gear 44 respectively, and the middle part of rack 42 is in contact with the center. Gear 41 meshes, and central gear 41 drives tooth bar 42 to drive left screw mandrel nut formula slide block 47 and right screw mandrel nut formula slide block 47 synchronous lifts by left end roll spacing adjustment screw mandrel 44 and right end roll spacing adjustment screw mandrel 45.
如图1和图2所示,本实施例中,为了使左丝杆螺母式滑块47和右丝杆螺母式滑块48受力状态更好,和左侧板12以及右侧板13连接稳固,便于连接升降旋转轴221,且使升降旋转轴221径向受力更好,进而使轧机精度更高,加工出高精度的零件,具体方案如下:在左侧板12和右侧板13足够厚的前提下,在左侧板12和右侧板13上均设置滑动槽,左侧板12沿竖向设置有左滑动槽,左丝杆螺母式滑块47与左滑动槽相适配且滑动地连接在左滑动槽中,右侧板13沿竖向设置有右滑动槽,右丝杆螺母式滑块48与右滑动槽相适配且滑动地连接在右滑动槽中。左丝杆螺母式滑块47与左滑动槽之间、右丝杆螺母式滑块48与右滑动槽之间均可以通过直线导轨连接,也可以在左侧板12和右侧板13自身上直接加工出轨道或滑槽,在左丝杆螺母式滑块47和左丝杆螺母式滑块48自身上加工出滑槽或轨道与左侧板12和右侧板13自身的轨道或滑槽的配合。实际应用中,左丝杆螺母式滑块47可以连接在左侧板12的内侧或外侧,右丝杆螺母式滑块48也可以连接在右侧板13的内侧或外侧,只要不影响安装及使用即可。As shown in Figures 1 and 2, in this embodiment, in order to make the left screw nut type slider 47 and the right screw nut type slider 48 in a better stressed state, they are connected with the left side plate 12 and the right side plate 13 Stable, easy to connect the lifting rotating shaft 221, and make the radial force of the lifting rotating shaft 221 better, so that the precision of the rolling mill is higher, and high-precision parts are processed. The specific scheme is as follows: on the left side plate 12 and the right side plate 13 Under the premise of sufficient thickness, sliding grooves are provided on the left side plate 12 and the right side plate 13, the left side plate 12 is vertically provided with a left sliding groove, and the left screw nut type slider 47 is compatible with the left sliding groove And slidably connected in the left sliding groove, the right side plate 13 is vertically provided with the right sliding groove, and the right screw nut type slide block 48 is matched with the right sliding groove and is slidably connected in the right sliding groove. Between the left screw nut type slide block 47 and the left slide groove, between the right screw nut type slide block 48 and the right slide groove, all can be connected by a linear guide rail, and also can be on the left side plate 12 and the right side plate 13 itself. Directly process the track or chute, process the chute or track and the track or chute of the left side plate 12 and the right side plate 13 on the left screw nut type slide block 47 and the left screw nut type slide block 48 themselves cooperation. In practical applications, the left screw nut type slider 47 can be connected to the inside or outside of the left side plate 12, and the right screw nut type slider 48 can also be connected to the inside or outside of the right side plate 13, as long as it does not affect the installation and Just use it.
如图1和图2所示,本实施例中,本数控轧机可以通过上轧辊升降机构驱动装置49驱动上轧辊升降机构调节上轧辊21与下轧辊31间距,不但可以加工多种厚度的零件,适用范围广,而且自动化程度高,生产效率高,减轻工人劳动负荷。本实施例中,齿条32具有限位机构,确保齿条32沿直线运动,齿条32的限位机构可以设置导向滑槽(齿条沿导向滑槽直线移动)或者直线导轨(直线导轨固定在机架上,齿条固定在直线导轨的滑块上并沿直线导轨移动)的形式,只要不影响安装及使用即可。本实施例中,左丝杆调节齿轮43与右丝杆调节齿轮44、左端辊距调节丝杆45与右端辊距调节丝杆46、左丝杆螺母式滑块47和右丝杆螺母式滑块48的规格均相同,确保左丝杆螺母式滑块47和右丝杆螺母式滑块48同步升降。As shown in Figures 1 and 2, in this embodiment, the numerical control rolling mill can drive the upper roll lifting mechanism through the upper roll lifting mechanism driving device 49 to adjust the distance between the upper roll 21 and the lower roll 31, not only can process parts of various thicknesses, It has a wide range of applications, and has a high degree of automation, high production efficiency, and reduces the labor load of workers. In this embodiment, the rack 32 has a limit mechanism to ensure that the rack 32 moves along a straight line. The limit mechanism of the rack 32 can be provided with a guide chute (the rack moves linearly along the guide chute) or a linear guide rail (the linear guide rail is fixed On the frame, the rack is fixed on the slider of the linear guide rail and moves along the linear guide rail), as long as it does not affect the installation and use. In the present embodiment, the left screw mandrel adjustment gear 43 and the right screw mandrel adjustment gear 44, the left end roll distance adjustment screw mandrel 45 and the right end roll distance adjustment screw mandrel 46, the left screw mandrel nut type slider 47 and the right screw mandrel nut type slider The specification of piece 48 is all identical, guarantees that left screw mandrel nut formula slide block 47 and right screw mandrel nut formula slide block 48 synchronous lifting.
如图1和图2所示,本实施例中,机架1还包括上侧板14,齿条32的限位机构固定在上侧板14上。As shown in FIG. 1 and FIG. 2 , in this embodiment, the frame 1 further includes an upper side plate 14 on which the limiting mechanism of the rack 32 is fixed.
如图1和图2所示,本实施例中,上轧辊升降机构驱动装置49包括丝杆驱动电机491丝杆驱动减速器492,丝杆驱动电机492通过丝杆驱动减速器493驱动中心齿轮41转动。丝杆驱动电机491、丝杆驱动减速器492和中心齿41轮均设置在上侧板14上。丝杆驱动电机491由现有的数控技术控制对上轧辊21和下轧辊31的辊距调节,通过插补运动适应不同厚薄、宽度零件轧制;实际应用中,上轧辊升降机构驱动装置49也可以采用其它驱动方式,如采用液压驱动的方式,只要不影响安装及使用即可。As shown in Figures 1 and 2, in this embodiment, the driving device 49 of the upper roll lifting mechanism includes a screw driving motor 491 and a screw driving reducer 492, and the screw driving motor 492 drives the central gear 41 through the screw driving reducer 493 turn. Screw drive motor 491 , screw drive reducer 492 and center gear 41 wheels are all arranged on upper side plate 14 . The screw drive motor 491 is controlled by the existing numerical control technology to adjust the roll distance of the upper roll 21 and the lower roll 31, and adapts to the rolling of parts with different thickness and width through interpolation motion; in practical applications, the upper roll lifting mechanism driving device 49 also Other driving methods can be used, such as hydraulic driving, as long as the installation and use are not affected.
本数控轧机由电控装置控制轧辊的转速、辊距,通过自动上料机构实现高精度定位上料,适应反复扎和连续扎工艺,能适应多种零件的加工需求,在该行业是颠覆性的,改变了产品现状,具有高性价比,还节约的人力,减少了后道工序的工艺流程。The CNC rolling mill controls the speed and distance of the rolls by the electronic control device, realizes high-precision positioning and feeding through the automatic feeding mechanism, adapts to repeated rolling and continuous rolling processes, and can adapt to the processing needs of various parts. It is subversive in this industry. It changes the status quo of the product, has high cost performance, saves manpower, and reduces the technological process of the subsequent process.
最后需要说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管申请人参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the applicant has described the present invention in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technology of the present invention Any modification or equivalent replacement of the technical solution without departing from the spirit and scope of the technical solution shall be covered by the scope of the claims of the present invention.
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| CN114850215B (en) * | 2022-04-27 | 2023-01-10 | 燕山大学 | TiAl alloy plate rolling method and device |
| CN115569980A (en) * | 2022-10-18 | 2023-01-06 | 江苏联峰能源装备有限公司 | Fixing device for steel rolling |
| CN119588759B (en) * | 2024-12-03 | 2025-09-02 | 宇弘研科技(苏州)有限公司 | Rolling device for plate-shaped parts of electromechanical equipment |
| CN121611660A (en) * | 2026-02-02 | 2026-03-06 | 上海欣源液压设备成套有限公司 | A hydraulic cylinder power component and a vane-type oscillating hydraulic cylinder that is easy to lubricate |
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Effective date of registration: 20260114 Address after: 402368 Chongqing Dazu District Longshui Town Industrial Park (West One Village 5 Group) Patentee after: Chongqing Dengjiayao and Cutting Tools Co.,Ltd. Country or region after: China Address before: 402368 Chongqing Dazu District Longshui Hardware Technology Industrial Park Patentee before: CHONGQING DENGSHI KITCHENWARE MANUFACTURING Co.,Ltd. Country or region before: China |