CN109280802B - A kind of high-performance high-strength copper strip and production method thereof - Google Patents
A kind of high-performance high-strength copper strip and production method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及铜带制备领域,更具体地说,涉及一种高性能高强度铜带及其生产方法。The invention relates to the field of copper strip preparation, in particular to a high-performance and high-strength copper strip and a production method thereof.
背景技术Background technique
铜带是使用最为广泛,在铜制品中价格最为低廉的一个产品,很多铜带要求的硬度和机械性能都比较高,黄铜表面硬度必须达到HV170-190,甚至超过190,这个硬度已经是二元合金黄铜的极限,由于加工率很大,带来的后果是铜带板型很难控制,剪切后产生侧弯,影响客户使用。传统的改变铜带硬度的做法是通过轧制手段,提升加工率来实现,这种做法在加工过程中容易增加铜表面缺陷的概率,且由于铜本身存在加工极限,轧制到一定程度会损伤铜带导制材料报废。Copper strip is the most widely used and the cheapest product in copper products. Many copper strips require relatively high hardness and mechanical properties. The surface hardness of brass must reach HV170-190, or even exceed 190. This hardness is already two. The limit of element alloy brass, due to the large processing rate, has the consequence that the shape of the copper strip is difficult to control, and side bending occurs after shearing, which affects the use of customers. The traditional method of changing the hardness of copper strip is to increase the processing rate by rolling. This method is easy to increase the probability of copper surface defects during processing, and due to the processing limit of copper itself, rolling will damage to a certain extent. The copper tape guide material is scrapped.
申请号201611026982.7公开了一种铜带的生产配方及其制备方法,包括以下工序:配料、熔铸、轧制、退火、酸洗、精整、成品包装和运输全覆盖工序,其配料含有铅、铁、锡、镍、铜、磷、锌,且铅含量≤0.01%、铁含量≤0.02%、锡含量≤0.02%、镍含量≤0.02%、磷含量为0.001-0.003%、铜含量为63.0-64.5%,余量为锌。申请号201510725538.3公开了一种黄铜带及其制备方法,该黄铜带含有以下重量百分比的元素:Cu 68-72%;Sn≤0.06%;P≤0.001%;Ni≤0.002%;Pb≤0.002%;Fe≤0.002%;Al≤0.002%;余量为Zn。优选为:Cu69.68%;Sn 0.054%;P 0.0004%;Ni 0.0012%;Pb 0.0014%;Fe 0.0019%;Al0.0011%;Zn 30.26%。上述对于铜带的制备用了大量的原料,使得生产成本较高,且所得铜带的弹性和导电率均较低。Application No. 201611026982.7 discloses a production formula of copper strip and its preparation method, including the following steps: batching, melting and casting, rolling, annealing, pickling, finishing, finished product packaging and transportation, and the ingredients contain lead, iron and iron. , tin, nickel, copper, phosphorus, zinc, and lead content ≤ 0.01%, iron content ≤ 0.02%, tin content ≤ 0.02%, nickel content ≤ 0.02%, phosphorus content 0.001-0.003%, copper content 63.0-64.5 %, and the balance is zinc. Application No. 201510725538.3 discloses a brass strip and a preparation method thereof. The brass strip contains the following elements by weight: Cu 68-72%; Sn≤0.06%; P≤0.001%; Ni≤0.002%; Pb≤0.002 %; Fe≤0.002%; Al≤0.002%; the balance is Zn. Preferred are: Cu 69.68%; Sn 0.054%; P 0.0004%; Ni 0.0012%; Pb 0.0014%; Fe 0.0019%; Al 0.0011%; Zn 30.26%. The above-mentioned preparation of the copper strip uses a large amount of raw materials, resulting in high production cost, and the obtained copper strip has low elasticity and electrical conductivity.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种高性能高强度铜带及其生产方法,所得铜带具有高弹性和高导电率,且折弯成型性能及抗应力松弛特性优异,生产方法简单,可利用现有设备直接投入生产,生产成本低,易实现规模化生产,有良好的工业前景。In view of this, the object of the present invention is to provide a high-performance high-strength copper strip and a production method thereof, the obtained copper strip has high elasticity and high electrical conductivity, and is excellent in bending formability and stress relaxation resistance, and the production method is simple, The existing equipment can be directly put into production, the production cost is low, the large-scale production is easy to be realized, and there is a good industrial prospect.
为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.02-0.04%,Ni:0.01-0.02%,Si:0.01-0.02%,Sm:0.002-0.004%,其余为Cu。A high-performance high-strength copper strip contains the following chemical components by weight: Mg: 0.02-0.04%, Ni: 0.01-0.02%, Si: 0.01-0.02%, Sm: 0.002-0.004%, and the rest are Cu.
优选的,含有如下重量百分数的化学成分:Mg:0.02%,Ni:0.01%,Si:0.02%,Sm:0.004%,其余为Cu。Preferably, it contains the following chemical components by weight: Mg: 0.02%, Ni: 0.01%, Si: 0.02%, Sm: 0.004%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按所述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Casting: get the raw materials according to the component formula and add them to the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;(2) hot rolling: the alloy billet obtained in step (1) is subjected to hot rolling to obtain a hot rolled billet;
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;(4) cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip;
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements and is subjected to rolling and annealing treatment;
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得所述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the copper strip is obtained after completion.
优选的,所述步骤(1)中原料分两次加入熔炉具体为:Preferably, in the described step (1), the raw materials are added to the furnace in two times, specifically:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
优选的,所述步骤(2)中所述热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。Preferably, the hot rolling treatment in the step (2) is specifically: heating at 950°C-980°C with a holding time of 2h; natural cooling for 1h, and then hot rolling with water cooling, with a final rolling temperature of 600°C-700°C °C.
优选的,所述步骤(4)中冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;Preferably, the cold rolling annealing treatment in the step (4) is specifically: including a preheating section, a low temperature heating section, a constant temperature and heat preservation section, a high temperature heating section and a cooling section in sequence;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
优选的,所述步骤(5)中轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;Preferably, the rolling annealing treatment in the step (5) is specifically: including accelerated rolling annealing, uniform rolling annealing and deceleration rolling annealing in sequence;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
优选的,所述酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;Preferably, the pickling solution includes 100-200ml/L of hydrochloric acid, 5-6g/L of citric acid, 4-5g/L of sorbic acid and 75% ethanol solution;
依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液。Weigh the hydrochloric acid, citric acid and sorbic acid of the above formula in turn, add them to 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution.
根据上述的技术方案,可以知道,本发明先加入Cu和Ni,再加入Mg、Ni、Si、Sm,铜镍合金能够无限固溶,镍元素具有细化晶粒和固溶强化的双重效果,有利于提高合金的力学性能,同时改变α相的形态,从而显著提高了铜带的强度、硬度、热稳定性和耐蚀性。稀土元素钐Sm能够净化熔体,提高熔体的致密度和流动性,有利于消除铸造的疏松组织缺陷,抑制β相共析分解及形成连续链状的粗大γ2颗粒,提高熔体的质量,Sm固溶于Mg和Si中再固溶与铜镍合金中,一方面可以起到固溶强化作用,另一方面还可以起到脱氧及改善熔体流动性的作用,以在Cu与Ni形成的晶界及晶内进行渗透位错,有效的阻碍位错运动,提高铜带的抗应力松弛性并抑制再结晶,从而提高材料的弹性。According to the above technical solution, it can be known that, in the present invention, Cu and Ni are added first, and then Mg, Ni, Si, and Sm are added, so that the copper-nickel alloy can be infinitely dissolved, and the nickel element has the dual effects of grain refinement and solid solution strengthening. It is beneficial to improve the mechanical properties of the alloy while changing the morphology of the α phase, thereby significantly improving the strength, hardness, thermal stability and corrosion resistance of the copper strip. Rare earth element samarium Sm can purify the melt, improve the density and fluidity of the melt, help to eliminate the loose structure defects of casting, inhibit the eutectoid decomposition of β phase and form continuous chain-like coarse γ 2 particles, and improve the quality of the melt , Sm is solid-dissolved in Mg and Si and then solid-dissolved in copper-nickel alloys. On the one hand, it can play a role in solid solution strengthening, on the other hand, it can also play a role in deoxidation and improving melt fluidity. The formed grain boundaries and grains penetrate dislocations, effectively hinder the movement of dislocations, improve the stress relaxation resistance of the copper tape and inhibit recrystallization, thereby improving the elasticity of the material.
本发明低合金化铜带的制备方法步骤简单,采用多段的冷轧退火处理和轧制退火处理来消除铸态组织,铸坯经冷轧处理后,大块晶粒及枝晶组织均被轧制破碎,形成具有与轧制方向基本相一致的织构组织,通过多段而又柔和的退火处理,使得织构组织在保证一定的强度的情况下,取向性渐渐消除,避免了铜带性能沿轧制方向取向,从而使固溶相具有较好的横纵向性能,织构组织的晶粒尺寸随着轧制、退火的反复处理而越变越小,从而提高了产品的机械性能,保证了产品质量,晶粒越细小,将增加位错运动障碍的数目,使得晶粒之间的固溶更加的多向化,减小晶粒内位错塞积群的长度,使固溶相的屈强比提高。The preparation method of the low-alloyed copper strip of the invention has simple steps, adopts multi-stage cold rolling annealing treatment and rolling annealing treatment to eliminate the as-cast structure, and after the cold rolling treatment of the casting billet, the large grains and the dendrite structure are rolled Through the multi-stage and gentle annealing treatment, the orientation of the texture structure is gradually eliminated under the condition of ensuring a certain strength, avoiding the performance of the copper strip. The rolling direction is oriented, so that the solid solution phase has better transverse and longitudinal properties, and the grain size of the texture structure becomes smaller and smaller with the repeated treatment of rolling and annealing, thereby improving the mechanical properties of the product and ensuring The quality of the product, the finer the grains, the more the number of dislocation movement obstacles will be increased, the solid solution between the grains will be more multi-directional, the length of the dislocation clusters in the grains will be reduced, and the deformation of the solid solution phase will be reduced. Power ratio increased.
本发明的酸洗液,具有较高的抗菌性能和防腐性能,能够防止带材表面氧化且不会造成空气污染。The pickling solution of the invention has high antibacterial performance and anticorrosion performance, can prevent the surface of the strip from oxidizing and does not cause air pollution.
具体实施方式Detailed ways
本发明的产品、方法及应用已经通过较佳的实施例进行了面述,相关人员明显能再不脱离本发明内容、精神和范围内对本文所述的方法和应用进行改动或适当变更与组合,来实现和应用本发明。The products, methods and applications of the present invention have been described through the preferred embodiments, and relevant persons can obviously make changes or appropriate changes and combinations to the methods and applications described herein without departing from the content, spirit and scope of the present invention, to realize and apply the present invention.
技术方案中所用原材料和仪器设备均可从市场购买,这里不再一一列举。The raw materials and instruments and equipment used in the technical solution can be purchased from the market, and will not be listed here.
实施例1Example 1
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.02%,Ni:0.01%,Si:0.02%,Sm:0.004%,其余为Cu。A high-performance and high-strength copper strip contains the following chemical components by weight: Mg: 0.02%, Ni: 0.01%, Si: 0.02%, Sm: 0.004%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
实施例2Example 2
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.04%,Ni:0.01%,Si:0.02%,Sm:0.002%,其余为Cu。A high-performance and high-strength copper strip contains the following chemical components by weight: Mg: 0.04%, Ni: 0.01%, Si: 0.02%, Sm: 0.002%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
实施例3Example 3
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.03%,Ni:0.015%,Si:0.015%,Sm:0.003%,其余为Cu。A high-performance and high-strength copper strip contains the following chemical components by weight: Mg: 0.03%, Ni: 0.015%, Si: 0.015%, Sm: 0.003%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The second-level refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
实施例4Example 4
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.04%,Ni:0.02%,Si:0.015%,Sm:0.004%,其余为Cu。A high-performance and high-strength copper strip contains the following chemical compositions by weight: Mg: 0.04%, Ni: 0.02%, Si: 0.015%, Sm: 0.004%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements and then subjected to rolling and annealing treatment; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L of hydrochloric acid, 5-6g/L of citric acid, 4-5g/L of sorbic acid and an ethanol solution with a volume fraction of 75%; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution whose volume fraction is 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
实施例5Example 5
一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.02%,Ni:0.01%,Si:0.015%,Sm:0.0025%,其余为Cu。A high-performance and high-strength copper strip contains the following chemical components by weight: Mg: 0.02%, Ni: 0.01%, Si: 0.015%, Sm: 0.0025%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
对比例1Comparative Example 1
对比例1与实施例1基本相同,不同之处在于:高性能高强度铜带的化学成分有所调整,即在化学成分中不添加Sm;即一种高性能高强度铜带,含有如下重量百分数的化学成分:Mg:0.02%,Ni:0.01%,Si:0.02%,其余为Cu。Comparative Example 1 is basically the same as Example 1, except that the chemical composition of the high-performance high-strength copper strip is adjusted, that is, Sm is not added to the chemical composition; that is, a high-performance high-strength copper strip contains the following weights Percent chemical composition: Mg: 0.02%, Ni: 0.01%, Si: 0.02%, and the rest is Cu.
一种高性能高强度铜带的生产方法,包括以下步骤:A production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg and Si, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
对比例2Comparative Example 2
对比例2与实施例1基本相同,不同之处在于:调整了高性能高强度铜带的生产方法,化学成分组成保持不变,即一种高性能高强度铜带的生产方法,包括以下步骤:Comparative Example 2 is basically the same as Example 1, except that the production method of high-performance high-strength copper strip is adjusted, and the chemical composition remains unchanged, that is, a production method of high-performance and high-strength copper strip includes the following steps :
(1)熔铸:按上述组分配方取原料并分两次加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) Melting and casting: get raw materials according to the above-mentioned component formula and add it into the melting furnace twice to obtain alloy ingots, and the casting temperature is 1550 ℃-1600 ℃;
原料分两次加入熔炉具体为:The raw materials are added to the furnace in two times as follows:
(11)先加入Cu和Ni,待Cu和Ni熔融后,保温1h;(11) Add Cu and Ni first, and keep the temperature for 1h after Cu and Ni are melted;
(12)待保温时间结束后,再加入Mg、Si和Sm,继续进行熔融以得到合金锭坯。(12) After the holding time is over, add Mg, Si and Sm, and continue to melt to obtain an alloy ingot.
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:在450℃-650℃,下加热3h,然后自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; the cold rolling and annealing treatment is specifically: at 450° C. -650℃, heat for 3h, then cool down naturally for 4-5h, air-cool for 2-3h, and then water-cool until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:温度为650±5℃,退火速度为25-35.5m/min,退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带;(5) Rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements and then rolled and annealed; the specific rolling and annealing treatment is: the temperature is 650±5°C, and the annealing speed is 25- 35.5m/min, after annealing, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90℃ to obtain refined copper strip;
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
对比例3Comparative Example 3
对比例3与实施例1基本相同,不同之处在于调整了高性能高强度铜带的生产方法,化学成分组成保持不变,即一种高性能高强度铜带的生产方法,包括以下步骤:Comparative Example 3 is basically the same as Example 1, the difference is that the production method of high-performance high-strength copper strip is adjusted, and the chemical composition remains unchanged, that is, a production method of high-performance high-strength copper strip, comprising the following steps:
(1)熔铸:按上述组分配方取原料加入熔炉中熔铸得到合金锭坯,铸造温度为1550℃-1600℃;(1) melting and casting: according to the above-mentioned component formula, the raw materials are added into the furnace for melting and casting to obtain an alloy ingot, and the casting temperature is 1550 ℃-1600 ℃;
(2)热轧:将步骤(1)所得合金锭坯进行热轧处理得热轧坯;热轧处理具体为:在950℃-980℃下进行加热,保温时间为2h;自然冷却1h,然后热轧水冷,终轧温度为600℃-700℃。(2) Hot rolling: the alloy ingot obtained in step (1) is subjected to hot rolling treatment to obtain a hot rolled billet; the hot rolling treatment is specifically: heating at 950°C-980°C for 2 hours; naturally cooling for 1 hour, and then The hot rolling is water-cooled, and the final rolling temperature is 600℃-700℃.
(3)铣面:将步骤(2)得到的热轧坯进行铣面处理得铣面板,铣削量为单面0.5mm-1.0mm,铣削速度<4.5m/min;(3) Milling surface: the hot-rolled billet obtained in step (2) is subjected to milling surface treatment to obtain a milling plate, the milling amount is 0.5mm-1.0mm on one side, and the milling speed is less than 4.5m/min;
(4)冷轧:将步骤(3)得到的铣面板进行冷轧处理和冷轧退火处理,总变形量为50%-70%,得到粗铜带;冷轧退火处理具体为:依次包括预热段、低温加热段、恒温保温段、高温加热段和冷却段;(4) Cold rolling: cold rolling and cold rolling annealing are performed on the milled panel obtained in step (3), and the total deformation is 50%-70% to obtain a thick copper strip; Hot section, low temperature heating section, constant temperature insulation section, high temperature heating section and cooling section;
预热段:在200-300℃下预热1h;Preheating section: preheat at 200-300℃ for 1h;
低温加热段:在300-450℃下加热0.5h,升温速率为300℃/h;Low temperature heating section: heating at 300-450℃ for 0.5h, the heating rate is 300℃/h;
恒温保温段:在450℃下保温2-3h;Constant temperature insulation section: keep at 450℃ for 2-3h;
高温加热段:以升温速率为100℃/h的升温速率升温至650℃,在650℃下加热0.5h;High temperature heating section: heat up to 650°C at a heating rate of 100°C/h, and heat at 650°C for 0.5h;
冷却段:自然降温4-5h,风冷2-3h,再水冷至粗铜带出炉温度小于60℃。Cooling section: natural cooling for 4-5 hours, air cooling for 2-3 hours, and water cooling until the temperature of the blister copper strip is less than 60℃.
(5)轧制:将步骤(4)所得粗铜带制成符合尺寸要求的精铜带再进行轧制退火处理;轧制退火处理具体为:依次包括加速轧制退火、匀速轧制退火和减速轧制退火;(5) rolling: the crude copper strip obtained in step (4) is made into a refined copper strip that meets the size requirements, and then rolling and annealing treatment is carried out; the rolling and annealing treatment is specifically: including accelerated rolling annealing, uniform rolling annealing and Reduced rolling and annealing;
加速轧制退火:温度为650±5℃,退火速度为25-35.5m/min,退火速率的加速效率为1m/min,加速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得一级精铜带;Accelerated rolling and annealing: the temperature is 650±5℃, the annealing speed is 25-35.5m/min, and the acceleration efficiency of the annealing rate is 1m/min. -90 ℃ drying to obtain first-class refined copper strip;
匀速轧制退火:将加速轧制退火处理后得到的一级精铜带进行匀速轧制退火,温度为650±5℃,退火速度为20m/min,匀速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得二级精铜带;Uniform speed rolling and annealing: The first-grade refined copper strip obtained after accelerated rolling and annealing treatment is subjected to uniform speed rolling and annealing, the temperature is 650±5℃, and the annealing speed is 20m/min. Cleaning treatment, drying at 80-90℃ after cleaning to obtain secondary refined copper tape;
减速轧制退火:将匀速轧制退火处理后得到的二级精铜带进行减速轧制退火,温度为650±5℃,退火速度为15-20m/min,退火速率的降速速率为0.5m/min,减速轧制退火处理后通过酸洗液进行清洗处理,清洗后于80-90℃烘干得精铜带。Deceleration rolling and annealing: The secondary refined copper strip obtained after uniform rolling and annealing is subjected to deceleration rolling and annealing, the temperature is 650±5℃, the annealing speed is 15-20m/min, and the deceleration rate of the annealing rate is 0.5m /min, after deceleration rolling and annealing treatment, it is cleaned with pickling solution, and after cleaning, it is dried at 80-90 ℃ to obtain refined copper strip.
其中,酸洗液包括100-200ml/L的盐酸、5-6g/L的柠檬酸、4-5g/L的山梨酸和体积分数为75%的乙醇溶液;酸洗液的制备方法为依次称取上述配方的盐酸、柠檬酸和山梨酸加入1L体积分数为75%的乙醇溶液中,搅拌,即得所述酸洗液Wherein, the pickling solution includes 100-200ml/L hydrochloric acid, 5-6g/L citric acid, 4-5g/L sorbic acid and 75% ethanol solution; Take the hydrochloric acid, citric acid and sorbic acid of the above formula, add 1 L of ethanol solution with a volume fraction of 75%, and stir to obtain the pickling solution
(6)将步骤(5)所得精铜带依次进行拉弯矫直处理以及纵剪精整处理,完成后即制得上述铜带。(6) The refined copper strip obtained in step (5) is subjected to stretching, bending and straightening treatment and longitudinal shearing finishing treatment in sequence, and the above-mentioned copper strip is obtained after completion.
现将实施例1-5与对比例1-3制得的铜带物理性能测试参数列于表1:。The test parameters of the physical properties of the copper strips prepared in Examples 1-5 and Comparative Examples 1-3 are listed in Table 1:.
表1为铜带的主要参数比较Table 1 compares the main parameters of copper strips
从表1中可以看出,对比例1-3的铜带各方面性能远远不如与实施例1-5所得铜带的机械性能,本发明的技术方案从原料化学成分和工艺上都进行了改进和完善,从而得到相对于现有产品较为优越的产品,本发明的高性能高强度铜带,生产方法简单,可利用现有设备直接投入生产,生产成本低,易实现规模化生产,有良好的工业前景,所得铜带具有高弹性和高导电率,且折弯成型性能及抗应力松弛特性优异。As can be seen from Table 1, the performance of the copper strips of Comparative Examples 1-3 is far inferior to the mechanical properties of the copper strips obtained in Examples 1-5. Improvement and improvement, so as to obtain products that are superior to existing products, the high-performance and high-strength copper strip of the present invention has a simple production method, can be directly put into production by using existing equipment, has low production cost, and is easy to achieve large-scale production. Good industrial prospects, the obtained copper tape has high elasticity and high electrical conductivity, and is excellent in bending formability and stress relaxation resistance.
以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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