CN109277637A - Maglev sleeper cutting and sawing equipment, cutting and sawing method, and cutting and sawing control system - Google Patents
Maglev sleeper cutting and sawing equipment, cutting and sawing method, and cutting and sawing control system Download PDFInfo
- Publication number
- CN109277637A CN109277637A CN201710601458.6A CN201710601458A CN109277637A CN 109277637 A CN109277637 A CN 109277637A CN 201710601458 A CN201710601458 A CN 201710601458A CN 109277637 A CN109277637 A CN 109277637A
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- Prior art keywords
- sleeper
- saw
- cutting
- former material
- cuts
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- 241001669679 Eleotris Species 0.000 title claims abstract description 205
- 238000005520 cutting process Methods 0.000 title claims abstract description 125
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 135
- 239000000463 material Substances 0.000 claims abstract description 102
- 230000003028 elevating effect Effects 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/003—Sawing machines or sawing devices with circular saw blades or with friction saw discs for particular purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/02—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock mounted on a carriage
- B23D45/021—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock mounted on a carriage with the saw blade mounted on a carriage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/02—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D53/00—Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting
- B23D53/005—Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting with a plurality of band saw blades or band saw blades having plural cutting zones, e.g. contiguous oppositely-moving saw blade portions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/043—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for conveying work to the sawing machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
Sleeper, which is floated, this application discloses a kind of magnetic cuts saw equipment, including, conveying device, fixture and cut saw device；The sleeper former material that the fixture is used to convey the conveying device clamps；It is described to cut saw device, the sleeper former material after the fixture clamps is sawed for cutting, including two or more cuts saw mechanism, the equal length of the distance between saw mechanism and sleeper is cut described in adjacent two and is symmetrical arranged；The conveying device, for conveying the sleeper former material to the fixture, and it is N times of the length of sleeper that single, which conveys the length of the sleeper former material, and the N is equal to the quantity for cutting saw mechanism.What the application also provided that a kind of magnetic floats sleeper cuts saw method.The application, which also provides a kind of magnetic and floats sleeper, cuts saw control system.Magnetic provided by the present application floats sleeper and cuts saw equipment, improves and cuts saw efficiency to sleeper, and saves raw material.
Description
Technical field
This application involves field of machining, in particular to a kind of magnetic floats sleeper and cuts saw equipment, further relates to a kind of floating rail of magnetic
Pillow cuts saw method, further relates to a kind of magnetic and float sleeper to cut saw control system.
Background technique
H-type sleeper be used as in, low speed magnetic floating section of track main structural components, for by every Pin section of track or so two F rails connection
And it supports and is fixed in concrete foundation.Sleeper both ends have bolt hole to anchor for F rail bolt, in sleeper bottom corresponding position
The installation that bolt hole is again provided with for fastener is fixed.
It is existing sleeper is carried out cutting saw process it is as follows, firstly, draw cutting line in sleeper former material, cutting line and sleeper former material
The setting of edge bevel；Then, sleeper former material is laterally hung on the workbench that band cuts saw device, and passes through clamp,
It carries out cutting saw for the first time along first of cutting line by cutting saw device；Then, sleeper former material is filled into 180 ° of overturning by conveying
Mobile sleeper former material is set to fixed length, then after being clamped, is cut saw for the second time along second cutting line by cutting saw device, it is whole
A process sleeper cuts saw inefficiency.
Summary of the invention
It floats sleeper in order to solve the above technical problems, the first purpose of this invention is to provide a kind of magnetic and cuts saw equipment, mention
It is high that saw efficiency is cut to sleeper, and save raw material；Second object of the present invention, which is to provide a kind of magnetic, floats sleeper and cuts
Saw method can reach identical technical effect；Third object of the present invention, which is to provide a kind of magnetic, floats sleeper and cuts saw control
System can also reach identical technical effect.
Technical solution provided by the invention is as follows:
A kind of magnetic floats sleeper and cuts saw equipment, which is characterized in that including conveying device, fixture and cutting saw device；
The sleeper former material that the fixture is used to convey the conveying device clamps；
It is described to cut saw device, the sleeper former material after the fixture clamps is sawed for cutting, including two or more cuts saw
Structure is cut the equal length of the distance between saw mechanism and sleeper and is symmetrical arranged described in adjacent two；
The conveying device, for conveying the sleeper former material to the fixture, and single conveys the sleeper former material
Length is N times of the length of sleeper, and the N is equal to the quantity for cutting saw mechanism.
Preferably, the level angle for cutting saw mechanism is adjustable.
It preferably, further include workbench, the fixture and the saw mechanism of cutting are respectively mounted on the workbench, described
Telescoping mechanism is also equipped on workbench, and the fixing end of the telescoping mechanism can horizontally rotate relative to the workbench,
The telescopic end of the telescoping mechanism with described to cut saw mechanism hinged.
Preferably, one end of the telescoping mechanism is provided with guidance set, the guidance set in the workbench
It cuts saw mechanism with described and is connect far from one end of the telescoping mechanism.
Preferably, the guidance set includes the circular arc guide groove being arranged on the workbench, and is arranged described
The guide part on saw mechanism is cut, the guide part can slide in the circular arc guide groove.
Preferably, adjacent described the distance between saw mechanism of cutting is adjusted.
Preferably, the bottom for cutting saw mechanism is provided with sliding rail, and the saw mechanism of cutting can be on the sliding rail along institute
The direction sliding for stating the conveying of sleeper former material, is additionally provided with for the positioning cutting saw mechanism and being positioned on the sliding rail
Component.
Preferably, the bottom for cutting saw mechanism is provided with rack gear, also sets up the gear with rack gear cooperation, it is described
Gear rotates so that the rack gear is mobile.
Preferably, the fixture includes the ontology for placing the sleeper former material, is provided with block on the body
And briquetting, the briquetting can move on the body, institute's briquetting and the block cooperate to sleeper former material progress
Clamping.
Preferably, the briquetting can be moved on the body specifically, be provided with extensible member on the body, institute
It states briquetting to be arranged on the extensible member, the extensible member is flexible to drive the briquetting to move on the body.
Preferably, the saw mechanism of cutting includes cutting saw componet and elevating mechanism, and the elevating mechanism is used for so that described
Cut saw componet vertical shift.
Preferably, it is additionally provided on the elevating mechanism for cutting what saw componet vertical shift play the guiding role to described
Guidance set.
Preferably, the guidance set includes, and pedestal and is vertically arranged guide post on the base, leads described
Guide runner is arranged on column, the saw componet of cutting is fixedly mounted on the guide runner.
Preferably, the conveying device, including active conveying roller and driven conveying roller, the active conveying roller pass through transmission
Gear is by motor driven.
A kind of magnetic floats sleeper and cuts saw method, this method comprises:
Sleeper former material is conveyed, the sleeper former material after conveying is clamped；
Saw mechanism is cut using two or more sleeper former material is carried out to cut saw, and cut the distance between saw mechanism described in adjacent two
With the equal length of sleeper and be symmetrical arranged；
Wherein, single conveys N times that the length of the sleeper former material is the length of sleeper, and the N cuts saw equal to described
The quantity of mechanism.
Preferably, before carrying out cutting saw to the sleeper former material after clamping, to the horizontal tilt for cutting saw mechanism
Angle is adjusted.
Preferably, before carrying out cutting saw to the sleeper former material after clamping, to the adjacent spacing for cutting saw mechanism
It is adjusted.
Preferably, the saw sleeper former material is cut using cutting saw mechanism described in two, and single conveys the sleeper former material
Length is two times of the length of sleeper.
A kind of magnetic floats sleeper and cuts saw control system, which is characterized in that including,
For conveying the conveyor module of sleeper former material；
Self-clamping module for being clamped to the sleeper former material after conveying；
Two or more cuts saw module for cut saw to the sleeper former material after clamping；
And control module,
The control module, for sending conveying instruction to the conveyor module, so that single conveys the sleeper former material
Length be N times of sleeper, the N is equal to the quantity cut and saw module；Then clamping instruction is sent to the self-clamping module
The sleeper former material after conveying is clamped；Then it sends to cut to saw to instruct to described and cuts saw module, described in after clamping
Sleeper former material carries out cutting saw.
Preferably, further include, for adjusting the angular adjustment module for cutting saw mechanism horizontal tilt angle.
Preferably, further include, for adjusting the adjacent spacing adjustment module for cutting saw mechanism spacing.
Magnetic provided by the invention floats sleeper and cuts saw equipment, and due to cutting saw mechanism using more than two, adjacent two cut saw
The distance between structure is equal and arranged symmetrically with length of sleeper, enables to the symmetrical shape for cutting the both ends of the sleeper after saw,
Saw mechanism is individually cut with the prior art cut compared with saw, only saw need to be once cut and can be completed, without first cutting after saw again by rail
Pillow former material overturning carries out cutting symmetrical shape of the saw to reach sleeper both ends, improves and cuts saw efficiency；Secondly as conveying device list
The length of secondary conveying sleeper former material is N times of length of sleeper, and N is equal to the quantity for cutting saw mechanism, for example, cutting saw using two
Structure, first single cut saw-shaped at a sleepers, when conveying device conveys the sleeper former material of twice of length of sleeper, in sleeper former material
The part of the length of one sleeper is more than to cut saw device far from sleeper former material conveying direction, at this point, working as two cuts saw device progress
When cutting saw, be done directly two sleepers cuts saw, compared with prior art, not only increases and cuts saw efficiency to sleeper, and
Save raw material.
Detailed description of the invention
In order to illustrate the technical solutions in the embodiments of the present application or in the prior art more clearly, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The some embodiments recorded in application, for those of ordinary skill in the art, without creative efforts,
It is also possible to obtain other drawings based on these drawings.
Fig. 1 is the schematic diagram that magnetic floats that sleeper installs F rail；
Fig. 2 is the schematic diagram that the magnetic with mounting hole floats sleeper；
Fig. 3 is the schematic diagram that magnetic with mounting hole does not float sleeper；
Fig. 4 is the sleeper former material schematic diagram with cutting line；
Fig. 5 is the structural schematic diagram that magnetic provided in an embodiment of the present invention floats that sleeper cuts saw equipment；
Fig. 6 be magnetic provided in an embodiment of the present invention float that sleeper cuts saw equipment cut saw schematic diagram；
Fig. 7 is the structural schematic diagram that saw device is cut in the embodiment of the present invention；
Fig. 8 is the structural schematic diagram that another visual angle of saw device is cut in the embodiment of the present invention；
Fig. 9 is that the floating sleeper of magnetic provided in an embodiment of the present invention cuts saw method flow diagram；
Figure 10 is the schematic diagram that magnetic provided in an embodiment of the present invention floats that sleeper cuts saw control system.
Specific embodiment
Made improvement compared with the existing technology for a better understanding of the present invention, to specific embodiment party of the invention
Before formula is described in detail, first the structure combination attached drawing of sleeper is illustrated.
Please be as shown in Figure 4 and 1, sleeper 05 be in, low speed magnetic floating section of track main structural components, for by every Pin section of track or so
Two F rails 01, which connect and support, to be fixed in concrete foundation 02.Sleeper both ends have bolt hole to anchor for F rail bolt,
05 bottom corresponding position of sleeper is again provided with installation of the bolt hole for fastener 03 and fixes.
What sleeper 05 produced includes the processes such as blanking, milling, wherein by sleeper former material 04, i.e. H profile steel carries out cutting saw, make
The both ends of every section of H profile steel after saw must be cut have certain angle, which is blanking process.Wherein, existing that sleeper is cut
Saw be all made of one cut saw device completion, process is as follows, firstly, in sleeper former material 04 draw cutting line (041,042,043,
044), cutting line and 04 edge bevel of sleeper former material are arranged；Then, saw device is cut into band to hanging in 04 side of sleeper former material
On workbench, and by clamp, carry out cutting saw for the first time along first of cutting line 041 by cutting saw device；Then, by rail
Former material 04 is rested the head on into 180 ° of overturning, by the mobile sleeper former material of conveying device to fixed length, which is the length of sleeper 05, then carries out
After clamping, saw is cut for the second time along second cutting line 042 by cutting saw device, and that completes single sleeper 05 cuts saw, cuts saw
H profile steel afterwards is the sleeper of semi-finished product, and the sleeper of finished product is also needed by processes such as milling, punchings, in order to just in the present embodiment
In description, the sleeper of semi-finished product is known as sleeper.
Magnetic floats sleeper and cuts saw in the prior art, since sleeper former material needs to add once inside out can by fixed twice
The saw of cutting of single sleeper is completed, and since the clamping of fixture needs certain time, the overturning of sleeper former material is realized by suspender,
The regular hour is needed, therefore, so that the sawing efficiency of cutting that magnetic floats sleeper receives greatly to restrict, cuts saw inefficiency.
In order to make those skilled in the art better understand the technical solutions in the application, below in conjunction with the application reality
The attached drawing in example is applied, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described implementation
Example is merely a part but not all of the embodiments of the present application.Based on the embodiment in the application, this field is common
The application protection all should belong in technical staff's every other embodiment obtained without making creative work
Range.
Please as shown in Fig. 5 to Fig. 8, the embodiment of the present invention, which provides a kind of magnetic, floats sleeper and cuts saw equipment, including, conveying device 1,
Fixture 2 and cut saw device 3；The sleeper former material 4 that fixture 2 is used to convey conveying device 1 clamps；Saw device 3 is cut, is used
Sleeper former material 4 after cutting 2 clamping of saw cramp tool, including two or more cut saw mechanism 31, adjacent two cut between saw mechanism 31 away from
From the equal length with sleeper 5 and it is symmetrical arranged；Conveying device 1, for conveying sleeper former material 4, and single conveyor track to fixture 2
The length for resting the head on former material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31.
Magnetic provided in an embodiment of the present invention floats sleeper and cuts saw equipment, firstly, be provided with it is more than two cut saw mechanism 31, and
Adjacent two cut the equal length of the distance between saw mechanism 31 and sleeper 5 and are symmetrical arranged, and under this structure, cut saw when all
When structure 31 carries out cutting saw to the sleeper former material 4 after clamped by fixture 2 simultaneously, adjacent two cut the sleeper former material 4 between saw mechanism 31
As sleeper 5, and being symmetrical arranged for saw mechanism 31 is cut, directly the gradient for cutting saw mechanism 31 can be fixed, so that after cutting saw
The both ends of sleeper 5 have oblique angle, reduce before cutting saw the step of drawing cutting line in sleeper former material 4；Secondly, conveying device 1 is single
The length of secondary conveying sleeper former material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31, such as cuts saw using two
Structure 31, then single conveys the sleeper former material of 2 times of length, such as cuts saw mechanism 31 using three, then single conveys the sleeper of 3 times of length
Former material, conveying device 1 convey the length of sleeper former material 4 so set, single is enabled to complete number identical as saw mechanism 31 is cut
The sleeper of amount cuts saw, compared with prior art, substantially increases and cuts sawing efficiency.
Saw is cut in order to clearly illustrate that magnetic provided in an embodiment of the present invention floats sleeper and cuts saw equipment and can provide significantly
Efficiency is illustrated for cutting 31 quantity of saw mechanism and being two below.
Please as shown in fig. 6, Fig. 6 be magnetic provided in an embodiment of the present invention float that sleeper cuts saw equipment cut saw schematic diagram.In figure,
For convenience of explanation, it is provided with cutting line hypothetically in sleeper former material, wherein 41 be the first cutting line, and 42 cut for second
Secant, 43 be third cutting line, and 44 be the 4th cutting line, and after sleeper former material 4 is clamped by fixture 2, two cut the difference of saw mechanism 31
It is cut from the first cutting line 41 and the second cutting line 42, that completes a sleepers 5 cuts saw；Hereafter, 1 conveyor track of conveying device
The length rested the head on former material 4, and convey sleeper former material 4 is twice of 5 length of sleeper, that is, after the sleeper former material 4 after conveying is fixed,
In all saw mechanisms 31 be in the top of third cutting line 43, another top cut saw mechanism 31 and be in the 4th cutting line 44, when two
It cuts saw mechanism 31 to carry out after cutting saw, that completes two sleepers 5 cuts saw, loops back and forth like this, once cuts and saw into two sleepers 5
Saw is cut, compared with prior art, substantially increase sleeper cuts saw efficiency.Certainly, herein only by taking two cut saw mechanism 31 as an example
Illustrate, in actual production, the quantity for cutting saw mechanism 31 is reasonably selected according to production needs.
As a preferred embodiment, the level angle for cutting saw mechanism 31 is adjustable in the embodiment of the present invention.
Since the angle requirement at the oblique angle at 51 both ends of sleeper according to different needs may be different, when the water for cutting saw mechanism 31
When flat adjustable angle, the horizontal tilt angle for cutting saw mechanism 31 can be adjusted according to the actual needs, improve equipment
Universal performance.
Wherein, cut saw mechanism 31 level angle it is adjustable be particularly preferred as, further include workbench 6, fixture 2 and cut saw mechanism
31 are installed on workbench 6, telescoping mechanism 61 are also equipped on workbench 6, and the fixing end of telescoping mechanism 61 being capable of phase
Workbench 6 is horizontally rotated, the telescopic end of telescoping mechanism 61 and to cut saw mechanism 31 hinged.
It cuts saw mechanism 31 to be mounted on workbench 6, and can horizontally rotate on workbench 6.Pass through telescoping mechanism 61
It is flexible rotated on workbench 6 so that cutting saw mechanism 31, the horizontal tilt angle for cutting saw mechanism 31 passes through telescoping mechanism 61
Stroke determines.
Certainly, telescoping mechanism 61 passes through the control to stroke, additionally it is possible to so that cutting the level that saw mechanism 31 is kept fixed
Angle.Wherein, telescoping mechanism 61 can be oil cylinder, or electric telescopic rod.
In order to guarantee to cut the stability in 31 rotation process of saw mechanism, in the embodiment of the present invention, in workbench 6 far from flexible
One end of mechanism 61 is provided with guidance set 62, guidance set 62 with cut saw mechanism 31 and connect far from one end of telescoping mechanism 61.
Wherein, guidance set 62 specifically preferably includes, and the circular arc guide groove on workbench 6 is arranged in, and setting is being cut
Guide part on saw mechanism 31, guide part can slide in circular arc guide groove.
Wherein, it should be noted that its center of circle of circular arc guide groove and cut the point weight that saw mechanism 31 rotates on workbench 6
It closes.When the rotation of saw mechanism 31 is cut in the driving of telescoping mechanism 61, guide part is moved in circular arc guide groove along circular arc guide groove.
Wherein, guide part can be guide pad, or guide post can be avoided guide part when using guide post
The friction generated between 621 side wall of guide groove, so that guiding is steady.
Certainly, guide part also can be set on workbench 6, at this point, guide groove 621 is arranged on cutting saw mechanism 31.Its
In, guide groove 621 can be the slot of hollow out.
As a preferred embodiment, adjacent the distance between saw mechanism 31 of cutting is adjusted in the embodiment of the present invention.
Since the length requirement of sleeper 51 according to different needs may be different, it is adjacent cut the distance between saw mechanism 31 can
When adjusting, the distance between saw mechanism 31 can be cut to adjacent two according to the actual needs and be adjusted, cut saw to change
Sleeper length, improve the universal performance of equipment.
Wherein, adjacent to cut that the distance between saw mechanism 31 is adjustable to be particularly preferred as, the bottom for cutting saw mechanism 31 is provided with
Sliding rail, cutting saw mechanism 31 can slide along the direction that sleeper former material 4 conveys on the slide rail, be additionally provided on the slide rail for cutting
The positioning component that saw mechanism 31 is positioned.
The adjacent adjusting for cutting spacing between saw mechanism 31 is realized by cutting the sliding of saw mechanism 31 on the slide rail, works as spacing
It after the completion of adjusting, is positioned by positioning component, enables adjacent two to cut the spacing adjusted of saw mechanism 31 and be maintained.
Certainly, it is slided on the slide rail so that cutting saw mechanism 31, can also pass through driving machine by manually completing
Structure realizes, such as oil cylinder.
In the embodiment of the present invention, cuts and slide and can also be realized in the following way on the slide rail according to mechanism 31, e.g., cutting
The bottom of saw mechanism 31 is provided with rack gear, also sets up the gear with rack gear cooperation, and gear rotates so that rack gear is mobile.
Using structure as above, the movement of rack gear can be realized by the rotation of control gear 324, of course, it is possible to pass through electricity
Machine controls gear 324 and rotates, to realize the accurate control to the sliding moving distance of saw mechanism 31 is cut.
Fixture 2 in the embodiment of the present invention preferably includes, and for placing the ontology 21 of sleeper former material 4, sets on ontology 21
It is equipped with block 22 and briquetting 23, briquetting 23 can move on ontology 21, and institute's briquetting 23 and block 22 cooperate to sleeper former material 4
It is clamped.
Wherein, briquetting 23 can move on ontology 21, specifically can be by manually realizing, naturally it is also possible to pass through
Extensible member 24 is set on ontology 21 to realize, wherein briquetting 23 is arranged on extensible member 24,24 telescopic band dynamic pressure block of extensible member
23 move on ontology 21.By the flexible of control extensible member 24, briquetting 23 and the cooperation of block 22 can be realized to sleeper original
Material 4 is clamped.
As a preference, extensible member 24 preferably uses oil cylinder, the flexible of oil cylinder is controlled by hydraulic system, no
Only enable to briquetting 23 close or separate block 22, moreover, can guarantee that briquetting 23 and block 22 clamp sleeper former material 4
Stability.
Saw mechanism 31 of cutting in the embodiment of the present invention includes cutting saw componet 311 and elevating mechanism 312, elevating mechanism 312
For to cut 311 vertical shift of saw componet.The setting of elevating mechanism 312 is realized so that cutting saw componet 311 vertically to sleeper
Former material carries out cutting saw.Wherein, elevating mechanism 312 preferably uses oil cylinder.
In the embodiment of the present invention, in order to guarantee to cut the stability of 311 lifting process of saw componet, on elevating mechanism 312 also
It is provided with for the guidance set 313 cutting 311 vertical shift of saw componet and playing the guiding role.
Wherein, guidance set 313 preferably includes, pedestal 314 and the guide post 315 being vertically arranged on pedestal 314,
It is arranged with guide runner 316 in guide post 315, cuts saw componet 311 and is fixedly mounted on guide runner 315.Guide post 315 and
The setting of guide runner 316 is effectively constrained to cutting 311 horizontal direction of saw componet, ensure that cut saw componet 311 moves vertically
Stability during dynamic.
Saw componet 311 is cut in the embodiment of the present invention, may include motor, by motor-driven driving wheel, and installation
Saw blade or saw blade or saw disc on driving wheel.
In the embodiment of the present invention, conveying device 1, including active conveying roller 11 and driven conveying roller 12, active conveying roller 11
It is driven by transmission gear 13 by motor 14.Motor 14 drives transmission gear 13, can be realized conveying device 1 to sleeper former material 4
The accurate control of delivered length.
Please as shown in figure 9, the embodiment of the present invention also provides a kind of magnetic floats sleeper and cut saw method, this method comprises:
S1, conveying sleeper former material 4, clamp the sleeper former material 4 after conveying；
S3, saw mechanism 31 is cut using two or more sleeper former material 4 is carried out to cut saw, and adjacent two cut between saw mechanism 31
It the equal length of distance and sleeper 5 and is symmetrical arranged；
Wherein, the length of single conveying sleeper former material 4 is N times of 5 length of sleeper, and N is equal to the quantity for cutting saw mechanism 31.
Further include step S21 before carrying out cutting saw to the sleeper former material 4 after clamping in the embodiment of the present invention, is sawed to cutting
The horizontal tilt angle of mechanism 31 is adjusted.
It further include step S22, to adjacent before carrying out cutting saw to the sleeper former material 4 after clamping in the embodiment of the present invention
The spacing for cutting saw mechanism 31 is adjusted.
In the embodiment of the present invention, saw mechanism 31 is cut using two and cuts saw sleeper former material 4, and single conveys sleeper former material 4
Length is two times of 5 length of sleeper.
Please be as shown in Figure 10, the embodiment of the present invention, which also provides a kind of magnetic, floats sleeper and cuts saw control system, including,
For conveying the conveyor module 71 of sleeper former material 4；Clamping mould for being clamped to the sleeper former material 4 after conveying
Block 72；Two or more is used to carry out cutting to the sleeper former material 4 after clamping cutting for saw and saws module 73；And control module 74, control
Module 74, for sending conveying instruction to conveyor module 71, so that the length of single conveying sleeper former material 4 is N times of sleeper 5, N
Equal to the quantity for cutting saw module 73；Then the sleeper former material 4 after sending clamping instruction to 72 pairs of self-clamping module conveyings clamps；
Then it sends and cuts saw instruction to saw module 73 is cut, the sleeper former material 4 after clamping is carried out cutting saw.
Further include, for adjusting the angular adjustment module 75 for cutting 31 horizontal tilt angle of saw mechanism.
Further include, for adjusting the adjacent spacing adjustment module 76 for cutting 31 spacing of saw mechanism.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (21)
1. a kind of magnetic floats sleeper and cuts saw equipment, which is characterized in that including conveying device (1), fixture (2) and cutting saw device
(3)；
The sleeper former material (4) that the fixture (2) is used to convey the conveying device (1) clamps；
It is described to cut saw device (3), the sleeper former material (4) after the fixture (2) clamps is sawed for cutting, including two or more is cut
Saw mechanism (31) is cut the equal length of the distance between saw mechanism (31) and sleeper (5) and is symmetrical arranged described in adjacent two；
The conveying device (1), for conveying the sleeper former material (4) to the fixture (2), and single conveys the sleeper original
The length of material (4) is N times of the sleeper (5) length, and the N is equal to the quantity for cutting saw mechanism (31).
2. magnetic according to claim 1 floats sleeper and cuts saw equipment, which is characterized in that the horizontal angle for cutting saw mechanism (31)
It spends adjustable.
3. magnetic according to claim 2 floats sleeper and cuts saw equipment, which is characterized in that further include workbench (6), the fixture
(2) it is installed on the workbench (6) with the saw mechanism (31) of cutting, is also equipped with telescopic machine on the workbench (6)
Structure (61), and the fixing end of the telescoping mechanism (61) can horizontally rotate relative to the workbench (6), the telescoping mechanism
(61) telescopic end cuts saw mechanism (31) hingedly with described.
4. magnetic according to claim 3 floats sleeper and cuts saw equipment, which is characterized in that in the workbench (6) far from described
One end of telescoping mechanism (61) is provided with guidance set (62), and the guidance set (62) and cut saw mechanism (31) are far from institute
State one end connection of telescoping mechanism (61).
5. magnetic according to claim 4 floats sleeper and cuts saw equipment, which is characterized in that the guidance set (62) includes, if
The circular arc guide groove on the workbench (6) is set, and is arranged in the guide part cut on saw mechanism (31), the guiding
Part can slide in the circular arc guide groove.
6. magnetic according to claim 3 floats sleeper and cuts saw equipment, which is characterized in that cut between saw mechanism (31) described in adjacent
Distance it is adjustable.
7. magnetic according to claim 6 floats sleeper and cuts saw equipment, which is characterized in that the bottom for cutting saw mechanism (31) is set
It is equipped with sliding rail, the saw mechanism (31) of cutting can be on the sliding rail along the direction sliding of the sleeper former material (4) conveying, in institute
It states and is additionally provided on sliding rail for the positioning component cutting saw mechanism (31) and being positioned.
8. magnetic according to claim 7 floats sleeper and cuts saw equipment, which is characterized in that in the bottom for cutting saw mechanism (31)
It is provided with rack gear, also sets up the gear with rack gear cooperation, the gear rotates so that the rack gear is mobile.
9. magnetic according to claim 1 floats sleeper and cuts saw equipment, which is characterized in that the fixture (2) includes for placing
The ontology (21) of the sleeper former material (4) is provided with block (22) and briquetting (23), the briquetting on the ontology (21)
(23) can be moved on the ontology (21), institute's briquetting (23) and the block (22) cooperate to the sleeper former material (4) into
Row clamping.
10. magnetic according to claim 9 floats sleeper and cuts saw equipment, which is characterized in that the briquetting (23) can be described
It is moved on ontology (21) specifically, being provided on the ontology (21) extensible member (24), the briquetting (23) is arranged described
On extensible member (24), the extensible member (24) is flexible to drive the briquetting (23) to move on the ontology (21).
11. floating sleeper to magnetic described in 10 any one according to claim 1 cuts saw equipment, which is characterized in that described to cut saw
Structure (31) includes cutting saw componet (311) and elevating mechanism (312), and the elevating mechanism (312) is used for so that described cut saw group
Part (311) vertical shift.
12. magnetic according to claim 11 floats sleeper and cuts saw equipment, which is characterized in that on the elevating mechanism (312)
It is additionally provided with for the guidance set (313) cutting saw componet (311) vertical shift and playing the guiding role.
13. magnetic according to claim 12 floats sleeper and cuts saw equipment, which is characterized in that the guidance set (313) includes,
Pedestal (314) and the guide post (315) being vertically arranged on the pedestal (314), are arranged on the guide post (315)
Guide runner (316), the saw componet (311) of cutting are fixedly mounted on the guide runner (315).
14. magnetic according to claim 1 floats sleeper and cuts saw equipment, which is characterized in that the conveying device (1), including master
Dynamic conveying roller (11) and driven conveying roller (12), the active conveying roller (11) are driven by transmission gear (13) by motor (14)
It is dynamic.
15. a kind of magnetic floats sleeper and cuts saw method, this method comprises:
It conveys sleeper former material (4), the sleeper former material (4) after conveying is clamped；
Saw mechanism (31) is cut using two or more sleeper former material (4) is carried out to cut saw, and cut described in adjacent two saw mechanism (31) it
Between distance and sleeper (5) equal length and be symmetrical arranged；
Wherein, single conveys N times that the length of the sleeper former material (4) is the sleeper (5) length, and the N is equal to described cut
The quantity of saw mechanism (31).
16. magnetic according to claim 15 floats sleeper and cuts saw method, which is characterized in that former to the sleeper after clamping
Before material (4) carries out cutting saw, the horizontal tilt angle for cutting saw mechanism (31) is adjusted.
17. magnetic according to claim 15 or 16 floats sleeper and cuts saw method, which is characterized in that the rail after clamping
Before pillow former material (4) carries out cutting saw, the adjacent spacing for cutting saw mechanism (31) is adjusted.
18. magnetic according to claim 15 floats sleeper and cuts saw method, which is characterized in that using cutting saw mechanism described in two
(31) the saw sleeper former material (4) is cut, and it is the two of the sleeper (5) length that single, which conveys the length of the sleeper former material (4),
Times.
19. a kind of magnetic floats sleeper and cuts saw control system, which is characterized in that including,
For conveying the conveyor module (71) of sleeper former material (4)；
Self-clamping module (72) for being clamped to the sleeper former material (4) after conveying；
Two or more is used to carry out cutting to the sleeper former material (4) after clamping cutting for saw and saws module (73)；
And control module (74),
The control module (74), for sending conveying instruction to the conveyor module (71), so that single conveys the sleeper
The length of former material (4) is N times of sleeper (5), and the N is equal to the quantity for cutting saw module (73)；Then clamping instruction is sent
The sleeper former material (4) after conveying is clamped to the self-clamping module (72)；Then it sends to cut to saw to instruct and be cut to described
It saws module (73), the sleeper former material (4) after clamping is carried out cutting saw.
20. magnetic according to claim 19 floats sleeper and cuts saw control system, which is characterized in that further include being cut for adjusting
The angular adjustment module (75) of saw mechanism (31) horizontal tilt angle.
21. magnetic according to claim 19 floats sleeper and cuts saw control system, which is characterized in that further include, for adjusting phase
Neighbour cuts the spacing adjustment module (76) of saw mechanism (31) spacing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710601458.6A CN109277637A (en) | 2017-07-21 | 2017-07-21 | Maglev sleeper cutting and sawing equipment, cutting and sawing method, and cutting and sawing control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710601458.6A CN109277637A (en) | 2017-07-21 | 2017-07-21 | Maglev sleeper cutting and sawing equipment, cutting and sawing method, and cutting and sawing control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109277637A true CN109277637A (en) | 2019-01-29 |
Family
ID=65185400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710601458.6A Pending CN109277637A (en) | 2017-07-21 | 2017-07-21 | Maglev sleeper cutting and sawing equipment, cutting and sawing method, and cutting and sawing control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109277637A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192881A (en) * | 2021-12-27 | 2022-03-18 | 惠州市亚龙轨枕器材有限公司 | Saw cutting equipment for sleeper raw materials |
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| CN102794500A (en) * | 2012-07-26 | 2012-11-28 | 苏州赛特尔集团机械有限公司 | Table type electric circular sawing machine |
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|---|---|---|---|---|
| CA2115563A1 (en) * | 1992-06-15 | 1993-12-23 | Charles W. Harnden | Automatic saw machine |
| US6334380B1 (en) * | 2000-01-24 | 2002-01-01 | Duro Machinery Corp. | Clamping device of circular saw |
| CN102107299A (en) * | 2011-02-23 | 2011-06-29 | 浙江天兴管业有限公司 | Full-automatic angle-adjustable tube cutting machine |
| CN102794500A (en) * | 2012-07-26 | 2012-11-28 | 苏州赛特尔集团机械有限公司 | Table type electric circular sawing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114192881A (en) * | 2021-12-27 | 2022-03-18 | 惠州市亚龙轨枕器材有限公司 | Saw cutting equipment for sleeper raw materials |
| CN114192881B (en) * | 2021-12-27 | 2022-07-22 | 惠州市亚龙轨枕器材有限公司 | Saw cutting equipment for sleeper raw materials |
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Address after: 410100 No. 88 East 7 Line, Changsha Economic and Technological Development Zone, Changsha City, Hunan Province Applicant after: China Railway Construction Heavy Industry Co.,Ltd. Address before: 410100 No. 88 Dongqi Road, Jingkai District, Changsha City, Hunan Province Applicant before: China Railway Construction Heavy Industry Co.,Ltd. |
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Inventor after: Liu Feixiang Inventor after: Li Peng Inventor after: Gao Jimin Inventor after: Zhao Weiwei Inventor before: Liu Feixiang Inventor before: Li Peng Inventor before: Gao Jiming Inventor before: Zhao Weiwei |
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Application publication date: 20190129 |