CN109248963A - Tensile mould side cut structure of transmission of power battery shell - Google Patents
Tensile mould side cut structure of transmission of power battery shell Download PDFInfo
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- CN109248963A CN109248963A CN201811427119.1A CN201811427119A CN109248963A CN 109248963 A CN109248963 A CN 109248963A CN 201811427119 A CN201811427119 A CN 201811427119A CN 109248963 A CN109248963 A CN 109248963A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明实施例涉及模具技术领域,尤其涉及一种动力电池壳的传递拉伸模具切边结构。The embodiments of the present invention relate to the technical field of molds, and in particular, to an edge-cutting structure of a transfer stretching mold for a power battery case.
背景技术Background technique
目前在新能源动力电池壳的制造过程中,冲压拉伸是冲压生产必不可少的工艺装备,是技术密集型产品。冲压件的质量、生产效率以及生产成本等,与模具设计和制造有直接关系。模具设计与制造技术水平的高低,是衡量一个国家产品制造水平高低的重要标志之一,在很大程度上决定着产品的质量、效益和新产品的开发能力。电池壳冲压模具为由金属和其他钢性材料制成的用于冲压成形的工具,其包括有复合模,拉伸模,切边模结构。在工作过程中条料经过复合拉伸下料,拉伸成型,废料剪切最后得到合格产品,但原有切边结构经常切出来的产品端面不整齐,不够光亮,而且常有铝屑残留,导致无法保证产出铝壳产品的良率,效率及效益。At present, in the manufacturing process of new energy power battery shell, stamping and drawing is an indispensable process equipment for stamping production, and it is a technology-intensive product. The quality, production efficiency and production cost of stamping parts are directly related to mold design and manufacturing. The level of mold design and manufacturing technology is one of the important indicators to measure the level of a country's product manufacturing, and to a large extent determines the quality, efficiency and development capabilities of new products. The battery case stamping die is a tool for stamping and forming made of metal and other steel materials, which includes a composite die, a drawing die, and a trimming die structure. During the working process, the strips are subjected to composite stretching and blanking, stretching and forming, and scrap cutting to finally obtain qualified products. However, the end surfaces of the products often cut out by the original trimming structure are often irregular and not bright enough, and there are often aluminum scraps left. As a result, it is impossible to guarantee the yield, efficiency and benefit of the aluminum shell products.
发明内容SUMMARY OF THE INVENTION
本发明提供一种动力电池壳的传递拉伸模具切边结构,以解决现有技术的不足。The present invention provides a transfer stretching die trimming structure for a power battery shell, so as to solve the deficiencies of the prior art.
为实现上述目的,本发明提供以下的技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种动力电池壳的传递拉伸模具切边结构,包括上模部分和下模部分,所述上模部分做上下垂直运动,所述下模部分在所述上模部分下压的过程中带动待加工产品前后左右移动,所述上模部分自上往下依次固定设置有模柄、冲头固定板、冲头、定位芯片、小卸料块和卸料架,所述下模部分自下往上依次固定设置有下垫板、盖板、滑动座、剪切凹模和剪切凹模顶杆;其中,A transmission stretching die trimming structure for a power battery shell, comprising an upper die part and a lower die part, the upper die part moves vertically up and down, and the lower die part drives the upper die part in the process of pressing down the upper die part. The product to be processed moves back and forth, left and right, the upper die part is fixed with a die handle, a punch fixing plate, a punch, a positioning chip, a small unloading block and an unloading rack in order from top to bottom, and the lower die part is from the bottom. A lower backing plate, a cover plate, a sliding seat, a shearing die and a shearing die ejector are fixed and arranged in sequence upwards; wherein,
所述冲头固定板、冲头和定位芯片通过所述模柄与所述上模座连接;The punch fixing plate, the punch and the positioning chip are connected with the upper die seat through the die handle;
所述剪切凹模设置在所述滑动座的上方,所述剪切凹模和滑动座具有连接的内部型腔,所述剪切凹模顶杆的下端连接有一顶杆,所述顶杆设置在所述内部型腔中,所述盖板设置在所述下垫板的上方,且管住设置在所述下垫板中的导轨。The shearing die is arranged above the sliding seat, the shearing die and the sliding seat have a connected inner cavity, and a top rod is connected to the lower end of the top rod of the shearing die, and the top rod is The cover plate is arranged in the inner cavity, and the cover plate is arranged above the lower backing plate and manages the guide rails arranged in the lower backing plate.
进一步地,所述动力电池壳的传递拉伸模具切边结构,还包括导向组件;Further, the transmission and drawing die trimming structure of the power battery case also includes a guide assembly;
所述上模部分和下模部分通过所述导向组件对位导向合模。The upper mold part and the lower mold part are aligned and guided for mold clamping through the guide assembly.
进一步地,所述动力电池壳的传递拉伸模具切边结构中,所述导向组件为两个,两个所述导向组件对称设置在所述下模部分的两侧。Further, in the edge-cutting structure of the power battery case of the transfer drawing die, there are two guide assemblies, and the two guide assemblies are symmetrically arranged on both sides of the lower die part.
进一步地,所述动力电池壳的传递拉伸模具切边结构中,所述导向组件包括导向柱和底座,所述底座的中心位置开设有盲孔,所述导向柱固定设置在所述盲孔内。Further, in the edge trimming structure of the power battery case, the guide assembly includes a guide column and a base, a blind hole is formed at the center of the base, and the guide column is fixedly arranged in the blind hole. Inside.
进一步地,所述动力电池壳的传递拉伸模具切边结构中,所述卸料架对应所述导向柱的两侧开设有通孔;Further, in the edge trimming structure of the transmission stretching die of the power battery shell, through holes are formed on both sides of the unloading rack corresponding to the guide column;
所述导向柱与所述通孔适配,且穿过所述通孔。The guide post is adapted to the through hole and passes through the through hole.
进一步地,所述动力电池壳的传递拉伸模具切边结构中,所述导轨的内侧设置有若干个限位凸槽,所述限位凸槽的位置为待加工产品的切边点。Further, in the edge trimming structure of the power battery case transmission stretching die, a plurality of limiting convex grooves are arranged on the inner side of the guide rail, and the position of the limiting convex grooves is the edge trimming point of the product to be processed.
进一步地,所述动力电池壳的传递拉伸模具切边结构中,所述滑动座的外侧对称设置有两个限位凸起,所述限位凸起的形状对应所述限位凹槽的形状。Further, in the edge-cutting structure of the power battery case transmission stretching die, two limit protrusions are symmetrically arranged on the outer side of the sliding seat, and the shape of the limit protrusions corresponds to the shape of the limit grooves. shape.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、产品工艺能达到更高品质,提高效益;1. The product technology can achieve higher quality and improve efficiency;
2、有效避免了传统方式切边时,产品在冲压切边过程中产品断面粗糙,铝屑凌乱,滑动座,导轨使用寿命不长的现象;2. Effectively avoid the phenomenon of rough product section, messy aluminum chips, short service life of sliding seat and guide rail in the process of stamping and trimming when the traditional method is used for edge trimming;
3、使机床周边和车间更加整洁(传统切边结构切边后很多铝屑被吹散得到处都是),大大改善了操作工人的工作环境,有效的减少了传统切边方式对环境的破坏;3. Make the surrounding of the machine tool and the workshop more tidy (a lot of aluminum scraps are blown away after the traditional trimming structure is trimmed), which greatly improves the working environment of the operators and effectively reduces the damage to the environment caused by the traditional trimming method. ;
4、减少了粘铝屑和模具刀口的维修次数,提高了生产效率同时也有效的减少了不良品的产生,从而带来了更强的竞争力。4. It reduces the maintenance times of sticky aluminum chips and die cutting edges, improves production efficiency and effectively reduces the generation of defective products, thus bringing about stronger competitiveness.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明实施例一提供的一种动力电池壳的传递拉伸模具切边结构的结构示意图;FIG. 1 is a schematic structural diagram of a transmission stretching die trimming structure of a power battery case provided in Embodiment 1 of the present invention;
图2是本发明实施例一中切边导轨路径的示意图。FIG. 2 is a schematic diagram of the path of the edge-cutting guide rail in the first embodiment of the present invention.
附图标记:Reference number:
模柄1,冲头固定板2,冲头3,定位芯片4,小卸料块5,卸料架6,剪切凹模顶杆7,剪切凹模8,滑动座9,盖板10,顶杆11,下垫板12,导轨13。Die handle 1, punch fixing plate 2, punch 3, positioning chip 4, small unloading block 5, unloading rack 6, shearing die ejector 7, shearing die 8, sliding seat 9, cover 10 , the ejector rod 11, the bottom plate 12, the guide rail 13.
具体实施方式Detailed ways
为使得本发明的目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purposes, features and advantages of the present invention more obvious and understandable, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the following description The embodiments described above are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中设置的组件。当一个组件被认为是“设置在”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中设置的组件。In the description of the present invention, it is to be understood that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be co-located components at the same time. When a component is considered to be "set on" another component, it can be set directly on the other component or there may be a centered set of components at the same time.
此外,术语“长”“短”“内”“外”等指示方位或位置关系为基于附图所展示的方位或者位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或原件必须具有此特定的方位、以特定的方位构造进行操作,以此不能理解为本发明的限制。In addition, the terms "long", "short", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention, rather than indicating or implying the referred device. Or the original must have this specific orientation and operate in a specific orientation configuration, which should not be construed as a limitation of the present invention.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
实施例一Example 1
请参考图1-2,本发明实施例提供一种动力电池壳的传递拉伸模具切边结构,包括上模部分和下模部分,所述上模部分做上下垂直运动,所述下模部分在所述上模部分下压的过程中带动待加工产品前后左右移动,所述上模部分自上往下依次固定设置有模柄1、冲头固定板2、冲头3、定位芯片4、小卸料块5和卸料架6,所述下模部分自下往上依次固定设置有下垫板12、盖板10、滑动座9、剪切凹模8和剪切凹模顶杆7;其中,Referring to Figures 1-2, an embodiment of the present invention provides a power battery case transmission stretching die trimming structure, including an upper die part and a lower die part, the upper die part moves vertically up and down, and the lower die part During the pressing process of the upper mold part, the product to be processed is driven to move back and forth, left and right, and the upper mold part is sequentially fixed with a mold handle 1, a punch fixing plate 2, a punch 3, a positioning chip 4, Small unloading block 5 and unloading rack 6, the lower mold part is fixedly arranged with a lower backing plate 12, a cover plate 10, a sliding seat 9, a shearing die 8 and a shearing die ejector rod 7 from bottom to top. ;in,
所述冲头3固定板2、冲头3和定位芯片4通过所述模柄1与所述上模座连接;The punch 3 fixing plate 2, the punch 3 and the positioning chip 4 are connected to the upper die seat through the die handle 1;
所述剪切凹模8设置在所述滑动座9的上方,所述剪切凹模8和滑动座9具有连接的内部型腔,所述剪切凹模顶杆7的下端连接有一顶杆11,所述顶杆11设置在所述内部型腔中,所述盖板10设置在所述下垫板12的上方,且管住设置在所述下垫板12中的导轨13。The shearing die 8 is arranged above the sliding seat 9, the shearing die 8 and the sliding seat 9 have a connected internal cavity, and the lower end of the shearing die ejector pin 7 is connected with a ejector pin 11. The ejector rod 11 is arranged in the inner cavity, the cover plate 10 is arranged above the lower pad 12 , and controls the guide rails 13 arranged in the lower pad 12 .
在本实施例中,优选的,还包括导向组件;In this embodiment, preferably, a guide assembly is also included;
所述上模部分和下模部分通过所述导向组件对位导向合模。The upper mold part and the lower mold part are aligned and guided for mold clamping through the guide assembly.
优选的,所述导向组件为两个,两个所述导向组件对称设置在所述下模部分的两侧。Preferably, there are two guide assemblies, and the two guide assemblies are symmetrically arranged on both sides of the lower mold part.
优选的,所述导向组件包括导向柱和底座,所述底座的中心位置开设有盲孔,所述导向柱固定设置在所述盲孔内。Preferably, the guide assembly includes a guide column and a base, a blind hole is formed in the center of the base, and the guide column is fixedly arranged in the blind hole.
优选的,所述卸料架6对应所述导向柱的两侧开设有通孔;Preferably, the unloading rack 6 is provided with through holes corresponding to both sides of the guide column;
所述导向柱与所述通孔适配,且穿过所述通孔。The guide post is adapted to the through hole and passes through the through hole.
优选的,所述导轨13的内侧设置有若干个限位凸槽,所述限位凸槽的位置为待加工产品的切边点。Preferably, the inner side of the guide rail 13 is provided with a plurality of limiting convex grooves, and the position of the limiting convex grooves is the edge trimming point of the product to be processed.
优选的,所述滑动座9的外侧对称设置有两个限位凸起,所述限位凸起的形状对应所述限位凹槽的形状。Preferably, two limiting protrusions are symmetrically arranged on the outer side of the sliding seat 9, and the shape of the limiting protrusions corresponds to the shape of the limiting grooves.
为了更加清晰的展示本发明提供的技术方案的实现过程,现通过举一具体实例进行详细介绍:In order to more clearly show the implementation process of the technical solution provided by the present invention, a specific example is now introduced in detail:
由机械手将上一工序的铝壳(电池壳)传递到下模部分的剪切凹模8的正上方,由剪切凹模顶杆7顶住在中心面上,冲床滑块带着上模部分下行,定位芯片4先进入到铝壳内部定位,通过定位芯片4将铝壳进行初步导正,上模部分继续下行,将铝壳顶入剪切凹模8的型腔内部,下行到一定高度,顶杆11开始发挥作用,顶住剪切凹模8,此时滑动座9开始发挥作用,进行走位,滑动座9带动剪切凹模8及里面的铝壳运动(此时冲头3固定不动)到第1刀切边点处,进行小面导轨A的切边;上模部分继续下行运动到第2刀切边点处,此时小面导轨B被切断;上模部分继续下行,滑动座9受挤压后运动到第3刀切边点处,大面导轨D被第一次切断;上模部分继续下行,滑动座9受挤压后运动到第4刀切边点处,大面导轨C第一次切断;上模部分继续下行,滑动座9受挤压后运动到第5刀切边点处,大面导轨D进行二次精切完成;上模部分继续下行,滑动座9受挤压后运动到第6刀切边点处,大面导轨C第二次精切完成;冲床滑块到达下死点处时会转而向上,在剪切凹模顶杆7及下模弹力的作用下顶住铝壳同步上行,将铝壳顶出下模面,当上模部分离开下模面时机械手夹块夹住拉好后的铝壳,上模部分继续上行,上行到一定高度时,卸料块随即将铝壳从上模部分的冲头3剥离,完成铝壳卸料,此时铝壳刚好在下模平面的中心位置,完成整个6刀切边动作后,冲床滑块回到上死点,等待传递到下一工步。The manipulator transfers the aluminum shell (battery shell) of the previous process to just above the shearing die 8 of the lower die part, and the shearing die ejector 7 is supported on the center surface, and the punch slide is carried with the upper die. Part of the downward movement, the positioning chip 4 first enters the aluminum shell for positioning, the aluminum shell is initially guided through the positioning chip 4, and the upper mold part continues downward, and the aluminum shell is pushed into the cavity of the shearing die 8, and the downward movement reaches a certain level. Height, the ejector rod 11 begins to function, resisting the shearing die 8, at this time the sliding seat 9 begins to function and moves, and the sliding seat 9 drives the shearing die 8 and the aluminum shell inside to move (at this time the punch 3 Fixed) to the edge trimming point of the first knife, and trimming the small surface guide rail A; the upper mold part continues to move downward to the edge cutting point of the second knife, and at this time the small surface guide rail B is cut off; the upper mold part Continue to descend, the sliding seat 9 is squeezed and moved to the edge trimming point of the third knife, and the large surface guide rail D is cut off for the first time; the upper die part continues to descend, and the sliding seat 9 is squeezed and moved to the fourth knife edge cutting At the point, the large surface guide C is cut off for the first time; the upper die part continues to descend, the sliding seat 9 is squeezed and moved to the cutting edge point of the fifth knife, and the large surface guide D is finished for the second fine cutting; the upper die part continues Down, the sliding seat 9 is squeezed and moved to the cutting edge of the 6th knife, and the second precision cutting of the large-surface guide rail C is completed; Under the action of the elastic force of the rod 7 and the lower mold, the aluminum shell is pushed upward synchronously, and the aluminum shell is pushed out of the lower mold surface. When the upper mold part leaves the lower mold surface, the manipulator clamp block clamps the pulled aluminum shell, and the upper mold part continues When it goes up, when it goes up to a certain height, the unloading block immediately peels off the aluminum shell from the punch 3 of the upper die part to complete the unloading of the aluminum shell. At this time, the aluminum shell is just in the center of the lower die plane, and the entire 6-knife trimming action is completed. After that, the punch slide back to the top dead center, waiting to be transferred to the next step.
本发明实施例提供的一种动力电池壳的传递拉伸模具切边结构,能使产品工艺能达到更高品质,提高效益;有效避免了传统方式切边时,产品在冲压切边过程中产品断面粗糙,铝屑凌乱,滑动座,导轨使用寿命不长的现象;能使机床周边和车间更加整洁,大大改善了操作工人的工作环境,有效的减少了传统切边方式对环境的破坏;且还减少了粘铝屑和模具刀口的维修次数,提高了生产效率同时也有效的减少了不良品的产生,从而带来了更强的竞争力。The embodiment of the present invention provides a transfer stretching die trimming structure for a power battery case, which can enable the product process to achieve higher quality and improve benefits; Rough section, messy aluminum shavings, short service life of sliding seat and guide rail; it can make the surrounding of the machine tool and the workshop more tidy, greatly improve the working environment of operators, and effectively reduce the damage to the environment caused by traditional trimming methods; and It also reduces the maintenance times of sticky aluminum chips and die cutting edges, improves production efficiency and effectively reduces the generation of defective products, thus bringing about stronger competitiveness.
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
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