A kind of magnetic shoe grinding line feeding system and its implementation
Technical field
The invention belongs to magnetic material industry technology fields, and in particular to a kind of magnetic shoe grinding line feeding system and its realization
Method.
Background technique
The entire production process of magnetic material, be by compacting, base, sintering, grinding, cleaning, drying, surface defect inspection
The techniques such as look into, case.In the prior art, product surface residual temperature is higher after the completion of being sintered due to magnetic shoe product, to prevent magnetic shoe from producing
Product, which generate, to crack bad and the 24 hour time of storage is required to be used for natural cooling, and storage just flows into next process after 24 hours and grinds
Mill.
The abrasive wire feeding system of the prior art all uses artificial loading, and an abrasive wire needs 1 people's feeding, a factory
This post of a worker operation up to a hundred are needed, labor cost is huge;Sintered product is unfavorable for using the existing wooden encased prods
The automatic charging of lower one of grinding process.
Summary of the invention
It is mentioned above in the background art to solve the purpose of the present invention is to provide a kind of magnetic shoe grinding line feeding system
Problem.A kind of magnetic shoe grinding line feeding system provided by the invention has high degree of automation, labour cost low and worker's labor
The low feature of fatigue resistance.
Another object of the present invention is to provide a kind of implementation method of magnetic shoe grinding line feeding system.
To achieve the above object, the invention provides the following technical scheme: a kind of magnetic shoe grinding line feeding system, including fork
Vehicle, turnover box and grinding machine charging machine, turnover box include fixed baffle, flapper, limiting slot, keeper and support bar, wherein week
The two sides of turnning box long side are equipped with fixed baffle, and the two sides of turnover box short side slidably connect flapper, flapper top
One end offer limiting slot, a fixed baffle is equipped with keeper close to the side where limiting slot, and the bottom of turnover box is equipped with
Support bar, grinding machine charging machine include empty van ejecting mechanism, elevator, empty van stacker mechanism, the double-deck pipeline, upper and lower draw box mechanism,
Magnetic shoe ejecting mechanism, door-opening mechanism and belt line, wherein one end of the double-deck pipeline is equipped with upper and lower draw box mechanism, and the double-deck conveying
The other end of line is equipped with elevator, and the two sides above the double-deck pipeline are equipped with symmetrical empty van stacker mechanism, bilayer conveying
Line is equipped with magnetic shoe ejecting mechanism close to one end of elevator, and the two sides of elevator are respectively equipped with symmetrical empty van ejecting mechanism
And door-opening mechanism, empty van ejecting mechanism are located at the top of door-opening mechanism, the side of elevator is additionally provided with neat with magnetic shoe ejecting mechanism
Flat belt line.
In the present invention further, the empty van ejecting mechanism includes ejecting mechanism mounting base, ejecting mechanism cylinder cunning
Block, L-type plate and ejecting mechanism cylinder, wherein the ejecting mechanism mounting base is mounted on the side of elevator, the kickoff mechanism
Structure mounting base is fixedly arranged above ejecting mechanism cylinder, is connected with L on the ejecting mechanism cylinder sliding block of the ejecting mechanism cylinder
Template.
In the present invention further, elevator include including lift frame, clump weight, roller bench bracket, roller bench,
Drum drive motor and power mechanism, wherein the side of lift frame is slidably connected by lifting slider and riser guide
There is roller bench bracket, lifting slider is fixed on the side of roller bench bracket, and riser guide is fixed on the side of lift frame, and
The internal slide of lift frame is connected with clump weight, and the two sides of clump weight are fixed with pulley, pass through pulley and lift frame
The pulley guide rails of upper fixation are slidably connected, and roller bench are fixed on roller bench bracket, and the bottom of roller bench bracket is fixed with rolling
Cylinder driving motor, roller bench and roller bench bracket are sequentially connected, and lift frame is fixedly arranged above power mechanism, power mechanism
It is connect respectively with roller bench bracket and clump weight, power mechanism includes power mechanism motor mount, axis of traction, power mechanism axis
Hold seat, power mechanism motor and traction chain, wherein power mechanism motor mount is mounted on the top of lift frame, moves
Force mechanisms motor mount is fixedly arranged above power mechanism motor, and the both ends of axis of traction are fixed on by power mechanism bearing block
The top of lift frame, is connected between axis of traction and power mechanism motor by chain drive, sets that there are two right on axis of traction
The sprocket wheel of title is engaged with traction chain on the sprocket wheel, and one end of traction chain is fixed on roller bench bracket, and traction chain
The other end be fixed on clump weight, service hoisting cylinder is further fixed on lift frame below respective rollers platform, assist
The output end of lifting cylinder and the lower contact of roller bench.
In the present invention further, empty van stacker mechanism includes connecting plate, supplied materials inductor, guide rod, holds up plate, stacks
Mechanism lifts cylinder, stacker mechanism release cylinder and stop cylinder, wherein connecting plate is mounted on the double-deck pipeline, connecting plate
Be fixedly arranged above guide rod, sliding has guide rod sliding block on guide rod, and stacker mechanism is released cylinder and is fixed on guide rod sliding block, and stacks
It is fixed with picking-up plate on the output shaft of mechanism release cylinder, guide rod is fixedly arranged above stacker mechanism lifting cylinder, stacker mechanism
The output shaft of lifting cylinder is connect with guide rod sliding block, and the side that the top of connecting plate is located at guide rod is fixed with stop cylinder, is stopped
It is fixed with baffle on the output shaft of cylinder, supplied materials inductor is further fixed on connecting plate, supplied materials inductor and PLC controller connect
It connects.
In the present invention further, the double-deck pipeline includes upper layer pipeline and lower layer's pipeline, upper layer pipeline and
Lower layer's pipeline is each attached in rack, and upper layer pipeline is located at the top of lower layer's pipeline.
In the present invention further, upper and lower draw box mechanism include upper and lower draw box mechanism rack, upper and lower draw box mechanism lifting cylinder, on
Lower draw box mechanism sliding block, upper and lower draw box mechanism sliding rail and upper and lower draw box mechanism lifting platform, wherein the side of upper and lower draw box mechanism rack is equipped with upper
Lower draw box mechanism sliding rail, the side of upper and lower draw box mechanism lifting platform are equipped with upper and lower draw box mechanism sliding block, and upper and lower draw box mechanism lifting platform passes through upper
Lower draw box mechanism sliding block and upper and lower draw box mechanism sliding rail are connect with upper and lower draw box mechanism housing slide, are set on the bottom plate of upper and lower draw box mechanism rack
There is upper and lower draw box mechanism lifting cylinder, the output shaft of upper and lower draw box mechanism lifting cylinder is connect with upper and lower draw box mechanism lifting platform.
In the present invention further, magnetic shoe ejecting mechanism includes magnetic shoe ejecting mechanism mounting plate, magnetic shoe ejecting mechanism list
Axis robot A, shifting block and magnetic shoe ejecting mechanism single axis robot B, wherein magnetic shoe ejecting mechanism mounting plate is fixed on the double-deck conveying
On line, the bottom of magnetic shoe ejecting mechanism mounting plate is fixed with magnetic shoe ejecting mechanism single axis robot A, magnetic shoe ejecting mechanism single shaft machine
It is fixed with magnetic shoe ejecting mechanism single axis robot B on the sliding block of device people A, consolidates on the sliding block of magnetic shoe ejecting mechanism single axis robot B
Surely there is shifting block.
In the present invention further, door-opening mechanism includes door-opening mechanism mounting base, back-up roller wheel, keeper limit plate, opens
Keeper cylinder, baffle limiting block, door-opening mechanism single axis robot, door-opening mechanism push plate and baffle limiting cylinder, wherein door lifter
Structure mounting base is mounted on the side of lift frame, and door-opening mechanism single axis robot is fixed in door-opening mechanism mounting base, is opened
One end of door machine structure push plate is fixed on the sliding block of door-opening mechanism single axis robot, one end rotation of door-opening mechanism single axis robot
There is back-up roller wheel, the other end and back-up roller wheel of door-opening mechanism push plate are rotatablely connected, and door-opening mechanism push plate corresponds to back-up roller wheel
It is fixed with baffle limiting cylinder on one end, baffle limiting block, door-opening mechanism installation are fixed on the output shaft of baffle limiting cylinder
It is corresponded on seat and is fixed with enabling bolt cylinder below back-up roller wheel, be fixed with keeper limit plate on the output shaft of enabling bolt cylinder.
In the present invention further, the implementation method of the magnetic shoe grinding line feeding system, comprising the following steps:
(1), magnetic shoe by artificial blanking and is packed into turnover box after kiln is sintered, and will turn the turnover box of full magnetic shoe successively
It stacks, four to eight casees are a vehicle, pass through carrying fork truck to storage area;
(2), twenty four hours and then the draw box mechanism up and down by carrying fork truck to grinding machine charging machine are placed;
(3), the turnover box of stacking is delivered on lower layer's pipeline by upper and lower draw box mechanism, the turnover box of stacking passes through
Lower layer's pipeline is delivered on elevator;
(4), elevator drives the turnover box stacked to move upwards, and when upper layer, turnover box is moved at door-opening mechanism, opens the door
Mechanism opens turnover box;
(5), the magnetic shoe in turnover box is pushed in belt line by magnetic shoe ejecting mechanism, it is then defeated by belt line
It send to grinding production line;
(6), after the magnetic shoe in one layer of turnover box has all pushed, elevator continues to rise the position of one layer of turnover box,
Empty van ejecting mechanism pushes to empty turnover box on the upper layer pipeline of the double-deck pipeline;
(7), empty turnover box is delivered at empty van stacker mechanism and stacks by upper layer pipeline, the turnover that heap is folded
Case is plugged into eventually by upper and lower draw box mechanism to lower layer, is walked by carrying fork truck, is recycled with this.
In the present invention further, the implementation method of the magnetic shoe grinding line feeding system, empty van ejecting mechanism packet
Include ejecting mechanism mounting base, ejecting mechanism cylinder sliding block, L-type plate and ejecting mechanism cylinder, wherein the ejecting mechanism mounting base
It is mounted on the side of elevator, the ejecting mechanism mounting base is fixedly arranged above ejecting mechanism cylinder, the ejecting mechanism
L-type plate is connected on the ejecting mechanism cylinder sliding block of cylinder;Elevator includes including lift frame, clump weight, roller bench branch
Frame, roller bench, drum drive motor and power mechanism, wherein led by lifting slider and lifting the side of lift frame
Rail slidably connects roller bench bracket, and lifting slider is fixed on the side of roller bench bracket, and riser guide is fixed on elevator machine
The side of frame, and the internal slide of lift frame is connected with clump weight, the two sides of clump weight are fixed with pulley, by pulley with
Fixed pulley guide rails are slidably connected on lift frame, and roller bench, and the bottom of roller bench bracket are fixed on roller bench bracket
Portion is fixed with drum drive motor, and roller bench and roller bench bracket are sequentially connected, and lift frame is fixedly arranged above engine
Structure, power mechanism are connect with roller bench bracket and clump weight respectively, and power mechanism includes power mechanism motor mount, traction
Axis, power mechanism bearing block, power mechanism motor and traction chain, wherein power mechanism motor mount is mounted on elevator
The top of rack, power mechanism motor mount are fixedly arranged above power mechanism motor, and the both ends of axis of traction pass through engine
Structure bearing block is fixed on the top of lift frame, is connected between axis of traction and power mechanism motor by chain drive, traction
It is set on axis there are two symmetrical sprocket wheel, is engaged with traction chain on the sprocket wheel, one end of traction chain is fixed on roller bench branch
On frame, and the other end of traction chain is fixed on clump weight, is further fixed below respective rollers platform on lift frame auxiliary
Help lifting cylinder, the output end of service hoisting cylinder and the lower contact of roller bench;Empty van stacker mechanism includes connecting plate, supplied materials
Inductor, guide rod hold up plate, stacker mechanism lifting cylinder, stacker mechanism release cylinder and stop cylinder, wherein connecting plate peace
On the double-deck pipeline, connecting plate is fixedly arranged above guide rod, and sliding has guide rod sliding block on guide rod, and stacker mechanism releases cylinder
It is fixed on guide rod sliding block, and is fixed with picking-up plate on the output shaft of stacker mechanism release cylinder, guide rod is fixedly arranged above heap
Folded mechanism lifts cylinder, the output shaft of stacker mechanism lifting cylinder are connect with guide rod sliding block, and the top of connecting plate is located at guide rod
Side is fixed with stop cylinder, and baffle is fixed on the output shaft of stop cylinder, supplied materials inductor is further fixed on connecting plate, comes
Material inductor is connect with PLC controller;The double-deck pipeline includes upper layer pipeline and lower layer's pipeline, upper layer pipeline and lower layer
Pipeline is each attached in rack, and upper layer pipeline is located at the top of lower layer's pipeline;Upper and lower draw box mechanism includes upper and lower draw box mechanism
Rack, upper and lower draw box mechanism lifting cylinder, upper and lower draw box mechanism sliding block, upper and lower draw box mechanism sliding rail and upper and lower draw box mechanism lifting platform, wherein
The side of upper and lower draw box mechanism rack is equipped with upper and lower draw box mechanism sliding rail, and the side of upper and lower draw box mechanism lifting platform is sliding equipped with upper and lower draw box mechanism
Block, upper and lower draw box mechanism lifting platform are connected by upper and lower draw box mechanism sliding block and upper and lower draw box mechanism sliding rail and upper and lower draw box mechanism housing slide
Connect, the bottom plate of upper and lower draw box mechanism rack is equipped with upper and lower draw box mechanism and is lifted cylinder, the output shaft of upper and lower draw box mechanism lifting cylinder with
Upper and lower draw box mechanism lifting platform connection;Magnetic shoe ejecting mechanism includes magnetic shoe ejecting mechanism mounting plate, magnetic shoe ejecting mechanism single axis machines
People A, shifting block and magnetic shoe ejecting mechanism single axis robot B, wherein magnetic shoe ejecting mechanism mounting plate is fixed on the double-deck pipeline,
The bottom of magnetic shoe ejecting mechanism mounting plate is fixed with magnetic shoe ejecting mechanism single axis robot A, magnetic shoe ejecting mechanism single axis robot A
Sliding block on be fixed with magnetic shoe ejecting mechanism single axis robot B, be fixed on the sliding block of magnetic shoe ejecting mechanism single axis robot B dial
Block;Door-opening mechanism includes door-opening mechanism mounting base, back-up roller wheel, keeper limit plate, enabling bolt cylinder, baffle limiting block, opens the door
Mechanism single axis robot, door-opening mechanism push plate and baffle limiting cylinder, wherein door-opening mechanism mounting base is mounted on lift frame
Side on, door-opening mechanism single axis robot is fixed in door-opening mechanism mounting base, one end of door-opening mechanism push plate is fixed on out
On the sliding block of door machine structure single axis robot, one end rotation of door-opening mechanism single axis robot has back-up roller wheel, door-opening mechanism push plate
The other end and back-up roller wheel be rotatablely connected, door-opening mechanism push plate, which corresponds to, is fixed with baffle limiting gas on one end of back-up roller wheel
Cylinder is fixed with baffle limiting block on the output shaft of baffle limiting cylinder, the lower section of back-up roller wheel is corresponded in door-opening mechanism mounting base
It is fixed with enabling bolt cylinder, is fixed with keeper limit plate on the output shaft of enabling bolt cylinder.
Compared with prior art, the beneficial effects of the present invention are:
1, the entire production line high degree of automation of the present invention, a people can attend to multiple devices, and artificial use cost is low, and
Labor intensity is low, greatly improves the transfer efficiency of sintering process to grinding process;
2, the empty van stacker mechanism that the present invention is arranged can automatically stack empty turnover box, then be matched by upper and lower draw box mechanism
It closes fork truck to be transported through, makes the simpler convenience of the recycling of sky turnover box;
3, the double-deck pipeline that is arranged of the present invention, lower layer's pipeline convey trunkful product from left to right, upper layer pipeline from
The right side, which is turned left, conveys empty van, completes the automatic conversion of trunkful and empty van, without manually being operated, work efficiency is high;
4, the elevator that the present invention is arranged includes door-opening mechanism and empty van drawing-out mechanism, is promoted to turnover box same
When, the flapper of turnover box can also be opened, conveniently unload magnetic shoe, while will be on empty turnover box push-in upper layer pipeline
It is stacked, design is scientific and reasonable;
5, the present invention is transported through turnover box by intelligent forklift, and magnetic shoe is pushed to belt line by grinding machine charging machine
On, high degree of automation improves labor productivity.
Detailed description of the invention
Fig. 1 is the flow diagram of feeding system of the present invention;
Fig. 2 is the structural schematic diagram of turnover box of the present invention;
Fig. 3 is the structural schematic diagram of grinding machine charging machine of the present invention;
Fig. 4 is the structural schematic diagram of empty van ejecting mechanism of the present invention;
Fig. 5 is the structural schematic diagram of elevator of the present invention;
Fig. 6 is the structural schematic diagram of power mechanism of the present invention;
Fig. 7 is the structural schematic diagram of empty van stacker mechanism of the present invention;
Fig. 8 is the structural schematic diagram of the double-deck pipeline of the present invention;
Fig. 9 is the structural schematic diagram of the present invention or more draw box mechanism;
Figure 10 is the structural schematic diagram of magnetic shoe ejecting mechanism of the present invention;
Figure 11 is the structural schematic diagram of door-opening mechanism of the present invention;
In figure: 1, fork truck;2, turnover box;21, fixed baffle;22, flapper;23, limiting slot;24, keeper;25, it props up
Stay;3, grinding machine charging machine;4, empty van ejecting mechanism;41, ejecting mechanism mounting base;42, ejecting mechanism cylinder sliding block;43, L-type
Plate;44, ejecting mechanism cylinder;5, elevator;51, lift frame;52, lifting slider;53, clump weight;54, riser guide;
55, roller bench bracket;56, roller bench;57, service hoisting cylinder;58, drum drive motor;59, power mechanism;591, power
Mechanism motor mounting base;592, axis of traction;593, power mechanism bearing block;594, power mechanism motor;595, traction chain;
596, sprocket wheel;6, empty van stacker mechanism;61, connecting plate;62, supplied materials inductor;63, guide rod;64, plate is held up;65, stacker mechanism
Lifting cylinder;66, stacker mechanism releases cylinder;67, stop cylinder;68, guide rod sliding block;7, the double-deck pipeline;71, upper layer is defeated
Line sending;72, lower layer's pipeline;8, upper and lower draw box mechanism;81, upper and lower draw box mechanism rack;82, upper and lower draw box mechanism is lifted cylinder;83, on
Lower draw box mechanism sliding block;84, upper and lower draw box mechanism sliding rail;85, upper and lower draw box mechanism lifting platform;9, magnetic shoe ejecting mechanism;91, magnetic shoe is released
Mechanism's installing plate;92, magnetic shoe ejecting mechanism single axis robot A;93, shifting block;94, magnetic shoe ejecting mechanism single axis robot B;10,
Door-opening mechanism;101, door-opening mechanism mounting base;102, back-up roller wheel;103, keeper limit plate;104, enabling bolt cylinder;105, it keeps off
Plate limited block;106, door-opening mechanism single axis robot;107, door-opening mechanism push plate;108, baffle limiting cylinder;11, belt line;
12, storage area.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment
Please refer to Fig. 1-11, the present invention the following technical schemes are provided: a kind of magnetic shoe grinding line feeding system, including fork truck 1,
Turnover box 2 and grinding machine charging machine 3, turnover box 2 include fixed baffle 21, flapper 22, limiting slot 23, keeper 24 and support
Item 25, wherein the two sides of 2 long side of turnover box are integrally formed with fixed baffle 21, and the two sides of 2 short side of turnover box slidably connect
Flapper 22, the both ends of fixed baffle 21 offer slot, and flapper 22 is slidably connected by slot with fixed baffle 21, and one
The top of slot is fixed with cover board by screw on a fixed baffle 21, and one end of 22 top of flapper offers limiting slot 23,
One fixed baffle 21 is equipped with keeper 24 close to the side where limiting slot 23, and the both ends in 21 outside of fixed baffle are integrally formed
There is a protrusion, opened up in protrusion there are two hole, corresponding position is also opened up there are two hole on flapper 22, and keeper 24 passes through Kong Gu
Determine flapper 22 and fixed baffle 21, there is support bar 25 in the bottom of turnover box 2 by screw, and grinding machine charging machine 3 includes empty van
Ejecting mechanism 4, elevator 5, empty van stacker mechanism 6, double-deck pipeline 7, upper and lower draw box mechanism 8, magnetic shoe ejecting mechanism 9, door lifter
Structure 10 and belt line 11, wherein by screw, there are two symmetrical draw box mechanism 8 up and down for one end of the double-deck pipeline 7, and
The other end of the double-deck pipeline 7 is equipped with elevator 5, and the two sides of double-deck 7 top of pipeline are equipped with symmetrical empty van stacker
Structure 6, the double-deck pipeline 7 are equipped with magnetic shoe ejecting mechanism 9 close to one end of elevator 5, and the two sides of elevator 5 are respectively equipped with mutually right
The empty van ejecting mechanism 4 and door-opening mechanism 10 of title, empty van ejecting mechanism 4 are located at the top of door-opening mechanism 10, and the one of elevator 5
Side is additionally provided with the belt line 11 flushed with magnetic shoe ejecting mechanism 9, and belt line 11 is placed on the ground.
The model KPA01-B150-L800-25-TA220-SCM-12.5-A-T of belt line 11 in the present embodiment, by happy
It closes and is sold up to producer;The specific structure and working principle of fork truck 1 are application number: 201620716696.2 disclosed tool intelligence are led
Disclosed prior art in boat and control system AGV fork truck.
Further, empty van ejecting mechanism 4 includes ejecting mechanism mounting base 41, ejecting mechanism cylinder sliding block 42, L-type plate
43 and ejecting mechanism cylinder 44, wherein ejecting mechanism mounting base 41 is mounted on the side of elevator 5 by bolt, kickoff mechanism
The top of structure mounting base 41 has been bolted ejecting mechanism cylinder 44, the ejecting mechanism cylinder sliding block of ejecting mechanism cylinder 44
L-type plate 43 has been bolted on 42.
The model CY3R20-500 of ejecting mechanism cylinder 44, is sold by SMC producer in the present embodiment.Pass through ejecting mechanism
Cylinder 44 acts, and L-type plate 43 is driven to release, and empty turnover box 2 is pushed on the upper layer pipeline 71 of the double-deck pipeline 7.
Further, elevator 5 include including lift frame 51, clump weight 53, roller bench bracket 55, roller bench 56,
Drum drive motor 58 and power mechanism 59, wherein the side of lift frame 51 passes through lifting slider 52 and riser guide
54 slidably connect roller bench bracket 55, and lifting slider 52 is fixed on the side of roller bench bracket 55, and riser guide 54 is fixed on
The side of lift frame 51, and the internal slide of lift frame 51 is connected with clump weight 53, the two sides of clump weight 53 are fixed
There is pulley, is slidably connected by pulley and pulley guide rails fixed on lift frame 51, passes through bolt on roller bench bracket 55
It is fixed with roller bench 56, and the bottom of roller bench bracket 55 has been bolted drum drive motor 58, roller bench 56 and rolling
Cylinder platform bracket 55 is sequentially connected, and lift frame 51 is fixedly arranged above power mechanism 59, power mechanism 59 respectively with roller bench
Bracket 55 and clump weight 53 connect, and power mechanism 59 includes power mechanism motor mount 591, axis of traction 592, power mechanism
Bearing block 593, power mechanism motor 594 and traction chain 595, wherein power mechanism motor mount 591 is installed by bolt
In the top of lift frame 51, the top of power mechanism motor mount 591 is bolted dynamic mechanism motor
594, the both ends of axis of traction 592 are fixed on the top of lift frame 51 by power mechanism bearing block 593, axis of traction 592
Both ends and power mechanism bearing block 593 are cooperatively connected, and power mechanism bearing block 593 is bolted on lift frame 51
Top, is connected between axis of traction 592 and power mechanism motor 594 by chain drive, sets that there are two symmetrical on axis of traction 592
Sprocket wheel 596, traction chain 595 is engaged on sprocket wheel 596, one end of traction chain 595 passes through screw thread and roller bench bracket 55
Engagement connection, and the other end of traction chain 595 engages connection with clump weight 53 by screw thread, corresponds on lift frame 51
The lower section of roller bench 56 is further fixed on service hoisting cylinder 57, and the output end of service hoisting cylinder 57 and the lower section of roller bench 56 connect
Touching.
The model SH12 of drum drive motor 58 in the present embodiment is sold by TaiWan, China Li Ming producer;Power mechanism
The model R47DRS71M4 of motor 594 is sold by German SEW producer;The model CS2G160- of service hoisting cylinder 57
300, it is sold by SMC producer.The positive and negative rotation of power mechanism motor 594 drives the positive and negative rotation of axis of traction 592, thus in clump weight 53
Cooperation under, drive roller bench bracket 55 slided up and down in lift frame 51, pass through drum drive motor 58 drive roller turn
It is dynamic, so as to which turnover box 2 to be delivered in roller bench 56, drive fully loaded turnover box 2 to move up by elevator 5.
Further, empty van stacker mechanism 6 includes connecting plate 61, supplied materials inductor 62, guide rod 63, holds up plate 64, stacks
Mechanism lifts cylinder 65, stacker mechanism release cylinder 66 and stop cylinder 67, wherein connecting plate 61 is mounted on bilayer by bolt
On pipeline 7, the top of connecting plate 61 is welded with guide rod 63, and sliding has guide rod sliding block 68 on guide rod 63, and stacker mechanism pushes away
Cylinder 66 is bolted on guide rod sliding block 68 out, and is bolted on the output shaft of stacker mechanism release cylinder 66
Have and hold up plate 64, the top of guide rod 63 has been bolted stacker mechanism lifting cylinder 65, stacker mechanism lifting cylinder 65
Output shaft be bolted with guide rod sliding block 68, the side that the top of connecting plate 61 is located at guide rod 63 has been bolted
Stop cylinder 67 has been bolted baffle on the output shaft of stop cylinder 67, has also been bolted on connecting plate 61
Supplied materials inductor 62, supplied materials inductor 62 are connect with PLC controller.
The model E2K-C25ME1 of supplied materials inductor 62 in the present embodiment, by Omron, producer is sold;Stacker mechanism mentions
The model CA2F80-200 for rising cylinder 65, is sold by SMC producer;The model MGPS50-60- of stacker mechanism release cylinder 66
M9B is sold by SCM producer;The model CXSM20-80 of stop cylinder 67, is sold by SCM producer.Pass through empty van stacker mechanism
6 pairs of empty turnover boxes 2 stack.
Further, the double-deck pipeline 7 includes upper layer pipeline 71 and lower layer's pipeline 72, upper layer pipeline 71 and lower layer
Pipeline 72 is each attached in rack, and upper layer pipeline 71 is located at the top of lower layer's pipeline 72, upper layer pipeline 71 and under
Rotation has several rollers on layer pipeline 72.
Lower layer's pipeline 72 conveys trunkful product from left to right in the present embodiment, and upper layer pipeline 71 is turned left from the right side conveys sky
Case, the model DK-897 of the double-deck pipeline 7 are sold by Shandong Deco machinery producer.
Further, upper and lower draw box mechanism 8 includes upper and lower draw box mechanism rack 81, upper and lower draw box mechanism lifting cylinder 82, upper nowel
Mechanism sliding block 83, upper and lower draw box mechanism sliding rail 84 and upper and lower draw box mechanism lifting platform 85, wherein the side of upper and lower draw box mechanism rack 81 is logical
It crosses bolt and is fixed with draw box mechanism sliding rail 84 up and down, the side of upper and lower draw box mechanism lifting platform 85 has been bolted draw box mechanism up and down
Sliding block 83, upper and lower draw box mechanism lifting platform 85 pass through upper and lower draw box mechanism sliding block 83 and upper and lower draw box mechanism sliding rail 84 and upper and lower draw box mechanism machine
Frame 81 is slidably connected, and draw box mechanism lifting cylinder 82 up and down has been bolted on the bottom plate of upper and lower draw box mechanism rack 81, up and down
The output shaft of draw box mechanism lifting cylinder 82 is bolted with upper and lower draw box mechanism lifting platform 85.
Draw box mechanism is lifted the model CDA2GH80-700 of cylinder 82 up and down in the present embodiment, is sold by SMC producer;Up and down
Draw box mechanism 8 drives upper and lower draw box mechanism lifting platform 85 to act by upper and lower draw box mechanism lifting cylinder 82, and upper and lower draw box mechanism lifting platform 85 rolls
Raise-position is consistent with the height of upper layer pipeline 71 on cylinder face, and the height that decline is located at lower layer's pipeline 72 is consistent, and eight casees trunkful produces
When product are carried to grinding machine charging 3 front end of machine by fork truck 1, upper and lower draw box mechanism lifting platform 85 drops to lower demotion, and trunkful product is placed
On symmetrical draw box mechanism lifting platform 85 up and down, roller bench is sent to trunkful product on lower layer's pipeline 72, when empty van stacks
When empty turnover box 2 after the completion of the stacking of mechanism 6 transmits supplied materials by upper layer pipeline 71, upper and lower draw box mechanism lifting platform 85 is risen to
Then raise-position empty turnover box 2 is carried empty 2 docking of turnover box to lower layer walk by fork truck 1, upper and lower draw box mechanism lifting platform 85
Manner of execution is identical as the manner of execution of roller bench 56, and trunkful product is delivered to lower layer's pipeline 72 by upper and lower draw box mechanism 8
On, the empty van that heap is folded is plugged into lowest point, is walked by the transhipment of fork truck 1.
Further, magnetic shoe ejecting mechanism 9 includes magnetic shoe ejecting mechanism mounting plate 91, magnetic shoe ejecting mechanism single axis robot
A92, shifting block 93 and magnetic shoe ejecting mechanism single axis robot B94, wherein magnetic shoe ejecting mechanism mounting plate 91 is bolted on
The bottom of upper layer pipeline 71, it is uniaxial that the bottom of magnetic shoe ejecting mechanism mounting plate 91 has been bolted magnetic shoe ejecting mechanism
Robot A92 has been bolted magnetic shoe ejecting mechanism single axis machines on the sliding block of magnetic shoe ejecting mechanism single axis robot A92
People B94 has been bolted shifting block 93 on the sliding block of magnetic shoe ejecting mechanism single axis robot B94.
The model RSB2-R-C22A-P-F0-3-1150 of magnetic shoe ejecting mechanism single axis robot A92 in the present embodiment,
It is closed by Dongguan City is happy up to the sale of automation Science and Technology Ltd.;The model RSB2-R- of magnetic shoe ejecting mechanism single axis robot B94
C22A-P-F0-3-400 is closed by Dongguan City is happy up to the sale of automation Science and Technology Ltd.;It will be had enough to meet the need by magnetic shoe ejecting mechanism 9
Magnetic shoe in case 2 pushes in belt line 11.
Further, door-opening mechanism 10 includes door-opening mechanism mounting base 101, back-up roller wheel 102, keeper limit plate 103, opens
Keeper cylinder 104, baffle limiting block 105, door-opening mechanism single axis robot 106, door-opening mechanism push plate 107 and baffle limiting cylinder
108, wherein door-opening mechanism mounting base 101 is mounted on the side of lift frame 51 by bolt, door-opening mechanism mounting base 101
On be bolted door-opening mechanism single axis robot 106, one end of door-opening mechanism push plate 107 is bolted on enabling
On the sliding block of mechanism single axis robot 106, one end rotation of door-opening mechanism single axis robot 106 has back-up roller wheel 102, back-up roller
Wheel 102 is fixed in door-opening mechanism mounting base 101 by rolling wheel support, the other end and back-up roller wheel of door-opening mechanism push plate 107
102 rotation connections, one end of the corresponding back-up roller wheel 102 of door-opening mechanism push plate 107 is by being fixed with baffle limiting cylinder on bolt
108, baffle limiting block 105 is bolted on the output shaft of baffle limiting cylinder 108, in door-opening mechanism mounting base 101
The lower section of corresponding back-up roller wheel 102 has been bolted enabling bolt cylinder 104, passes through on the output shaft of enabling bolt cylinder 104
Bolt is fixed with keeper limit plate 103.
The model WGU02-12-20 of enabling bolt cylinder 104 in the present embodiment, it is limited up to automation share by the happy conjunction in Dongguan
The sale of producer of company;The model RS320-R-C1-N-1-500 of door-opening mechanism single axis robot 106 is closed by Dongguan is happy up to certainly
The sale of Dong Hua limited liability company;The model CDM3F20 of baffle limiting cylinder 108, is sold by SMC producer.Pass through enabling bolt
Cylinder 104 drives keeper limit plate 103 to open the keeper of turnover box 2, then drives baffle limiting by baffle limiting cylinder 108
Block 105 opens the flapper of turnover box 2, facilitates the magnetic shoe inside turnover box 2 being moved to belt line 11.
Further, the implementation method of magnetic shoe grinding line feeding system of the present invention, comprising the following steps:
(1), magnetic shoe by artificial blanking and is packed into turnover box 2 after kiln is sintered, and after piling row's magnetic shoe, is in addition put
Set a parting bead, then put row's magnetic stripe, then put a parting bead, until turnover box 2 is filled, will turn the turnover box 2 of full magnetic shoe according to
Secondary stacking, eight casees are a vehicle, are carried to storage area 12 by fork truck 1;
(2), it places twenty four hours and then is carried to draw box mechanism 8 up and down of grinding machine charging machine 3 by fork truck 1;
(3), upper and lower draw box mechanism lifting platform 85 acts, and the turnover box 2 of stacking is delivered on lower layer's pipeline 72, stacks
Turnover box 2 be delivered in the roller bench 56 of elevator 5 by lower layer's pipeline 72;
(4), elevator 5 drives roller bench 56 to move upwards by the movement of power mechanism 59, to drive the turnover of stacking
Case 2 moves upwards, and when upper layer turnover box 2 is moved at door-opening mechanism 10, door-opening mechanism 10 drives door by enabling bolt cylinder 104
The keeper 24 that bolt limit plate 103 is caught in turnover box 2 is opened, then drives baffle limiting block 105 to be caught in by baffle limiting cylinder 108
Flapper 22 is opened in the limiting slot 23 of 2 flapper 22 of turnover box;
(5), flapper 22 is opened the neutral gear of row's magnetic shoe by door-opening mechanism 10, then by setting on magnetic shoe ejecting mechanism 9
The magnetic shoe ejecting mechanism single axis robot's A92 uniform motion set, the shifting block 93 being arranged on magnetic shoe ejecting mechanism single axis robot B94
Magnetic shoe is pushed out from the side of turnover box 2 by certain speed, magnetic shoe is fallen in belt line 11, by belt line 11 production
Product are sent to abrasive wire.After first row push, magnetic shoe ejecting mechanism single axis robot A92 returns in situ, magnetic shoe ejecting mechanism
The distance of single axis robot B94 one row's magnetic shoe of advance, door-opening mechanism 10 open the distance of row's magnetic shoe again, start push second
Arrange magnetic shoe.After finishing to last row's magnetic shoe push, door-opening mechanism 10, magnetic shoe ejecting mechanism 9 are all kept in the center;
(6), after the magnetic shoe in one layer of turnover box 2 has all pushed, door-opening mechanism 10 is by flapper 22 and keeper
24 close, and elevator 5 continues to rise to the position that top layer's turnover box 2 reaches empty van ejecting mechanism 4, and empty van ejecting mechanism 4 will
Empty turnover box 2 pushes on the upper layer pipeline 71 of the double-deck pipeline 7, and elevator 5 declines again, and top layer's turnover box 2 is mobile
When to door-opening mechanism 10, starts second case product and release;
(7), empty turnover box 2 is delivered at empty van stacker mechanism 6 and stacks by upper layer pipeline 71, when supplied materials sense
When device 62 being answered to sense turnover box 2, stop cylinder 67 is released, and is responsible for stopping and location turnover box 2, then stacker mechanism promotion
Cylinder 65 releases cylinder 66 with stacker mechanism and drops to least significant end, and then stacker mechanism is released cylinder 66 and released, and L-type holds up plate
64 hold 2 bottom of turnover box, and then stacker mechanism lifting cylinder 65 rises, while turnover box 2 is lifted a height, then hinder
It keeps off cylinder 67 to withdraw, when second transmission of turnover box 2 comes, supplied materials inductor 62 is sensed, under stacker mechanism lifting cylinder 65
Drop, then stacker mechanism is released the empty turnover box 2 of cylinder 66 in tow and is overlayed on second turnover box 2, and stacker mechanism releases gas
Cylinder 66 is withdrawn, and stacker mechanism lifting cylinder 65 drops to minimum point again, and then stacker mechanism is released cylinder 66 and released, and L-type is held up
Plate 64 holds the bottom of second turnover box 2, and then stacker mechanism lifting cylinder 65 rises, and after reciprocating action, realizes eight skies
The stacking of case is integrally put down after stacking eight, is sent away by upper layer pipeline 71, and the turnover box 2 that heap is folded is eventually by upper
Lower draw box mechanism 8 is plugged into lower layer, is walked by carrying fork truck, is recycled with this.
In conclusion the magnetic shoe that kiln sintering is completed manually is packed into turnover by means of above-mentioned technical proposal of the invention
After case 2, turnover box 2 is transported at storage area 12 by fork truck 1 and is cooled down, it again will be all by fork truck 1 after 24 hours cooling
Turnning box 2 is delivered on grinding machine charging machine 3, is automatically pushed the magnetic shoe in turnover box 2 into belt line 11 by grinding machine charging machine 3
On, then pass through belt line 11 and be delivered on grinding production line, grinding machine charging machine 3 can also stack empty turnover box 2, pass through
Fork truck 1 is recycled, the entire production line high degree of automation, and a people can attend to multiple devices, and artificial use cost is low, and labor
Fatigue resistance is low, and the movement in the present invention passes through PLC controller and controlled.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.