CN109203629A - A kind of pattern registration method and system for two-sided lamination compounding machine - Google Patents

A kind of pattern registration method and system for two-sided lamination compounding machine Download PDF

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Publication number
CN109203629A
CN109203629A CN201811039670.9A CN201811039670A CN109203629A CN 109203629 A CN109203629 A CN 109203629A CN 201811039670 A CN201811039670 A CN 201811039670A CN 109203629 A CN109203629 A CN 109203629A
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China
Prior art keywords
pattern
colour code
distance
colour
compounding machine
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CN201811039670.9A
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Chinese (zh)
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CN109203629B (en
Inventor
邓忠华
唐宗美
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武汉华茂自动化股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate

Abstract

The embodiment of the invention provides a kind of pattern registration method and system for two-sided lamination compounding machine, and wherein method includes: the first level distance obtained in two-sided lamination compounding machine on the first pattern on the first colour code to the second pattern between the second colour code;If judgement know the first level distance and first colour code to the gauged distance between second colour code difference not within a preset range, the speed of service of second pattern is adjusted, so that first pattern and second pattern registration.Pass through the distance between second colour code on the first colour code to the second pattern on the first pattern in the two-sided lamination compounding machine of acquisition, and the actual range is compared with gauged distance and judges whether pattern is aligned, the speed of service of a wherein width pattern is adjusted if being misaligned, to complete pattern registration.For this method without relying on operator's experience, alignment precision is high, and can be realized automation, can satisfy the requirement of real-time register.

Description

A kind of pattern registration method and system for two-sided lamination compounding machine

Technical field

The present embodiments relate to automatic control technology fields, are used for two-sided lamination compounding machine more particularly, to one kind Pattern registration method and system.

Background technique

Two-sided lamination compounding machine with polyethylene (PE) or polypropylene (PP) for raw material, using squeezing out casting method combination process, For PP (PE) plastic knit-weaving fabric (bag), the various cloth such as various roll papers, aluminizer, BOPP film, paper, the two-sided lamination of film are compound.Using The product that the process combining goes out helps to improve tensile strength, air-tightness and the humidity resistance of packaging material.It is widely used in food The packaging of the industries such as product, chemical industry, beverage produces.

Traditional two-sided lamination pattern registration generally uses following two mode: (1) manually to just: in two-sided lamination and again After conjunction, stroboscope is installed between composite roll and winding portion, register judgement is carried out to it by human eye, if non-register, Slowed down using the film of pure mechanic structure injunction one side in compound preceding speed or stagnated, by multiple manual correction, reached To pattern to plus effect.(2) semi-automatic to just: with manually to just identical, whether operator judges pattern by stroboscope To just, double film axis are all made of Serve Motor Control, be then increased by manually/motor control instruction is reduced, to reach pattern pair Plus effect.

But above two register mode relies heavily on the practical experience of operator, alignment precision can not be protected Card;Meanwhile high-intensitive high-frequency stroboscope has compared with major injury operator's eyes, once and machine operating speed accelerate, The register mode then to work by artificial hand, eye coordinate merely, is unable to satisfy the requirement of real-time register completely.

Summary of the invention

The embodiment of the invention provides it is a kind of overcome the above problem or at least be partially solved the above problem for double The pattern registration method and system of face lamination compounding machine.

The embodiment of the invention provides a kind of pattern registration methods for two-sided lamination compounding machine for first aspect, comprising:

Obtain in two-sided lamination compounding machine on the first pattern first on the first colour code to the second pattern between the second colour code Horizontal distance;

If the first level distance and first colour code to the gauged distance between second colour code are known in judgement Difference not within a preset range, then the speed of service of second pattern is adjusted, so that first pattern and second figure Case register.

On the other hand the embodiment of the invention provides a kind of pattern registration systems for two-sided lamination compounding machine, comprising:

First level distance obtains module, for obtaining in two-sided lamination compounding machine on the first pattern the first colour code to second First level distance on pattern between the second colour code;

Register module, if for judge know the first level distance and first colour code to second colour code it Between gauged distance difference not within a preset range, then the speed of service of second pattern is adjusted, so that first pattern With second pattern registration.

The embodiment of the invention provides include processor, communication interface, memory and bus for the third aspect, wherein processing Device, communication interface, memory complete mutual communication by bus, and processor can call the logical order in memory, To execute the pattern registration method for two-sided lamination compounding machine of first aspect offer.

The embodiment of the invention provides a kind of non-transient computer readable storage medium, the non-transient calculating for fourth aspect Machine readable storage medium storing program for executing stores computer instruction, and the computer instruction makes the computer execute being used for for first aspect offer The pattern registration method of two-sided lamination compounding machine.

A kind of pattern registration method and system of two-sided lamination compounding machine provided in an embodiment of the present invention, it is two-sided by obtaining The distance between second colour code on first colour code to the second pattern on first pattern in lamination compounding machine, and by the actual range with Gauged distance, which is compared, judges whether pattern is aligned, and is adjusted if being misaligned to the speed of service of a wherein width pattern, To complete pattern registration.For this method without relying on operator's experience, alignment precision is high, and can be realized automation, Neng Gouman The requirement of register when full.

Detailed description of the invention

In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without creative efforts, can be with root Other attached drawings are obtained according to these attached drawings.

Fig. 1 is a kind of process of the pattern registration method for two-sided lamination compounding machine provided in an embodiment of the present invention Figure;

Fig. 2 is a kind of two-sided lamination compounding machine partial structure diagram provided in an embodiment of the present invention;

Fig. 3 is a kind of structural frames of the pattern registration system for two-sided lamination compounding machine provided in an embodiment of the present invention Figure;

Fig. 4 is the structural schematic diagram of a kind of electronic equipment provided in an embodiment of the present invention.

Specific embodiment

In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical solution in the embodiment of the present invention is explicitly described, it is clear that described embodiment is the present invention A part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not having Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.

Fig. 1 is a kind of process of the pattern registration method for two-sided lamination compounding machine provided in an embodiment of the present invention Figure, as shown in Figure 1, comprising:

S101 is obtained in two-sided lamination compounding machine on the first pattern on the first colour code to the second pattern between the second colour code First level distance;

S102, if the first level distance and first colour code to the standard between second colour code are known in judgement Not within a preset range apart from its difference, then the speed of service of second pattern is adjusted, so that first pattern and described Two pattern registrations.

Wherein, as shown in Fig. 2, being a kind of two-sided lamination compounding machine partial structure diagram provided in an embodiment of the present invention, The predeterminated position of the loader mechanism of first pattern is provided with photocell eye, for detecting the colour code on the first pattern, same second figure The predeterminated position of the loader mechanism of case is provided with photocell eye, for detecting the colour code on the second pattern, the loader mechanism of substrate Encoder is installed on kinematic axis.The loader mechanism of the loader mechanism of first pattern and the second pattern is all watched by independent respectively Take motor driven.

In step s101, the first colour code and the second colour code are selected from multiple colour codes, when colour code passes through photoelectricity When the detecting location of eye, photocell eye can send corresponding pulse signal and show to controller and in host computer.In host computer A certain colour code in selected first pattern selectes certain of the second pattern as the first colour code and lock-in detection position in host computer It is of the same colour to be denoted as the second colour code and lock-in detection position.System can automatic fitration fall first pattern and the second pattern latched position with Outer other Color mark signals, i.e., other Color mark signals other than latched position are no longer participate in the implementation of register algorithm.According to locking The pulse signal and its relative position in pattern that photocell eye in position range issues can find out the first colour code and Horizontal distance between second colour code, i.e. first level distance.

In step s 102, it is possible to understand that ground, in the case where the first pattern and corresponding second pattern registration, the first figure Horizontal distance in case on the first colour code to the second pattern between the second colour code should be fixed value, i.e. gauged distance.When two-sided When lamination compounding machine generates the case where the first pattern is misaligned with corresponding second pattern due to various reasons, on the first pattern Horizontal distance on one colour code to the second pattern between the second colour code will be no longer equal to gauged distance, i.e. first level distance differs In gauged distance.

Specifically, in two-sided lamination compounding machine operational process, the first colour code to the second figure on the first pattern is obtained in real time Real standard distance in case between the second colour code, i.e. first level distance, by first level distance compared with gauged distance, if The difference of the two within a preset range, then illustrates what first pattern and the second pattern was in alignment with, without adjustment;If the difference of the two Within a preset range, then do not illustrate first pattern and the second pattern be misaligned, need to be adjusted, then to the second pattern into Row adjustment, to eliminate difference between the two, and then makes first pattern and the second pattern set.

A kind of pattern registration method of two-sided lamination compounding machine provided in an embodiment of the present invention, it is multiple by obtaining two-sided lamination The distance between second colour code on first colour code to the second pattern on first pattern in conjunction machine, and by the actual range and normal pitch Judge whether pattern is aligned from being compared, the speed of service of a wherein width pattern is adjusted if being misaligned, to complete Pattern registration.For this method without relying on operator's experience, alignment precision is high, and can be realized automation, can satisfy in real time The requirement of register.

In the above-described embodiments, on obtaining the first pattern on the first colour code to the second pattern between the second colour code first Before horizontal distance, further includes:

The speed of service for obtaining substrate in the two-sided lamination compounding machine, according to the encoder feedback being connected on substrate axis The speed of service of signal, the speed of service of first pattern and second pattern is automatically adjusted to synchronizing speed.

Specifically, as shown in Fig. 2, being believed according to the pulse for the encoder feedback installed on the kinematic axis of the loader mechanism of substrate Number, the speed of service of the speed of service of first pattern and second pattern is adjusted to the speed of service of the substrate, So that substrate, the first pattern and the second pattern can be realized precise synchronization movement, guarantee covering in first pattern and the second pattern The operating accuracy of two-sided lamination compounding machine in the case where standard.

In the above-described embodiments, if knowing the first level distance and first colour code to second color in judgement The difference of gauged distance between mark within a preset range, does not then adjust the speed of service of second pattern, so that described first Before pattern and second pattern registration, further includes:

First colour code is obtained to the gauged distance between second colour code.

Specifically, gauged distance be judge first pattern and the second pattern whether the standard of register, due to the first pattern and There may be errors in printing for second pattern, therefore the corresponding gauged distance of different first pattern and the second patterns may not Together.

In the above-described embodiments, described to obtain first colour code to the gauged distance between second colour code, specifically Include:

The physical length of first pattern and the physical length of second pattern are obtained respectively;

According to the physical length of first pattern and the physical length of second pattern to first colour code to institute The primary standard distance stated between the second colour code is modified, and obtains the gauged distance.

Wherein, due to first pattern and the second pattern, in printing, there may be errors, therefore its physical length may not also Equal to its design length, and then the first colour code is caused also to change to the gauged distance between the second colour code.Primary standard away from From can be understood as gauged distance of the first pattern and the second pattern physical length not with design length when identical.

Specifically, the amendment of primary standard distance can be carried out by preset interval, then each preset interval is modified Primary standard distance is the gauged distance in a upper preset interval.By above-mentioned makeover process, that is, can avoid the first pattern and Influence of the second pattern printing quality to pattern registration, keeps register more accurate.

In the above-described embodiments, the reality of the physical length for obtaining first pattern respectively and second pattern Length specifically includes:

It obtains between first colour code in the two-sided lamination compounding machine on two adjacent first patterns Second horizontal distance, second horizontal distance are the physical length of first pattern;It is compound to obtain the two-sided lamination The third horizontal distance between second colour code in machine on two adjacent second patterns, the third horizontal distance The physical length of as described second pattern.

Specifically, in a preset interval, the physical length for defaulting each first pattern is equal, each second pattern Physical length is equal.

In the above-described embodiments, in the actual (tube) length of the physical length according to first pattern and second pattern Before degree is modified first colour code to the primary standard distance between second colour code, further includes:

First colour code is chosen from multiple colour codes on first pattern, multiple colors from second pattern Second colour code is chosen in mark;

When first pattern and second pattern registration, first colour code is obtained between second colour code The 4th horizontal distance, the 4th horizontal distance is the primary standard distance.

In the above-described embodiments, if the first level distance and first colour code to described second are known in the judgement The difference of gauged distance between colour code within a preset range, does not then adjust the speed of service of second pattern, so that described One pattern and second pattern registration, specifically include:

According to the difference of the first level distance and first colour code to the gauged distance between second colour code, go through History error and prediction error, obtain the control amount of second pattern;

The speed of service of second pattern is adjusted according to the control amount, so that first pattern and second figure Case register.

Specifically, it according to the difference of first level distance and gauged distance, is analyzed and determined into static difference area monitoring modular, Static difference area monitoring modular combination history error, error current and error prediction, obtain equivalent error, into fuzzy-adaptation PID control Module calculates control amount, adjusts the roller bearing phase of the load carrier of the second pattern, and keep the fortune of the load carrier of the first pattern The carrying speed sync of the load carrier of scanning frequency degree and substrate.

Fig. 3 is a kind of structural frames of the pattern registration system for two-sided lamination compounding machine provided in an embodiment of the present invention Figure, as shown in Figure 3, comprising: first level distance obtains module 301 and register module 302.Wherein:

First level distance obtains module 301 for obtaining in two-sided lamination compounding machine on the first pattern the first colour code to the First level distance on two patterns between the second colour code.If register module 302 knows the first level distance for judging And first colour code to the gauged distance between second colour code difference not within a preset range, then adjust second figure The speed of service of case, so that first pattern and second pattern registration.

It in the above-described embodiments, further include speed adjustment module, for obtaining substrate in the two-sided lamination compounding machine The speed of service adjusts the speed of service of the speed of service of first pattern and second pattern to the operation of the substrate Speed.

It in the above-described embodiments, further include that gauged distance obtains module, for obtaining first colour code to described second Gauged distance between colour code.

In the above-described embodiments, the gauged distance obtains module, specifically includes:

Physical length acquisition submodule, for obtain respectively first pattern physical length and second pattern Physical length;

Correct submodule, for according to the physical length of first pattern and the physical length of second pattern to institute It states the first colour code to be modified to the primary standard distance between second colour code, obtains the gauged distance.

In the above-described embodiments, the physical length acquisition submodule, is specifically used for:

It obtains between first colour code in the two-sided lamination compounding machine on two adjacent first patterns Second horizontal distance, second horizontal distance are the physical length of first pattern;It is compound to obtain the two-sided lamination The third horizontal distance between second colour code in machine on two adjacent second patterns, the third horizontal distance The physical length of as described second pattern.

In the above-described embodiments, the gauged distance obtains module further include:

Colour code chooses submodule, for choosing first colour code from multiple colour codes on first pattern, from institute It states and chooses second colour code in multiple colour codes on the second pattern;

Primary standard is apart from acquisition submodule, for obtaining institute when first pattern and second pattern registration The first colour code is stated to the 4th horizontal distance between second colour code, the 4th horizontal distance be the primary standard away from From.

In the above-described embodiments, register module 302, is specifically used for:

According to the difference of the first level distance and first colour code to the gauged distance between second colour code, go through History error and prediction error, obtain the control amount of second pattern;

The speed of service of second pattern is adjusted according to the control amount, so that first pattern and second figure Case register.

A kind of pattern registration system of two-sided lamination compounding machine provided in an embodiment of the present invention, it is multiple by obtaining two-sided lamination The distance between second colour code on first colour code to the second pattern on first pattern in conjunction machine, and by the actual range and normal pitch Judge whether pattern is aligned from being compared, the speed of service of a wherein width pattern is adjusted if being misaligned, to complete Pattern registration.For this method without relying on operator's experience, alignment precision is high, and can be realized automation, can satisfy in real time The requirement of register.

Fig. 4 is the structural schematic diagram of a kind of electronic equipment provided in an embodiment of the present invention, as shown in figure 4, electronic equipment packet It includes: processor (processor) 401, communication interface (Communications Interface) 402, memory (memory) 403 and bus 404, wherein processor 401, communication interface 402, memory 403 complete mutual communication by bus 404. Processor 401 can call the logical order in memory 403, to execute following method, for example, it is multiple to obtain two-sided lamination First level distance in conjunction machine on the first pattern on the first colour code to the second pattern between the second colour code;If judgement is known described First level distance and first colour code to the gauged distance between second colour code difference not within a preset range, then adjust The speed of service of whole second pattern, so that first pattern and second pattern registration.

Logical order in above-mentioned memory 402 can be realized and as independent by way of SFU software functional unit Product when selling or using, can store in a computer readable storage medium.Based on this understanding, of the invention Substantially the part of the part that contributes to existing technology or the technical solution can be produced technical solution in other words with software The form of product embodies, which is stored in a storage medium, including some instructions are used so that one Platform computer equipment (can be personal computer, server or the network equipment etc.) executes described in each embodiment of the present invention The all or part of the steps of method.And storage medium above-mentioned includes: USB flash disk, mobile hard disk, read-only memory (ROM, Read- Only Memory), random access memory (RAM, Random Access Memory), magnetic or disk etc. are various can be with Store the medium of program code.

The embodiment of the present invention provides a kind of non-transient computer readable storage medium, the non-transient computer readable storage Medium storing computer instruction, the computer instruction make the computer execute side provided by above-mentioned each method embodiment Method, for example, obtain in two-sided lamination compounding machine on the first pattern on the first colour code to the second pattern between the second colour code First level distance;If the first level distance and first colour code to the standard between second colour code are known in judgement Not within a preset range apart from its difference, then the speed of service of second pattern is adjusted, so that first pattern and described Two pattern registrations.

Those of ordinary skill in the art will appreciate that: realize that all or part of the steps of above method embodiment can pass through The relevant hardware of program instruction is completed, and program above-mentioned can be stored in a computer readable storage medium, the program When being executed, step including the steps of the foregoing method embodiments is executed;And storage medium above-mentioned includes: ROM, RAM, magnetic disk or light The various media that can store program code such as disk.

The embodiments such as communication equipment described above are only schematical, wherein unit as illustrated by the separation member It may or may not be physically separated, component shown as a unit may or may not be physics list Member, it can it is in one place, or may be distributed over multiple network units.It can be selected according to the actual needs In some or all of the modules achieve the purpose of the solution of this embodiment.Those of ordinary skill in the art are not paying creativeness Labour in the case where, it can understand and implement.

Through the above description of the embodiments, those skilled in the art can be understood that each embodiment can It realizes by means of software and necessary general hardware platform, naturally it is also possible to pass through hardware.Based on this understanding, on Stating technical solution, substantially the part that contributes to existing technology can be embodied in the form of software products in other words, should Computer software product may be stored in a computer readable storage medium, such as ROM/RAM, magnetic disk, CD, including several fingers It enables and using so that a computer equipment (can be personal computer, server or the network equipment etc.) executes each implementation The method of certain parts of example or embodiment.

Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features; And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and Range.

Claims (10)

1. a kind of pattern registration method for two-sided lamination compounding machine characterized by comprising
Obtain the first level in two-sided lamination compounding machine on the first pattern on the first colour code to the second pattern between the second colour code Distance;
If judgement knows the first level distance and first colour code to the difference of the gauged distance between second colour code Not within a preset range, then the speed of service of second pattern is adjusted, so that first pattern and the second pattern set It is quasi-.
2. method according to claim 1, which is characterized in that the first colour code to the second pattern on the first pattern of the acquisition Before first level distance between upper second colour code, further includes:
The speed of service for obtaining substrate in the two-sided lamination compounding machine is believed according to the encoder feedback being connected on substrate axis Number, the speed of service of the speed of service of first pattern and second pattern is automatically adjusted to synchronizing speed.
3. method according to claim 1, which is characterized in that if it is described judgement know the first level distance with it is described First colour code to the gauged distance between second colour code difference not within a preset range, then adjust the fortune of second pattern Scanning frequency degree, so that before first pattern and second pattern registration, further includes:
First colour code is obtained to the gauged distance between second colour code.
4. method according to claim 3, which is characterized in that described to obtain first colour code between second colour code Gauged distance, specifically include:
The physical length of first pattern and the physical length of second pattern are obtained respectively;
According to the physical length of first pattern and the physical length of second pattern to first colour code to described Primary standard distance between two colour codes is modified, and obtains the gauged distance.
5. method according to claim 4, which is characterized in that the physical length for obtaining first pattern respectively and institute The physical length for stating the second pattern, specifically includes:
It obtains between two first colour codes in the two-sided lamination compounding machine on two adjacent first patterns Second horizontal distance, second horizontal distance are the physical length of first pattern;It is compound to obtain the two-sided lamination The third horizontal distance between two second colour codes in machine on two adjacent second patterns, the third are horizontal The physical length of as described second pattern of distance.
6. method according to claim 4, which is characterized in that in the physical length according to first pattern and described Before the physical length of second pattern is modified first colour code to the primary standard distance between second colour code, Further include:
First colour code is chosen from multiple colour codes on first pattern, from multiple colour codes on second pattern Choose second colour code;
When first pattern and second pattern registration, first colour code is obtained to the between second colour code Four horizontal distances, the 4th horizontal distance are the primary standard distance.
7. method according to claim 1, which is characterized in that if the first level distance and described the are known in the judgement One colour code to the gauged distance between second colour code difference not within a preset range, then adjust the operation of second pattern Speed, so that first pattern and second pattern registration, specifically include:
It is missed according to difference, the history of the first level distance and first colour code to the gauged distance between second colour code Difference and prediction error, obtain the control amount of second pattern;
The speed of service of second pattern is adjusted according to the control amount, so that first pattern and the second pattern set It is quasi-.
8. a kind of pattern registration system for two-sided lamination compounding machine characterized by comprising
First level distance obtains module, for obtaining in two-sided lamination compounding machine the first colour code to the second pattern on the first pattern First level distance between upper second colour code;
Register module, if for judging to know the first level distance with first colour code between second colour code The difference of gauged distance within a preset range, does not then adjust the speed of service of second pattern, so that first pattern and institute State the second pattern registration.
9. a kind of electronic equipment, which is characterized in that including processor, communication interface, memory and bus, wherein processor leads to Believe that interface, memory complete mutual communication by bus, processor can call the logical order in memory, to execute Pattern registration method as described in any one of claim 1 to 7 for two-sided lamination compounding machine.
10. a kind of non-transient computer readable storage medium, which is characterized in that the non-transient computer readable storage medium is deposited Computer instruction is stored up, it is as described in any one of claim 1 to 7 for two-sided that the computer instruction executes the computer The pattern registration method of lamination compounding machine.
CN201811039670.9A 2018-09-06 2018-09-06 Pattern registration method and system for double-sided laminating compounding machine CN109203629B (en)

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